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"""Build a hydraulic rod assembly with separate sleeve and piston-rod parts."""
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from __future__ import annotations
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import json
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from pathlib import Path
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import simplecadapi as scad
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from simplecadapi import ql
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OUT_DIR = Path("examples/out/hydraulic_rod_assembly")
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def build_hydraulic_rod_assembly():
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flange_holes = [
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(0.0, 16.0),
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(16.0, 0.0),
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(0.0, -16.0),
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(-16.0, 0.0),
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]
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with scad.GraphSession() as session:
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barrel = scad.make_cylinder_rsolid(
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radius=16.0,
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height=120.0,
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bottom_face_center=(-60.0, 0.0, 0.0),
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axis=(1.0, 0.0, 0.0),
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)
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rod_gland_flange = scad.make_cylinder_rsolid(
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radius=22.0,
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height=12.0,
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bottom_face_center=(50.0, 0.0, 0.0),
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axis=(1.0, 0.0, 0.0),
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)
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rod_gland_nose = scad.make_cylinder_rsolid(
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radius=13.0,
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height=10.0,
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bottom_face_center=(58.0, 0.0, 0.0),
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axis=(1.0, 0.0, 0.0),
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)
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base_cap = scad.make_cylinder_rsolid(
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radius=18.0,
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height=12.0,
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bottom_face_center=(-66.0, 0.0, 0.0),
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axis=(1.0, 0.0, 0.0),
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)
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rear_eye = scad.make_cylinder_rsolid(
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radius=14.0,
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height=12.0,
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bottom_face_center=(-80.0, -6.0, 0.0),
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axis=(0.0, 1.0, 0.0),
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)
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rear_eye_neck = scad.make_box_rsolid(
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18.0,
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14.0,
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16.0,
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bottom_face_center=(-68.0, 0.0, -8.0),
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)
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sleeve_raw = scad.union_rsolid(
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barrel,
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rod_gland_flange,
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rod_gland_nose,
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base_cap,
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rear_eye,
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rear_eye_neck,
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glue=False,
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)
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sleeve_solid = scad.cut_rsolid(
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sleeve_raw,
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scad.make_cylinder_rsolid(
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radius=10.5,
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height=136.0,
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bottom_face_center=(-68.0, 0.0, 0.0),
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axis=(1.0, 0.0, 0.0),
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),
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)
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sleeve_solid = scad.cut_rsolid(
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sleeve_solid,
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scad.make_cylinder_rsolid(
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radius=4.6,
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height=26.0,
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bottom_face_center=(-80.0, -13.0, 0.0),
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axis=(0.0, 1.0, 0.0),
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),
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)
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for y, z in flange_holes:
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sleeve_solid = scad.cut_rsolid(
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sleeve_solid,
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scad.make_cylinder_rsolid(
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radius=1.8,
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height=16.0,
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bottom_face_center=(48.0, y, z),
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axis=(1.0, 0.0, 0.0),
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),
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)
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piston_land_left = scad.make_cylinder_rsolid(
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radius=10.0,
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height=3.2,
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bottom_face_center=(-6.0, 0.0, 0.0),
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axis=(1.0, 0.0, 0.0),
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)
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piston_seal_groove = scad.make_cylinder_rsolid(
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radius=9.0,
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height=6.0,
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bottom_face_center=(-3.0, 0.0, 0.0),
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axis=(1.0, 0.0, 0.0),
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)
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piston_land_right = scad.make_cylinder_rsolid(
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radius=10.0,
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height=3.2,
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bottom_face_center=(2.6, 0.0, 0.0),
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axis=(1.0, 0.0, 0.0),
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)
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chrome_rod = scad.make_cylinder_rsolid(
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radius=6.5,
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height=132.0,
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bottom_face_center=(3.0, 0.0, 0.0),
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axis=(1.0, 0.0, 0.0),
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)
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rod_eye = scad.make_cylinder_rsolid(
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radius=13.0,
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height=9.0,
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bottom_face_center=(143.0, -4.5, 0.0),
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axis=(0.0, 1.0, 0.0),
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)
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rod_eye_neck = scad.make_box_rsolid(
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20.0,
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8.0,
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13.0,
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bottom_face_center=(130.0, 0.0, -6.5),
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)
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piston_rod_raw = scad.union_rsolid(
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piston_land_left,
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piston_seal_groove,
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piston_land_right,
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chrome_rod,
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rod_eye,
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rod_eye_neck,
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glue=False,
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)
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rod_eye_pin_hole = scad.make_cylinder_rsolid(
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radius=5.5,
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height=13.0,
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bottom_face_center=(143.0, -6.5, 0.0),
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axis=(0.0, 1.0, 0.0),
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)
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piston_rod_solid = scad.cut_rsolid(piston_rod_raw, rod_eye_pin_hole)
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black_oxide_steel = scad.make_material_rmaterial(
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"black_oxide_steel",
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name="Black oxide steel",
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density=7.85e-6,
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density_unit="kg/mm^3",
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color=(0.10, 0.11, 0.12),
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)
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chrome_steel = scad.make_material_rmaterial(
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"chrome_plated_steel",
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name="Chrome plated steel",
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density=7.85e-6,
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density_unit="kg/mm^3",
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color=(0.78, 0.80, 0.82),
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)
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sleeve_part = scad.make_part_rpart(
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"outer_sleeve", sleeve_solid, name="Outer sleeve with clevis and gland"
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)
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sleeve_part = scad.assign_material_rpart(sleeve_part, black_oxide_steel)
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sleeve_faces = ql.faces().resolve(sleeve_solid)
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sleeve_end_face = None
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for f in sleeve_faces:
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n = f.get_normal_at()
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if abs(abs(n.x) - 1.0) < 0.01 and f.get_area() < 1000.0:
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sleeve_end_face = f
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break
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sleeve_connector = scad.make_face_connector_rconnector("slide_axis", sleeve_end_face)
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sleeve_part = scad.add_connector_rpart(sleeve_part, sleeve_connector)
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piston_rod_part = scad.make_part_rpart(
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"piston_rod", piston_rod_solid, name="Inner piston rod with eye end"
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)
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piston_rod_part = scad.assign_material_rpart(piston_rod_part, chrome_steel)
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rod_faces = ql.faces().resolve(piston_rod_solid)
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rod_end_face = None
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for f in rod_faces:
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n = f.get_normal_at()
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if abs(abs(n.x) - 1.0) < 0.01 and f.get_area() < 1000.0:
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rod_end_face = f
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break
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sleeve_normal = sleeve_end_face.get_normal_at()
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rod_normal = rod_end_face.get_normal_at()
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rod_flip = (sleeve_normal.x * rod_normal.x) < 0
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rod_connector = scad.make_face_connector_rconnector("slide_axis", rod_end_face, flip=rod_flip)
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piston_rod_part = scad.add_connector_rpart(piston_rod_part, rod_connector)
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hydraulic_assembly = scad.make_assembly_rassembly(
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"hydraulic_rod_assembly", name="Hydraulic rod assembly"
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)
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hydraulic_assembly = scad.add_component_rassembly(
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hydraulic_assembly,
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sleeve_part,
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component_id="outer_sleeve",
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placement=scad.identity_placement_rplacement(),
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)
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hydraulic_assembly = scad.add_component_rassembly(
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hydraulic_assembly,
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piston_rod_part,
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component_id="inner_piston_rod",
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placement=scad.identity_placement_rplacement(),
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)
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hydraulic_assembly = scad.ground_component_rassembly(
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hydraulic_assembly, "outer_sleeve"
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)
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hydraulic_assembly = scad.add_prismatic_constraint_rassembly(
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hydraulic_assembly,
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"rod_slide",
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scad.make_connector_ref_rconnectorref("outer_sleeve", "slide_axis"),
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scad.make_connector_ref_rconnectorref("inner_piston_rod", "slide_axis"),
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drive_distance=0.0,
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distance_limit=scad.make_scalar_limit_rscalarlimit(0.0, 100.0),
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)
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hydraulic_assembly = scad.solve_assembly_constraints_rassembly(
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hydraulic_assembly
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)
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preview = scad.make_compound_from_assembly_rcompound(hydraulic_assembly)
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model_json = scad.export_model_json(session)
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return hydraulic_assembly, preview, model_json
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def main() -> None:
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OUT_DIR.mkdir(parents=True, exist_ok=True)
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assembly, preview, model_json = build_hydraulic_rod_assembly()
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model_path = OUT_DIR / "hydraulic_rod_assembly.model.json"
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step_path = OUT_DIR / "hydraulic_rod_assembly.step"
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fcstd_path = OUT_DIR / "hydraulic_rod_assembly.FCStd"
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model_path.write_text(model_json, encoding="utf-8")
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scad.export_step(preview, str(step_path))
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fcstd_status = "skipped"
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try:
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scad.translator.freecad_translator.translate_model_json_to_fcstd(model_json, str(fcstd_path.resolve()))
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fcstd_status = str(fcstd_path)
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except Exception as exc: # pragma: no cover - depends on local FreeCAD install
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fcstd_status = f"skipped ({exc.__class__.__name__})"
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payload = json.loads(model_json)
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face_count = len(ql.faces().resolve(preview))
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print("assembly", assembly.assembly_id)
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print("components", assembly.component_ids())
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print("preview_solids", len(preview.get_solids()))
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print("preview_faces", face_count)
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print("preview_volume", round(preview.get_volume(), 3))
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print("graph_nodes", len(payload["graph"]["nodes"]))
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print("wrote", model_path)
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print("wrote", step_path)
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print("fcstd", fcstd_status)
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if __name__ == "__main__":
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main()
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