添加 PJ_NGW_S1_150_T80_002(Helical Gear):导出总装与文档

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chenshijue
2026-08-14 09:00:38 +08:00
parent 172c2ee27d
commit 918ea46837
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{
"$schema": "http://json-schema.org/draft-07/schema#",
"$id": "schemas/joint_module_assembly.schema.json",
"title": "完整关节模组装配JSON - 填写规范 + 行星关节实例",
"description": "前部分是Schema填写规范,后部分是具体数据实例",
"metadata": {
"author": "设计团队",
"source": "SolidWorks 2025",
"version": "1.0",
"notes": "行星关节模组完整实例,包含joints、verification_rules、power_flow"
},
"field_definitions": {
"_comment_schema": "========== 以下是字段定义(填写说明) ==========",
"design_id": {
"type": "string",
"pattern": "^[A-Z0-9_]+$",
"required": true,
"description": "设计唯一标识符",
"example": "PJ_NGW_S2_090_T80_001",
"rule": "必须大写字母+数字+下划线"
},
"module_type": {
"type": "string",
"enum": [
"planetary",
"harmonic"
],
"required": true,
"description": "减速器类型",
"example": "planetary",
"rule": "planetary=行星齿轮,harmonic=谐波减速"
},
"global_frame": {
"type": "object",
"required": true,
"description": "定义全局坐标系的参考基准。程序读取此字段后,将指定零件的坐标系作为全局坐标系,所有'frame':'global'的关节都基于此坐标系计算运动",
"example": {
"reference_part": "Main_case",
"coordinate_system_name": "MAIN_CSYS",
"description": "以Main_case零件中的MAIN_CSYS坐标系作为全局坐标系基准"
},
"fields": {
"reference_part": {
"type": "string",
"required": true,
"description": "作为全局坐标系基准的零件id,该零件的坐标系将被映射为全局坐标系"
},
"coordinate_system_name": {
"type": "string",
"required": true,
"description": "该零件STEP文件中定义的坐标系名称(在SolidWorks中命名),程序从STEP文件中读取此坐标系"
},
"description": {
"type": "string",
"description": "说明文字"
}
}
},
"units": {
"type": "object",
"required": true,
"description": "全局单位声明,所有数值字段必须使用这些单位",
"example": {
"length": "mm",
"angle": "deg",
"torque": "N_m",
"mass": "kg",
"speed": "rpm"
},
"fields": {
"length": {
"enum": [
"mm",
"m",
"cm"
],
"default": "mm"
},
"angle": {
"enum": [
"deg",
"rad"
],
"default": "deg"
},
"torque": {
"enum": [
"N_m",
"N_mm",
"kgf_m"
],
"default": "N_m"
},
"mass": {
"enum": [
"kg",
"g",
"lb"
],
"default": "kg"
},
"speed": {
"enum": [
"rpm",
"rad_s",
"deg_s"
],
"default": "rpm"
}
}
},
"parts": {
"type": "array",
"required": true,
"description": "零件列表,每个零件一个对象。每个零件对应一个STEP文件,通过coordinate_system字段指定该STEP文件中定义的坐标系名称",
"minItems": 1,
"item_fields": {
"id": {
"type": "string",
"required": true,
"pattern": "^[a-zA-Z][a-zA-Z0-9_]*$",
"description": "零件唯一标识,其他字段(如constraints、joints)通过此id引用该零件"
},
"role": {
"type": "string",
"required": true,
"enum": [
"stator",
"rotor",
"sun_gear",
"planet_gear",
"ring_gear",
"planet_carrier",
"housing",
"end_cap",
"output_flange",
"bearing",
"motor_assembly",
"coupling",
"shaft",
"controller_mount",
"magnet_holder",
"magnet",
"bearing_retainer",
"other"
],
"description": "零件功能角色,用于验证程序识别零件的功能类型"
},
"file": {
"type": "string",
"required": true,
"description": "STEP文件路径,相对于JSON文件的路径"
},
"coordinate_system": {
"type": "string",
"required": true,
"description": "该零件STEP文件中定义的坐标系名称。程序加载STEP文件时,会读取此名称对应的坐标系作为该零件的局部坐标系。多个零件可引用同一个STEP文件(如多个行星轮),此时应使用相同的坐标系名称",
"example": "PLANET_CSYS"
},
"material": {
"type": "object",
"required": true,
"fields": {
"class": {
"enum": [
"steel",
"aluminum",
"plastic",
"copper",
"magnet",
"other"
]
},
"subclass": {
"type": "string",
"description": "材料子类,如20CrMnTi、6061-T6"
}
}
},
"gear": {
"type": "object",
"description": "齿轮参数(齿轮件必填)",
"fields": {
"teeth": {
"type": "integer",
"minimum": 1
},
"module_mm": {
"type": "number",
"minimum": 0
},
"face_width_mm": {
"type": "number",
"minimum": 0
},
"pressure_angle_deg": {
"type": "number",
"default": 20
},
"helix_angle_deg": {
"type": "number",
"default": 0
},
"helix_direction": {
"enum": [
"right",
"left"
]
},
"gear_type": {
"enum": [
"external_gear",
"internal_gear"
]
}
}
},
"notes": {
"type": "string",
"description": "备注说明"
}
}
},
"constraints": {
"type": "array",
"required": true,
"description": "几何装配约束,程序根据这些约束将分散的STEP零件拼装成完整的模组。约束中的a和b字段可带面名(如'Main_case:Top_Face')以指定具体几何特征",
"minItems": 1,
"item_fields": {
"type": {
"enum": [
"fixed_to_ground",
"coaxial",
"coincident",
"distance",
"parallel",
"bearing_support",
"bolt_pattern",
"shaft_hub",
"keyed"
],
"required": true,
"description": "约束类型:fixed_to_ground=固定于大地,coaxial=同轴,coincident=面贴合,distance=保持距离,parallel=平行,bearing_support=轴承支承,bolt_pattern=螺栓连接,shaft_hub=轴毂连接,keyed=键连接"
},
"a": {
"type": "string",
"required": true,
"description": "第一个零件id,可带面名,如'sun_gear:Top_Face'"
},
"b": {
"type": "string",
"required": true,
"description": "第二个零件id,可带面名"
},
"value_mm": {
"type": "number",
"description": "距离类约束的数值(mm"
},
"source": {
"enum": [
"sw_mate",
"manual"
],
"description": "约束来源:sw_mate=来自SolidWorks配合,manual=人工添加"
},
"mate_name": {
"type": "string",
"description": "SolidWorks配合名称,用于溯源"
},
"semantic_hint": {
"type": "string",
"description": "自然语言描述约束意图"
}
}
},
"meshes": {
"type": "array",
"required": true,
"description": "齿轮啮合副(减速器核心),明确声明哪两个齿轮咬合传力。验证程序据此检查中心距、齿侧间隙、干涉等",
"minItems": 1,
"item_fields": {
"pair": {
"type": "array",
"minItems": 2,
"maxItems": 2,
"required": true,
"items": {
"type": "string"
},
"description": "啮合的两个齿轮id"
},
"type": {
"enum": [
"external_gear",
"internal_gear"
],
"required": true,
"description": "外啮合或内啮合"
},
"center_distance_mm": {
"type": "number",
"minimum": 0,
"required": true,
"description": "中心距(mm),两个齿轮轴心之间的距离"
},
"backlash_mm": {
"type": "number",
"minimum": 0,
"description": "齿侧间隙(mm"
},
"source": {
"enum": [
"sw_mate",
"manual"
],
"description": "啮合来源"
},
"semantic_hint": {
"type": "string",
"description": "自然语言描述啮合关系"
}
}
},
"joints": {
"type": "array",
"required": true,
"description": "运动副定义 - 告诉程序零件之间如何相对运动。每个joint定义一对零件之间的相对运动关系,frame字段指定运动轴基于哪个坐标系",
"minItems": 1,
"item_fields": {
"id": {
"type": "string",
"required": true,
"description": "运动副唯一标识"
},
"type": {
"enum": [
"revolute",
"fixed",
"cylindrical",
"prismatic"
],
"required": true,
"description": "运动副类型:revolute=旋转副,fixed=固定副(无相对运动),cylindrical=圆柱副(旋转+移动),prismatic=移动副"
},
"a": {
"type": "string",
"required": true,
"description": "主动件id(运动件)"
},
"b": {
"type": "string",
"required": true,
"description": "从动件/支架id(参考件)"
},
"axis": {
"enum": [
"x",
"y",
"z"
],
"description": "旋转轴方向,基于frame指定的坐标系。与axis_vector二选一使用,优先使用axis_vector"
},
"axis_vector": {
"type": "array",
"minItems": 3,
"maxItems": 3,
"items": {
"type": "number"
},
"description": "方向向量 [x, y, z],基于frame指定的坐标系。与axis二选一使用,当轴方向不是标准XYZ轴时使用此字段"
},
"frame": {
"type": "string",
"default": "global",
"description": "坐标系引用:'global'=使用global_frame定义的全局坐标系;或指定零件id,使用该零件在STEP中定义的坐标系(需在parts中配置coordinate_system字段)"
},
"description": {
"type": "string",
"description": "自然语言描述运动关系"
}
}
},
"kinematics": {
"type": "object",
"required": true,
"description": "传动计算参数,定义减速器的类型和传动比。验证程序据此校核传动比是否与齿数自洽",
"fields": {
"type": {
"enum": [
"planetary",
"harmonic"
],
"required": true,
"description": "减速器类型"
},
"planet_count": {
"type": "integer",
"minimum": 1,
"description": "行星轮数量(行星专用)"
},
"fixed_member": {
"enum": [
"ring_gear",
"carrier",
"sun_gear"
],
"description": "固定件(行星专用):ring_gear=齿圈固定,carrier=行星架固定,sun_gear=太阳轮固定"
},
"ratio_claimed": {
"type": "number",
"minimum": 0,
"required": true,
"description": "声称的传动比(输入转速/输出转速)"
},
"ratio_formula": {
"type": "string",
"description": "传动比计算公式说明(人类可读)"
},
"ratio_derived": {
"type": "object",
"description": "机器可读的派生计算,程序可据此自动校验传动比",
"fields": {
"formula": {
"type": "string",
"description": "表达式,引用parts中的齿轮参数,如'(ring_gear.teeth + sun_gear.teeth) / sun_gear.teeth'"
},
"input_params": {
"type": "array",
"items": {
"type": "string"
},
"description": "表达式中引用的零件id列表"
}
}
},
"notes": {
"type": "string",
"description": "备注"
}
}
},
"verification_rules": {
"type": "object",
"required": true,
"description": "程序可执行的验证规则。程序解析expression字段中的表达式,计算出结果后与expected或compare_to对比,判断设计是否合理",
"fields": {
"ratio": {
"type": "array",
"description": "传动比验证规则",
"item_fields": {
"rule_id": {
"type": "string",
"description": "规则唯一标识"
},
"expression": {
"type": "string",
"description": "计算公式,引用parts中的齿轮参数"
},
"expected": {
"type": "number",
"description": "期望值"
},
"tolerance": {
"type": "number",
"default": 0.01,
"description": "允许偏差"
},
"description": {
"type": "string",
"description": "规则说明"
}
}
},
"torque": {
"type": "array",
"description": "扭矩验证规则",
"item_fields": {
"rule_id": {
"type": "string"
},
"expression": {
"type": "string",
"description": "扭矩计算公式"
},
"compare_to": {
"type": "string",
"description": "对比目标字段,如'targets.rated_torque_nm'"
},
"description": {
"type": "string"
}
}
},
"geometry": {
"type": "array",
"description": "几何验证规则,如中心距校验、齿数关系校验",
"item_fields": {
"rule_id": {
"type": "string"
},
"expression": {
"type": "string",
"description": "几何计算公式"
},
"compare_to": {
"type": "string",
"description": "对比目标"
},
"tolerance": {
"type": "number",
"description": "允许偏差"
},
"description": {
"type": "string"
}
}
}
}
},
"power_flow": {
"type": "object",
"required": true,
"description": "动力传输路径,声明动力从哪个零件输入、经过哪些零件、最终输出到哪个零件",
"fields": {
"path": {
"type": "array",
"items": {
"type": "string"
},
"description": "动力流经的零件id顺序"
},
"efficiency": {
"type": "number",
"minimum": 0,
"maximum": 1,
"description": "传输效率(0~1"
},
"coupling_type": {
"enum": [
"direct",
"coupling",
"keyed",
"spline"
],
"description": "连接方式"
},
"notes": {
"type": "string",
"description": "备注"
}
}
},
"io": {
"type": "object",
"required": true,
"description": "输入/输出/固定定义,明确整机的动力流向和约束边界",
"fields": {
"ground": {
"type": "array",
"items": {
"type": "string"
},
"description": "相对大地固定的零件id列表"
},
"input": {
"type": "string",
"description": "动力输入零件id"
},
"output": {
"type": "string",
"description": "动力输出零件id"
},
"dof_expected": {
"type": "string",
"description": "期望的自由度描述,如'输出法兰绕Z轴旋转'"
},
"notes": {
"type": "string",
"description": "备注"
}
}
},
"motor_spec": {
"type": "object",
"required": true,
"description": "电机规格参数,用于扭矩、功率、气隙等验证。早期可填估算值,但必须注明来源",
"fields": {
"motor_type": {
"type": "string",
"description": "电机类型,如bldc、pmsm"
},
"rated_torque_nm": {
"type": "number",
"description": "电机额定扭矩(N·m"
},
"peak_torque_nm": {
"type": "number",
"description": "电机峰值扭矩(N·m"
},
"rated_speed_rpm": {
"type": "number",
"description": "电机额定转速(rpm"
},
"pole_pairs": {
"type": "integer",
"description": "电机极对数"
},
"air_gap_target_mm": {
"type": "number",
"description": "气隙目标值(mm"
},
"air_gap_tol_mm": {
"type": "number",
"description": "气隙允许公差(mm"
},
"voltage_v": {
"type": "number",
"description": "额定电压(V"
},
"max_current_a": {
"type": "number",
"description": "最大电流(A"
},
"assumption_notes": {
"type": "string",
"description": "参数来源说明,如'待台架标定'、'参考手册'等"
}
}
},
"targets": {
"type": "object",
"required": true,
"description": "整机性能及格线,是验证程序判断设计是否通过的标准",
"fields": {
"rated_torque_nm": {
"type": "number",
"description": "输出端额定扭矩目标(N·m)"
},
"peak_torque_nm": {
"type": "number",
"description": "输出端峰值扭矩目标(N·m)"
},
"ratio": {
"type": "number",
"description": "目标传动比"
},
"max_od_mm": {
"type": "number",
"description": "最大外径限制(mm"
},
"max_length_mm": {
"type": "number",
"description": "最大长度限制(mm"
},
"max_mass_kg": {
"type": "number",
"description": "最大重量限制(kg"
},
"max_temp_rise_c": {
"type": "number",
"description": "允许最大温升(°C"
}
}
}
},
"_comment_data_start": "========== 以下是具体数据实例(行星关节模组) ==========",
"design_id": "PJ_NGW_S2_090_T80_001",
"module_type": "planetary",
"version": "1.0",
"created_date": "2026-08-12",
"global_frame": {
"reference_part": "gear_housing",
"coordinate_system_name": "HOUSING_CSYS",
"description": "以减速器壳体HOUSING_CSYS作为全局坐标系基准"
},
"units": {
"length": "mm",
"angle": "deg",
"torque": "N_m",
"mass": "kg",
"speed": "rpm"
},
"requirement_text": "行星齿轮模组,包含电机、行星减速器、外壳,输出端目标扭矩80N·m,最大外径≤150mm,总长≤120mm,总重≤2kg",
"parts": [
{"id": "motor_stator", "role": "motor_stator", "file": "零件/motor_stator.step", "coordinate_system": "STATOR_CSYS", "material": {"class": "aluminum"}, "notes": "电机定子,坐标系定义在定子轴线上"},
{"id": "motor_rotor", "role": "motor_rotor", "file": "零件/motor_rotor.step", "coordinate_system": "ROTOR_CSYS", "material": {"class": "steel"}, "notes": "电机转子,坐标系定义在转子输出轴线上"},
{"id": "helical_sun_gear", "role": "sun_gear", "file": "零件/helical_sun_gear.step", "coordinate_system": "SUN_CSYS", "material": {"class": "steel"}, "gear": {"teeth": 17, "module_mm": 2.5, "face_width_mm": 8, "pressure_angle_deg": 20, "helix_angle_deg": 10, "helix_direction": "right" ,"gear_type": "external_gear"}, "notes": "太阳轮,坐标系定义在分度圆中心"},
{"id": "helical_planet_gear_1", "role": "planet_gear", "file": "零件/helical_planet_gear.step", "coordinate_system": "PLANET_CSYS", "material": {"class": "steel"}, "gear": {"teeth": 17, "module_mm": 2.5, "face_width_mm": 8, "pressure_angle_deg": 20, "helix_angle_deg": 10, "helix_direction": "left" ,"gear_type": "external_gear"}, "notes": "行星轮1,坐标系定义在自转轴线上"},
{"id": "helical_planet_gear_2", "role": "planet_gear", "file": "零件/helical_planet_gear.step", "coordinate_system": "PLANET_CSYS", "material": {"class": "steel"}, "gear": {"teeth": 17, "module_mm": 2.5, "face_width_mm": 8, "pressure_angle_deg": 20, "helix_angle_deg": 10, "helix_direction": "left" ,"gear_type": "external_gear"}, "notes": "行星轮2,坐标系定义在自转轴线上"},
{"id": "helical_ring_gear", "role": "ring_gear", "file": "零件/helical_ring_gear.step", "coordinate_system": "RING_CSYS", "material": {"class": "steel"}, "gear": {"teeth": 51, "module_mm": 2.5, "face_width_mm": 6, "pressure_angle_deg": 20, "helix_angle_deg": 10, "helix_direction": "left" ,"gear_type": "internal_gear"}, "notes": "内齿圈,坐标系定义在齿圈自转轴线上"},
{"id": "planet_gear_bearing_1", "role": "bearing", "file": "零件/planet_gear_bearing.step", "coordinate_system": "BEARING_CSYS", "material": {"class": "steel"}, "notes": "行星轮1轴承,坐标系定义在轴承中轴线"},
{"id": "planet_gear_bearing_2", "role": "bearing", "file": "零件/planet_gear_bearing.step", "coordinate_system": "BEARING_CSYS", "material": {"class": "steel"}, "notes": "行星轮2轴承,坐标系定义在轴承中轴线"},
{"id": "carrier", "role": "carrier", "file": "零件/carrier.step", "coordinate_system": "CARRIER_CSYS", "material": {"class": "steel"}, "notes": "行星架,坐标系定义在输出轴线上"},
{"id": "carrier_bearing", "role": "bearing_seat", "file": "零件/carrier_bearing.step", "coordinate_system": "CARRIER_BEARING_CSYS", "material": {"class": "other"}, "notes": "行星架主轴承,坐标系定义在轴承中轴线上"},
{"id": "gear_housing", "role": "gear_housing", "file": "零件/gear_housing.step", "coordinate_system": "HOUSING_CSYS", "material": {"class": "aluminum"}, "notes": "减速器壳体,坐标系HOUSING_CSYS作为全局基准"},
{"id": "back_plate", "role": "output_flange", "file": "零件/back_plate.step", "coordinate_system": "BACKPLATE_CSYS", "material": {"class": "aluminum"}, "notes": "后端盖/输出法兰,坐标系定义在端盖中心"},
{"id": "seal_cover", "role": "seal_cover", "file": "零件/seal_cover.step", "coordinate_system": "SEAL_COVER_CSYS", "material": {"class": "aluminum"}, "notes": "密封盖,坐标系定义在密封盖中心"}
],
"constraints": [
{"type": "fixed_to_ground", "a": "gear_housing", "source": "sw_mate", "semantic_hint": "电机外壳固定于机座"},
{"type": "coaxial", "a": "motor_rotor:Outer_Cyl", "b": "motor_stator:Outer_Cyl", "source": "sw_mate", "mate_name": "Rotor_Stator_Coaxial", "semantic_hint": "转子外圆柱面与定子外圆柱面同轴"},
{"type": "coincident", "a": "motor_rotor:Bottom_Face", "b": "motor_stator:Bottom_Step", "source": "sw_mate", "mate_name": "Rotor_Stator_Coincident", "semantic_hint": "转子下平面与定子下台阶面重合"},
{"type": "coincident", "a": "motor_stator:Top_Face", "b": "back_plate:Bottom_Face", "source": "sw_mate", "mate_name": "Motor_BackPlate_Coincident", "semantic_hint": "电机上平面与后盖下平面重合"},
{"type": "coaxial", "a": "motor_stator:Threaded_Hole_1", "b": "back_plate:Threaded_Hole_1", "source": "sw_mate", "mate_name": "Motor_BackPlate_Hole1_Coaxial", "semantic_hint": "电机与后盖螺纹孔1同轴"},
{"type": "coaxial", "a": "back_plate:Outer_Cyl", "b": "gear_housing:Outer_Cyl", "source": "sw_mate", "mate_name": "BackPlate_Housing_Coaxial", "semantic_hint": "后盖外圆柱面与壳体外圆柱面同轴"},
{"type": "coincident", "a": "back_plate:Top_Face", "b": "gear_housing:Top_Face", "source": "sw_mate", "mate_name": "BackPlate_Housing_Top_Coincident", "semantic_hint": "后盖上平面与壳体上平面重合"},
{"type": "coaxial", "a": "back_plate:Side_Hole_1", "b": "gear_housing:Side_Hole_1", "source": "sw_mate", "mate_name": "BackPlate_Housing_SideHole1_Coaxial", "semantic_hint": "后盖与壳体侧边螺纹孔1同轴"},
{"type": "coaxial", "a": "sun_gear:Inner_Cyl", "b": "motor_rotor:Output_Shaft_Outer_Cyl", "source": "sw_mate", "mate_name": "SunGear_Rotor_Coaxial", "semantic_hint": "太阳轮内圆柱面与电机转子输出轴外圆柱面同轴"},
{"type": "coincident", "a": "sun_gear:Bottom_Face", "b": "motor_rotor:Output_Shaft_Bottom_Face", "source": "sw_mate", "mate_name": "SunGear_Rotor_Coincident", "semantic_hint": "太阳轮下平面与电机转子输出轴下平面重合"},
{"type": "coaxial", "a": "ring_gear:Outer_Cyl", "b": "gear_housing:Inner_Cyl", "source": "sw_mate", "mate_name": "RingGear_Motor_Coaxial", "semantic_hint": "齿圈外圆柱面与电机壳体内圆柱面重合"},
{"type": "coincident", "a": "ring_gear:Bottom_Face", "b": "gear_housing:Step_Face", "source": "sw_mate", "mate_name": "RingGear_Motor_Step_Coincident", "semantic_hint": "齿圈下平面与电机外壳台阶面重合"},
{"type": "coaxial", "a": "ring_gear:Threaded_Hole_1", "b": "motor_stator:Threaded_Hole_1", "source": "sw_mate", "mate_name": "RingGear_Motor_Hole_Coaxial", "semantic_hint": "齿圈螺纹孔与电机定子螺纹孔同轴"},
{"type": "coaxial", "a": "planet_gear_bearing_1:Outer_Cyl", "b": "planet_gear_1:Inner_Cyl", "source": "sw_mate", "mate_name": "Bearing1_Gear1_Coaxial", "semantic_hint": "行星轮1轴承外圆柱面与行星轮1内圆柱面重合"},
{"type": "coincident", "a": "planet_gear_bearing_1:Step_Face", "b": "planet_gear_1:Step_Face", "source": "sw_mate", "mate_name": "Bearing1_Gear1_Step_Coincident", "semantic_hint": "行星轮1轴承台阶面与行星轮1台阶面重合"},
{"type": "coaxial", "a": "planet_gear_bearing_1:Inner_Cyl", "b": "carrier:Small_Cyl_1", "source": "sw_mate", "mate_name": "Bearing1_Carrier_Coaxial", "semantic_hint": "行星轮1轴承内圆柱面与行星架小圆柱面1同心"},
{"type": "coincident", "a": "planet_gear_bearing_1:Bottom_Face", "b": "carrier:Top_Face", "source": "sw_mate", "mate_name": "Bearing1_Carrier_Coincident", "semantic_hint": "行星轮1轴承下平面与行星架上平面1重合"},
{"type": "coaxial", "a": "planet_gear_bearing_2:Outer_Cyl", "b": "planet_gear_2:Inner_Cyl", "source": "sw_mate", "mate_name": "Bearing2_Gear2_Coaxial", "semantic_hint": "行星轮2轴承外圆柱面与行星轮2内圆柱面重合"},
{"type": "coincident", "a": "planet_gear_bearing_2:Step_Face", "b": "planet_gear_2:Step_Face", "source": "sw_mate", "mate_name": "Bearing2_Gear2_Step_Coincident", "semantic_hint": "行星轮2轴承台阶面与行星轮2台阶面重合"},
{"type": "coaxial", "a": "planet_gear_bearing_2:Inner_Cyl", "b": "carrier:Small_Cyl_2", "source": "sw_mate", "mate_name": "Bearing2_Carrier_Coaxial", "semantic_hint": "行星轮2轴承内圆柱面与行星架小圆柱面2同心"},
{"type": "coincident", "a": "planet_gear_bearing_2:Bottom_Face", "b": "carrier:Top_Face", "source": "sw_mate", "mate_name": "Bearing2_Carrier_Coincident", "semantic_hint": "行星轮2轴承下平面与行星架上平面2重合"},
{"type": "coaxial", "a": "carrier_bearing:Outer_Cyl", "b": "gear_housing:Bearing_Inner_Cyl", "source": "sw_mate", "mate_name": "CarrierBearing_Motor_Coaxial", "semantic_hint": "行星架轴承外圆柱面与电机外壳内圆柱面重合"},
{"type": "coincident", "a": "carrier_bearing:Top_Face", "b": "gear_housing:Bottom_Step", "source": "sw_mate", "mate_name": "CarrierBearing_Motor_Coincident", "semantic_hint": "行星架轴承上平面与电机外壳下台阶面重合"},
{"type": "coaxial", "a": "carrier:Outer_Cyl", "b": "carrier_bearing:Inner_Cyl", "source": "sw_mate", "mate_name": "Carrier_CarrierBearing_Coaxial", "semantic_hint": "行星架外圆柱面与行星架轴承内圆柱面重合"},
{"type": "coincident", "a": "planet_gear_1:Bottom_Face", "b": "ring_gear:Bottom_Face", "source": "sw_mate", "mate_name": "PlanetGear1_RingGear_Coincident", "semantic_hint": "行星轮1上平面与齿圈上平面重合"},
{"type": "coincident", "a": "seal_cover:Top_Face", "b": "gear_housing:Bottom_Face", "source": "sw_mate", "mate_name": "SealCover_Motor_Coincident", "semantic_hint": "密封盖上平面与电机外壳下平面重合"},
{"type": "coaxial", "a": "seal_cover:Outer_Cyl", "b": "gear_housing:Outer_Cyl", "source": "sw_mate", "mate_name": "SealCover_Motor_Coaxial", "semantic_hint": "密封盖外圆柱面与电机外壳外圆柱面同轴"},
{"type": "coaxial", "a": "seal_cover:Threaded_Hole_1", "b": "gear_housing:Bottom_Hole_1", "source": "sw_mate", "mate_name": "SealCover_Motor_Hole1_Coaxial", "semantic_hint": "密封盖与电机外壳螺纹孔1同轴"}
],
"meshes": [
{"pair": ["sun_gear", "planet_gear_1"], "type": "external_gear", "center_distance_mm": 42.5, "source": "sw_mate", "semantic_hint": "太阳轮与行星轮1外啮合"},
{"pair": ["sun_gear", "planet_gear_2"], "type": "external_gear", "center_distance_mm": 42.5, "source": "sw_mate", "semantic_hint": "太阳轮与行星轮2外啮合"},
{"pair": ["ring_gear", "planet_gear_1"], "type": "internal_gear", "center_distance_mm": 42.5, "source": "sw_mate", "semantic_hint": "齿圈与行星轮1内啮合"},
{"pair": ["ring_gear", "planet_gear_2"], "type": "internal_gear", "center_distance_mm": 42.5, "source": "sw_mate", "semantic_hint": "齿圈与行星轮2内啮合"}
],
"joints": [
{"id": "joint_sun_gear", "type": "revolute", "a": "sun_gear", "b": "gear_housing", "axis": "z", "frame": "global", "description": "太阳轮相对于壳体绕全局Z轴旋转"},
{"id": "joint_carrier_output", "type": "revolute", "a": "carrier", "b": "gear_housing", "axis": "z", "frame": "global", "description": "行星架(输出端)相对于壳体绕全局Z轴旋转"},
{"id": "joint_carrier_planet_1", "type": "revolute", "a": "planet_gear_1", "b": "gear_housing", "axis": "z", "frame": "global", "description": "行星轮1随行星架绕全局Z轴公转"},
{"id": "joint_carrier_planet_2", "type": "revolute", "a": "planet_gear_2", "b": "gear_housing", "axis": "z", "frame": "global", "description": "行星轮2随行星架绕全局Z轴公转"},
{"id": "joint_planet_1", "type": "revolute", "a": "planet_gear_1", "b": "carrier", "axis": "z", "frame": "PLANET_CSYS", "description": "行星轮1相对于行星架绕自身Z轴自转"},
{"id": "joint_planet_2", "type": "revolute", "a": "planet_gear_2", "b": "carrier", "axis": "z", "frame": "PLANET_CSYS", "description": "行星轮2相对于行星架绕自身Z轴自转"},
{"id": "joint_fixed_ring", "type": "fixed", "a": "ring_gear", "b": "gear_housing", "axis": "z", "frame": "global", "description": "齿圈固定于主框架,不旋转"}
],
"kinematics": {
"type": "planetary",
"planet_count": 2,
"fixed_member": "ring_gear",
"ratio_claimed": 4.0,
"ratio_formula": "(ring_gear_teeth + sun_gear_teeth) / sun_gear_teeth = (51 + 17) / 217 = 4.0",
"ratio_derived": {
"formula": "(ring_gear.teeth + sun_gear.teeth) / sun_gear.teeth",
"input_params": [
"ring_gear",
"sun_gear"
]
},
"notes": "齿圈固定(T80),太阳轮输入(约T20),行星架输出,理论传动比4.0:1"
},
"verification_rules": {
"ratio": [
{
"rule_id": "ratio_check",
"expression": "(ring_gear.teeth + sun_gear.teeth) / sun_gear.teeth",
"expected": 4.0,
"tolerance": 0.01,
"description": "齿圈固定时,传动比=(Zr+Zs)/Zs"
}
],
"torque": [
{
"rule_id": "torque_output_check",
"expression": "motor_spec.rated_torque_nm * kinematics.ratio_claimed * power_flow.efficiency",
"compare_to": "targets.rated_torque_nm",
"description": "输出扭矩=电机扭矩×传动比×效率"
}
],
"geometry": [
{
"rule_id": "center_distance_check",
"expression": "(sun_gear.gear.teeth + planet_gear_1.gear.teeth) * sun_gear.gear.module_mm / 2",
"compare_to": "meshes[0].center_distance_mm",
"tolerance": 0.05,
"description": "理论中心距=(Zs+Zp)×m/2"
},
{
"rule_id": "ring_gear_teeth_check",
"expression": "sun_gear.gear.teeth + 2 * planet_gear_1.gear.teeth",
"compare_to": "ring_gear.gear.teeth",
"description": "齿圈齿数=Zs+2×Zp"
}
]
},
"power_flow": {
"path": [
"motor",
"motor_to_sun_gear_coupling",
"sun_gear"
],
"efficiency": 0.97,
"coupling_type": "coupling",
"notes": "电机→联轴器→太阳轮,效率按97%估算"
},
"io": {
"ground": [
"motor_stator",
"ring_gear",
"gear_housing"
],
"input": "motor_rotor",
"output": "carrier",
"dof_expected": "行星架绕Z轴旋转",
"notes": "电机转子驱动太阳轮,行星架输出;定子、齿圈、壳体固定"
},
"motor_spec": {
"motor_type": "bldc",
"rated_torque_nm": 20,
"peak_torque_nm": 35,
"rated_speed_rpm": 3000,
"pole_pairs": 7,
"air_gap_target_mm": 0.5,
"air_gap_tol_mm": 0.1,
"voltage_v": 24,
"max_current_a": 15,
"assumption_notes": "3500电机:额定扭矩2.0N·m@3000rpm,峰值4.0N·m,气隙0.5mm"
},
"targets": {
"rated_torque_nm": 80,
"peak_torque_nm": 100,
"ratio": 4.0,
"max_od_mm": 150,
"max_length_mm": 120,
"max_mass_kg": 2,
"max_temp_rise_c": 60
}
}
@@ -0,0 +1,84 @@
{
"$schema": "../joint_module_assembly_with_example.schema",
"design_id": "PJ_NGW_S2_090_T80_001",
"module_type": "planetary",
"version": "1.0",
"created_date": "2026-08-07",
"units": {
"length": "mm",
"angle": "deg",
"torque": "N_m",
"mass": "kg",
"speed": "rpm"
},
"parts": [
{"id": "motor_stator", "role": "motor_stator", "file": "零件/motor_stator.step", "coordinate_system": "STATOR_CSYS", "material": {"class": "aluminum"}, "notes": "电机定子,坐标系定义在定子轴线上"},
{"id": "motor_rotor", "role": "motor_rotor", "file": "零件/motor_rotor.step", "coordinate_system": "ROTOR_CSYS", "material": {"class": "steel"}, "notes": "电机转子,坐标系定义在转子输出轴线上"},
{"id": "helical_sun_gear", "role": "sun_gear", "file": "零件/helical_sun_gear.step", "coordinate_system": "SUN_CSYS", "material": {"class": "steel"}, "gear": {"teeth": 17, "module_mm": 2.5, "face_width_mm": 8, "pressure_angle_deg": 20, "helix_angle_deg": 10, "helix_direction": "right" ,"gear_type": "external_gear"}, "notes": "太阳轮,坐标系定义在分度圆中心"},
{"id": "helical_planet_gear_1", "role": "planet_gear", "file": "零件/helical_planet_gear.step", "coordinate_system": "PLANET_CSYS", "material": {"class": "steel"}, "gear": {"teeth": 17, "module_mm": 2.5, "face_width_mm": 8, "pressure_angle_deg": 20, "helix_angle_deg": 10, "helix_direction": "left" ,"gear_type": "external_gear"}, "notes": "行星轮1,坐标系定义在自转轴线上"},
{"id": "helical_planet_gear_2", "role": "planet_gear", "file": "零件/helical_planet_gear.step", "coordinate_system": "PLANET_CSYS", "material": {"class": "steel"}, "gear": {"teeth": 17, "module_mm": 2.5, "face_width_mm": 8, "pressure_angle_deg": 20, "helix_angle_deg": 10, "helix_direction": "left" ,"gear_type": "external_gear"}, "notes": "行星轮2,坐标系定义在自转轴线上"},
{"id": "helical_ring_gear", "role": "ring_gear", "file": "零件/helical_ring_gear.step", "coordinate_system": "RING_CSYS", "material": {"class": "steel"}, "gear": {"teeth": 51, "module_mm": 2.5, "face_width_mm": 6, "pressure_angle_deg": 20, "helix_angle_deg": 10, "helix_direction": "left" ,"gear_type": "internal_gear"}, "notes": "内齿圈,坐标系定义在齿圈自转轴线上"},
{"id": "planet_gear_bearing_1", "role": "bearing", "file": "零件/planet_gear_bearing.step", "coordinate_system": "BEARING_CSYS", "material": {"class": "steel"}, "notes": "行星轮1轴承,坐标系定义在轴承中轴线"},
{"id": "planet_gear_bearing_2", "role": "bearing", "file": "零件/planet_gear_bearing.step", "coordinate_system": "BEARING_CSYS", "material": {"class": "steel"}, "notes": "行星轮2轴承,坐标系定义在轴承中轴线"},
{"id": "carrier", "role": "carrier", "file": "零件/carrier.step", "coordinate_system": "CARRIER_CSYS", "material": {"class": "steel"}, "notes": "行星架,坐标系定义在输出轴线上"},
{"id": "carrier_bearing", "role": "bearing_seat", "file": "零件/carrier_bearing.step", "coordinate_system": "CARRIER_BEARING_CSYS", "material": {"class": "other"}, "notes": "行星架主轴承,坐标系定义在轴承中轴线上"},
{"id": "gear_housing", "role": "gear_housing", "file": "零件/gear_housing.step", "coordinate_system": "HOUSING_CSYS", "material": {"class": "aluminum"}, "notes": "减速器壳体,坐标系HOUSING_CSYS作为全局基准"},
{"id": "back_plate", "role": "output_flange", "file": "零件/back_plate.step", "coordinate_system": "BACKPLATE_CSYS", "material": {"class": "aluminum"}, "notes": "后端盖/输出法兰,坐标系定义在端盖中心"},
{"id": "seal_cover", "role": "seal_cover", "file": "零件/seal_cover.step", "coordinate_system": "SEAL_COVER_CSYS", "material": {"class": "aluminum"}, "notes": "密封盖,坐标系定义在密封盖中心"}
],
"constraints": [
{"type": "fixed_to_ground", "a": "gear_housing", "source": "sw_mate", "semantic_hint": "电机外壳固定于机座"},
{"type": "coaxial", "a": "motor_rotor:Outer_Cyl", "b": "motor_stator:Outer_Cyl", "source": "sw_mate", "mate_name": "Rotor_Stator_Coaxial", "semantic_hint": "转子外圆柱面与定子外圆柱面同轴"},
{"type": "coincident", "a": "motor_rotor:Bottom_Face", "b": "motor_stator:Bottom_Step", "source": "sw_mate", "mate_name": "Rotor_Stator_Coincident", "semantic_hint": "转子下平面与定子下台阶面重合"},
{"type": "coincident", "a": "motor_stator:Top_Face", "b": "back_plate:Bottom_Face", "source": "sw_mate", "mate_name": "Motor_BackPlate_Coincident", "semantic_hint": "电机上平面与后盖下平面重合"},
{"type": "coaxial", "a": "motor_stator:Threaded_Hole_1", "b": "back_plate:Threaded_Hole_1", "source": "sw_mate", "mate_name": "Motor_BackPlate_Hole1_Coaxial", "semantic_hint": "电机与后盖螺纹孔1同轴"},
{"type": "coaxial", "a": "back_plate:Outer_Cyl", "b": "gear_housing:Outer_Cyl", "source": "sw_mate", "mate_name": "BackPlate_Housing_Coaxial", "semantic_hint": "后盖外圆柱面与壳体外圆柱面同轴"},
{"type": "coincident", "a": "back_plate:Top_Face", "b": "gear_housing:Top_Face", "source": "sw_mate", "mate_name": "BackPlate_Housing_Top_Coincident", "semantic_hint": "后盖上平面与壳体上平面重合"},
{"type": "coaxial", "a": "back_plate:Side_Hole_1", "b": "gear_housing:Side_Hole_1", "source": "sw_mate", "mate_name": "BackPlate_Housing_SideHole1_Coaxial", "semantic_hint": "后盖与壳体侧边螺纹孔1同轴"},
{"type": "coaxial", "a": "sun_gear:Inner_Cyl", "b": "motor_rotor:Output_Shaft_Outer_Cyl", "source": "sw_mate", "mate_name": "SunGear_Rotor_Coaxial", "semantic_hint": "太阳轮内圆柱面与电机转子输出轴外圆柱面同轴"},
{"type": "coincident", "a": "sun_gear:Bottom_Face", "b": "motor_rotor:Output_Shaft_Bottom_Face", "source": "sw_mate", "mate_name": "SunGear_Rotor_Coincident", "semantic_hint": "太阳轮下平面与电机转子输出轴下平面重合"},
{"type": "coaxial", "a": "ring_gear:Outer_Cyl", "b": "gear_housing:Inner_Cyl", "source": "sw_mate", "mate_name": "RingGear_Motor_Coaxial", "semantic_hint": "齿圈外圆柱面与电机壳体内圆柱面重合"},
{"type": "coincident", "a": "ring_gear:Bottom_Face", "b": "gear_housing:Step_Face", "source": "sw_mate", "mate_name": "RingGear_Motor_Step_Coincident", "semantic_hint": "齿圈下平面与电机外壳台阶面重合"},
{"type": "coaxial", "a": "ring_gear:Threaded_Hole_1", "b": "motor_stator:Threaded_Hole_1", "source": "sw_mate", "mate_name": "RingGear_Motor_Hole_Coaxial", "semantic_hint": "齿圈螺纹孔与电机定子螺纹孔同轴"},
{"type": "coaxial", "a": "planet_gear_bearing_1:Outer_Cyl", "b": "planet_gear_1:Inner_Cyl", "source": "sw_mate", "mate_name": "Bearing1_Gear1_Coaxial", "semantic_hint": "行星轮1轴承外圆柱面与行星轮1内圆柱面重合"},
{"type": "coincident", "a": "planet_gear_bearing_1:Step_Face", "b": "planet_gear_1:Step_Face", "source": "sw_mate", "mate_name": "Bearing1_Gear1_Step_Coincident", "semantic_hint": "行星轮1轴承台阶面与行星轮1台阶面重合"},
{"type": "coaxial", "a": "planet_gear_bearing_1:Inner_Cyl", "b": "carrier:Small_Cyl_1", "source": "sw_mate", "mate_name": "Bearing1_Carrier_Coaxial", "semantic_hint": "行星轮1轴承内圆柱面与行星架小圆柱面1同心"},
{"type": "coincident", "a": "planet_gear_bearing_1:Bottom_Face", "b": "carrier:Top_Face", "source": "sw_mate", "mate_name": "Bearing1_Carrier_Coincident", "semantic_hint": "行星轮1轴承下平面与行星架上平面1重合"},
{"type": "coaxial", "a": "planet_gear_bearing_2:Outer_Cyl", "b": "planet_gear_2:Inner_Cyl", "source": "sw_mate", "mate_name": "Bearing2_Gear2_Coaxial", "semantic_hint": "行星轮2轴承外圆柱面与行星轮2内圆柱面重合"},
{"type": "coincident", "a": "planet_gear_bearing_2:Step_Face", "b": "planet_gear_2:Step_Face", "source": "sw_mate", "mate_name": "Bearing2_Gear2_Step_Coincident", "semantic_hint": "行星轮2轴承台阶面与行星轮2台阶面重合"},
{"type": "coaxial", "a": "planet_gear_bearing_2:Inner_Cyl", "b": "carrier:Small_Cyl_2", "source": "sw_mate", "mate_name": "Bearing2_Carrier_Coaxial", "semantic_hint": "行星轮2轴承内圆柱面与行星架小圆柱面2同心"},
{"type": "coincident", "a": "planet_gear_bearing_2:Bottom_Face", "b": "carrier:Top_Face", "source": "sw_mate", "mate_name": "Bearing2_Carrier_Coincident", "semantic_hint": "行星轮2轴承下平面与行星架上平面2重合"},
{"type": "coaxial", "a": "carrier_bearing:Outer_Cyl", "b": "gear_housing:Bearing_Inner_Cyl", "source": "sw_mate", "mate_name": "CarrierBearing_Motor_Coaxial", "semantic_hint": "行星架轴承外圆柱面与电机外壳内圆柱面重合"},
{"type": "coincident", "a": "carrier_bearing:Top_Face", "b": "gear_housing:Bottom_Step", "source": "sw_mate", "mate_name": "CarrierBearing_Motor_Coincident", "semantic_hint": "行星架轴承上平面与电机外壳下台阶面重合"},
{"type": "coaxial", "a": "carrier:Outer_Cyl", "b": "carrier_bearing:Inner_Cyl", "source": "sw_mate", "mate_name": "Carrier_CarrierBearing_Coaxial", "semantic_hint": "行星架外圆柱面与行星架轴承内圆柱面重合"},
{"type": "coincident", "a": "planet_gear_1:Bottom_Face", "b": "ring_gear:Bottom_Face", "source": "sw_mate", "mate_name": "PlanetGear1_RingGear_Coincident", "semantic_hint": "行星轮1上平面与齿圈上平面重合"},
{"type": "coincident", "a": "seal_cover:Top_Face", "b": "gear_housing:Bottom_Face", "source": "sw_mate", "mate_name": "SealCover_Motor_Coincident", "semantic_hint": "密封盖上平面与电机外壳下平面重合"},
{"type": "coaxial", "a": "seal_cover:Outer_Cyl", "b": "gear_housing:Outer_Cyl", "source": "sw_mate", "mate_name": "SealCover_Motor_Coaxial", "semantic_hint": "密封盖外圆柱面与电机外壳外圆柱面同轴"},
{"type": "coaxial", "a": "seal_cover:Threaded_Hole_1", "b": "gear_housing:Bottom_Hole_1", "source": "sw_mate", "mate_name": "SealCover_Motor_Hole1_Coaxial", "semantic_hint": "密封盖与电机外壳螺纹孔1同轴"}
],
"meshes": [
{"pair": ["sun_gear", "planet_gear_1"], "type": "external_gear", "center_distance_mm": 42.5, "source": "sw_mate", "semantic_hint": "太阳轮与行星轮1外啮合"},
{"pair": ["sun_gear", "planet_gear_2"], "type": "external_gear", "center_distance_mm": 42.5, "source": "sw_mate", "semantic_hint": "太阳轮与行星轮2外啮合"},
{"pair": ["ring_gear", "planet_gear_1"], "type": "internal_gear", "center_distance_mm": 42.5, "source": "sw_mate", "semantic_hint": "齿圈与行星轮1内啮合"},
{"pair": ["ring_gear", "planet_gear_2"], "type": "internal_gear", "center_distance_mm": 42.5, "source": "sw_mate", "semantic_hint": "齿圈与行星轮2内啮合"}
],
"io": {
"ground": ["gear_housing", "ring_gear"],
"input": "motor",
"output": "carrier",
"dof_expected": "输出法兰绕Z轴旋转",
"notes": "电机驱动太阳轮,行星架输出;电机外壳固定"
},
"metadata": {
"author": "csj",
"source": "SolidWorks 2025",
"version": "1.0",
"notes": "装配SOP:程序根据parts加载STEP文件,根据constraints拼装,根据meshes建立啮合关系,根据io确定输入输出边界"
}
}
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