20 Commits

Author SHA1 Message Date
admin 8de69c34a1 o6右手标定 2026-09-03 10:11:13 +08:00
admin d6b7bd6209 通用 URDF patch engine 抽取 2026-09-02 15:17:50 +08:00
admin 8a749a3687 根据json修正urdf 2026-09-02 14:20:29 +08:00
admin 08fe190b3a O6原始urdf 2026-09-02 13:36:16 +08:00
admin f7aeef87a8 L6右手标定 2026-09-02 13:26:32 +08:00
admin 2b7c1f92e7 原始urdf位置修改 2026-09-01 13:57:37 +08:00
admin 1ed36ecdd8 标定代码结构修改 2026-09-01 11:51:28 +08:00
admin 7f84225ba8 refactor: dispatch formal calibration through model profiles 2026-08-31 19:22:51 +08:00
admin ba9f1b25e8 refactor: establish reusable calibration architecture 2026-08-31 18:33:31 +08:00
admin 0d606c2ba2 refactor: rename calibration package 2026-08-31 18:06:15 +08:00
admin 06c050e446 test: restore calibration regression baseline 2026-08-31 17:58:11 +08:00
admin 286581bcba 大拇指单独标定,yaw正确和稳定性修改 2026-08-31 17:17:39 +08:00
admin 4dadfb954b 大拇指零位正确性稳定性修改 2026-08-30 17:35:23 +08:00
admin 83c69b48c2 标定稳定性 2026-08-27 16:24:01 +08:00
admin 4e594ddb09 G20右手四指独立标定(少thumb_mcp) 2026-08-24 10:12:23 +08:00
admin ef65681230 G20四指单独标定(少末端tag) 2026-08-21 12:21:39 +08:00
admin a609d521a0 g20右手标定 2026-08-11 15:51:36 +08:00
admin 41ff4a61a9 新零位相机外参标定方案 2026-08-07 16:22:24 +08:00
admin 4107da4c22 三机位标定 2026-08-05 18:43:10 +08:00
admin 5d206bcb73 三机位标定 2026-08-05 18:32:51 +08:00
244 changed files with 62492 additions and 2869 deletions
+13 -1
View File
@@ -50,6 +50,7 @@ Thumbs.db
# Runtime and calibration scratch files
/logs/
/MvSdkLog/
*.tmp
*.log
*.bak
@@ -61,13 +62,22 @@ Thumbs.db
# src/linkerhand_retarget/resource/linkerforce_v2/profiles/.
/profiles/
/calibration_output/
/config/*_three_camera_extrinsics.yaml
*.wear_check.json
*.checkpoint.json
*.verification.json
*_mapping_quality.json
# Device-specific robot descriptions derived from local CMC pitch calibration
# Device-specific robot descriptions derived from local calibration runs
# Includes full/partial zero-calibration outputs and local copies.
/src/linkerhand_calibration/urdf/*/*_zero_calibrated*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_left/linkerhand_g20_left_cmc_pitch_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_left/linkerhand_g20_left_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_left/linkerhand_g20_left_zero_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_g20_right_cmc_pitch_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_g20_right_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_g20_right_zero_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_G20_RIGHT_tag.urdf
# ROS bag / MCAP recordings and CAN captures
rosbag2_*/
@@ -84,3 +94,5 @@ candump-*
# Local Codex/agent workspace metadata
/.agents/
/.codex/
/.codebuddy/
/.zcode/
@@ -1,398 +0,0 @@
# G20 左手拇指正面 AprilTag 标定
该包启动 RealSense、彩色图像校正、`apriltag_ros`、Linker Hand SDK 和标定状态机,
只扫描 G20 左手命令下标 `0`、`15`。默认使用单终点连续模式:每个方向只发送一次
终点命令,速度保持在固件能稳定响应的 `15`。SDK 以独立时间戳反馈实际 20 维位置,
程序把每帧 AprilTag 三维中心与同一时刻的实际电机位置插值配对并按整数位置分箱。
完成 `255→0→255` 后分别拟合正反方向并检查回差,最终运行时 JSON 将两条曲线逐点
平均,只为每个关节保存一个 256 项 `angle_rad`。最后用 5 个随机静态命令复测精度。
当前默认使用 `trajectory_center_3d`。节点由四个亚像素角点和 `CameraInfo.P`
计算每张 Tag 的三维中心,但不把小尺寸平面 Tag 的 PnP 朝向直接当作关节角:
- 根部扫描先减去掌心 T0 的位置,再用 T3/T4/T5 三条圆轨迹共同拟合 CMC 旋转轴;
每帧三个角度取中位数。
- 尖部扫描用 T4 相对 T3 的圆轨迹直接拟合 MCP。G20 只有电机 15 这一个尖部输入,
URDF 将被动 IP 定义为 `thumb_ip = 1.02 × thumb_mcp`,因此运行时 IP 曲线严格按
这个机械耦合生成。这样不会把不同相机角度下 T5 的平面 PnP 深度偏差误认为 IP
真实运动。
- 程序仍会按 MCP 角将 T5 反向旋转并拟合剩余小圆,但该结果只用于
`trajectory_center_quality.tip` 中的观测一致性诊断,不参与最终 IP 数组。
- 每条曲线都减去命令 255 的测量角,所以最终文件严格满足
`angle_rad[255] == 0.0`;`angle_rad[0]` 是该关节相对零位的最大角度。
这种方法对固定的相机摆放角度、Tag 在同一刚性连杆上的固定位置和贴纸朝向更不敏感。
但相机或贴纸在一次扫描过程中移动、Tag 翘起、角点严重抖动仍会破坏圆轨迹。程序会
检查平面残差、圆残差、轨迹半径、实际弧长和根部三个轨迹点的角度一致性。
PnP 双分支跟踪和整段刚体复核仍保留,用于选出稳定的三维中心及辅助质量检查,不再
直接生成运行时角度。根部扫描用固定的 T3–T4、T4–T5 中心间距共同选择分支;
尖部扫描用固定的 T0–T3 中心间距约束非目标部分。中心间距漂移超过阈值仍会暂停,
避免错误中心进入圆拟合,但 Tag 的 PnP 朝向抖动不会触发该门限。
## 1. 标记和安全检查
- `T0` 必须保留并固定在掌壳,作为整体平移参考;`T3` 固定在拇指根部运动连杆,`T4` 固定在 MCP 后的连杆,
`T5` 固定在最末节。四张 Tag 必须与所在刚性件完全固定,不能跨关节或贴在软胶上。
- 当前实物使用 `tag36h11` 的 ID `0/1/2/3`,依次对应 T0/T3/T4/T5。如果实物 ID 改变,同时修改
`config/front_tags.yaml` 里检测节点和标定节点的两组数组。
- `tag.sizes`/`tag_sizes_m` 必须填写每张 Tag 的实测有效边长(米),当前配置为 `0.010`。
测量检测角点所围成的正方形边长,不包含外围白色留边。
- 当前试标定允许四张 Tag 的有效边长至少 30 px(实测静态约 32~38 px),最终仍由
静止角度 RMS 和随机复测误差决定是否合格。四张 Tag 必须在全行程内均可见。需要短时检查标记时,
启动参数增加 `publish_debug_image:=true`,再订阅
`/g20_thumb_calibration/debug_image`;正式长时间扫描建议保持默认关闭。
- 执行全行程前清空拇指周围空间并准备断开电机电源。确认这只手的下标 0 和 15
均可安全走完整 `255→0→255`。标定节点发现命令话题上另有发布者时不会解锁扫描。
## 2. 安装与构建
```bash
sudo apt-get update
sudo apt-get install -y \
ros-jazzy-realsense2-camera \
ros-jazzy-realsense2-description \
ros-jazzy-image-pipeline \
ros-jazzy-apriltag-ros \
ros-jazzy-apriltag-msgs
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
colcon build --symlink-install \
--packages-select linker_hand_ros2_sdk g20_thumb_apriltag_calibration
source install/setup.bash
```
连接 CAN 后先确认 `can0` 已启动。不要同时运行其他会发布
`/g20/cb_left_hand_control_cmd` 的程序。
## 3. 启动和操作
首次使用时可先用 `commands_enabled:=false` 做预检;SDK 仍会设置速度/扭矩并读取状态,
但标定节点不会发送位置运动命令,也不会允许解锁全行程扫描:
```bash
ros2 launch g20_thumb_apriltag_calibration front_thumb_calibration.launch.py \
serial_number:=G20_LEFT_001 \
commands_enabled:=false
```
确认 T0、T3、T4、T5 在根部和尖部全行程中不会被遮挡,且拇指运动不会碰撞后,
停止预检并启动一个新的正式会话。默认使用 AprilTag 内部 `decimate=1.5` 提升检测
速度,并使用单终点连续运动:
```bash
ros2 launch g20_thumb_apriltag_calibration front_thumb_calibration.launch.py \
serial_number:=G20_LEFT_001 \
can_interface:=can0 \
calibration_speed:=15 \
continuous_motion_mode:=endpoint \
angle_estimation_mode:=trajectory_center_3d \
apriltag_decimate:=1.5 \
use_roi:=false
```
默认关闭 ROI,AprilTag 使用完整的 1280×720 校正画面。查看实际送入 AprilTag
的完整画面:
```bash
ros2 run image_view image_view --ros-args \
--remap image:=/camera/camera/color/image_rect
```
图像检测链路使用 `sensor_data`(BEST_EFFORT)QoS,只保留最新帧,避免完整分辨率
下可靠队列积压反压相机;这不会裁剪图像,也不会降低相机分辨率。
若以后需要以帧率优先,可传入 `use_roi:=true`;默认 ROI 是原图中的
`x=128, y=192, width=1024, height=528`,也可用 `roi_x`、`roi_y`、
`roi_width`、`roi_height` 覆盖。
监控状态:
```bash
ros2 topic echo /g20_thumb_calibration/status
```
预检通过后状态为 `WAIT_ROOT_CONFIRM`,`reason` 为 `call_start`。只需调用一次:
```bash
ros2 service call /g20_thumb_calibration/start std_srvs/srv/Trigger {}
```
节点随后自动完成下标 0 的 `255→0→255`、下标 15 的 `255→0→255` 和 5 点随机复测,
正常结束状态为 `COMPLETE`,无需在根部和尖部之间再次确认。为安全起见,调用 `start`
前必须一次性确认两个关节的完整行程都已清空。原来的
`confirm_root_full_range`、`confirm_tip_full_range` 服务仍保留用于兼容。
暂停、恢复和终止:
```bash
ros2 service call /g20_thumb_calibration/pause std_srvs/srv/Trigger {}
ros2 service call /g20_thumb_calibration/resume std_srvs/srv/Trigger {}
ros2 service call /g20_thumb_calibration/abort std_srvs/srv/Trigger {}
```
预检要求四 Tag 有效帧率至少 95%,且检测消息频率至少 15 Hz。PnP 有效率也必须
至少 95%,每个候选解的重投影 RMS 不超过 1.5 px。中心轨迹模式以三组相对中心
的静止 RMS 不超过 2 mm、5 mm 范围内位置内点不少于 90% 为硬判据;PnP 朝向抖动
只作为诊断,不会阻止静态捕获。
状态中的
`pnp_rejections` 会指出当前是哪张 Tag 因丢失、重投影/倾角超限或姿态跳变而被拒绝,
`pnp_reprojection_error_px` 显示四张 Tag 最近一次有效解的误差。连续扫描要求
图像与状态的时间差不超过 150 ms、全行程至少得到 40 个有效帧、
至少覆盖 32 个整数位置且相邻实测位置间隔不超过 16。Tag 或同步状态持续丢失 3 秒、
90 秒内未到达终点,或覆盖不足时,节点保持当前命令并进入 `PAUSED`。恢复时会先回到
该方向的起点,再完整重扫这个方向,避免把半程数据混入结果。`abort` 也只停止队列,
不会主动移动机械手。正常扫描和随机复测最后一项均为命令 255。
PnP 跟踪在整个会话中对四张 Tag 都优先保持同一个 IPPE 平面分支;最多 5 秒的短暂检测
间隔不会重新初始化分支。随机复测只有在同步电机反馈与目标相差不超过 2、且稳定
窗口与捕获窗口内三个相对中心的最大偏差都不超过 3 mm 时才会写入,否则继续等待并最终暂停,
不会再生成明知不可靠但字段完整的结果。
单终点连续模式共有 4 个端到端命令:根部和尖部各一个往返。每个方向运动前会先用
实际电机反馈确认已经到达起点,再做一次短暂静态确认;随机验证的“接近位置”只等待
电机反馈到位,不再重复采图。若实际 AprilTag 检测仍低于 15 Hz,先优化检测链路,
不要降低到固件低速区。必须临时回退时可启动
`continuous_motion_mode:=paced`,该模式按步长 8 到位即发下一段。
连续扫描中的主要状态字段:
- `state_zh`/`reason_zh`/`action_zh`:当前阶段、失败原因和下一步操作的中文说明;
原有 `state`/`reason` 英文机器码继续保留。
- `tag_quality`:逐张显示 T0/T3/T4/T5 的边长、hamming、识别置信度、重投影误差、
是否有效和具体中文问题,不再需要手工解析 `/apriltag/detections`。
- `/g20_thumb_calibration/status_text`:适合终端直接查看的多行中文状态。使用
`ros2 topic echo --once /g20_thumb_calibration/status_text --field data`
即可看到原因、建议及四张标签的质量。
- `scan_progress`:4 个方向的完成比例,依次约为 0、0.25、0.5、0.75、1.0。
- `sweep_valid_frames_seen`:当前连续方向已收到的同步有效帧数。
- `sweep_state_span_u8`:当前方向实际覆盖的电机范围,接近 255 才算完整。
- `active_phase`/`active_direction`:当前是根部或尖部、下降或上升方向。
- `pnp_branch_corrections`:四张 Tag 联合跟踪为维持相邻关节姿态连续,而没有选择
单张 Tag 最小重投影分支的累计次数。
- `pnp_trajectory_quality`:最近一个完整方向的整段分支修正帧数,以及相对整段稳健
参考的旋转、相对平移和中心间距漂移。中心轨迹模式只按欧氏中心间距判断:
P95 超过 3 mm 或单帧最大值超过 6 mm 时暂停;旋转及随 Tag 坐标轴表达的相对平移
只保留为诊断。
- `trajectory_center_quality`:四个方向完成并拟合后,显示三维平面/圆残差、拟合半径、
实际弧长、T0/T3 锚点漂移和根部三个轨迹点的角度一致性。其中
`tip.ip_observed_vs_constrained_*` 显示T5残余小圆与URDF被动耦合之间的差异;
它用于发现T5识别误差、标签松动或机构异常,但不会改变最终IP曲线。
根部扫描中 T3/T4/T5 作为完整刚性组共同选择 IPPE 分支,不再把 T3 固定为在线解;
尖部扫描仍固定 T3,只用静止的 T0/T3 约束修正非目标根部姿态。
## 4. 中断恢复和输出
默认会话目录是启动命令当前目录下:
```text
calibration_output/<序列号>/<时间戳>/
```
恢复时必须显式复用原目录,否则会创建新会话:
```bash
ros2 launch g20_thumb_apriltag_calibration front_thumb_calibration.launch.py \
serial_number:=G20_LEFT_001 \
session_dir:=/绝对路径/calibration_output/G20_LEFT_001/20260727_120000
```
恢复会校验序列号、Tag 配置、基准命令、扫描模式、采集参数和代码哈希;
任一项变化都会拒绝混用旧样本,
此时应新建会话。
目录内文件:
- `raw_samples.jsonl`:连续帧按实际整数电机位置分箱后的 Tag 三维中心、姿态辅助统计及复测点;每完成一个
扫描方向后落盘。
- `checkpoint.json`:当前状态和进度。
- `session_manifest.json`:Tag、相机内参、SDK、代码哈希和会话信息。
- `validation.json`:随机复测及全部质量判据。
- `rosbag/`:仅在 `record_bag:=true` 时生成,用于保存相机、检测、命令和状态等诊断数据。
- `g20_left_<序列号>_thumb_angle.json`:精简后的运行时标定文件。
最终文件使用 `schema_version: 2`。每个关节只包含:
```json
{
"motor_index": 0,
"angle_rad": ["按命令0~255索引的256个弧度值"]
}
```
`thumb_ip.angle_rad` 由 `thumb_mcp.angle_rad` 乘
`ip_coupling.multiplier`(默认 `1.02`)得到,二者在命令255处都严格为零。
`thumb_ip` 另外包含 `"passive": true`。正反方向原始曲线不进入最终 JSON,但仍保留
在 `raw_samples.jsonl` 中,并用于最大回差和质量判定。
零位和最大角度可直接读取:
```python
import json
from pathlib import Path
data = json.loads(Path("g20_left_G20_LEFT_001_thumb_angle.json").read_text())
for name, joint in data["joints"].items():
print(name, "zero(rad)=", joint["angle_rad"][255],
"max(rad)=", joint["angle_rad"][0])
```
如果相机或 SDK 已由外部进程启动,可传
`start_camera:=false` 或 `start_sdk:=false`。用 `camera_serial_number:=<序列号>`
可绑定指定 RealSense。
D405 的彩色流来自 `depth_module`,启动文件会同时设置
`depth_module.color_profile` 和 `rgb_camera.color_profile`,默认均为
`1280x720x30`。连续模式默认关闭深度和 rosbag,以减少 USB、CPU 和磁盘负担;
它们都不参与角度计算。需要完整诊断留档时可增加
`enable_depth:=true record_bag:=true`。
默认对完整 1280×720 原图进行畸变校正和 AprilTag 检测。三维中心 PnP 必须使用
`image_rect` 的角点及同一条处理链对应的 `CameraInfo`,启动文件已自动保证二者配对。
校正和 AprilTag 组件运行
在同一个多线程容器内并启用进程内传输,避免在处理链路中重复序列化、复制大图像。
可选 ROI 模式会额外在同一容器内加入裁剪组件并同步修正 `CameraInfo`。标定节点默认
不订阅整幅图像,只订阅检测结果和 TF。
若启用调试图,预览会缩放到 50%、限速 10 Hz 并使用最新帧优先的传输方式,
不影响 AprilTag 的 ROI 输入。
静态预检先在单 Tag 层拒绝高重投影误差,再检查三组相对中心的位置内点率和毫米级 RMS。
当前 30~38 px 的 10 mm Tag 属于试标定尺寸,如果中心位置 RMS 持续不合格,应优先增加照明、缩短
相机距离或提高 Tag 有效像素,而不是放宽最终随机复测精度。
启用 rosbag 后保存裁剪后的原始图像和配套 `CameraInfo`,避免新增一个全分辨率图像
订阅者;同时使用 MCAP `zstd_fast` 压缩并按 10 GiB 分卷。快速标定通常不需要录制;
若用于正式可追溯验收,再启用并检查磁盘空间。
## 5. CMC Pitch 零位角测量
只测量命令 255 时 `thumb_cmc_pitch` 的画面水平投影零位角时,使用独立启动文件。
它只拟合 CMC 的二维零位轨迹圆,不运行完整 0~255 角度映射,也不会生成或修改
URDF:
```bash
ros2 launch g20_thumb_apriltag_calibration \
front_cmc_pitch_zero.launch.py \
serial_number:=G20_LEFT_001
```
该流程只要求 T0(ID 0)和 T3(ID 1)有效。T4/T5 可以留在手上,但丢失不会阻塞。
预检完成后查看中文状态:
```bash
ros2 topic echo --once --full-length \
/g20_thumb_cmc_pitch_zero/status_text \
--field data
```
状态显示“等待开始”后启动三轮测量:
```bash
ros2 service call \
/g20_thumb_cmc_pitch_zero/start \
std_srvs/srv/Trigger {}
```
查看带红色画面水平线、T0/T3标签中心、青色轨迹点、紫色拟合圆心和径向零位线
的调试画面:
```bash
ros2 run image_view image_view --ros-args \
--remap image:=/g20_thumb_cmc_pitch_zero/debug_image
```
画面底部红线是固定的相机水平与构图目标。程序会在画面下部自动寻找一条足够长、
接近水平的物理桌边或高对比参考直线,并画成蓝线。开始前调整相机,使蓝线与红线
重合;画面和 `status_text` 会实时显示红蓝线夹角及垂直偏差。`±0.5°` 和
`±12 px` 只用于显示 `ALIGNED/ADJUST`,完全不参与预检或 `start` 服务判断。
由操作人员确认相机位置后手动开始标定。参考直线应清晰、连续并尽量横跨画面;
该检测不使用 T0/T3 标签朝向。
一条二维直线只能确认相机滚转角和上下构图位置,不能单独证明相机的距离、俯仰、
偏航或完整三维位置。若需要严格复现这些量,还应使用固定相机支架或专用标定板。
每轮只控制电机 0 执行一次 `255→64` 端点运动和一次 `64→255` 返回运动。运动期间
连续采集 `T3中心−T0中心`,按机械手状态分箱后拟合图像平面圆;返回 255 后使用
“T3零位中心→拟合圆心”的固定内向径向矢量计算角度。运动前和返回后各采集30帧静态零位,
三轮轨迹合并后得到最终圆心。其他 19 个命令保持固定基准。任何其他节点同时发布
`/g20/cb_left_hand_control_cmd` 时,`start` 服务会拒绝启动。
T0中心用于消除相机或整只手的平移抖动。T0和T3标签自身的朝向与角点 `+x`
都不参与零位或行程计算;标签可以任意平面内旋转或反贴180°,只需标签平整、
固定且中心始终可见。若轨迹跨度、圆弧、半径、径向RMS/P95或回零误差不合格,
节点暂停或写出 `quality.passed=false`。
完成后只生成:
```text
calibration_output/G20_LEFT_001/<时间戳>/
g20_left_G20_LEFT_001_thumb_cmc_pitch_zero.json
```
核心字段是:
```text
zero_angles.table_projected_zero_rad
```
该值是内向径向零位矢量相对相机画面水平向右方向的角度。它不使用 T0 的方向,
但会用 T0 中心抵消平移;它仍不是真实三维桌面检测,因此会随相机滚转和机械手
摆放改变。
## 6. CMC Roll 零位与行程标定
`thumb_cmc_roll` 复用上节的 T0 平移补偿、T3 中心轨迹分箱和稳健圆拟合,
但控制的是电机 5。每轮执行 `255→0→255`:在 255 零位、0 行程端点和返回
255 后各静态采集 30 帧,因此可以同时测量零位角和完整 `0~255` 实际角行程。
命令 0 是完整行程端点,开始前必须确认拇指没有机械碰撞或硬限位顶死风险。
Roll同样固定使用“T3中心→拟合圆心”的内向径向矢量,不读取T3标签朝向。
```bash
ros2 launch g20_thumb_apriltag_calibration \
front_cmc_roll_calibration.launch.py \
serial_number:=G20_LEFT_001
```
预检通过后启动三轮标定:
```bash
ros2 topic echo --once --full-length \
/g20_thumb_cmc_roll_calibration/status_text \
--field data
ros2 service call \
/g20_thumb_cmc_roll_calibration/start \
std_srvs/srv/Trigger {}
```
调试画面:
```bash
ros2 run image_view image_view --ros-args \
--remap image:=/g20_thumb_cmc_roll_calibration/debug_image
```
Roll 使用与 Pitch 相同的红蓝参考线显示,但是否对齐由操作人员确认,程序不会用
蓝线状态阻止 `start` 进入电机运动。
完成后生成:
```text
calibration_output/G20_LEFT_001/<时间戳>/
g20_left_G20_LEFT_001_thumb_cmc_roll_zero_travel.json
```
核心输出字段:
```text
zero_angles.table_projected_zero_rad
travel.signed_rad
travel.range_rad
```
`travel.signed_rad` 是从命令 255 到 0 的有符号转角,`travel.range_rad` 是三轮
行程大小的中值。只有轨迹圆质量、T0/T3 检出率、三轮零位/行程一致性、端点径向
误差和回零误差全部通过时,`quality.passed` 才为 `true`。
@@ -1,5 +0,0 @@
# This is a flat parameter mapping consumed by realsense2_camera/rs_launch.py.
# Keep image and CameraInfo durability identical so image_transport can
# synchronize them for image_proc and apriltag_ros.
color_qos: DEFAULT
color_info_qos: DEFAULT
@@ -1,5 +0,0 @@
"""Front-camera AprilTag calibration for the left LinkerHand G20 thumb."""
from .core import BASELINE_COMMAND, COMMAND_NAMES
__all__ = ["BASELINE_COMMAND", "COMMAND_NAMES"]
@@ -1,4 +0,0 @@
[develop]
script_dir=$base/lib/g20_thumb_apriltag_calibration
[install]
install_scripts=$base/lib/g20_thumb_apriltag_calibration
@@ -1,41 +0,0 @@
from glob import glob
from setuptools import find_packages, setup
package_name = "g20_thumb_apriltag_calibration"
setup(
name=package_name,
version="0.1.0",
packages=find_packages(),
data_files=[
(
"share/ament_index/resource_index/packages",
["resource/" + package_name],
),
("share/" + package_name, ["package.xml", "README.md"]),
("share/" + package_name + "/config", glob("config/*.yaml")),
("share/" + package_name + "/launch", glob("launch/*.launch.py")),
],
install_requires=["setuptools", "numpy", "scipy"],
tests_require=["pytest"],
zip_safe=True,
maintainer="lxp",
maintainer_email="support@linker-robotics.com",
description="Front RealSense AprilTag calibration for the left G20 thumb",
license="MIT",
entry_points={
"console_scripts": [
"calibration_node = g20_thumb_apriltag_calibration.node:main",
(
"cmc_pitch_zero_node = "
"g20_thumb_apriltag_calibration.zero_node:main"
),
(
"cmc_roll_calibration_node = "
"g20_thumb_apriltag_calibration.zero_node:main"
),
],
},
)
@@ -1,184 +0,0 @@
from pathlib import Path
import yaml
PACKAGE_ROOT = Path(__file__).resolve().parents[1]
def test_front_tag_parameters_match_namespaced_detector() -> None:
config = yaml.safe_load(
(PACKAGE_ROOT / "config" / "front_tags.yaml").read_text()
)
detector = config["/apriltag/apriltag"]["ros__parameters"]
calibration = config["g20_thumb_calibration"]["ros__parameters"]
assert detector["tag"]["ids"] == calibration["tag_ids"]
assert detector["tag"]["frames"] == calibration["tag_frames"]
assert detector["tag"]["sizes"] == calibration["tag_sizes_m"]
assert detector["tag"]["ids"] == [0, 1, 2, 3]
assert detector["qos_profile"] == "sensor_data"
assert detector["detector"]["decimate"] == 1.5
assert detector["detector"]["refine"] is True
assert detector["detector"]["debug"] is False
def test_trial_uses_centre_trajectory_and_thirty_pixel_tags() -> None:
config = yaml.safe_load(
(PACKAGE_ROOT / "config" / "calibration.yaml").read_text()
)
parameters = config["g20_thumb_calibration"]["ros__parameters"]
assert parameters["angle_estimation_mode"] == "trajectory_center_3d"
assert parameters["passive_ip_multiplier"] == 1.02
assert parameters["pnp_minimum_valid_rate"] == 0.95
assert parameters["pnp_maximum_reprojection_error_px"] <= 1.5
assert parameters["pnp_reprojection_tie_px"] == 1.5
assert parameters["pnp_tracker_reset_seconds"] == 5.0
assert parameters["pnp_group_relative_rotation_scale_deg"] == 5.0
assert parameters["pnp_group_relative_translation_scale_m"] == 0.01
assert parameters["pnp_group_reprojection_weight"] == 0.05
assert parameters["pnp_trajectory_reprojection_scale_px"] == 0.1
assert parameters["pnp_rigid_rotation_scale_deg"] == 5.0
assert parameters["pnp_rigid_p95_accepted_drift_deg"] == 8.0
assert parameters["pnp_rigid_maximum_accepted_drift_deg"] == 15.0
assert (
parameters["pnp_rigid_p95_accepted_distance_drift_m"]
<= 0.003
)
assert (
parameters["pnp_rigid_maximum_accepted_distance_drift_m"]
<= 0.006
)
assert parameters["pnp_maximum_pose_jump_deg"] <= 35.0
assert parameters["trajectory_maximum_plane_rms_m"] <= 0.004
assert parameters["trajectory_maximum_radial_rms_m"] <= 0.004
assert parameters["trajectory_minimum_radius_m"] >= 0.005
assert parameters["trajectory_minimum_arc_deg"] >= 15.0
assert (
parameters["trajectory_maximum_root_role_disagreement_deg"]
<= 5.0
)
assert parameters["trajectory_maximum_anchor_drift_m"] <= 0.005
assert parameters["trajectory_static_translation_outlier_m"] <= 0.005
assert (
parameters["trajectory_maximum_static_translation_rms_m"]
<= 0.002
)
assert parameters["minimum_edge_pixels"] == 30.0
assert parameters["maximum_static_std_deg"] == 3.0
assert parameters["minimum_pose_inlier_rate"] == 0.90
assert parameters["repetitions"] == 1
assert parameters["command_step"] == 8
assert parameters["scan_mode"] == "continuous"
assert parameters["continuous_motion_mode"] == "endpoint"
assert parameters["auto_start_tip"] is True
assert parameters["minimum_detection_hz"] == 15.0
assert parameters["stable_frames"] == 5
assert parameters["capture_frames"] == 8
assert parameters["maximum_stable_spread_deg"] == 3.0
assert parameters["maximum_stable_translation_spread_m"] <= 0.003
assert parameters["validation_command_count"] == 5
assert parameters["continuous_minimum_bins"] >= 32
assert parameters["continuous_maximum_bin_gap"] <= 16
assert parameters["continuous_segment_minimum_seconds"] >= 0.1
assert parameters["continuous_segment_timeout_seconds"] >= 5.0
assert parameters["continuous_prepare_timeout_seconds"] >= 30.0
def test_realsense_color_and_camera_info_use_matching_qos() -> None:
config = yaml.safe_load(
(PACKAGE_ROOT / "config" / "realsense_color_qos.yaml").read_text()
)
assert config["color_qos"] == "DEFAULT"
assert config["color_info_qos"] == "DEFAULT"
def test_cmc_pitch_zero_config_uses_three_trajectory_circle_rounds() -> None:
config = yaml.safe_load(
(PACKAGE_ROOT / "config" / "cmc_pitch_zero.yaml").read_text()
)
parameters = config["g20_thumb_cmc_pitch_zero"]["ros__parameters"]
assert parameters["t0_id"] == 0
assert parameters["t3_id"] == 1
assert parameters["joint_name"] == "thumb_cmc_pitch"
assert parameters["motor_index"] == 0
assert parameters["zero_command_u8"] == 255
assert parameters["measure_travel"] is False
assert parameters["baseline_command_u8"] == [
255,
255,
255,
255,
255,
255,
193,
148,
105,
42,
245,
255,
255,
255,
255,
255,
255,
255,
255,
255,
]
assert parameters["repetitions"] == 3
assert parameters["zero_capture_frames"] == 30
assert parameters["trajectory_command_u8"] <= 64
assert parameters["trajectory_minimum_state_span_u8"] >= 160.0
assert parameters["trajectory_minimum_bins"] >= 18
assert parameters["trajectory_minimum_arc_deg"] >= 20.0
assert parameters["trajectory_maximum_radial_rms_px"] <= 2.0
assert parameters["trajectory_maximum_p95_radial_error_px"] <= 3.5
assert parameters["minimum_detection_rate"] == 0.95
assert parameters["minimum_edge_pixels"] == 40.0
assert parameters["maximum_static_position_rms_px"] <= 1.5
assert "maximum_axis_alignment_deg" not in parameters
assert "maximum_static_std_deg" not in parameters
assert "maximum_anchor_drift_deg" not in parameters
assert parameters["camera_alignment_enabled"] is True
assert parameters["camera_alignment_max_angle_deg"] <= 0.5
assert parameters["camera_alignment_max_vertical_offset_px"] <= 12.0
assert parameters["camera_alignment_required_frames"] >= 10
assert parameters["camera_alignment_minimum_detection_rate"] <= 0.8
def test_cmc_roll_config_measures_full_endpoint_travel() -> None:
config = yaml.safe_load(
(PACKAGE_ROOT / "config" / "cmc_roll_zero_travel.yaml").read_text()
)
parameters = config[
"g20_thumb_cmc_roll_calibration"
]["ros__parameters"]
assert parameters["t0_id"] == 0
assert parameters["t3_id"] == 1
assert parameters["joint_name"] == "thumb_cmc_roll"
assert parameters["motor_index"] == 5
assert parameters["zero_command_u8"] == 255
assert parameters["trajectory_command_u8"] == 0
assert parameters["measure_travel"] is True
assert parameters["baseline_command_u8"][5] == 255
assert parameters["repetitions"] == 3
assert parameters["zero_capture_frames"] == 30
assert parameters["trajectory_minimum_state_span_u8"] >= 240.0
assert parameters["trajectory_minimum_bins"] >= 30
assert parameters["minimum_travel_deg"] >= 20.0
assert parameters["maximum_travel_difference_deg"] <= 1.0
assert parameters["maximum_round_difference_deg"] == 1.0
assert "maximum_axis_alignment_deg" not in parameters
assert "maximum_static_std_deg" not in parameters
assert "maximum_anchor_drift_deg" not in parameters
assert parameters["camera_alignment_enabled"] is True
assert parameters["camera_alignment_max_angle_deg"] <= 0.5
assert parameters["camera_alignment_max_vertical_offset_px"] <= 12.0
assert parameters["camera_alignment_required_frames"] >= 10
assert parameters["camera_alignment_minimum_detection_rate"] <= 0.8
@@ -75,10 +75,10 @@ _HAND_CONFIGS: Dict[str, HandConfig] = {
"点赞": [255, 0, 0, 0, 0, 255, 162, 162, 144, 100, 210, 255, 255, 255, 255, 255, 0, 0, 0, 0],
"握拳": [96, 0, 0, 0, 0, 0, 193, 158, 128, 91, 132, 255, 255, 255, 255, 144, 0, 0, 0, 0],
"张开": [255, 255, 255, 255, 255, 255, 193, 148, 105, 42, 245, 255, 255, 255, 255, 255, 255, 255, 255, 255],
"OK": [148, 110, 255, 255, 255, 44, 164, 100, 114, 127, 178, 255, 255, 255, 255, 94, 71, 255, 255, 255],
"拇指对中指": [191, 255, 55, 255, 255, 96, 95, 100, 114, 127, 105, 255, 255, 255, 255, 94, 255, 108, 255, 255],
"拇指对无名指": [191, 255, 255, 72, 255, 115, 95, 100, 114, 127, 60, 255, 255, 255, 255, 94, 255, 255, 97, 255],
"拇指对小指": [191, 255, 255, 255, 55, 0, 95, 100, 114, 121, 70, 255, 255, 255, 255, 94, 255, 255, 255, 100],
"OK": [0, 0, 255, 255, 255, 138, 147, 148, 105, 42, 109, 255, 255, 255, 255, 255, 211, 255, 255, 255],
"拇指对中指": [0, 255, 0, 255, 255, 107, 149, 148, 105, 42, 109, 255, 255, 255, 255, 255, 225, 202, 255, 255],
"拇指对无名指": [0, 255, 255, 0, 255, 88, 171, 148, 105, 42, 59, 255, 255, 255, 255, 255, 255, 255, 206, 254],
"拇指对小指": [0, 255, 255, 255, 0, 32, 170, 148, 105, 42, 109, 255, 255, 255, 255, 255, 255, 255, 255, 203],
"准备1": [255, 0, 0, 0, 0, 255, 162, 162, 144, 100, 210, 255, 255, 255, 255, 255, 0, 0, 0, 0],
"壹": [96, 255, 0, 0, 0, 0, 190, 161, 127, 80, 68, 255, 255, 255, 255, 144, 255, 0, 0, 0],
"贰": [96, 255, 255, 0, 0, 0, 190, 66, 127, 80, 68, 255, 255, 255, 255, 144, 255, 255, 0, 0],
@@ -230,7 +230,7 @@ _HAND_CONFIGS: Dict[str, HandConfig] = {
}
),
"L6": HandConfig(
joint_names_en=["thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch", "middle_mcp_pitch", "pinky_mcp_pitch", "ring_mcp_pitch"],
joint_names_en=["thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"],
joint_names=["大拇指弯曲", "大拇指横摆", "食指弯曲", "中指弯曲", "无名指弯曲", "小拇指弯曲"],
init_pos=[250] * 6,
preset_actions={
@@ -33,6 +33,10 @@ _CANONICAL_COMMAND_NAMES = {
"thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch",
"middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch",
],
"L6": [
"thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch",
"middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch",
],
}
_CANONICAL_COMMAND_BOUNDS = {
@@ -43,6 +47,7 @@ _CANONICAL_COMMAND_BOUNDS = {
*[(0, 255)] * 5,
],
"O6": [(0, 255)] * 6,
"L6": [(0, 255)] * 6,
}
+12
View File
@@ -0,0 +1,12 @@
from gui_control.config.constants import HAND_CONFIGS
def test_l6_gui_uses_the_sdk_channel_order() -> None:
assert HAND_CONFIGS["L6"].joint_names_en == [
"thumb_cmc_pitch",
"thumb_cmc_roll",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
]
-31
View File
@@ -1,31 +0,0 @@
from launch import LaunchDescription
from launch_ros.actions import Node
def generate_launch_description():
return LaunchDescription([
Node(
package='linker_hand_ros2_sdk',
executable='linker_hand_sdk',
name='linker_hand_sdk_left',
output='screen',
parameters=[{
'hand_type': 'left',
'hand_joint': "L10", # 这里需要修改为实际Linker Hand的型号 L7、L10、L20、L21、L25
'is_touch': True, # 是否带有压力传感器
'can': 'can0', # 这里需要修改为实际的CAN总线名称
}],
),
Node(
package='linker_hand_ros2_sdk',
executable='linker_hand_sdk',
name='linker_hand_sdk_right',
output='screen',
parameters=[{
'hand_type': 'right',
'hand_joint': "L10", # 这里需要修改为实际Linker Hand的型号 L7、L10、L20、L21、L25
'is_touch': True, # 是否带有压力传感器
'can': 'can0', # 这里需要修改为实际的CAN总线名称
}],
),
])
@@ -1,3 +1,5 @@
from collections import deque
import can
import time, sys
import threading
@@ -57,6 +59,14 @@ class LinkerHandL6Can:
self.normal_force, self.tangential_force, self.tangential_force_dir, self.approach_inc = [[-1] * 6 for _ in range(4)]
self.is_lock = False
self.version = None
# L6 replies to a six-byte 0x01 position command with an immediate
# byte-for-byte echo on the same CAN ID. A zero-payload 0x01 state
# query also replies on that ID, but with the measured positions.
# Keep the two transactions distinct so command echoes never enter
# the published feedback stream used by calibration.
self._position_echo_lock = threading.Lock()
self._pending_position_echoes = deque(maxlen=32)
self._position_echo_timeout_seconds = 0.02
# Start the receiving thread
self.running = True
self.receive_thread = threading.Thread(target=self.receive_response)
@@ -111,6 +121,11 @@ class LinkerHandL6Can:
frame_property_value = int(frame_property.value) if hasattr(frame_property, 'value') else frame_property
data = [frame_property_value] + [int(val) for val in data_list]
msg = can.Message(arbitration_id=self.can_id, data=data, is_extended_id=False)
if frame_property_value == 0x01 and len(data_list) == 6:
with self._position_echo_lock:
self._pending_position_echoes.append(
(time.monotonic(), tuple(int(value) for value in data_list))
)
try:
self.bus.send(msg)
except can.CanError as e:
@@ -201,7 +216,23 @@ class LinkerHandL6Can:
except:
return
if frame_type == 0x01: # 0x01
self.x01 = list(response_data)
response = tuple(int(value) for value in response_data)
now = time.monotonic()
is_position_echo = False
with self._position_echo_lock:
while (
self._pending_position_echoes
and now - self._pending_position_echoes[0][0]
> self._position_echo_timeout_seconds
):
self._pending_position_echoes.popleft()
for pending in tuple(self._pending_position_echoes):
if pending[1] == response:
self._pending_position_echoes.remove(pending)
is_position_echo = True
break
if not is_position_echo:
self.x01 = list(response)
elif frame_type == 0x02: # 0x02
self.x02 = list(response_data)
elif frame_type == 0x05: # Set speed
@@ -391,7 +422,10 @@ class LinkerHandL6Can:
return self.x35
def get_finger_order(self):
return ["thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
# L6 channel 1 is the physical CMC roll actuator. Older SDK releases
# exposed the channel as ``thumb_cmc_yaw`` even though the wire order
# and mechanism have always been roll.
return ["thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
def show_fun_table(self):
pass
@@ -372,7 +372,7 @@ class LinkerHandL6RS485:
return [0] * 6
def get_finger_order(self):
return ["thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
return ["thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
# --------------------------------------------------
# 便捷方法
@@ -1,444 +0,0 @@
#!/usr/bin/env python3
import os
import time
from pymodbus.client import ModbusSerialClient
from typing import List, Dict
import numpy as np
_INTERVAL = 0.006 # 8 ms
class LinkerHandL6RS485:
"""L6机械手 Modbus-RTU 控制类"""
# 6个关节名称
JOINT_NAMES = ["thumb_pitch", "thumb_yaw", "index_pitch",
"middle_pitch", "ring_pitch", "little_pitch"]
# 手指名称
FINGER_NAMES = ["thumb", "index", "middle", "ring", "little"]
def __init__(self, hand_id=0x27, modbus_port="/dev/ttyUSB0", baudrate=115200):
"""
初始化L6机械手
hand_id: 右手0x27(39), 左手0x28(40)
modbus_port: 串口设备路径
baudrate: 波特率,固定115200
"""
self.slave = hand_id
self.cli = ModbusSerialClient(
port=modbus_port,
baudrate=baudrate,
bytesize=8,
parity="N",
stopbits=1,
timeout=0.05
)
# pymodbus 3.5.1 需要显式连接
self.connected = self.cli.connect()
if not self.connected:
raise ConnectionError(f"RS485连接失败,端口: {modbus_port}")
def _read_input_registers(self, address: int, count: int) -> List[int]:
"""读取输入寄存器"""
time.sleep(_INTERVAL)
result = self.cli.read_input_registers(address=address, count=count, slave=self.slave)
if result.isError():
raise RuntimeError(f"读取输入寄存器失败: address={address}, count={count}")
return result.registers
def _write_register(self, address: int, value: int):
"""写入单个寄存器"""
time.sleep(_INTERVAL)
result = self.cli.write_register(address=address, value=value, slave=self.slave)
if result.isError():
raise RuntimeError(f"写入寄存器失败: address={address}, value={value}")
def _write_registers(self, address: int, values: List[int]):
"""写入多个寄存器"""
time.sleep(_INTERVAL)
result = self.cli.write_registers(address=address, values=values, slave=self.slave)
if result.isError():
raise RuntimeError(f"写入多个寄存器失败: address={address}, values={values}")
# --------------------------------------------------
# 基础读取接口
# --------------------------------------------------
def read_angles(self) -> List[int]:
"""读取6个关节角度 (输入寄存器 0-5)"""
return self._read_input_registers(0, 6)
def read_torques(self) -> List[int]:
"""读取6个关节转矩 (输入寄存器 6-11)"""
return self._read_input_registers(6, 6)
def read_speeds(self) -> List[int]:
"""读取6个关节速度 (输入寄存器 12-17)"""
return self._read_input_registers(12, 6)
def read_temperatures(self) -> List[int]:
"""读取6个关节温度 (输入寄存器 18-23)"""
return self._read_input_registers(18, 6)
def read_error_codes(self) -> List[int]:
"""读取6个关节错误码 (输入寄存器 24-29)"""
return self._read_input_registers(24, 6)
# --------------------------------------------------
# 压力传感器接口
# --------------------------------------------------
# def _pressure(self, finger: int) -> List[int]:
# """内部:选手指 → 读压力数据"""
# # 选择手指 (保持寄存器 36)
# self._write_register(36, finger)
# time.sleep(_INTERVAL)
# # 读取压力数据 (输入寄存器 52-122)
# return np.array(self._read_input_registers(52, 71))
def _pressure(self, finger: int) -> np.ndarray:
"""
6x12 (72点) 矩阵尺寸。
Modbus 地址 60/62。
"""
rows = 12 # 12 行
cols = 6 # 6 列
finger_size = rows * cols # 72 个数据点
# modbus 地址和计数
write_address = 60 # 写入手指选择
read_address = 62 # 读取压力数据
read_count = 96 # 读取 96 个寄存器
skip_count = 10 # 跳过前 10 个校验点
# 0. 参数校验和手指写入值确定
if finger < 1 or finger > 5:
raise ValueError(f"无效的手指编号: {finger}。手指编号应在 1 到 5 之间。")
finger_write_value = finger
# 1. 写入手指选择寄存器 (地址 60)
time.sleep(0.008)
wrsp = self.cli.write_register(address=write_address, value=finger_write_value, slave=self.slave)
if wrsp.isError():
raise RuntimeError(f"写入手指选择 {finger} 到地址 {write_address} 失败: {wrsp}")
# 写入后等待片刻
time.sleep(0.008)
# 2. 读取地址 62 的数据
rrsp = self.cli.read_input_registers(address=read_address, count=read_count, slave=self.slave)
if rrsp.isError():
raise RuntimeError(f"读取地址 {read_address} 压力数据失败: {rrsp}")
registers_16bit: List[int] = rrsp.registers
# 3. 核心数据处理
# a. 提取低 8 位数据 (得到 96 个 8 位数据点)
final_data_96 = [reg_value & 255 for reg_value in registers_16bit]
# b. 跳过前 10 个校验/头部数据点 (得到 86 个有效数据点)
effective_data = np.array(final_data_96[skip_count:], dtype=np.uint8)
# c. 截取当前手指的矩阵数据 (从 86 个有效点中截取 72 个点)
start_idx = 0
end_idx = finger_size # 72
finger_data_flat = effective_data[start_idx:end_idx]
# d. 验证数据长度
if finger_data_flat.size != finger_size:
raise ValueError(
f"数据提取失败。期望 {finger_size} 点 ({rows}x{cols}),"
f"但仅截取到 {finger_data_flat.size} 点。请检查协议,确认地址 62 是否一次性返回了所有手指数据。"
)
# e. 重塑为二维矩阵 (12 行 6 列)
finger_matrix = finger_data_flat.reshape((rows, cols))
return finger_matrix
def read_pressure_thumb(self) -> np.ndarray:
"""读取大拇指压力数据"""
return np.array(self._pressure(1), dtype=np.uint8)
def read_pressure_index(self) -> np.ndarray:
"""读取食指压力数据"""
return np.array(self._pressure(2), dtype=np.uint8)
def read_pressure_middle(self) -> np.ndarray:
"""读取中指压力数据"""
return np.array(self._pressure(3), dtype=np.uint8)
def read_pressure_ring(self) -> np.ndarray:
"""读取无名指压力数据"""
return np.array(self._pressure(4), dtype=np.uint8)
def read_pressure_little(self) -> np.ndarray:
"""读取小拇指压力数据"""
return np.array(self._pressure(5), dtype=np.uint8)
# --------------------------------------------------
# 版本信息接口
# --------------------------------------------------
def read_versions(self) -> Dict[str, int]:
"""读取版本信息 (输入寄存器 148-155)"""
result = self._read_input_registers(148, 8)
return {
"hand_freedom": result[0],
"hand_version": result[1],
"hand_number": result[2],
"hand_direction": result[3],
"software_version_major": result[4],
"software_version_minor": result[5] if len(result) > 5 else 0,
"software_version_revision": result[6] if len(result) > 6 else 0,
"hardware_version": result[7] if len(result) > 7 else 0
}
# --------------------------------------------------
# 写入接口
# --------------------------------------------------
def write_angles(self, vals: List[int]):
"""设置6个关节角度 (保持寄存器 0-5)"""
vals = [int(x) for x in vals]
if not self.is_valid_6xuint8(vals):
raise ValueError("需要6个0-255的整数")
self._write_registers(0, vals)
def write_torques(self, vals: List[int]):
"""设置6个关节转矩 (保持寄存器 6-11)"""
vals = [int(x) for x in vals]
if not self.is_valid_6xuint8(vals):
raise ValueError("需要6个0-255的整数")
self._write_registers(6, vals)
def write_speeds(self, vals: List[int]):
"""设置6个关节速度 (保持寄存器 12-17)"""
vals = [int(x) for x in vals]
if not self.is_valid_6xuint8(vals):
raise ValueError("需要6个0-255的整数")
self._write_registers(12, vals)
# --------------------------------------------------
# 上下文管理
# --------------------------------------------------
def close(self):
"""关闭连接"""
if self.connected:
self.cli.close()
self.connected = False
def __enter__(self):
return self
def __exit__(self, exc_type, exc_val, exc_tb):
self.close()
# --------------------------------------------------
# API固定接口函数
# --------------------------------------------------
def is_valid_6xuint8(self, lst) -> bool:
"""验证6个0-255的整数列表"""
if len(lst) != 6:
return False
return all(isinstance(x, int) and 0 <= x <= 255 for x in lst)
def set_joint_positions(self, joint_angles=None):
"""设置关节位置"""
joint_angles = joint_angles or [0] * 6
self.write_angles(joint_angles)
def set_speed(self, speed=None):
"""设置速度"""
speed = speed or [200] * 6
self.write_speeds(speed)
def set_torque(self, torque=None):
"""设置扭矩"""
torque = torque or [200] * 6
self.write_torques(torque)
def set_current(self, current=None):
"""设置电流 (L6不支持)"""
print("当前L6不支持设置电流", flush=True)
def get_version(self) -> list:
"""获取版本信息"""
versions = self.read_versions()
return [
versions.get("hand_freedom", 0),
versions.get("hand_version", 0),
versions.get("hand_number", 0),
versions.get("hand_direction", 0),
versions.get("software_version_major", 0),
versions.get("hardware_version", 0)
]
def get_current(self):
"""获取电流 (L6不支持)"""
print("当前L6不支持获取电流", flush=True)
return []
def get_state(self) -> list:
"""获取关节状态"""
return self.read_angles()
def get_state_for_pub(self) -> list:
return self.get_state()
def get_current_status(self) -> list:
return self.get_state()
def get_speed(self) -> list:
"""获取当前速度"""
return self.read_speeds()
def get_joint_speed(self) -> list:
return self.get_speed()
def get_touch_type(self) -> int:
"""获取压感类型 (2=矩阵式)"""
return 2
def get_normal_force(self) -> list:
"""获取压感数据:点式"""
return [-1] * 5
def get_tangential_force(self) -> list:
"""获取压感数据:点式"""
return [-1] * 5
def get_approach_inc(self) -> list:
"""获取压感数据:点式"""
return [-1] * 5
def get_touch(self) -> list:
return [-1] * 5
def get_thumb_matrix_touch(self,sleep_time=0):
return self._pressure(1)
def get_index_matrix_touch(self,sleep_time=0):
return self._pressure(2)
def get_middle_matrix_touch(self,sleep_time=0):
return self._pressure(3)
def get_ring_matrix_touch(self,sleep_time=0):
return self._pressure(4)
def get_little_matrix_touch(self,sleep_time=0):
return self._pressure(5)
def get_matrix_touch(self) -> list:
"""获取压感数据:矩阵式"""
return [self._pressure(1), self._pressure(2), self._pressure(3),
self._pressure(4), self._pressure(5)]
def get_matrix_touch_v2(self) -> list:
"""获取压感数据:矩阵式"""
return self.get_matrix_touch()
def get_torque(self) -> list:
"""获取当前扭矩"""
return self.read_torques()
def get_temperature(self) -> list:
"""获取当前电机温度"""
return self.read_temperatures()
def get_fault(self) -> list:
"""获取当前电机故障码"""
return self.read_error_codes()
def get_serial_number(self):
return [0] * 6
# --------------------------------------------------
# 便捷方法
# --------------------------------------------------
def relax(self):
"""所有手指伸直"""
self.set_joint_positions([255] * 6)
def fist(self):
"""所有手指握拳"""
self.set_joint_positions([0] * 6)
def dump_status(self):
"""打印状态信息"""
print("=" * 50)
print("L6机械手状态信息")
print("=" * 50)
try:
# 关节状态
angles = self.read_angles()
torques = self.read_torques()
speeds = self.read_speeds()
temps = self.read_temperatures()
errors = self.read_error_codes()
print("关节状态:")
for i, name in enumerate(self.JOINT_NAMES):
print(f" {name:15s}: 角度={angles[i]:3d}, 扭矩={torques[i]:3d}, "
f"速度={speeds[i]:3d}, 温度={temps[i]:2d}℃, 错误={errors[i]:2d}")
# 版本信息
versions = self.read_versions()
print("\n版本信息:")
for key, value in versions.items():
print(f" {key:20s}: {value}")
# 压力传感器测试
print("\n压力传感器测试:")
thumb_pressure = self.read_pressure_thumb()
print(f"大拇指压力数据长度: {len(thumb_pressure)}")
except Exception as e:
print(f"读取状态时出错: {e}")
print("=" * 50)
# ------------------- 演示程序 -------------------
if __name__ == "__main__":
# 使用示例
try:
with LinkerHandL6RS485(hand_id=0x27, modbus_port="/dev/ttyUSB0", baudrate=115200) as hand:
print("连接成功!")
# 打印状态信息
hand.dump_status()
# 测试基本控制
print("\n测试控制功能...")
print("伸直手指...")
hand.relax()
time.sleep(2)
print("握拳...")
hand.fist()
time.sleep(2)
print("恢复伸直...")
hand.relax()
# 测试压力传感器
print("\n测试压力传感器...")
thumb_matrix = hand.get_thumb_matrix_touch()
print(f"大拇指压力数据: {len(thumb_matrix)}个点")
# 获取所有手指压力数据
all_matrices = hand.get_matrix_touch()
for i, name in enumerate(hand.FINGER_NAMES):
matrix = all_matrices[i]
print(f"{name}手指压力数据长度: {len(matrix)}")
except Exception as e:
print(f"错误: {e}")
@@ -1,414 +0,0 @@
#!/usr/bin/env python3
# -*- coding: utf-8 -*-
'''
编译: colcon build --symlink-install
启动命令:ros2 run linker_hand_ros2_sdk linker_hand_sdk
'''
from re import A
import rclpy,sys # ROS2 Python接口库
import time
import numpy as np
from rclpy.node import Node # ROS2 节点类
from rclpy.clock import Clock
from std_msgs.msg import String, Header, Float32MultiArray
from sensor_msgs.msg import JointState, PointCloud2, PointField
import time, json, threading
from linker_hand_ros2_sdk.LinkerHand.linker_hand_api import LinkerHandApi
from linker_hand_ros2_sdk.LinkerHand.utils.color_msg import ColorMsg
from linker_hand_ros2_sdk.LinkerHand.utils.open_can import OpenCan
class LinkerHand(Node):
def __init__(self, name):
super().__init__(name)
# 声明参数(带默认值)
self.declare_parameter('hand_type', 'left')
self.declare_parameter('hand_joint', 'L6')
self.declare_parameter('is_touch', False)
self.declare_parameter('can', 'can0')
self.declare_parameter('modbus', "None")
# ros时间获取
self.stamp_clock = Clock()
# 获取参数值
self.hand_type = self.get_parameter('hand_type').value
self.hand_joint = self.get_parameter('hand_joint').value
self.is_touch = self.get_parameter('is_touch').value
self.can = self.get_parameter('can').value
self.modbus = self.get_parameter('modbus').value
self.sdk_v = 2
self.sleep_time = 0.005
self.cmd_lock = False
self.last_hand_post_cmd = None # 最新手指位置命令
self.last_hand_vel_cmd = None # 最新手指速度命令
self.last_hand_eff_cmd = None # 最新手指力矩命令
self.last_hand_state = [-1] * 10
self.last_hand_vel = [-1] * 10
self.force = [[-1] * 5] * 4
self.matrix_dic = {
"stamp":{
"sec": 0,
"nanosec": 0,
},
"thumb_matrix":[[-1] * 6 for _ in range(12)],
"index_matrix":[[-1] * 6 for _ in range(12)],
"middle_matrix":[[-1] * 6 for _ in range(12)],
"ring_matrix":[[-1] * 6 for _ in range(12)],
"little_matrix":[[-1] * 6 for _ in range(12)]
}
# 压感矩阵合值,单位g 克
self.matrix_mass_dic = {
"stamp":{
"secs": 0,
"nsecs": 0,
},
"thumb_mass":[-1],
"index_mass":[-1],
"middle_mass":[-1],
"ring_mass":[-1],
"little_mass":[-1]
}
self.last_hand_info = {
"version": [-1], # Dexterous hand version number
"hand_joint": self.hand_joint, # Dexterous hand joint type
"speed": [-1] * 10, # Current speed threshold of the dexterous hand
"current": [-1] * 10, # Current of the dexterous hand
"fault": [-1] * 10, # Current fault of the dexterous hand
"motor_temperature": [-1] * 10, # Current motor temperature of the dexterous hand
"torque": [-1] * 10, # Current torque of the dexterous hand
"is_touch":self.is_touch,
"touch_type": -1,
"finger_order": None # Finger motor order
}
self.version = []
self.touch_type = -1
self.hz = 1.0/60.0
self.hand_setting_sub = self.create_subscription(String,'/cb_hand_setting_cmd', self.hand_setting_cb, 10)
self._init_hand()
time.sleep(1)
self.run_count = 0 # 计数器,用于记录运行次数
self.timer = self.create_timer(0.01, self.run) # 100 Hz
self.thread_pub_state = threading.Thread(target=self.pub_state)
self.thread_pub_state.daemon = True
self.thread_pub_state.start()
def _init_hand(self):
self.api = LinkerHandApi(hand_type=self.hand_type, hand_joint=self.hand_joint,modbus=self.modbus,can=self.can)
time.sleep(0.1)
self.touch_type = self.api.get_touch_type()
self.hand_cmd_sub = self.create_subscription(JointState, f'/cb_{self.hand_type}_hand_control_cmd', self.hand_control_cb,10)
self.hand_state_pub = self.create_publisher(JointState, f'/cb_{self.hand_type}_hand_state',10)
self.hand_info_pub = self.create_publisher(String, f'/cb_{self.hand_type}_hand_info', 10)
if self.is_touch == True:
if self.touch_type > 1:
ColorMsg(msg=f"{self.hand_type} {self.hand_joint} Equipped with matrix pressure sensing", color='green')
self.matrix_touch_pub = self.create_publisher(String, f'/cb_{self.hand_type}_hand_matrix_touch', 10)
self.matrix_touch_pub_pc = self.create_publisher(PointCloud2, f'/cb_{self.hand_type}_hand_matrix_touch_pc', 10)
self.matrix_touch_mass_pub = self.create_publisher(String, f'/cb_{self.hand_type}_hand_matrix_touch_mass', 10)
elif self.touch_type != -1:
ColorMsg(msg=f"{self.hand_type} {self.hand_joint} Equipped with pressure sensor", color="green")
self.touch_pub = self.create_publisher(Float32MultiArray, f'/cb_{self.hand_type}_hand_force', 10)
else:
ColorMsg(msg=f"{self.hand_type} {self.hand_joint} Not equipped with any pressure sensors", color="red")
self.is_touch = False
self.embedded_version = self.api.get_embedded_version()
pose = None
torque = [200, 200, 200, 200, 200]
speed = [200, 250, 250, 250, 250]
if self.hand_joint.upper() == "O6" or self.hand_joint.upper() == "L6" or self.hand_joint.upper() == "L6P":
pose = [200, 255, 255, 255, 255, 180]
torque = [250, 250, 250, 250, 250, 250]
# O6 最大速度阈值
speed = [200, 250, 250, 250, 250, 250]
elif self.hand_joint == "L7":
# The data length of L7 is 7, reinitialize here
pose = [255, 200, 255, 255, 255, 255, 180]
torque = [250, 250, 250, 250, 250, 250, 250]
speed = [120, 250, 250, 250, 250, 250, 250]
elif self.hand_joint == "L10":
torque = [255] * 10
pose = [255, 200, 255, 255, 255, 255, 180, 180, 180, 41]
speed = [200, 250, 250, 250, 250, 250, 250, 250, 250, 250]
elif self.hand_joint == "L20":
pose = [255,255,255,255,255,255,10,100,180,240,245,255,255,255,255,255,255,255,255,255]
elif self.hand_joint == "L21":
pose = [75, 255, 255, 255, 255, 176, 97, 81, 114, 147, 202, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255]
elif self.hand_joint == "L25":
pose = [75, 255, 255, 255, 255, 176, 97, 81, 114, 147, 202, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255]
if pose is not None:
for i in range(1):
self.api.set_speed(speed=speed)
time.sleep(0.1)
self.api.set_torque(torque=torque)
time.sleep(0.1)
self.api.finger_move(pose=pose)
time.sleep(0.1)
def list_check(self,pose):
if isinstance(pose, list) == False:
return False
if len(self.last_hand_post_cmd) != len(pose):
return False
return any(abs(self.last_hand_post_cmd - pose) >= 3 for self.last_hand_post_cmd, pose in zip(self.last_hand_post_cmd, pose))
def hand_control_cb(self, msg):
if self.last_hand_post_cmd == None or self.list_check(msg.position) == True:
self.last_hand_post_cmd = msg.position
if self.last_hand_vel_cmd == None or self.list_check(msg.velocity) == True:
self.last_hand_vel_cmd = msg.velocity
if self.last_hand_eff_cmd == None or self.list_check(msg.effort) == True:
self.last_hand_eff_cmd = msg.effort
def run(self):
if self.sdk_v == 1:
self.sleep_time = 0.009
if self.hand_state_pub.get_subscription_count() > 0:
# 优先获取手指状态并且发布
self.last_hand_state = self.api.get_state()
time.sleep(0.003)
self.last_hand_vel = self.api.get_joint_speed()
time.sleep(0.002)
if self.cmd_lock == False:
if self.last_hand_post_cmd != None:
self.api.finger_move(pose=self.last_hand_post_cmd)
self.last_hand_post_cmd = None
if self.last_hand_vel_cmd != None:
vel = list(self.last_hand_vel_cmd)
if all(x == 0 for x in vel):
pass
else:
if (str(self.hand_joint).upper() == "O6" or str(self.hand_joint).upper() == "L6" or str(self.hand_joint).upper() == "L6P") and len(vel) == 6:
speed = vel
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L7" and len(vel) == 7:
speed = vel
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L10" and len(vel) == 10:
speed = [vel[0],vel[2],vel[3],vel[4],vel[5]]
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L20" and len(vel) == 20:
speed = [vel[10],vel[1],vel[2],vel[3],vel[4]]
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L21" and len(vel) == 25:
speed = vel
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L25" and len(vel) == 25:
speed = vel
self.api.set_joint_speed(speed=speed)
self.last_hand_vel_cmd = None
time.sleep(0.003)
if self.run_count == 3 and self.is_touch == True and self.touch_type == 1 and self.touch_pub.get_subscription_count() > 0:
"""单点式压力传感器"""
self.force = self.api.get_force()
if self.is_touch == True and self.touch_type > 1 and (self.matrix_touch_pub.get_subscription_count() > 0 or self.matrix_touch_mass_pub.get_subscription_count() > 0 or self.matrix_touch_pub_pc.get_subscription_count() > 0):
"""矩阵式压力传感器"""
if self.run_count == 3:
self.matrix_dic["thumb_matrix"] = self.api.get_thumb_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 4:
self.matrix_dic["index_matrix"] = self.api.get_index_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 5:
self.matrix_dic["middle_matrix"] = self.api.get_middle_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 6:
self.matrix_dic["ring_matrix"] = self.api.get_ring_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 7:
self.matrix_dic["little_matrix"] = self.api.get_little_matrix_touch(sleep_time=self.sleep_time).tolist()
time.sleep(0.005)
if self.run_count == 8 and self.hand_info_pub.get_subscription_count() > 0:
"""手部信息"""
self.last_hand_info = {
"version": self.embedded_version, # Dexterous hand version number
"hand_joint": self.hand_joint, # Dexterous hand joint type
"speed": self.api.get_speed(), # Current speed threshold of the dexterous hand
"current": self.api.get_current(), # Current of the dexterous hand
"fault": self.api.get_fault(), # Current fault of the dexterous hand
"motor_temperature": self.api.get_temperature(), # Current motor temperature of the dexterous hand
"torque": self.api.get_torque(), # Current torque of the dexterous hand
"is_touch":self.is_touch,
"touch_type": self.touch_type,
"finger_order": self.api.get_finger_order() # Finger motor order
}
if self.run_count == 9:
self.run_count = 0
self.run_count += 1
time.sleep(0.003)
def pub_state(self):
while True:
if self.hand_state_pub.get_subscription_count() > 0:
msg = self.joint_state_msg(self.last_hand_state, self.last_hand_vel)
self.hand_state_pub.publish(msg)
if self.is_touch == True and self.touch_type == 1 and self.touch_pub.get_subscription_count() > 0:
msg = Float32MultiArray()
msg.data = [float(val) for sublist in self.force for val in sublist]
self.touch_pub.publish(msg)
if self.is_touch == True and self.touch_type > 1 and (self.matrix_touch_pub.get_subscription_count() > 0 or self.matrix_touch_mass_pub.get_subscription_count() > 0 or self.matrix_touch_pub_pc.get_subscription_count() > 0):
# 发布矩阵压感数据JSON格式
self.pub_matrix_dic()
# 发布矩阵压感和值JSON格式
self.pub_matrix_mass(dic=self.matrix_dic)
# 发布矩阵压感点云格式
self.pub_matrix_point_cloud()
if self.hand_info_pub.get_subscription_count() > 0:
msg = String()
msg.data = json.dumps(self.last_hand_info)
self.hand_info_pub.publish(msg)
time.sleep(self.hz)
def pub_matrix_mass(self, dic):
"""发布矩阵数据合值 单位g 克 JSON格式"""
msg = String()
# 获取当前的 ROS 时间
current_time = self.stamp_clock.now()
# 提取 secs 和 nsecs
t_secs = current_time.to_msg().sec
t_nsecs = current_time.to_msg().nanosec
self.matrix_mass_dic["stamp"]["secs"] = t_secs
self.matrix_mass_dic["stamp"]["nsecs"] = t_nsecs
self.matrix_mass_dic["unit"] = "g"
self.matrix_mass_dic["thumb_mass"] = sum(sum(row) for row in dic["thumb_matrix"])
self.matrix_mass_dic["index_mass"] = sum(sum(row) for row in dic["index_matrix"])
self.matrix_mass_dic["middle_mass"] = sum(sum(row) for row in dic["middle_matrix"])
self.matrix_mass_dic["ring_mass"] = sum(sum(row) for row in dic["ring_matrix"])
self.matrix_mass_dic["little_mass"] = sum(sum(row) for row in dic["little_matrix"])
msg.data = json.dumps(self.matrix_mass_dic)
self.matrix_touch_mass_pub.publish(msg)
def pub_matrix_point_cloud(self):
"""发布矩阵数据点云格式"""
tmp_dic = self.matrix_dic.copy()
del tmp_dic['stamp'] # 去掉时间戳字段
all_matrices = list(tmp_dic.values()) # 5 帧,每帧 6×12=72 个数
# 摊平到一维:360 个 float
flat_list = [v for frame in all_matrices for v in frame] # 360
flat = np.concatenate([np.asarray(np.clip(c, 0, 255), dtype=np.uint8) for c in flat_list])
fields = [PointField(
name='val',
offset=0,
datatype=PointField.UINT8,
count=1
)]
pc = PointCloud2()
pc.header.stamp = self.stamp_clock.now().to_msg()
pc.header.frame_id = ''
pc.height = 1
pc.width = flat.size # 360
pc.fields = fields
pc.is_bigendian = False
pc.point_step = 1 # 1 个 float32
pc.row_step = pc.point_step * pc.width
pc.data = flat.tobytes() # 1440 字节
self.matrix_touch_pub_pc.publish(pc)
def pub_matrix_dic(self):
"""发布矩阵数据JSON格式"""
msg = String()
# 获取当前的 ROS 时间
current_time = self.stamp_clock.now()
# 提取 secs 和 nsecs
t_secs = current_time.to_msg().sec
t_nsecs = current_time.to_msg().nanosec
self.matrix_dic["stamp"]["secs"] = t_secs
self.matrix_dic["stamp"]["nsecs"] = t_nsecs
msg.data = json.dumps(self.matrix_dic)
self.matrix_touch_pub.publish(msg)
def joint_state_msg(self, pose,vel=[]):
joint_state = JointState()
joint_state.header = Header()
joint_state.header.stamp = self.get_clock().now().to_msg()
joint_state.name = self.api.get_finger_order()
joint_state.position = [float(x) for x in pose]
if len(vel) > 1:
joint_state.velocity = [float(x) for x in vel]
else:
joint_state.velocity = [0.0] * len(pose)
joint_state.effort = [0.0] * len(pose)
return joint_state
def hand_setting_cb(self,msg):
'''控制命令回调'''
data = json.loads(msg.data)
print(f"Received setting command: {data['setting_cmd']}",flush=True)
try:
if data["params"]["hand_type"] == "left":
hand = self.api
hand_left = True
elif data["params"]["hand_type"] == "right":
hand = self.api
hand_right = True
else:
print("Please specify the hand part to be set",flush=True)
return
self.cmd_lock = True
# Set maximum torque
if data["setting_cmd"] == "set_max_torque_limits": # Set maximum torque
torque = list(data["params"]["torque"])
hand.set_torque(torque=torque)
if data["setting_cmd"] == "set_speed": # Set speed
if isinstance(data["params"]["speed"], list) == True:
speed = data["params"]["speed"]
hand.set_speed(speed=speed)
else:
ColorMsg(msg=f"Speed parameter error, speed must be a list", color="red")
if data["setting_cmd"] == "clear_faults": # Clear faults
if hand_left == True and self.hand_joint == "L10" :
ColorMsg(msg=f"L10 left hand cannot clear faults")
elif hand_right == True and self.hand_joint == "L10" :
ColorMsg(msg=f"L10 right hand cannot clear faults")
else:
hand.clear_faults()
if data["setting_cmd"] == "get_faults": # Get faults
f = hand.get_fault()
ColorMsg(msg=f"Get faults: {f}")
if data["setting_cmd"] == "electric_current": # Get current
ColorMsg(msg=f"Get current: {hand.get_current()}")
if data["setting_cmd"] == "set_electric_current": # Set current
if isinstance(data["params"]["current"], list) == True:
hand.set_current(data["params"]["current"])
if data["setting_cmd"] == "show_fun_table": # Get faults
f = hand.show_fun_table()
except:
print("命令参数错误")
self.cmd_lock = False
finally:
self.cmd_lock = False
def close_can(self):
self.api.open_can.close_can(can=self.can)
sys.exit(0)
def main(args=None):
try:
rclpy.init(args=args)
node = LinkerHand("linker_hand_sdk")
embedded_version = node.embedded_version
if len(embedded_version) == 3 or node.hand_joint.upper() == "O6" or node.hand_joint.upper() == "L6" or node.hand_joint.upper() == "G20":
ColorMsg(msg=f"New Matrix Touch For SDK V2", color="green")
node.sdk_v = 2
elif len(embedded_version) == 6 and node.hand_joint == "L10":
ColorMsg(msg=f"New Matrix Touch For SDK V2", color="green")
node.sdk_v = 2
elif len(embedded_version) > 4 and ((embedded_version[0]==10 and embedded_version[4]>35) or (embedded_version[0]==7 and embedded_version[4]>50) or (embedded_version[0] == 6)):
ColorMsg(msg=f"New Matrix Touch For SDK V2", color="green")
node.sdk_v = 2
else:
ColorMsg(msg=f"SDK V1", color="green")
node.sdk_v = 1
rclpy.spin(node) # 主循环,监听 ROS 回调
except KeyboardInterrupt:
print("收到 Ctrl+C,准备退出...")
finally:
# node.close_can() # 关闭 CAN 或其他硬件资源
# node.destroy_node() # 销毁 ROS 节点
# rclpy.shutdown() # 关闭 ROS
print("程序已退出。")
@@ -0,0 +1,72 @@
import ast
from collections import deque
from pathlib import Path
import sys
import threading
import time
from types import SimpleNamespace
PACKAGE = Path(__file__).resolve().parents[1] / "linker_hand_ros2_sdk/LinkerHand/core"
EXPECTED = [
"thumb_cmc_pitch",
"thumb_cmc_roll",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
]
def _finger_order(path: Path, class_name: str) -> list[str]:
module = ast.parse(path.read_text(encoding="utf-8"))
selected = next(
item
for item in module.body
if isinstance(item, ast.ClassDef) and item.name == class_name
)
method = next(
item
for item in selected.body
if isinstance(item, ast.FunctionDef) and item.name == "get_finger_order"
)
returned = next(item for item in method.body if isinstance(item, ast.Return))
return ast.literal_eval(returned.value)
def test_l6_can_and_rs485_publish_the_same_physical_channel_order() -> None:
assert _finger_order(PACKAGE / "can/linker_hand_l6_can.py", "LinkerHandL6Can") == EXPECTED
assert _finger_order(
PACKAGE / "rs485/linker_hand_l6_rs485.py", "LinkerHandL6RS485"
) == EXPECTED
def test_l6_can_position_echo_does_not_replace_measured_feedback() -> None:
linker_hand_root = PACKAGE.parent
sys.path.insert(0, str(linker_hand_root))
try:
from core.can.linker_hand_l6_can import LinkerHandL6Can
finally:
sys.path.remove(str(linker_hand_root))
hand = LinkerHandL6Can.__new__(LinkerHandL6Can)
hand.can_id = 0x27
hand.x01 = [10, 20, 30, 40, 50, 60]
hand._position_echo_lock = threading.Lock()
command = (255, 2, 253, 253, 253, 253)
hand._pending_position_echoes = deque(
[(time.monotonic(), command)], maxlen=32
)
hand._position_echo_timeout_seconds = 0.02
hand.process_response(
SimpleNamespace(arbitration_id=0x27, data=bytes((0x01, *command)))
)
assert hand.x01 == [10, 20, 30, 40, 50, 60]
assert not hand._pending_position_echoes
measured = (250, 3, 252, 252, 252, 252)
hand.process_response(
SimpleNamespace(arbitration_id=0x27, data=bytes((0x01, *measured)))
)
assert hand.x01 == list(measured)
File diff suppressed because it is too large Load Diff
@@ -44,7 +44,7 @@ g20_thumb_calibration:
minimum_detection_hz: 15.0
maximum_hamming: 0
minimum_decision_margin: 30.0
# Trial threshold for the current 10 mm tags (observed at 32-38 px).
# Trial threshold for small/far tags (historically observed at 32-38 px).
# Final acceptance is still guarded by static RMS and random validation.
minimum_edge_pixels: 30.0
# Current 30 px tags measure about 0.50-0.53 deg RMS while stationary.
@@ -0,0 +1,32 @@
<?xml version="1.0" encoding="UTF-8" ?>
<dds>
<profiles xmlns="http://www.eprosima.com/XMLSchemas/fastRTPS_Profiles">
<transport_descriptors>
<transport_descriptor>
<transport_id>g20_udp_transport</transport_id>
<type>UDPv4</type>
<sendBufferSize>10485760</sendBufferSize>
<receiveBufferSize>10485760</receiveBufferSize>
</transport_descriptor>
<transport_descriptor>
<transport_id>g20_shm_transport</transport_id>
<type>SHM</type>
<segment_size>67108864</segment_size>
<port_queue_capacity>512</port_queue_capacity>
<healthy_check_timeout_ms>1000</healthy_check_timeout_ms>
</transport_descriptor>
</transport_descriptors>
<participant
profile_name="g20_large_image_participant"
is_default_profile="true">
<rtps>
<userTransports>
<transport_id>g20_udp_transport</transport_id>
<transport_id>g20_shm_transport</transport_id>
</userTransports>
<useBuiltinTransports>false</useBuiltinTransports>
</rtps>
</participant>
</profiles>
</dds>
@@ -6,7 +6,7 @@
# from back-pressuring image_proc's reliable image publisher.
qos_profile: sensor_data
family: 36h11
size: 0.01
size: 0.016
profile: false
max_hamming: 0
detector:
@@ -20,11 +20,11 @@
tag:
ids: [0, 1, 2, 3]
frames: [tag_t0, tag_t3, tag_t4, tag_t5]
sizes: [0.010, 0.010, 0.010, 0.010]
sizes: [0.016, 0.016, 0.016, 0.016]
g20_thumb_calibration:
ros__parameters:
tag_roles: [t0, t3, t4, t5]
tag_ids: [0, 1, 2, 3]
tag_frames: [tag_t0, tag_t3, tag_t4, tag_t5]
tag_sizes_m: [0.010, 0.010, 0.010, 0.010]
tag_sizes_m: [0.016, 0.016, 0.016, 0.016]
@@ -0,0 +1,37 @@
schema_version: 1
model: G20
side: right
tag_layout: g20_right_19
serial_number: G20_RIGHT_001
can_interface: can0
output_root: calibration_output
cameras:
front:
serial_number: DB2163742
camera_name: hikrobot_front_DB2163742
camera_info: ~/.ros/camera_info/hikrobot_DB2163742.yaml
side:
serial_number: DB2163749
camera_name: hikrobot_side_DB2163749
camera_info: ~/.ros/camera_info/hikrobot_DB2163749.yaml
top:
serial_number: DB2163739
camera_name: hikrobot_top_DB2163739
camera_info: ~/.ros/camera_info/hikrobot_DB2163739.yaml
artifacts:
source_urdf: package://linkerhand_calibration/urdf/g20_right/linkerhand_g20_right.urdf
source_urdf_sha256: eeb6ffb0e95d2a6acd4c26331ae68062e0d74160de4b552b4f6d395cce5ca4e8
camera_extrinsics: config/g20_three_camera_extrinsics.yaml
camera_extrinsics_sha256: dd623572df3cb83fdefcbe92204dab54a60f2c68eb3a8c9bdb08407e8f0e5d80
calibration_config: src/g20_thumb_apriltag_calibration/config/three_camera_calibration.yaml
calibration_config_sha256: 0faaf891ebb616c4c8a3bb3052c48fa4b6c8aa0c5fdc5abaaa89f4fc29cca1c3
tag_config: src/g20_thumb_apriltag_calibration/config/three_camera_tags_g20_right_19.yaml
tag_config_sha256: b1ab45e97ae42d57b0a3a63c725107b5aa3828c06b2ced16f8222d6e9ebadc41
release:
# Each task already contains three training cycles plus an isolated fourth
# holdout, so a second complete hardware session duplicates hours of motion.
required_independent_passes: 1
static_repeatability_deg: 1.0
@@ -0,0 +1,59 @@
/l6_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2]
frames: [front_base, thumb_pitch, thumb_dip]
sizes: [0.016, 0.016, 0.016]
/l6_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [3, 4, 5]
frames: [side_base, pinky_pitch, pinky_dip]
sizes: [0.016, 0.016, 0.016]
/l6_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [6, 7]
frames: [top_base, thumb_roll]
sizes: [0.016, 0.016]
@@ -0,0 +1,37 @@
schema_version: 2
profile_id: L6/right/l6_right_8/v1
model: L6
side: right
tag_layout: l6_right_8
namespace: /l6_calibration
serial_number: L6_RIGHT_001
can_interface: can0
output_root: calibration_output
cameras:
front:
serial_number: DB2163742
camera_name: hikrobot_front_DB2163742
camera_info: ~/.ros/camera_info/hikrobot_DB2163742.yaml
side:
serial_number: DB2163749
camera_name: hikrobot_side_DB2163749
camera_info: ~/.ros/camera_info/hikrobot_DB2163749.yaml
top:
serial_number: DB2163739
camera_name: hikrobot_top_DB2163739
camera_info: ~/.ros/camera_info/hikrobot_DB2163739.yaml
artifacts:
source_urdf: package://linkerhand_calibration/urdf/l6_right/linkerhand_l6v3.1_right.urdf
source_urdf_sha256: 298c1fbf5189648911426f530b50bdbeea4830cab9c54e20f46c532485df4666
camera_extrinsics: config/g20_three_camera_extrinsics.yaml
camera_extrinsics_sha256: dd623572df3cb83fdefcbe92204dab54a60f2c68eb3a8c9bdb08407e8f0e5d80
calibration_config: package://linkerhand_calibration/config/l6_three_camera_calibration.yaml
calibration_config_sha256: 0934699c8225891e748deefef6791eb28355821b89aeadd1f7ff0b7f7b4d265f
tag_config: package://linkerhand_calibration/config/l6_right_8_tags.yaml
tag_config_sha256: be1499eb947b61d2fe360ae2c92307a87710480fae8a9dd4cd171fc959fdcbf5
release:
required_independent_passes: 1
static_repeatability_deg: 1.0
@@ -0,0 +1,67 @@
l6_calibration:
ros__parameters:
command_topic: /l6/cb_right_hand_control_cmd
state_topic: /l6/cb_right_hand_state
setting_topic: /l6/cb_hand_setting_cmd
front_camera_info_topic: /l6_calibration/front/camera/camera_info
front_detections_topic: /l6_calibration/front/apriltag/detections
side_camera_info_topic: /l6_calibration/side/camera/camera_info
side_detections_topic: /l6_calibration/side/apriltag/detections
top_camera_info_topic: /l6_calibration/top/camera/camera_info
top_detections_topic: /l6_calibration/top/apriltag/detections
baseline_command_u8: [255, 255, 255, 255, 255, 255]
# L6_RIGHT_001 measured a 250->5 travel of only ~0.9 s at speed 10,
# which left fewer than 32 useful feedback bins. Speed 1 is still only a
# firmware ceiling: different L6 motors complete a full stroke in 0.7-1.3 s.
# A 100 Hz cosine trajectory therefore sets the actual, model-level pace.
preflight_speed_u8: 1
formal_speed_u8: 1
speed_settle_seconds: 0.2
command_trajectory_full_range_seconds: 6.0
torque_u8: 80
repetitions: 4
preflight_checkpoints_u8: [255, 127, 0]
tag_size_m: 0.016
tag_size_override_ids: [0, 1, 2, 3, 4, 5, 6, 7]
tag_size_overrides_m: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
minimum_detection_rate: 0.95
# Per-Tag quality remains >=95%. With three independently detected Tags,
# the fully joined frame rate may be 0.95^3 ~= 85.7%.
minimum_joint_frame_rate: 0.85
minimum_feedback_hz: 25.0
maximum_state_image_skew_ms: 50.0
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 30.0
pnp_maximum_reprojection_error_px: 1.5
pnp_reprojection_tie_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
pnp_tracker_reset_seconds: 5.0
minimum_sweep_frames: 40
minimum_state_span_u8: 240.0
minimum_sweep_bins: 32
maximum_bin_gap: 16
maximum_monotonic_correction_deg: 2.0
passive_maximum_monotonic_correction_deg: 3.0
maximum_validation_mae_deg: 1.0
maximum_validation_p95_deg: 2.0
maximum_validation_error_deg: 3.0
mimic_minimum_multiplier: 0.5
mimic_maximum_multiplier: 1.5
mimic_maximum_cycle_range: 0.03
mimic_maximum_residual_p95_deg: 2.0
endpoint_tolerance_u8: 2.0
endpoint_hold_seconds: 1.0
motor_stall_timeout_seconds: 2.0
position_timeout_seconds: 30.0
sweep_timeout_seconds: 90.0
automatic_sweep_retry_limit: 2
non_target_motion_tolerance_u8: 3.0
fixed_base_maximum_corner_drift_px: 2.0
fixed_base_movement_confirmation_frames: 5
@@ -0,0 +1,59 @@
/o6_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2]
frames: [front_base, thumb_pitch, thumb_ip]
sizes: [0.016, 0.016, 0.016]
/o6_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [3, 4, 5]
frames: [side_base, pinky_pitch, pinky_dip]
sizes: [0.016, 0.016, 0.016]
/o6_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [6, 7]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,37 @@
schema_version: 2
profile_id: O6/right/o6_right_8/v1
model: O6
side: right
tag_layout: o6_right_8
namespace: /o6_calibration
serial_number: O6_RIGHT_001
can_interface: can0
output_root: calibration_output
cameras:
front:
serial_number: DB2163742
camera_name: hikrobot_front_DB2163742
camera_info: ~/.ros/camera_info/hikrobot_DB2163742.yaml
side:
serial_number: DB2163749
camera_name: hikrobot_side_DB2163749
camera_info: ~/.ros/camera_info/hikrobot_DB2163749.yaml
top:
serial_number: DB2163739
camera_name: hikrobot_top_DB2163739
camera_info: ~/.ros/camera_info/hikrobot_DB2163739.yaml
artifacts:
source_urdf: package://linkerhand_calibration/urdf/o6_right/linkerhand_o6_right.urdf
source_urdf_sha256: 8f184faad699fbf771e388f109a4e8793b5cb190c33a87b2eba8491a3a37dd62
camera_extrinsics: config/o6_three_camera_extrinsics.yaml
camera_extrinsics_sha256: 29af61f7bf1bad6718cbbaa54b0536f0a471c83f5bb3554f264ab9d292e56ca4
calibration_config: package://linkerhand_calibration/config/o6_three_camera_calibration.yaml
calibration_config_sha256: ce20d998a4342dfaacb14568513aa9af5063df48566fabd42180acc8da47e4a6
tag_config: package://linkerhand_calibration/config/o6_right_8_tags.yaml
tag_config_sha256: 16abe7119b4764f86333dae8264247571d1e0bca45af959d558bef4fb5485f5e
release:
required_independent_passes: 1
static_repeatability_deg: 1.0
@@ -0,0 +1,64 @@
o6_calibration:
ros__parameters:
command_topic: /o6/cb_right_hand_control_cmd
state_topic: /o6/cb_right_hand_state
setting_topic: /o6/cb_hand_setting_cmd
front_camera_info_topic: /o6_calibration/front/camera/camera_info
front_detections_topic: /o6_calibration/front/apriltag/detections
side_camera_info_topic: /o6_calibration/side/camera/camera_info
side_detections_topic: /o6_calibration/side/apriltag/detections
top_camera_info_topic: /o6_calibration/top/camera/camera_info
top_detections_topic: /o6_calibration/top/apriltag/detections
baseline_command_u8: [255, 255, 255, 255, 255, 255]
# O6 has a different speed scale from L6. Motion is still bounded by the
# six-second cosine command trajectory; these values are firmware limits.
baseline_speed_u8: 80
preflight_speed_u8: 60
formal_speed_u8: 40
speed_settle_seconds: 0.2
command_trajectory_full_range_seconds: 6.0
torque_u8: 80
repetitions: 4
preflight_checkpoints_u8: [255, 127, 0]
tag_size_m: 0.016
tag_size_override_ids: [0, 1, 2, 3, 4, 5, 6, 7]
tag_size_overrides_m: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
minimum_detection_rate: 0.95
minimum_joint_frame_rate: 0.85
minimum_feedback_hz: 25.0
maximum_state_image_skew_ms: 50.0
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 30.0
pnp_maximum_reprojection_error_px: 1.5
pnp_reprojection_tie_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
pnp_tracker_reset_seconds: 5.0
minimum_sweep_frames: 40
minimum_state_span_u8: 240.0
minimum_sweep_bins: 32
maximum_bin_gap: 16
maximum_monotonic_correction_deg: 2.0
passive_maximum_monotonic_correction_deg: 3.0
maximum_validation_mae_deg: 1.0
maximum_validation_p95_deg: 2.0
maximum_validation_error_deg: 3.0
mimic_minimum_multiplier: 0.5
mimic_maximum_multiplier: 2.2
mimic_maximum_cycle_range: 0.03
mimic_maximum_residual_p95_deg: 2.0
endpoint_tolerance_u8: 2.0
endpoint_hold_seconds: 1.0
motor_stall_timeout_seconds: 2.0
position_timeout_seconds: 30.0
sweep_timeout_seconds: 90.0
automatic_sweep_retry_limit: 2
non_target_motion_tolerance_u8: 3.0
fixed_base_maximum_corner_drift_px: 2.0
fixed_base_movement_confirmation_frames: 5
@@ -0,0 +1,193 @@
g20_calibration:
ros__parameters:
command_topic: /g20/cb_left_hand_control_cmd
state_topic: /g20/cb_left_hand_state
info_topic: /g20/cb_left_hand_info
setting_topic: /g20/cb_hand_setting_cmd
front_camera_info_topic: /g20_calibration/front/camera/camera_info
front_detections_topic: /g20_calibration/front/apriltag/detections
side_camera_info_topic: /g20_calibration/side/camera/camera_info
side_detections_topic: /g20_calibration/side/apriltag/detections
top_camera_info_topic: /g20_calibration/top/camera/camera_info
top_detections_topic: /g20_calibration/top/apriltag/detections
# /start先下发并确认这个20通道基准姿态,稳定后才进入第一条扫描。
baseline_command_u8: [255, 255, 255, 255, 255, 255, 127, 127, 127, 127, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255]
normal_calibration_speed: 15
index_roll_calibration_speed: 5
index_flex_calibration_speed: 10
# 19-Tag产品预检仍使用上面保守速度;只有正反预检都留出至少双倍正式分箱余量,
# 才把非roll任务正式扫描最多提速1.5倍。四指roll受0.5°回差门限约束,
# 始终保持速度5;任一方向采样余量不足也保持原速度。
adaptive_formal_speed_enabled: true
adaptive_formal_speed_max_scale: 1.5
adaptive_formal_speed_minimum_bins: 64
adaptive_formal_speed_maximum_bin_gap: 8
speed_setting_settle_seconds: 0.25
# tag36h11尺寸是检测角点围成的黑色正方形边长,不包含外围白边。
# 19张Tag的黑色码区外边长均为16 mm。自定义PnP必须与
# apriltag_ros逐ID尺寸一致,禁止用纸张/白边尺寸代替码区尺寸。
tag_size_m: 0.016
# ROS 2无法从YAML空数组推断整数/浮点数组类型。这四个
# 末端Tag仍显式写16 mm,防止节点启动时得到未初始化参数。
tag_size_override_ids: [7, 14, 16, 18]
tag_size_overrides_m: [0.016, 0.016, 0.016, 0.016]
repetitions: 3
# 19-Tag产品正式零位使用前三轮训练、最后一轮完全留出;旧11-Tag仍读取repetitions=3。
g20_right_19_repetitions: 4
preflight_frames: 60
minimum_detection_rate: 0.95
minimum_detection_hz: 15.0
minimum_feedback_hz: 25.0
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 30.0
pnp_maximum_reprojection_error_px: 1.5
pnp_reprojection_tie_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
pnp_tracker_reset_seconds: 5.0
# 标定任务不再用第一帧决定平面Tag的IPPE分支;静止端点联合8帧选择整组最稳定解。
pnp_group_initialization_frames: 8
# 侧面当前任务所需Tag在初始化端点的贴面法向应一致;用此先验消除静态IPPE镜像双解。
pnp_group_normal_alignment_scale_deg: 5.0
pnp_group_maximum_normal_alignment_deg: 15.0
# 三个拇指顶部任务共用预检时冻结的Tag 8位姿。Tag 8仍须实时可见;
# 任一角点相对会话基准漂移超过2 px并连续5帧时,判定标定中基准被移动。
fixed_base_maximum_corner_drift_px: 2.0
fixed_base_movement_confirmation_frames: 5
# 仅在拇指MCP/IP同步运动且至少一个候选落入可信区间时,用源URDF mimic
# 关系辅助选择IPPE分支;若全部候选超限则退回纯视觉,绝不丢帧,也不生成、
# 缩放或替代被动IP的自身Tag实测曲线。
thumb_ip_pnp_coupling_multiplier: 1.03
thumb_ip_pnp_coupling_scale_deg: 3.0
thumb_ip_pnp_maximum_coupling_residual_deg: 7.5
top_pnp_invalid_reset_seconds: 1.0
# 三维位姿必须与实测20通道状态严格按时间戳配对。
maximum_state_image_skew_ms: 50.0
axis_maximum_plane_rms_m: 0.003
# 被动耦合轴只用轨迹确定轴线位置,允许更大的轴向深度噪声;径向和跨轮
# 轴线一致性仍沿用严格检查。
passive_axis_maximum_plane_rms_m: 0.004
axis_maximum_radial_rms_m: 0.003
# 整段相对SE(3)运动拟合轴线点;端视关节会投影掉单目PnP光轴深度。
axis_maximum_pose_line_rms_m: 0.001
# 仅用于运动平面在三维中可观测的斜视关节;近图像平面关节使用姿态轴
# 约束三维圆,不让单目平面Tag的深度噪声自由决定转轴方向。
axis_maximum_rotation_circle_difference_deg: 1.0
# 单轴模型残差与跨轮重复误差分开判定:主动刚性关节要求更严;被动耦合
# 关节允许可重复的非理想单轴分量,但仍须通过0.75°跨轮轴差及最终轮留出。
active_maximum_rotation_orthogonal_rms_deg: 2.5
passive_maximum_rotation_orthogonal_rms_deg: 7.5
zero_maximum_axis_cycle_difference_deg: 0.75
# 零位无法改变父子轴夹角;超过该值属于CAD/PnP几何错误,不能吸收到零位。
zero_maximum_axis_cone_mismatch_deg: 5.0
zero_maximum_observability_condition_number: 10000000000.0
zero_maximum_offset_deg: 20.0
# 四指MCP roll保留严格的装配保护范围。thumb CMC三轴由多轴视觉几何
# 求解且不假定电气端点等于CAD上限;thumb_mcp及四指MCP pitch/PIP
# 静态零位由实测全行程与CAD机械端点联合求解,不写死为0。
zero_finger_maximum_offset_deg: 3.0
# 只对实物已确认等同CAD端点的关节使用该限制;CMC电气端点不作此假设。
mechanical_endpoint_maximum_offset_deg: 5.0
endpoint_tolerance_u8: 2.0
# 请求命令与固件反馈是两个标定域。稳态检查点允许小幅死区,但反馈
# 必须已经稳定;大残差仍由机械卡滞保护处理。
steady_checkpoint_command_feedback_tolerance_u8: 8.0
steady_checkpoint_maximum_feedback_range_u8: 2.0
# 电机10在命令0时实测会稳定反馈为4;该0端使用±4。
thumb_yaw_zero_endpoint_tolerance_u8: 4.0
# 右手电机10在命令255时多次实测稳定反馈为250;仅右手该端点使用±5。
right_thumb_yaw_255_endpoint_tolerance_u8: 5.0
# 右手小指PIP电机19在命令0时固件反馈稳定饱和为5;仅其0端使用±5。
pinky_pip_zero_endpoint_tolerance_u8: 5.0
endpoint_hold_seconds: 0.5
# roll零位127必须从两个方向到位并静止采集,禁止用运动中经过127的帧判回差。
baseline_hold_seconds: 0.5
minimum_baseline_hold_frames: 10
# 19-Tag产品每项正式四轮前先做一次低速往返,端点Tag稳定至少2秒。
task_precheck_hold_seconds: 2.0
position_timeout_seconds: 30.0
sweep_timeout_seconds: 90.0
# 启动宽限1秒后,反馈连续2秒没有至少1个u8的进展,按机械卡滞立即暂停;
# 这类故障不进入遮挡/超时的三次自动重扫。
# 低速5也应持续产生反馈进展;5秒无进展即停,减少机构持续顶死时间。
motor_stall_timeout_seconds: 2.0
motor_stall_startup_grace_seconds: 1.0
motor_stall_minimum_progress_u8: 1.0
invalid_timeout_seconds: 3.0
minimum_sweep_frames: 40
minimum_state_span_u8: 240.0
minimum_sweep_bins: 32
maximum_bin_gap: 16
# 可恢复的采样失败自动重扫当前方向;超过次数才暂停等待人工处理。
automatic_sweep_retry_limit: 2
# 轨迹拟合失败优先只重扫失败轮次;零位/URDF模型失败不重复运动。
automatic_fit_retry_limit: 2
automatic_motion_retry_limit: 2
# 留空为正式标定;设为pinky/ring/middle/index时只采该指正面+侧面roll,
# 即使正面baseline回差失败也继续完成侧面对照,并永久锁定本会话URDF发布。
cross_view_roll_diagnostic_finger: ""
# 过程检查允许25%的黄色预警带,最终验收仍使用下面的严格门限。
provisional_warning_ratio: 1.25
retry_minimum_speed: 3
retry_speed_scales: [0.8, 0.6]
retry_endpoint_hold_seconds: [0.75, 1.0]
trajectory_maximum_plane_rms_m: 0.004
trajectory_maximum_radial_rms_m: 0.004
trajectory_minimum_radius_m: 0.003
trajectory_minimum_arc_deg: 15.0
# 以下二维参数只供旧轨迹工具兼容,三机位v4零位不使用二维投影。
image_trajectory_maximum_radial_rms_px: 2.0
image_trajectory_maximum_radial_p95_px: 3.5
image_trajectory_minimum_radius_px: 20.0
trajectory_maximum_cycle_travel_difference_deg: 3.0
passive_maximum_cycle_travel_difference_deg: 10.0
maximum_monotonic_correction_deg: 2.0
# 旧布局仍用连续扫描正反程差门限;19-Tag产品的连续运动包含速度相关滞后,
# 由方向曲线和最终留出验证建模,不再重复硬判。其绝对正反程门禁使用下面
# 的九点稳态command_maximum_direction_gap_deg。
maximum_hysteresis_deg: 2.0
# 19-Tag产品模式额外要求每轮正反方向在各自baseline处绕实测关节轴的角度差
# 不超过0.5°;四指roll例外:127以255→127为唯一物理零位,反向分支
# 保留实测偏差,并改为检查分支间隙上限及跨轮稳定性。
baseline_maximum_hysteresis_deg: 0.5
directional_zero_maximum_branch_gap_deg: 2.0
directional_zero_maximum_branch_gap_range_deg: 0.3
cross_view_roll_maximum_branch_gap_difference_deg: 0.3
# 正面roll是Tag中心的二维投影角,侧面roll是三维姿态角。允许一个有界的
# 固定比例吸收Tag安装倾角/偏置带来的投影缩放,再严格比较两条曲线形状;
# 比例过大、方向相反、形状RMS及两视角各自的四轮重复性仍会失败。
cross_view_roll_maximum_shape_rms_deg: 1.25
cross_view_roll_maximum_projection_scale_ratio: 1.5
passive_maximum_monotonic_correction_deg: 3.0
passive_maximum_hysteresis_deg: 2.0
# 九点姿态先按实测反馈重新对齐,再用此门限检查固有机械回差;请求命令域
# 的两条运行曲线仍原样保留固件方向死区,不能把command/feedback差算成回差。
command_maximum_direction_gap_deg: 2.0
# 默认无额外随机动作;19-Tag产品最终一轮始终作为不可关闭的留出验证。
validation_enabled: false
# 第四轮留出求解后必须再走8个固定安全组合姿态;三机位规定Tag全部可见
# 且实测20通道到位才允许发布。只保存Tag位姿,不保存原始图像。
# Developer diagnostic only. The formal fourth sweep cycle already gives
# every isolated PIP/DIP pair an independent holdout.
combination_validation_enabled: false
combination_validation_frames: 10
combination_maximum_position_p95_m: 0.003
combination_maximum_orientation_p95_deg: 2.0
validation_command_count: 3
validation_frames: 10
validation_seed: 20260804
validation_timeout_seconds: 20.0
maximum_validation_mae_deg: 1.0
maximum_validation_p95_deg: 2.0
# 19-Tag产品模式使用更严格的任一点及静态零偏95%置信区间门限。
maximum_validation_error_deg: 3.0
zero_maximum_confidence_half_width_deg: 1.5
@@ -0,0 +1,62 @@
/g20_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3, 10]
frames: [front_base, thumb_cmc, thumb_mcp, thumb_ip, index_roll]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [4, 5, 6, 7]
frames: [side_base, index_mcp, index_pip, index_dip]
sizes: [0.016, 0.016, 0.016, 0.016]
/g20_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [8, 9]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,62 @@
/g20_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3, 10, 11, 12, 13]
frames: [front_base, thumb_cmc, thumb_mcp, thumb_ip, pinky_roll, ring_roll, middle_roll, index_roll]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [4, 5, 6, 15, 17]
frames: [side_base, ring_pip, pinky_pip, middle_pip, index_pip]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [8, 9]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,63 @@
/g20_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3, 10, 11, 12, 13]
frames: [front_base, thumb_cmc, thumb_mcp, thumb_ip, pinky_roll, ring_roll, middle_roll, index_roll]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
# Distal Tags use the same measured 16 mm black-code edge as all others.
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [4, 5, 6, 7, 14, 15, 16, 17, 18]
frames: [side_base, ring_pip, pinky_pip, pinky_dip, ring_dip, middle_pip, middle_dip, index_pip, index_dip]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [8, 9]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,21 @@
"""One-release compatibility surface for the former Python package name.
New code must import :mod:`linkerhand_calibration`. Only the documented
configuration loader is re-exported here; calibration algorithms continue to
have a single implementation in the renamed package.
"""
from __future__ import annotations
import warnings
warnings.warn(
"g20_thumb_apriltag_calibration is deprecated; "
"import linkerhand_calibration instead",
DeprecationWarning,
stacklevel=2,
)
from linkerhand_calibration.product import ProductConfig, load_product_config
__all__ = ["ProductConfig", "load_product_config"]
@@ -0,0 +1,9 @@
"""Deprecated forwarding entry point for the runtime joint-state bridge."""
from linkerhand_calibration.calibrated_joint_state_bridge import main
__all__ = ["main"]
if __name__ == "__main__":
main()
@@ -0,0 +1,9 @@
"""Deprecated forwarding entry point for offline replay."""
from linkerhand_calibration.offline_replay import main
__all__ = ["main"]
if __name__ == "__main__":
main()
@@ -0,0 +1,9 @@
"""Deprecated forwarding entry point for the former Python package."""
from linkerhand_calibration.one_command import main
__all__ = ["main"]
if __name__ == "__main__":
main()
@@ -0,0 +1,37 @@
"""Publish profile-calibrated URDF angles from raw command/feedback u8 values."""
from launch import LaunchDescription
from launch.actions import DeclareLaunchArgument
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import Node
def generate_launch_description() -> LaunchDescription:
return LaunchDescription(
[
DeclareLaunchArgument("hand_type", default_value="right"),
DeclareLaunchArgument("calibration_file"),
DeclareLaunchArgument("input_topic", default_value=""),
DeclareLaunchArgument("output_topic", default_value=""),
Node(
package="linkerhand_calibration",
executable="calibrated_joint_state_bridge",
name=[
"calibrated_joint_state_bridge_",
LaunchConfiguration("hand_type"),
],
output="screen",
emulate_tty=True,
parameters=[
{
"hand_type": LaunchConfiguration("hand_type"),
"calibration_file": LaunchConfiguration(
"calibration_file"
),
"input_topic": LaunchConfiguration("input_topic"),
"output_topic": LaunchConfiguration("output_topic"),
}
],
),
]
)
@@ -10,12 +10,11 @@ from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
IncludeLaunchDescription,
LogInfo,
OpaqueFunction,
SetEnvironmentVariable,
)
from launch.conditions import IfCondition
from launch.launch_description_sources import PythonLaunchDescriptionSource
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
@@ -48,29 +47,41 @@ def _launch_stack(context):
tag_config = LaunchConfiguration("tag_config").perform(context)
zero_config = LaunchConfiguration("zero_config").perform(context)
realsense_config = LaunchConfiguration("realsense_config").perform(context)
realsense_launch = (
Path(get_package_share_directory("realsense2_camera"))
/ "launch"
/ "rs_launch.py"
)
camera = IncludeLaunchDescription(
PythonLaunchDescriptionSource(str(realsense_launch)),
camera = Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace="/camera/camera/color",
output="screen",
emulate_tty=True,
condition=IfCondition(LaunchConfiguration("start_camera")),
launch_arguments={
"camera_name": "camera",
"camera_namespace": "camera",
"serial_no": LaunchConfiguration("camera_serial_number"),
"config_file": realsense_config,
"enable_color": "true",
"rgb_camera.color_profile": LaunchConfiguration("color_profile"),
"depth_module.color_profile": LaunchConfiguration("color_profile"),
"enable_depth": "false",
"enable_sync": "false",
"align_depth.enable": "false",
"diagnostics_period": "1.0",
}.items(),
parameters=[
{
"serial_number": LaunchConfiguration("camera_serial_number"),
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration("camera_name"),
"frame_id": LaunchConfiguration("camera_frame_id"),
"image_width": ParameterValue(
LaunchConfiguration("image_width"), value_type=int
),
"image_height": ParameterValue(
LaunchConfiguration("image_height"), value_type=int
),
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"), value_type=float
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"), value_type=float
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": ParameterValue(
LaunchConfiguration("auto_exposure"), value_type=bool
),
"camera_info_url": LaunchConfiguration("camera_info_url"),
}
],
)
raw_topic = "/camera/camera/color/image_raw"
@@ -147,7 +158,7 @@ def _launch_stack(context):
)
zero_node = Node(
package="g20_thumb_apriltag_calibration",
package="linkerhand_calibration",
executable="cmc_pitch_zero_node",
name="g20_thumb_cmc_pitch_zero",
output="screen",
@@ -192,14 +203,43 @@ def _launch_stack(context):
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("g20_thumb_apriltag_calibration")
get_package_share_directory("linkerhand_calibration")
)
return LaunchDescription(
[
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument("camera_serial_number", default_value=""),
DeclareLaunchArgument(
"color_profile", default_value="1280x720x30"
"camera_serial_number", default_value="DB2163742"
),
DeclareLaunchArgument(
"camera_model", default_value="MV-CS020-10UM"
),
DeclareLaunchArgument(
"camera_name", default_value="hikrobot_front_DB2163742"
),
DeclareLaunchArgument(
"camera_frame_id", default_value="camera_color_optical_frame"
),
DeclareLaunchArgument("image_width", default_value="1624"),
DeclareLaunchArgument("image_height", default_value="1240"),
DeclareLaunchArgument("camera_frame_rate", default_value="30.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("auto_exposure", default_value="false"),
DeclareLaunchArgument(
"camera_info_url",
default_value=str(
Path.home()
/ ".ros"
/ "camera_info"
/ "hikrobot_DB2163742.yaml"
),
),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
@@ -221,12 +261,6 @@ def generate_launch_description() -> LaunchDescription:
package_share / "config" / "cmc_pitch_zero.yaml"
),
),
DeclareLaunchArgument(
"realsense_config",
default_value=str(
package_share / "config" / "realsense_color_qos.yaml"
),
),
DeclareLaunchArgument(
"tag_config",
default_value=str(
@@ -10,12 +10,11 @@ from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
IncludeLaunchDescription,
LogInfo,
OpaqueFunction,
SetEnvironmentVariable,
)
from launch.conditions import IfCondition
from launch.launch_description_sources import PythonLaunchDescriptionSource
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
@@ -50,29 +49,41 @@ def _launch_stack(context):
calibration_config = LaunchConfiguration(
"calibration_config"
).perform(context)
realsense_config = LaunchConfiguration("realsense_config").perform(context)
realsense_launch = (
Path(get_package_share_directory("realsense2_camera"))
/ "launch"
/ "rs_launch.py"
)
camera = IncludeLaunchDescription(
PythonLaunchDescriptionSource(str(realsense_launch)),
camera = Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace="/camera/camera/color",
output="screen",
emulate_tty=True,
condition=IfCondition(LaunchConfiguration("start_camera")),
launch_arguments={
"camera_name": "camera",
"camera_namespace": "camera",
"serial_no": LaunchConfiguration("camera_serial_number"),
"config_file": realsense_config,
"enable_color": "true",
"rgb_camera.color_profile": LaunchConfiguration("color_profile"),
"depth_module.color_profile": LaunchConfiguration("color_profile"),
"enable_depth": "false",
"enable_sync": "false",
"align_depth.enable": "false",
"diagnostics_period": "1.0",
}.items(),
parameters=[
{
"serial_number": LaunchConfiguration("camera_serial_number"),
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration("camera_name"),
"frame_id": LaunchConfiguration("camera_frame_id"),
"image_width": ParameterValue(
LaunchConfiguration("image_width"), value_type=int
),
"image_height": ParameterValue(
LaunchConfiguration("image_height"), value_type=int
),
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"), value_type=float
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"), value_type=float
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": ParameterValue(
LaunchConfiguration("auto_exposure"), value_type=bool
),
"camera_info_url": LaunchConfiguration("camera_info_url"),
}
],
)
raw_topic = "/camera/camera/color/image_raw"
@@ -149,7 +160,7 @@ def _launch_stack(context):
)
calibration_node = Node(
package="g20_thumb_apriltag_calibration",
package="linkerhand_calibration",
executable="cmc_roll_calibration_node",
name="g20_thumb_cmc_roll_calibration",
output="screen",
@@ -194,14 +205,43 @@ def _launch_stack(context):
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("g20_thumb_apriltag_calibration")
get_package_share_directory("linkerhand_calibration")
)
return LaunchDescription(
[
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument("camera_serial_number", default_value=""),
DeclareLaunchArgument(
"color_profile", default_value="1280x720x30"
"camera_serial_number", default_value="DB2163742"
),
DeclareLaunchArgument(
"camera_model", default_value="MV-CS020-10UM"
),
DeclareLaunchArgument(
"camera_name", default_value="hikrobot_front_DB2163742"
),
DeclareLaunchArgument(
"camera_frame_id", default_value="camera_color_optical_frame"
),
DeclareLaunchArgument("image_width", default_value="1624"),
DeclareLaunchArgument("image_height", default_value="1240"),
DeclareLaunchArgument("camera_frame_rate", default_value="30.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("auto_exposure", default_value="false"),
DeclareLaunchArgument(
"camera_info_url",
default_value=str(
Path.home()
/ ".ros"
/ "camera_info"
/ "hikrobot_DB2163742.yaml"
),
),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
@@ -225,12 +265,6 @@ def generate_launch_description() -> LaunchDescription:
/ "cmc_roll_zero_travel.yaml"
),
),
DeclareLaunchArgument(
"realsense_config",
default_value=str(
package_share / "config" / "realsense_color_qos.yaml"
),
),
DeclareLaunchArgument(
"tag_config",
default_value=str(
@@ -11,12 +11,11 @@ from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
ExecuteProcess,
IncludeLaunchDescription,
LogInfo,
OpaqueFunction,
SetEnvironmentVariable,
)
from launch.conditions import IfCondition
from launch.launch_description_sources import PythonLaunchDescriptionSource
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
@@ -48,7 +47,6 @@ def _launch_stack(context):
calibration_config = LaunchConfiguration("calibration_config").perform(context)
tag_config = LaunchConfiguration("tag_config").perform(context)
realsense_config = LaunchConfiguration("realsense_config").perform(context)
use_roi_text = LaunchConfiguration("use_roi").perform(context).strip().lower()
if use_roi_text not in {"true", "false"}:
raise RuntimeError("use_roi must be true or false")
@@ -66,47 +64,58 @@ def _launch_stack(context):
if roi_values["roi_width"] <= 0 or roi_values["roi_height"] <= 0:
raise RuntimeError("roi_width and roi_height must be positive")
color_profile = LaunchConfiguration("color_profile").perform(context)
profile_match = re.fullmatch(r"(\d+)x(\d+)x(\d+)", color_profile)
if use_roi and profile_match is not None:
image_width = int(profile_match.group(1))
image_height = int(profile_match.group(2))
try:
image_width = int(LaunchConfiguration("image_width").perform(context))
image_height = int(LaunchConfiguration("image_height").perform(context))
except ValueError as error:
raise RuntimeError("image_width and image_height must be integers") from error
if image_width <= 0 or image_height <= 0:
raise RuntimeError("image_width and image_height must be positive")
if use_roi:
if (
roi_values["roi_x"] + roi_values["roi_width"] > image_width
or roi_values["roi_y"] + roi_values["roi_height"] > image_height
):
raise RuntimeError(
"ROI lies outside color_profile "
"ROI lies outside camera image "
f"{image_width}x{image_height}"
)
realsense_launch = Path(
get_package_share_directory("realsense2_camera")
) / "launch" / "rs_launch.py"
camera = IncludeLaunchDescription(
PythonLaunchDescriptionSource(str(realsense_launch)),
camera = Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace="/camera/camera/color",
output="screen",
emulate_tty=True,
condition=IfCondition(LaunchConfiguration("start_camera")),
launch_arguments={
"camera_name": "camera",
"camera_namespace": "camera",
"serial_no": LaunchConfiguration("camera_serial_number"),
"config_file": realsense_config,
"enable_color": "true",
# D405 exposes color from the stereo/depth module. Keep the RGB
# camera argument as well so the same launch file also works with
# D435/D455-class devices.
"rgb_camera.color_profile": LaunchConfiguration("color_profile"),
"depth_module.color_profile": LaunchConfiguration("color_profile"),
"enable_depth": LaunchConfiguration("enable_depth"),
"depth_module.depth_profile": LaunchConfiguration("depth_profile"),
# Depth is archival/diagnostic only. Synchronising and aligning it
# adds significant D405 processing latency without affecting the
# relative AprilTag rotation calculation.
"enable_sync": "false",
"align_depth.enable": "false",
"diagnostics_period": "1.0",
}.items(),
parameters=[
{
"serial_number": LaunchConfiguration("camera_serial_number"),
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration("camera_name"),
"frame_id": LaunchConfiguration("camera_frame_id"),
"image_width": ParameterValue(
LaunchConfiguration("image_width"), value_type=int
),
"image_height": ParameterValue(
LaunchConfiguration("image_height"), value_type=int
),
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"), value_type=float
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"), value_type=float
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": ParameterValue(
LaunchConfiguration("auto_exposure"), value_type=bool
),
"camera_info_url": LaunchConfiguration("camera_info_url"),
}
],
)
vision_components = []
@@ -225,7 +234,7 @@ def _launch_stack(context):
)
calibration = Node(
package="g20_thumb_apriltag_calibration",
package="linkerhand_calibration",
executable="calibration_node",
name="g20_thumb_calibration",
output="screen",
@@ -275,7 +284,6 @@ def _launch_stack(context):
str(bag_path),
processed_image_raw_topic,
processed_camera_info_topic,
"/camera/camera/depth/image_rect_raw",
"/apriltag/detections",
"/tf",
"/g20/cb_left_hand_control_cmd",
@@ -307,20 +315,45 @@ def _launch_stack(context):
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("g20_thumb_apriltag_calibration")
get_package_share_directory("linkerhand_calibration")
)
default_output = str(Path.cwd() / "calibration_output")
return LaunchDescription(
[
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument("camera_serial_number", default_value=""),
DeclareLaunchArgument(
"color_profile", default_value="1280x720x30"
"camera_serial_number", default_value="DB2163742"
),
DeclareLaunchArgument(
"depth_profile", default_value="640x480x30"
"camera_model", default_value="MV-CS020-10UM"
),
DeclareLaunchArgument(
"camera_name", default_value="hikrobot_front_DB2163742"
),
DeclareLaunchArgument(
"camera_frame_id", default_value="camera_color_optical_frame"
),
DeclareLaunchArgument("image_width", default_value="1624"),
DeclareLaunchArgument("image_height", default_value="1240"),
DeclareLaunchArgument("camera_frame_rate", default_value="30.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("auto_exposure", default_value="false"),
DeclareLaunchArgument(
"camera_info_url",
default_value=str(
Path.home()
/ ".ros"
/ "camera_info"
/ "hikrobot_DB2163742.yaml"
),
),
DeclareLaunchArgument("enable_depth", default_value="false"),
DeclareLaunchArgument(
"publish_debug_image", default_value="false"
),
@@ -349,12 +382,6 @@ def generate_launch_description() -> LaunchDescription:
"calibration_config",
default_value=str(package_share / "config" / "calibration.yaml"),
),
DeclareLaunchArgument(
"realsense_config",
default_value=str(
package_share / "config" / "realsense_color_qos.yaml"
),
),
DeclareLaunchArgument(
"tag_config",
default_value=str(package_share / "config" / "front_tags.yaml"),
@@ -0,0 +1,538 @@
"""Launch three Hikrobot views and one registered hand calibration owner."""
from __future__ import annotations
from datetime import datetime
import hashlib
from pathlib import Path
import re
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
ExecuteProcess,
LogInfo,
OpaqueFunction,
SetEnvironmentVariable,
)
from launch.conditions import IfCondition
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
VIEWS = ("front", "side", "top")
def _default_source_urdf(model: str, hand_type: str) -> Path:
relative = (
Path("urdf") / "l6_right" / "linkerhand_l6v3.1_right.urdf"
if model.upper() == "L6" and hand_type == "right"
else Path("urdf")
/ f"{model.lower()}_{hand_type}"
/ f"linkerhand_{model.lower()}_{hand_type}.urdf"
)
package_source_or_share = Path(__file__).resolve().parents[1] / relative
try:
installed = (
Path(get_package_share_directory("linkerhand_calibration"))
/ relative
)
except Exception:
installed = package_source_or_share
return installed if installed.is_file() else package_source_or_share
def _launch_stack(context):
from linkerhand_calibration.product import (
get_product_calibration_contract,
)
model = LaunchConfiguration("model").perform(context).strip().upper()
hand_type = LaunchConfiguration("hand_type").perform(context).lower()
if hand_type not in {"left", "right"}:
raise RuntimeError("hand_type must be left or right")
tag_layout = LaunchConfiguration("tag_layout").perform(context).lower()
try:
contract = get_product_calibration_contract(
model, hand_type, tag_layout
)
except ValueError as error:
raise RuntimeError(str(error)) from error
requested_tag_config = LaunchConfiguration("tag_config").perform(context)
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
tag_config = (
Path(requested_tag_config).expanduser().resolve()
if requested_tag_config
else package_share
/ "config"
/ (
"three_camera_tags_g20_right_19.yaml"
if tag_layout == "g20_right_19"
else "o6_right_8_tags.yaml"
if tag_layout == "o6_right_8"
else "l6_right_8_tags.yaml"
if tag_layout == "l6_right_8"
else "three_camera_tags_g20_right_15.yaml"
if tag_layout == "g20_right_15"
else "three_camera_tags.yaml"
)
)
if not tag_config.is_file():
raise RuntimeError(f"tag config does not exist: {tag_config}")
topic_prefix = f"/{model.lower()}"
command_topic = f"{topic_prefix}/cb_{hand_type}_hand_control_cmd"
state_topic = f"{topic_prefix}/cb_{hand_type}_hand_state"
info_topic = f"{topic_prefix}/cb_{hand_type}_hand_info"
requested_source = LaunchConfiguration("source_urdf_path").perform(context)
source_urdf = (
Path(requested_source).expanduser().resolve()
if requested_source
else _default_source_urdf(model, hand_type).resolve()
)
if not source_urdf.is_file():
raise RuntimeError(f"source URDF does not exist: {source_urdf}")
expected_source_hash = LaunchConfiguration(
"source_urdf_expected_sha256"
).perform(context).strip().lower()
if contract.typed_profile.artifacts.publish_corrected_urdf:
if re.fullmatch(r"[0-9a-f]{64}", expected_source_hash) is None:
raise RuntimeError(
"this profile requires source_urdf_expected_sha256 confirmed "
"by the CAD/hardware owner"
)
actual_source_hash = hashlib.sha256(source_urdf.read_bytes()).hexdigest()
if actual_source_hash != expected_source_hash:
raise RuntimeError(
"source_urdf_expected_sha256 does not match source_urdf_path"
)
hand_serial = LaunchConfiguration("serial_number").perform(context)
if (
not hand_serial
or hand_serial == "UNSET"
or re.fullmatch(r"[A-Za-z0-9_.-]+", hand_serial) is None
or hand_serial in {".", ".."}
):
raise RuntimeError("serial_number must be a safe non-empty hand serial")
requested_session = LaunchConfiguration("session_dir").perform(context)
output_root = Path(
LaunchConfiguration("output_root").perform(context)
).expanduser().resolve()
if requested_session:
session_dir = Path(requested_session).expanduser().resolve()
else:
session_dir = (
output_root
/ hand_serial
/ datetime.now().strftime("%Y%m%d_%H%M%S")
)
session_dir.mkdir(parents=True, exist_ok=True)
camera_serials = {
view: LaunchConfiguration(f"{view}_camera_serial").perform(context)
for view in VIEWS
}
if any(not serial for serial in camera_serials.values()):
raise RuntimeError("all three camera serial numbers are required")
if len(set(camera_serials.values())) != 3:
raise RuntimeError("front/side/top camera serial numbers must be unique")
cameras = []
components = []
raw_topics = []
info_topics = []
detection_topics = []
calibration_namespace = contract.typed_profile.namespace
for view in VIEWS:
namespace = f"{calibration_namespace}/{view}/camera"
raw_topic = f"{namespace}/image_raw"
info_topic = f"{namespace}/camera_info"
rect_topic = f"{namespace}/image_rect"
detector_namespace = f"{calibration_namespace}/{view}/apriltag"
detection_topic = f"{detector_namespace}/detections"
raw_topics.append(raw_topic)
info_topics.append(info_topic)
detection_topics.append(detection_topic)
cameras.append(
Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace=namespace,
output="screen",
emulate_tty=True,
condition=IfCondition(LaunchConfiguration("start_cameras")),
parameters=[
{
"serial_number": LaunchConfiguration(
f"{view}_camera_serial"
),
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration(
f"{view}_camera_name"
),
"frame_id": (
f"{model.lower()}_calibration_{view}_optical_frame"
),
"image_width": 1624,
"image_height": 1240,
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"),
value_type=float,
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"),
value_type=float,
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": ParameterValue(
LaunchConfiguration("auto_exposure"), value_type=bool
),
"camera_info_url": LaunchConfiguration(
f"{view}_camera_info_url"
),
}
],
)
)
components.extend(
[
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name=f"rectify_{view}",
namespace=namespace,
remappings=[
("image", raw_topic),
("camera_info", info_topic),
("image_rect", rect_topic),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
),
ComposableNode(
package="apriltag_ros",
plugin="AprilTagNode",
name="apriltag",
namespace=detector_namespace,
parameters=[
str(tag_config),
{
"detector.decimate": ParameterValue(
LaunchConfiguration("apriltag_decimate"),
value_type=float,
)
},
],
remappings=[
("image_rect", rect_topic),
("camera_info", info_topic),
],
extra_arguments=[{"use_intra_process_comms": True}],
),
]
)
vision = ComposableNodeContainer(
name=f"{model.lower()}_three_camera_vision",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=components,
output="screen",
emulate_tty=True,
)
sdk = Node(
package="linker_hand_ros2_sdk",
executable="linker_hand_sdk",
name="linker_hand_sdk",
output="screen",
condition=IfCondition(LaunchConfiguration("start_sdk")),
parameters=[
{
"hand_type": hand_type,
"hand_joint": model,
"can": LaunchConfiguration("can_interface"),
"modbus": "None",
"topic_prefix": topic_prefix,
"move_on_startup": False,
"startup_speed": ParameterValue(
LaunchConfiguration("calibration_speed"), value_type=int
),
"startup_torque": 80,
# Match 30 Hz cameras so state/image p95 skew stays below 50 ms.
"state_poll_rate": 30.0,
# Calibration does not consume measured joint velocity. A
# G20 velocity read sends another five synchronous CAN
# queries, so keep it off the trajectory-critical path.
"velocity_poll_rate": 1.0,
# G20 sends an endpoint and L6 streams a bounded trajectory.
# Keep polling the real motor state during either command path;
# otherwise the SDK republishes stale state and creates large
# command-unit holes in the trajectory bins.
"defer_state_reads_while_commanding": False,
"repeat_position_commands": False,
"is_touch": False,
}
],
)
calibration = Node(
package="linkerhand_calibration",
executable="three_camera_calibration_node",
name=f"{model.lower()}_calibration",
output="screen",
emulate_tty=True,
arguments=[
"--profile-id",
contract.typed_profile.key.profile_id,
],
parameters=[
LaunchConfiguration("calibration_config"),
{
"serial_number": hand_serial,
"model": model,
"hand_type": hand_type,
"tag_layout": tag_layout,
"session_dir": str(session_dir),
"resume_raw_samples_path": LaunchConfiguration(
"resume_raw_samples_path"
),
"recalibration_scope": LaunchConfiguration(
"recalibration_scope"
),
# The SDK performs roughly 25 synchronous CAN queries whenever
# cb_<side>_hand_info has a subscriber. Calibration only used
# that topic to display a speed diagnostic, while those reads
# created 17-33 command-unit holes in position trajectories.
"info_topic": f"{calibration_namespace}/disabled_hand_info",
"command_topic": command_topic,
"state_topic": state_topic,
"camera_extrinsics_file": LaunchConfiguration(
"camera_extrinsics_file"
),
"source_urdf_path": str(source_urdf),
"source_urdf_expected_sha256": LaunchConfiguration(
"source_urdf_expected_sha256"
),
"camera_extrinsics_expected_sha256": LaunchConfiguration(
"camera_extrinsics_expected_sha256"
),
"calibration_config_expected_sha256": LaunchConfiguration(
"calibration_config_expected_sha256"
),
"tag_config_expected_sha256": LaunchConfiguration(
"tag_config_expected_sha256"
),
"corrected_urdf_output_dir": LaunchConfiguration(
"corrected_urdf_output_dir"
),
**{
f"{view}_camera_serial": camera_serials[view]
for view in VIEWS
},
"commands_enabled": ParameterValue(
LaunchConfiguration("commands_enabled"), value_type=bool
),
"normal_calibration_speed": ParameterValue(
LaunchConfiguration("calibration_speed"), value_type=int
),
"index_roll_calibration_speed": ParameterValue(
LaunchConfiguration("index_roll_calibration_speed"),
value_type=int,
),
"index_flex_calibration_speed": ParameterValue(
LaunchConfiguration("index_flex_calibration_speed"),
value_type=int,
),
"adaptive_formal_speed_enabled": ParameterValue(
LaunchConfiguration("adaptive_formal_speed_enabled"),
value_type=bool,
),
"cross_view_roll_diagnostic_finger": LaunchConfiguration(
"cross_view_roll_diagnostic_finger"
),
"validation_enabled": ParameterValue(
LaunchConfiguration("validation_enabled"), value_type=bool
),
},
],
)
bag = ExecuteProcess(
condition=IfCondition(LaunchConfiguration("record_bag")),
cmd=[
"ros2",
"bag",
"record",
"--storage",
"mcap",
"--storage-preset-profile",
"zstd_fast",
"--max-bag-size",
"10737418240",
"--output",
str(session_dir / "rosbag"),
*raw_topics,
*info_topics,
*detection_topics,
command_topic,
state_topic,
info_topic,
f"{calibration_namespace}/status",
],
output="screen",
)
return [
LogInfo(
msg=(
f"{model} {hand_type} {tag_layout} three-camera session: {session_dir}; "
f"source_urdf={source_urdf}"
)
),
LogInfo(
msg=(
"Camera mapping: front="
f"{camera_serials['front']} side={camera_serials['side']} "
f"top={camera_serials['top']}"
)
),
*cameras,
vision,
sdk,
calibration,
bag,
]
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
info_root = Path.home() / ".ros" / "camera_info"
return LaunchDescription(
[
# Camera processes publish ~2 MB frames across DDS. Force the
# matching RMW and provide both current and legacy profile names
# so the configured 64 MB shared-memory segment is actually used.
SetEnvironmentVariable(
name="RMW_IMPLEMENTATION",
value="rmw_fastrtps_cpp",
),
SetEnvironmentVariable(
name="FASTDDS_DEFAULT_PROFILES_FILE",
value=str(package_share / "config" / "fastdds_large_images.xml"),
),
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(package_share / "config" / "fastdds_large_images.xml"),
),
DeclareLaunchArgument("model", default_value="G20"),
DeclareLaunchArgument("hand_type", default_value="left"),
DeclareLaunchArgument("tag_layout", default_value="legacy_11"),
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument(
"front_camera_serial", default_value="DB2163742"
),
DeclareLaunchArgument(
"side_camera_serial", default_value="DB2163749"
),
DeclareLaunchArgument(
"top_camera_serial", default_value="DB2163739"
),
DeclareLaunchArgument("camera_model", default_value="MV-CS020-10U"),
DeclareLaunchArgument(
"front_camera_name", default_value="hikrobot_front_DB2163742"
),
DeclareLaunchArgument(
"side_camera_name", default_value="hikrobot_side_DB2163749"
),
DeclareLaunchArgument(
"top_camera_name", default_value="hikrobot_top_DB2163739"
),
DeclareLaunchArgument(
"front_camera_info_url",
default_value=str(info_root / "hikrobot_DB2163742.yaml"),
),
DeclareLaunchArgument(
"side_camera_info_url",
default_value=str(info_root / "hikrobot_DB2163749.yaml"),
),
DeclareLaunchArgument(
"top_camera_info_url",
default_value=str(info_root / "hikrobot_DB2163739.yaml"),
),
DeclareLaunchArgument("camera_frame_rate", default_value="30.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("auto_exposure", default_value="false"),
DeclareLaunchArgument("apriltag_decimate", default_value="1.5"),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
DeclareLaunchArgument(
"index_roll_calibration_speed", default_value="5"
),
DeclareLaunchArgument(
"index_flex_calibration_speed", default_value="10"
),
DeclareLaunchArgument(
"adaptive_formal_speed_enabled", default_value="true"
),
DeclareLaunchArgument(
"cross_view_roll_diagnostic_finger", default_value=""
),
DeclareLaunchArgument("validation_enabled", default_value="false"),
DeclareLaunchArgument(
"camera_extrinsics_file",
default_value=str(
Path.cwd() / "config" / "g20_three_camera_extrinsics.yaml"
),
),
DeclareLaunchArgument(
"source_urdf_path", default_value=""
),
DeclareLaunchArgument(
"source_urdf_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"camera_extrinsics_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"calibration_config_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"tag_config_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"corrected_urdf_output_dir", default_value=""
),
DeclareLaunchArgument("commands_enabled", default_value="true"),
DeclareLaunchArgument("start_cameras", default_value="true"),
DeclareLaunchArgument("start_sdk", default_value="true"),
DeclareLaunchArgument("record_bag", default_value="false"),
DeclareLaunchArgument(
"output_root",
default_value=str(Path.cwd() / "calibration_output"),
),
DeclareLaunchArgument("session_dir", default_value=""),
DeclareLaunchArgument("resume_raw_samples_path", default_value=""),
DeclareLaunchArgument("recalibration_scope", default_value="full"),
DeclareLaunchArgument(
"calibration_config",
default_value=str(
package_share / "config" / "three_camera_calibration.yaml"
),
),
DeclareLaunchArgument(
"tag_config",
default_value="",
),
OpaqueFunction(function=_launch_stack),
]
)
@@ -0,0 +1,209 @@
"""Launch three Hikrobot cameras for one-time checkerboard extrinsics."""
from pathlib import Path
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import DeclareLaunchArgument, OpaqueFunction, SetEnvironmentVariable
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
VIEWS = ("front", "side", "top")
def _launch(context):
cameras = []
rectifiers = []
serials = {}
for view in VIEWS:
serial = LaunchConfiguration(f"{view}_camera_serial").perform(context)
if not serial:
raise RuntimeError(f"{view}_camera_serial is required")
serials[view] = serial
namespace = f"/g20_extrinsics/{view}/camera"
cameras.append(
Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace=namespace,
output="screen",
emulate_tty=True,
parameters=[
{
"serial_number": serial,
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration(
f"{view}_camera_name"
),
"frame_id": f"g20_extrinsics_{view}_optical_frame",
"image_width": 1624,
"image_height": 1240,
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"),
value_type=float,
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"),
value_type=float,
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": False,
"camera_info_url": LaunchConfiguration(
f"{view}_camera_info_url"
),
}
],
)
)
rectifiers.append(
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name=f"rectify_{view}",
namespace=namespace,
remappings=[
("image", f"{namespace}/image_raw"),
("camera_info", f"{namespace}/camera_info"),
("image_rect", f"{namespace}/image_rect"),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
)
)
container = ComposableNodeContainer(
name="g20_extrinsics_vision",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=rectifiers,
output="screen",
)
solver = Node(
package="linkerhand_calibration",
executable="three_camera_extrinsics_node",
name="g20_camera_extrinsics",
output="screen",
emulate_tty=True,
parameters=[
{
"output_file": LaunchConfiguration("output_file"),
"checkerboard_columns": ParameterValue(
LaunchConfiguration("checkerboard_columns"), value_type=int
),
"checkerboard_rows": ParameterValue(
LaunchConfiguration("checkerboard_rows"), value_type=int
),
"square_size_m": ParameterValue(
LaunchConfiguration("square_size_m"), value_type=float
),
"enable_gui": ParameterValue(
LaunchConfiguration("enable_gui"), value_type=bool
),
"gui_refresh_hz": ParameterValue(
LaunchConfiguration("gui_refresh_hz"), value_type=float
),
"maximum_reprojection_rms_px": ParameterValue(
LaunchConfiguration("maximum_reprojection_rms_px"),
value_type=float,
),
"maximum_candidate_pair_reprojection_rms_px": ParameterValue(
LaunchConfiguration(
"maximum_candidate_pair_reprojection_rms_px"
),
value_type=float,
),
"maximum_single_camera_reprojection_rms_px": ParameterValue(
LaunchConfiguration(
"maximum_single_camera_reprojection_rms_px"
),
value_type=float,
),
"auto_capture_default": ParameterValue(
LaunchConfiguration("auto_capture_default"),
value_type=bool,
),
"auto_capture_stable_seconds": ParameterValue(
LaunchConfiguration("auto_capture_stable_seconds"),
value_type=float,
),
**{
f"{view}_camera_serial": serials[view]
for view in VIEWS
},
}
],
)
return [*cameras, container, solver]
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
camera_info = Path.home() / ".ros" / "camera_info"
return LaunchDescription(
[
# Keep the large-image transport deterministic even when the
# calling shell selected another ROS 2 RMW implementation.
SetEnvironmentVariable(
name="RMW_IMPLEMENTATION",
value="rmw_fastrtps_cpp",
),
SetEnvironmentVariable(
name="FASTDDS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
DeclareLaunchArgument("front_camera_serial", default_value="DB2163742"),
DeclareLaunchArgument("side_camera_serial", default_value="DB2163749"),
DeclareLaunchArgument("top_camera_serial", default_value="DB2163739"),
DeclareLaunchArgument("camera_model", default_value="MV-CS020-10U"),
DeclareLaunchArgument("front_camera_name", default_value="hikrobot_front_DB2163742"),
DeclareLaunchArgument("side_camera_name", default_value="hikrobot_side_DB2163749"),
DeclareLaunchArgument("top_camera_name", default_value="hikrobot_top_DB2163739"),
DeclareLaunchArgument("front_camera_info_url", default_value=str(camera_info / "hikrobot_DB2163742.yaml")),
DeclareLaunchArgument("side_camera_info_url", default_value=str(camera_info / "hikrobot_DB2163749.yaml")),
DeclareLaunchArgument("top_camera_info_url", default_value=str(camera_info / "hikrobot_DB2163739.yaml")),
DeclareLaunchArgument("camera_frame_rate", default_value="15.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("checkerboard_columns", default_value="8"),
DeclareLaunchArgument("checkerboard_rows", default_value="5"),
DeclareLaunchArgument("square_size_m", default_value="0.027"),
DeclareLaunchArgument("enable_gui", default_value="true"),
DeclareLaunchArgument("gui_refresh_hz", default_value="2.0"),
DeclareLaunchArgument(
"maximum_reprojection_rms_px", default_value="1.2"
),
DeclareLaunchArgument(
"maximum_candidate_pair_reprojection_rms_px",
default_value="1.5",
),
DeclareLaunchArgument(
"maximum_single_camera_reprojection_rms_px",
default_value="1.5",
),
DeclareLaunchArgument("auto_capture_default", default_value="false"),
DeclareLaunchArgument(
"auto_capture_stable_seconds", default_value="1.0"
),
DeclareLaunchArgument(
"output_file",
default_value=str(Path.cwd() / "config" / "g20_three_camera_extrinsics.yaml"),
),
OpaqueFunction(function=_launch),
]
)
@@ -0,0 +1,5 @@
"""Profile-driven LinkerHand calibration and validated URDF correction."""
from .core import CalibrationProfile, ProfileKey
__all__ = ["CalibrationProfile", "ProfileKey"]
@@ -9,7 +9,7 @@ from typing import Any, Mapping, Sequence
import numpy as np
from .core import PAIR_NAMES, robust_rotation_summary
from .core import robust_rotation_summary
from .pnp import SquareTagPose
@@ -18,6 +18,7 @@ TAG_PAIR_ROLES: dict[str, tuple[str, str]] = {
"t3_t4": ("t3", "t4"),
"t4_t5": ("t4", "t5"),
}
PAIR_NAMES: tuple[str, ...] = tuple(TAG_PAIR_ROLES)
@dataclass(frozen=True)
@@ -51,6 +52,39 @@ def tag_quality_is_valid(
)
def update_pnp_reset_watchdog(
*,
detection_good: bool,
pnp_valid: bool,
now: float,
invalid_since: float | None,
reset_after_seconds: float,
) -> tuple[float | None, bool]:
"""Track continuous PnP-only failures and request a throttled reset."""
reset_after = float(reset_after_seconds)
if reset_after <= 0.0:
raise ValueError("reset_after_seconds must be positive")
if not detection_good or pnp_valid:
return None, False
since = float(now) if invalid_since is None else float(invalid_since)
if float(now) - since >= reset_after:
# Start a new interval so a permanently bad view is not reset on every
# frame. The next valid frame clears the interval.
return float(now), True
return since, False
def required_resume_views(active_view: str | None) -> tuple[str, ...]:
"""Require only the active view on resume; start still checks all views."""
all_views = ("front", "side", "top")
if active_view is None:
return all_views
view = str(active_view)
if view not in all_views:
raise ValueError(f"unknown calibration view: {view}")
return (view,)
@dataclass(frozen=True)
class Observation:
stamp_ns: int
@@ -83,7 +117,7 @@ def interpolate_state_u8(
*,
maximum_skew_ns: int,
) -> tuple[tuple[float, ...], int] | None:
"""Interpolate the 20-D hand state at an image timestamp.
"""Interpolate a profile-sized hand state at an image timestamp.
The SDK publishes state independently from the camera. Continuous
calibration must therefore use the image timestamp instead of whichever
@@ -117,7 +151,11 @@ def interpolate_state_u8(
fraction = before_gap / denominator
before_values = np.asarray(before.position_u8, dtype=float)
after_values = np.asarray(after.position_u8, dtype=float)
if before_values.shape != (20,) or after_values.shape != (20,):
if (
before_values.ndim != 1
or before_values.size == 0
or after_values.shape != before_values.shape
):
return None
interpolated = before_values + fraction * (after_values - before_values)
return (
@@ -0,0 +1,358 @@
"""Visual roll-alignment aid for one G20 calibration camera."""
from __future__ import annotations
from collections import deque
import math
import time
from typing import Any, Mapping, Sequence
from apriltag_msgs.msg import AprilTagDetectionArray
import cv2
from cv_bridge import CvBridge
import numpy as np
import rclpy
from rclpy.node import Node
from rclpy.qos import qos_profile_sensor_data
from sensor_msgs.msg import Image
from .full_hand import VIEW_TAGS
from .hikrobot_camera import configure_fastdds_large_image_transport
from .zero_calibration import detect_reference_alignment_line
VIEWS = ("front", "side", "top")
def summarize_alignment_measurements(
measurements: Sequence[Mapping[str, Any] | None],
) -> dict[str, Any] | None:
"""Return a median-smoothed physical reference-line measurement."""
valid = [measurement for measurement in measurements if measurement]
if not valid:
return None
return {
"line_xyxy_px": np.median(
np.asarray(
[measurement["line_xyxy_px"] for measurement in valid],
dtype=float,
),
axis=0,
).tolist(),
"angle_rad": float(
np.median(
[float(measurement["angle_rad"]) for measurement in valid]
)
),
"vertical_offset_px": float(
np.median(
[
float(measurement["vertical_offset_px"])
for measurement in valid
]
)
),
"detected_frames": len(valid),
"window_frames": len(measurements),
}
class G20CameraAlignmentView(Node):
"""Publish a red/blue roll aid based on a physical scene edge."""
def __init__(self) -> None:
"""Configure one view without taking ownership of hand commands."""
super().__init__("g20_camera_alignment_view")
self.declare_parameter("view", "front")
view = str(self.get_parameter("view").value).strip().lower()
if view not in VIEWS:
raise ValueError(f"view must be one of {VIEWS}")
self.view = view
namespace = f"/g20_calibration/{view}"
self.required_tag_ids = {
int(value) for value in VIEW_TAGS[view].values()
}
self.declare_parameter("image_topic", f"{namespace}/camera/image_rect")
self.declare_parameter(
"detections_topic", f"{namespace}/apriltag/detections"
)
self.declare_parameter("reference_y_ratio", 0.90)
self.declare_parameter("roi_y_min_ratio", 0.55)
self.declare_parameter("roi_y_max_ratio", 0.98)
self.declare_parameter("minimum_line_length_ratio", 0.30)
self.declare_parameter("maximum_candidate_angle_deg", 15.0)
self.declare_parameter("maximum_alignment_error_deg", 0.5)
self.declare_parameter("maximum_vertical_offset_px", 12.0)
self.declare_parameter("maximum_hamming", 0)
self.declare_parameter("minimum_decision_margin", 20.0)
self.declare_parameter("minimum_edge_pixels", 20.0)
self.declare_parameter("smoothing_frames", 10)
self.declare_parameter("maximum_line_age_seconds", 1.0)
self.declare_parameter("maximum_tag_age_seconds", 1.0)
self.declare_parameter("maximum_publish_rate_hz", 10.0)
self.declare_parameter("output_scale", 0.75)
def value(name: str) -> Any:
return self.get_parameter(name).value
self.image_topic = str(value("image_topic"))
self.detections_topic = str(value("detections_topic"))
self.reference_y_ratio = float(value("reference_y_ratio"))
self.roi_y_min_ratio = float(value("roi_y_min_ratio"))
self.roi_y_max_ratio = float(value("roi_y_max_ratio"))
self.minimum_line_length_ratio = float(
value("minimum_line_length_ratio")
)
self.maximum_candidate_angle_rad = math.radians(
float(value("maximum_candidate_angle_deg"))
)
self.maximum_alignment_error_rad = math.radians(
float(value("maximum_alignment_error_deg"))
)
self.maximum_vertical_offset_px = float(
value("maximum_vertical_offset_px")
)
self.maximum_hamming = int(value("maximum_hamming"))
self.minimum_decision_margin = float(value("minimum_decision_margin"))
self.minimum_edge_pixels = float(value("minimum_edge_pixels"))
self.maximum_line_age_seconds = float(
value("maximum_line_age_seconds")
)
self.maximum_tag_age_seconds = float(value("maximum_tag_age_seconds"))
self.maximum_publish_rate_hz = float(value("maximum_publish_rate_hz"))
self.output_scale = float(value("output_scale"))
smoothing_frames = int(value("smoothing_frames"))
if not (
0.0
<= self.roi_y_min_ratio
< self.reference_y_ratio
< self.roi_y_max_ratio
<= 1.0
):
raise ValueError(
"ratios must satisfy 0 <= roi_min < reference < roi_max <= 1"
)
if not 0.0 < self.minimum_line_length_ratio <= 1.0:
raise ValueError("minimum_line_length_ratio must be in (0, 1]")
if not (
0.0
< self.maximum_alignment_error_rad
< self.maximum_candidate_angle_rad
< math.pi / 2.0
):
raise ValueError(
"angle limits must satisfy 0 < alignment < candidate < 90"
)
if self.maximum_vertical_offset_px <= 0.0:
raise ValueError("maximum_vertical_offset_px must be positive")
if smoothing_frames < 1:
raise ValueError("smoothing_frames must be positive")
if self.maximum_line_age_seconds <= 0.0:
raise ValueError("maximum_line_age_seconds must be positive")
if self.maximum_tag_age_seconds <= 0.0:
raise ValueError("maximum_tag_age_seconds must be positive")
if self.maximum_publish_rate_hz <= 0.0:
raise ValueError("maximum_publish_rate_hz must be positive")
if not 0.1 <= self.output_scale <= 1.0:
raise ValueError("output_scale must be in [0.1, 1.0]")
self.bridge = CvBridge()
self.line_history: deque[dict[str, Any] | None] = deque(
maxlen=smoothing_frames
)
self.last_line_at = 0.0
self.latest_tag_corners: dict[int, np.ndarray] = {}
self.latest_tag_at: dict[int, float] = {}
self.last_publish_at = 0.0
self.publisher = self.create_publisher(
Image, "~/image", qos_profile_sensor_data
)
self.create_subscription(
AprilTagDetectionArray,
self.detections_topic,
self._detections_callback,
qos_profile_sensor_data,
)
self.create_subscription(
Image,
self.image_topic,
self._image_callback,
qos_profile_sensor_data,
)
self.get_logger().info(
f"{view} alignment view uses physical long-edge detection; "
f"Tag orientation is ignored; input={self.image_topic}; "
f"output={self.get_name()}/image"
)
def _detections_callback(self, message: AprilTagDetectionArray) -> None:
now = time.monotonic()
for detection in message.detections:
tag_id = int(detection.id)
if tag_id not in self.required_tag_ids:
continue
corners = np.asarray(
[
[float(point.x), float(point.y)]
for point in detection.corners
],
dtype=float,
)
if corners.shape != (4, 2) or not np.all(np.isfinite(corners)):
continue
edges = np.linalg.norm(
corners - np.roll(corners, -1, axis=0), axis=1
)
if (
int(detection.hamming) > self.maximum_hamming
or float(detection.decision_margin)
< self.minimum_decision_margin
or float(np.mean(edges)) < self.minimum_edge_pixels
):
continue
self.latest_tag_corners[tag_id] = corners
self.latest_tag_at[tag_id] = now
def _draw_tags(self, image: np.ndarray, now: float) -> None:
for tag_id in sorted(self.required_tag_ids):
corners = self.latest_tag_corners.get(tag_id)
detected_at = self.latest_tag_at.get(tag_id, 0.0)
if (
corners is None
or now - detected_at > self.maximum_tag_age_seconds
):
continue
points = np.rint(corners * self.output_scale).astype(np.int32)
cv2.polylines(image, [points], True, (0, 220, 0), 2)
centre = np.rint(np.mean(points, axis=0)).astype(int)
cv2.putText(
image,
f"ID {tag_id}",
(int(centre[0]) + 5, int(centre[1]) - 7),
cv2.FONT_HERSHEY_SIMPLEX,
0.55,
(0, 220, 0),
2,
)
def _image_callback(self, message: Image) -> None:
# Avoid conversion and Hough work until an image viewer subscribes.
if self.publisher.get_subscription_count() < 1:
return
now = time.monotonic()
if now - self.last_publish_at < 1.0 / self.maximum_publish_rate_hz:
return
self.last_publish_at = now
try:
image = self.bridge.imgmsg_to_cv2(message, desired_encoding="bgr8")
except Exception as error:
self.get_logger().warning(
f"alignment image conversion failed: {error}"
)
return
if self.output_scale != 1.0:
image = cv2.resize(
image,
None,
fx=self.output_scale,
fy=self.output_scale,
interpolation=cv2.INTER_AREA,
)
height, width = image.shape[:2]
reference_y = self.reference_y_ratio * float(height - 1)
detected = detect_reference_alignment_line(
image,
reference_y_px=reference_y,
roi_y_min_ratio=self.roi_y_min_ratio,
roi_y_max_ratio=self.roi_y_max_ratio,
minimum_length_ratio=self.minimum_line_length_ratio,
maximum_candidate_angle_rad=self.maximum_candidate_angle_rad,
)
self.line_history.append(detected)
if detected is not None:
self.last_line_at = now
measurement = summarize_alignment_measurements(self.line_history)
if now - self.last_line_at > self.maximum_line_age_seconds:
measurement = None
red_y = int(round(reference_y))
cv2.line(
image,
(15, red_y),
(max(15, width - 15), red_y),
(0, 0, 255),
4,
)
if measurement is not None:
line = np.rint(measurement["line_xyxy_px"]).astype(int)
blue_ok, blue_start, blue_end = cv2.clipLine(
(0, 0, width, height),
(int(line[0]), int(line[1])),
(int(line[2]), int(line[3])),
)
if blue_ok:
cv2.line(image, blue_start, blue_end, (255, 0, 0), 3)
angle_rad = float(measurement["angle_rad"])
offset_px = float(measurement["vertical_offset_px"])
aligned = bool(
abs(angle_rad) <= self.maximum_alignment_error_rad
and abs(offset_px) <= self.maximum_vertical_offset_px
)
status = "ALIGNED" if aligned else "ADJUST CAMERA"
status_text = (
f"{self.view.upper()} red-blue "
f"{math.degrees(angle_rad):+.2f} deg "
f"dy {offset_px:+.1f}px {status}"
)
status_color = (0, 220, 0) if aligned else (0, 165, 255)
else:
status_text = (
f"{self.view.upper()} PHYSICAL REFERENCE LINE NOT DETECTED"
)
status_color = (0, 165, 255)
cv2.putText(
image,
status_text,
(20, 34),
cv2.FONT_HERSHEY_SIMPLEX,
0.72,
status_color,
2,
)
self._draw_tags(image, now)
cv2.putText(
image,
"RED=target BLUE=physical edge GREEN=Tags (angle ignored)",
(20, max(64, height - 24)),
cv2.FONT_HERSHEY_SIMPLEX,
0.60,
(255, 255, 255),
2,
)
output = self.bridge.cv2_to_imgmsg(image, encoding="bgr8")
output.header = message.header
self.publisher.publish(output)
def main(args: list[str] | None = None) -> None:
"""Run the single-view alignment helper."""
configure_fastdds_large_image_transport()
rclpy.init(args=args)
node: G20CameraAlignmentView | None = None
try:
node = G20CameraAlignmentView()
rclpy.spin(node)
except KeyboardInterrupt:
pass
finally:
if node is not None:
node.destroy_node()
if rclpy.ok():
rclpy.shutdown()
if __name__ == "__main__":
main()
@@ -0,0 +1,336 @@
"""Map model SDK u8 feedback to URDF joint angles using one calibration JSON.
The static encoder-zero corrections in ``zero_angles`` are already baked into
the corrected URDF joint origins. This bridge therefore publishes only the
dynamic ``angle_rad`` values and never adds the static offsets a second time.
Schema-v5 trajectories are fitted against timestamp-synchronised hardware
feedback, not controller set-points. They must therefore be queried with the
SDK ``hand_state`` topic. The retained schema-v4 path is command-indexed for
backwards compatibility only.
"""
from __future__ import annotations
import json
import math
from pathlib import Path
from typing import Any, Mapping, Sequence
import rclpy
from rclpy.node import Node
from sensor_msgs.msg import JointState
from .full_hand import (
get_hand_calibration_profile,
infer_compact_payload_layout,
validate_compact_payload,
)
from .models import get_default_registry, validate_schema_v6_runtime_payload
from .core import ProfileKey
G20_COMMAND_NAMES: tuple[str, ...] = (
"thumb_cmc_pitch",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
"thumb_cmc_roll",
"index_mcp_roll",
"middle_mcp_roll",
"ring_mcp_roll",
"pinky_mcp_roll",
"thumb_cmc_yaw",
"reserved_11",
"reserved_12",
"reserved_13",
"reserved_14",
"thumb_mcp",
"index_pip",
"middle_pip",
"ring_pip",
"pinky_pip",
)
# Match the stable ordering used by the existing MuJoCo bridge. JointState
# consumers must use names, but retaining the ordering also keeps logs and
# direct comparisons deterministic.
G20_URDF_JOINT_NAMES: tuple[str, ...] = (
"index_dip",
"index_mcp_pitch",
"index_mcp_roll",
"index_pip",
"middle_dip",
"middle_mcp_pitch",
"middle_mcp_roll",
"middle_pip",
"pinky_dip",
"pinky_mcp_pitch",
"pinky_mcp_roll",
"pinky_pip",
"ring_dip",
"ring_mcp_pitch",
"ring_mcp_roll",
"ring_pip",
"thumb_cmc_pitch",
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_ip",
"thumb_mcp",
)
class CalibratedCommandMapper:
"""Validated, profile-specific lookup from SDK u8 values to URDF radians."""
def __init__(
self, payload: Mapping[str, Any], *, expected_side: str | None = None
) -> None:
schema_version = int(payload["schema_version"])
if schema_version == 6:
validate_schema_v6_runtime_payload(payload)
else:
validate_compact_payload(payload)
side = str(payload["side"]).lower()
if expected_side is not None and side != str(expected_side).lower():
raise ValueError(
f"calibration side {side!r} does not match requested side "
f"{str(expected_side).lower()!r}"
)
quality = payload["quality"]
if quality.get("passed") is not True:
raise ValueError("calibration quality.passed must be true")
layout_id = (
str(payload["layout_id"])
if schema_version == 6
else infer_compact_payload_layout(payload)
)
self.side = side
self.layout_id = layout_id
self.model = str(payload["model"]).upper()
self.profile_id = str(
payload.get("profile_id", f"G20/{side}/{layout_id}/v1")
)
self.serial_number = str(payload["serial_number"])
self.input_domain = str(
payload.get(
"curve_input_domain",
"command_u8" if schema_version == 4 else "",
)
)
if self.input_domain not in {"command_u8", "feedback_u8"}:
raise ValueError("calibration curve_input_domain is invalid")
if schema_version == 6:
self.command_names = tuple(str(value) for value in payload["command_names"])
self.urdf_joint_names = tuple(str(name) for name in payload["joints"])
self._motor_by_joint = {
name: int(payload["joints"][name]["motor_index"])
for name in self.urdf_joint_names
}
registered = get_default_registry().get(
ProfileKey.parse(self.profile_id)
)
self.feedback_name_aliases = dict(
registered.profile.command.feedback_name_aliases
)
else:
profile = get_hand_calibration_profile(side, layout_id)
self.command_names = G20_COMMAND_NAMES
self.urdf_joint_names = G20_URDF_JOINT_NAMES
self._motor_by_joint = {
name: int(profile.joint_specs[name].motor_index)
for name in self.urdf_joint_names
}
self.feedback_name_aliases = {}
self._curves = {
name: tuple(
float(value)
for value in payload["joints"][name]["angle_rad"]
)
for name in self.urdf_joint_names
}
self._decreasing_curves = {
name: tuple(
float(value)
for value in payload["joints"][name].get(
"decreasing_rad", payload["joints"][name]["angle_rad"]
)
)
for name in self.urdf_joint_names
}
self._increasing_curves = {
name: tuple(
float(value)
for value in payload["joints"][name].get(
"increasing_rad", payload["joints"][name]["angle_rad"]
)
)
for name in self.urdf_joint_names
}
self._previous_by_motor: dict[int, float] = {}
self._direction_by_motor: dict[int, str] = {}
self.direction_deadband_u8 = 0.5
@staticmethod
def _command_index(value: float) -> int:
command = float(value)
if not math.isfinite(command):
raise ValueError("calibrated command positions must be finite")
return max(0, min(255, int(math.floor(command + 0.5))))
def map_positions(
self, positions: Sequence[float], names: Sequence[str] = ()
) -> tuple[float, ...]:
values = tuple(float(value) for value in positions)
if names:
if len(names) != len(values):
raise ValueError(
"JointState names and positions must have equal length"
)
if len(set(names)) != len(names):
raise ValueError("JointState names must be unique")
by_name = dict(zip((str(name) for name in names), values))
for alias, canonical in self.feedback_name_aliases.items():
if alias in by_name and canonical not in by_name:
by_name[canonical] = by_name[alias]
missing = [name for name in self.command_names if name not in by_name]
if missing:
raise ValueError(
f"{self.model} feedback is missing named channels: "
+ ",".join(missing)
)
command = tuple(by_name[name] for name in self.command_names)
else:
if len(values) != len(self.command_names):
raise ValueError(
f"unnamed {self.model} feedback must contain exactly "
f"{len(self.command_names)} positions"
)
command = values
indices = tuple(self._command_index(value) for value in command)
direction_by_motor: dict[int, str | None] = {}
for motor, value in enumerate(command):
previous = self._previous_by_motor.get(motor)
direction = self._direction_by_motor.get(motor)
if previous is not None:
if value > previous + self.direction_deadband_u8:
direction = "increasing"
elif value < previous - self.direction_deadband_u8:
direction = "decreasing"
direction_by_motor[motor] = direction
result: list[float] = []
for name in self.urdf_joint_names:
motor = self._motor_by_joint[name]
direction = direction_by_motor[motor]
curves = (
self._increasing_curves
if direction == "increasing"
else self._decreasing_curves
if direction == "decreasing"
else self._curves
)
result.append(curves[name][indices[motor]])
for motor, value in enumerate(command):
self._previous_by_motor[motor] = value
direction = direction_by_motor[motor]
if direction is not None:
self._direction_by_motor[motor] = direction
return tuple(result)
def load_calibrated_command_mapper(
calibration_file: str | Path, *, expected_side: str | None = None
) -> CalibratedCommandMapper:
path = Path(calibration_file).expanduser().resolve()
if not path.is_file():
raise ValueError(f"calibration JSON does not exist: {path}")
payload = json.loads(path.read_text(encoding="utf-8"))
return CalibratedCommandMapper(payload, expected_side=expected_side)
def default_input_topic(
hand_type: str, input_domain: str, model: str = "G20"
) -> str:
side = str(hand_type).lower()
if side not in {"left", "right"}:
raise ValueError("hand_type must be left or right")
if input_domain == "feedback_u8":
return f"/{str(model).lower()}/cb_{side}_hand_state"
if input_domain == "command_u8":
return f"/{str(model).lower()}/cb_{side}_hand_control_cmd"
raise ValueError("calibration curve_input_domain is invalid")
class CalibratedJointStateBridge(Node):
def __init__(self) -> None:
super().__init__("calibrated_joint_state_bridge")
self.declare_parameter("hand_type", "right")
self.declare_parameter("calibration_file", "")
self.declare_parameter("input_topic", "")
self.declare_parameter("output_topic", "")
hand_type = str(self.get_parameter("hand_type").value).lower()
if hand_type not in {"left", "right"}:
raise ValueError("hand_type must be left or right")
calibration_file = str(self.get_parameter("calibration_file").value)
if not calibration_file:
raise ValueError("calibration_file is required")
self.mapper = load_calibrated_command_mapper(
calibration_file, expected_side=hand_type
)
input_topic = str(self.get_parameter("input_topic").value).strip()
output_topic = str(self.get_parameter("output_topic").value).strip()
self.input_topic = input_topic or default_input_topic(
hand_type, self.mapper.input_domain, self.mapper.model
)
self.output_topic = (
output_topic
or f"/sim/mujoco/{self.mapper.model.lower()}/{hand_type}/joint_state"
)
self.publisher = self.create_publisher(JointState, self.output_topic, 10)
self.subscription = self.create_subscription(
JointState, self.input_topic, self._command_callback, 10
)
self._last_error = ""
self.get_logger().info(
f"loaded {self.mapper.profile_id} calibration for "
f"{self.mapper.serial_number}: "
f"{self.input_topic} ({self.mapper.input_domain}) -> "
f"{self.output_topic}"
)
def _command_callback(self, command: JointState) -> None:
try:
positions = self.mapper.map_positions(command.position, command.name)
except ValueError as error:
message = str(error)
if message != self._last_error:
self.get_logger().error(message)
self._last_error = message
return
self._last_error = ""
result = JointState()
result.header = command.header
result.name = list(self.mapper.urdf_joint_names)
result.position = list(positions)
self.publisher.publish(result)
def main(args: Sequence[str] | None = None) -> None:
rclpy.init(args=args)
node: CalibratedJointStateBridge | None = None
try:
node = CalibratedJointStateBridge()
rclpy.spin(node)
except KeyboardInterrupt:
pass
finally:
if node is not None:
node.destroy_node()
if rclpy.ok():
rclpy.shutdown()
if __name__ == "__main__":
main()
@@ -0,0 +1,21 @@
"""Compatibility adapters for one-release calibration migrations."""
from .config_v1 import (
legacy_default_profile_key,
product_profile_key,
resolve_legacy_profile_alias,
)
from .defaults import (
default_product_config_path,
default_three_camera_config_path,
)
from .paths import resolve_renamed_package_path
__all__ = [
"default_product_config_path",
"default_three_camera_config_path",
"legacy_default_profile_key",
"product_profile_key",
"resolve_legacy_profile_alias",
"resolve_renamed_package_path",
]
@@ -0,0 +1,47 @@
"""Identity migration for deployed product configuration schemas."""
from __future__ import annotations
from typing import Any, Mapping
from ..core import ProfileKey
def product_profile_key(raw: Mapping[str, Any]) -> ProfileKey:
version = int(raw.get("schema_version", -1))
if version == 2:
key = ProfileKey.parse(str(raw.get("profile_id", "")))
for field, actual in (
("model", key.model),
("side", key.side),
("tag_layout", key.layout),
):
configured = str(raw.get(field, "")).strip()
if configured and configured.lower() != actual.lower():
raise ValueError(f"{field} differs from profile_id")
return key
if version != 1:
raise ValueError("product config schema_version must be 1 or 2")
model = str(raw.get("model", "")).strip().upper()
side = str(raw.get("side", "")).strip().lower()
layout = str(raw.get("tag_layout", "")).strip().lower()
if not layout and (model, side) == ("G20", "right"):
layout = "g20_right_19"
return ProfileKey(model, side, layout, 1)
def legacy_default_profile_key() -> ProfileKey:
"""Preserve the former no-argument executable for one release."""
return ProfileKey("G20", "right", "g20_right_19", 1)
def resolve_legacy_profile_alias(key: ProfileKey) -> ProfileKey:
"""Map retired layout identifiers to their reviewed physical profile."""
if (
key.model == "G20"
and key.side == "right"
and key.layout == "g20_right_15"
and key.revision == 1
):
return ProfileKey("G20", "right", "g20_right_19", 1)
return key
@@ -0,0 +1,16 @@
"""One-release default selection for invocations without ``--config``."""
from pathlib import Path
from ament_index_python.packages import get_package_share_directory
def default_product_config_path() -> Path:
share = Path(get_package_share_directory("linkerhand_calibration"))
return share / "config/g20_right_product.yaml"
def default_three_camera_config_path() -> Path:
"""Resolve the installed calibration defaults through the ROS index."""
share = Path(get_package_share_directory("linkerhand_calibration"))
return share / "config/three_camera_calibration.yaml"
@@ -0,0 +1,4 @@
"""Legacy single-camera algorithms retained for one compatibility release."""
from .session_v1 import uses_coupled_full_hand_zero_solver
__all__ = ["uses_coupled_full_hand_zero_solver"]
@@ -0,0 +1,24 @@
"""Version selection for replaying durable pre-v3 hardware sessions."""
from __future__ import annotations
from typing import Any, Mapping
def uses_coupled_full_hand_zero_solver(
session_start: Mapping[str, Any],
) -> bool:
"""Return the solver contract recorded by the legacy session header.
Capabilities are not consulted by the live runtime. This adapter reads
the durable v1 header only so offline replay can reproduce an artifact
created before the independent thumb solver was introduced.
"""
capabilities = {
str(value) for value in session_start.get("capabilities", ())
}
return (
int(session_start.get("sample_schema_version", 1)) == 1
and "palm_axis_side_channel_v2" in capabilities
and "palm_axis_relative_motion_v3" not in capabilities
)
@@ -0,0 +1,52 @@
"""Path compatibility for immutable v1 product configurations."""
from __future__ import annotations
from pathlib import Path
_LEGACY_SOURCE_PREFIX = Path("src/g20_thumb_apriltag_calibration")
_CURRENT_SOURCE_PREFIX = Path("src/linkerhand_calibration")
def _resolve_package_uri(value: str, workspace: Path) -> Path | None:
prefix = "package://"
if not value.startswith(prefix):
return None
package_name, separator, relative = value[len(prefix) :].partition("/")
if not separator or not package_name or not relative:
raise ValueError(f"invalid ROS package resource path: {value}")
workspace_candidate = (workspace / "src" / package_name / relative).resolve()
if workspace_candidate.exists():
return workspace_candidate
try:
from ament_index_python.packages import get_package_share_directory
package_share = Path(get_package_share_directory(package_name))
except Exception:
return workspace_candidate
return (package_share / relative).resolve()
def resolve_renamed_package_path(value: str | Path, workspace: Path) -> Path:
"""Resolve workspace paths, ROS package resources and the former prefix.
Deployed v1 product YAML files are kept byte-for-byte stable because the
artifact paths participate in operational review. Existing paths always
win; package URIs prefer a source-workspace copy, and the rename mapping
is used only when the literal legacy path no longer exists.
"""
text = str(value).strip()
package_resource = _resolve_package_uri(text, workspace)
if package_resource is not None:
return package_resource
raw = Path(text).expanduser()
candidate = raw if raw.is_absolute() else workspace / raw
candidate = candidate.resolve()
if candidate.exists() or raw.is_absolute():
return candidate
try:
suffix = raw.relative_to(_LEGACY_SOURCE_PREFIX)
except ValueError:
return candidate
return (workspace / _CURRENT_SOURCE_PREFIX / suffix).resolve()
@@ -0,0 +1,76 @@
"""Hardware- and model-independent calibration kernel."""
from .domain import (
ArtifactPolicy,
CalibrationProfile,
CommandLayout,
MeasurementPolicy,
MeasurementSpec,
MotionPolicy,
ProfileKey,
ProfileValidationError,
QualityPolicy,
SampleRecord,
ScopePolicy,
TagSpec,
TaskSpec,
ViewSpec,
VisionRigSpec,
ZeroSolvePolicy,
validate_profile,
)
from .domain.task import (
DIRECTION_DECREASING,
DIRECTION_INCREASING,
DIRECTIONS,
PHASE_ROOT,
PHASE_TIP,
)
from .fitting import FitResult, isotonic_nonincreasing
from .geometry import (
delta_rotation_vector,
fit_rotation_axis,
image_plane_tag_quaternion_xyzw,
normalize_quaternion_xyzw,
relative_quaternion_xyzw,
robust_rotation_summary,
rotation_inlier_fraction,
rotation_rms_rad,
rotation_spread_rad,
)
__all__ = [
"ArtifactPolicy",
"CalibrationProfile",
"CommandLayout",
"DIRECTION_DECREASING",
"DIRECTION_INCREASING",
"DIRECTIONS",
"FitResult",
"MeasurementPolicy",
"MeasurementSpec",
"MotionPolicy",
"PHASE_ROOT",
"PHASE_TIP",
"ProfileKey",
"ProfileValidationError",
"QualityPolicy",
"SampleRecord",
"ScopePolicy",
"TagSpec",
"TaskSpec",
"ViewSpec",
"VisionRigSpec",
"ZeroSolvePolicy",
"delta_rotation_vector",
"fit_rotation_axis",
"image_plane_tag_quaternion_xyzw",
"isotonic_nonincreasing",
"normalize_quaternion_xyzw",
"relative_quaternion_xyzw",
"robust_rotation_summary",
"rotation_inlier_fraction",
"rotation_rms_rad",
"rotation_spread_rad",
"validate_profile",
]
@@ -0,0 +1,5 @@
"""Artifact schema and release validation contracts."""
from .release import ReleaseValidation, ReleaseValidator
__all__ = ["ReleaseValidation", "ReleaseValidator"]
@@ -0,0 +1,27 @@
"""Release validation protocol used before atomic publication."""
from __future__ import annotations
from dataclasses import dataclass
from pathlib import Path
from typing import Mapping, Protocol
from ..domain import CalibrationProfile
from ..urdf import UrdfCorrectionPlan
@dataclass(frozen=True)
class ReleaseValidation:
passed: bool
errors: tuple[str, ...] = ()
verified_hashes: Mapping[str, str] | None = None
class ReleaseValidator(Protocol):
def validate_release(
self,
profile: CalibrationProfile,
plan: UrdfCorrectionPlan,
calibration_json: Path,
corrected_urdf: Path,
) -> ReleaseValidation: ...
@@ -30,6 +30,24 @@ def append_jsonl(path: str | Path, payload: Mapping[str, Any]) -> None:
os.fsync(stream.fileno())
def append_jsonl_many(
path: str | Path, payloads: Iterable[Mapping[str, Any]]
) -> None:
"""Durably append a batch while paying the fsync cost only once."""
destination = Path(path)
destination.parent.mkdir(parents=True, exist_ok=True)
lines = [
json.dumps(payload, ensure_ascii=False, separators=(",", ":"))
for payload in payloads
]
if not lines:
return
with destination.open("a", encoding="utf-8") as stream:
stream.write("\n".join(lines) + "\n")
stream.flush()
os.fsync(stream.fileno())
def load_jsonl(path: str | Path) -> list[dict[str, Any]]:
source = Path(path)
if not source.exists():
@@ -0,0 +1,41 @@
"""Calibration domain types."""
from .profile import (
ArtifactPolicy,
CalibrationProfile,
CommandLayout,
MeasurementPolicy,
MeasurementSpec,
MotionPolicy,
ProfileKey,
ProfileValidationError,
QualityPolicy,
ScopePolicy,
TagSpec,
TaskSpec,
ViewSpec,
VisionRigSpec,
ZeroSolvePolicy,
validate_profile,
)
from .sample import SampleRecord
__all__ = [
"ArtifactPolicy",
"CalibrationProfile",
"CommandLayout",
"MeasurementPolicy",
"MeasurementSpec",
"MotionPolicy",
"ProfileKey",
"ProfileValidationError",
"QualityPolicy",
"SampleRecord",
"ScopePolicy",
"TagSpec",
"TaskSpec",
"ViewSpec",
"VisionRigSpec",
"ZeroSolvePolicy",
"validate_profile",
]
@@ -0,0 +1,390 @@
"""Typed, hardware-independent calibration profile contracts."""
from __future__ import annotations
from dataclasses import dataclass, field
from pathlib import PurePath
from typing import Mapping
@dataclass(frozen=True, order=True)
class ProfileKey:
"""Stable identity for one independently reviewed hand profile."""
model: str
side: str
layout: str
revision: int = 1
def __post_init__(self) -> None:
object.__setattr__(self, "model", str(self.model).strip().upper())
object.__setattr__(self, "side", str(self.side).strip().lower())
object.__setattr__(self, "layout", str(self.layout).strip().lower())
object.__setattr__(self, "revision", int(self.revision))
if not self.model or not self.side or not self.layout:
raise ValueError("profile identity fields must be non-empty")
if self.side not in {"left", "right"}:
raise ValueError("profile side must be left or right")
if self.revision < 1:
raise ValueError("profile revision must be positive")
@property
def profile_id(self) -> str:
return f"{self.model}/{self.side}/{self.layout}/v{self.revision}"
@classmethod
def parse(cls, value: str) -> "ProfileKey":
parts = str(value).strip().split("/")
if len(parts) != 4 or not parts[3].startswith("v"):
raise ValueError(
"profile_id must be MODEL/side/layout/vREVISION"
)
return cls(parts[0], parts[1], parts[2], int(parts[3][1:]))
@dataclass(frozen=True)
class CommandLayout:
"""Command channels, joint bindings, and the reviewed baseline pose."""
names: tuple[str, ...]
baseline_u8: tuple[int, ...]
command_index_by_joint: Mapping[str, int]
disabled_indices: frozenset[int] = frozenset()
# Calibration names are allowed to stay model-neutral while the source
# URDF keeps any vendor/side prefixes (for example ``rh_``).
urdf_joint_by_joint: Mapping[str, str] = field(default_factory=dict)
# Older SDKs occasionally published a wrong label for a physically stable
# channel. Aliases are accepted only at the declared channel index.
feedback_name_aliases: Mapping[str, str] = field(default_factory=dict)
# SDK speed commands are not necessarily one value per position channel.
# This mapping makes that protocol detail explicit in a profile.
speed_slot_by_command_index: Mapping[int, int] = field(default_factory=dict)
@property
def command_count(self) -> int:
return len(self.names)
@dataclass(frozen=True)
class TagSpec:
role: str
tag_id: int
fixed_reference: bool = False
@dataclass(frozen=True)
class ViewSpec:
name: str
tags: tuple[TagSpec, ...]
@dataclass(frozen=True)
class VisionRigSpec:
"""Any number of named views and their Tag roles."""
views: tuple[ViewSpec, ...]
common_frame: str
extrinsic_reference_view: str
extrinsics_quality_limits: Mapping[str, float] = field(
default_factory=dict
)
minimum_capture_counts: Mapping[str, int] = field(default_factory=dict)
@property
def view_names(self) -> tuple[str, ...]:
return tuple(view.name for view in self.views)
@property
def tag_ids(self) -> frozenset[int]:
return frozenset(tag.tag_id for view in self.views for tag in view.tags)
@dataclass(frozen=True)
class TaskSpec:
key: str
view: str
command_index: int
joints: tuple[str, ...]
auxiliary_commands: tuple[tuple[int, int], ...] = ()
validation_only: bool = False
start_u8: int = 255
end_u8: int = 0
preflight_speed_u8: int | None = None
formal_speed_u8: int | None = None
@dataclass(frozen=True)
class MotionPolicy:
"""Reviewed motion tasks and optional safe waypoint sequences."""
tasks: tuple[TaskSpec, ...]
preparation_waypoints_u8: tuple[tuple[int, ...], ...] = ()
safe_return_waypoints_u8: tuple[tuple[int, ...], ...] = ()
speed_parameters: Mapping[str, float] = field(default_factory=dict)
precheck_sweeps: bool = False
steady_command_checkpoints: bool = False
@dataclass(frozen=True)
class MeasurementSpec:
joint: str
kind: str
view: str | None
parent_role: str | None
child_role: str | None
validation_source: str | None = None
# Some measured trajectories publish only a dynamic curve while their
# static URDF zero/axis remains CAD- or mimic-owned. For those joints a
# monocular 3-D axis-line residual is useful diagnostic evidence, but it
# must not reject an otherwise clean image/SO(3) trajectory merely because
# the hand was placed at a different valid position in the camera view.
pose_axis_line_required: bool = True
@dataclass(frozen=True)
class MeasurementPolicy:
measurements: Mapping[str, MeasurementSpec]
cross_view_sources: Mapping[str, str] = field(default_factory=dict)
image_curve_joints: frozenset[str] = frozenset()
directional_zero: bool = False
cross_view_roll_curve: bool = False
stable_cross_view_cone_bias: bool = False
@dataclass(frozen=True)
class ZeroSolvePolicy:
active_joints: frozenset[str]
passive_joints: frozenset[str]
direct_zero_joints: tuple[str, ...]
axis_joints: tuple[str, ...]
mechanical_endpoint_joints: frozenset[str]
post_solve_endpoint_joints: frozenset[str]
mimic_source_by_joint: Mapping[str, str]
cad_frozen_joints: frozenset[str]
# ``upper_at_end`` means TaskSpec.end_u8 is the trusted source-URDF upper
# physical endpoint. The measured travel then defines the electrical
# zero and corrected [0, travel] coordinate range.
endpoint_anchor_by_joint: Mapping[str, str] = field(default_factory=dict)
fitted_mimic_joints: frozenset[str] = frozenset()
# Passive coupling is not necessarily representable by the linear URDF
# ``mimic`` element. Profiles must opt in explicitly before a nonlinear
# runtime/MuJoCo relation may be published.
coupling_model_by_joint: Mapping[str, str] = field(default_factory=dict)
@dataclass(frozen=True)
class QualityPolicy:
training_cycles: tuple[int, ...]
holdout_cycle: int | None
hard_threshold_keys: frozenset[str]
retry_metric_scope: Mapping[str, str] = field(default_factory=dict)
isolated_holdout: bool = False
@dataclass(frozen=True)
class ScopePolicy:
calibrate_joints: Mapping[str, frozenset[str]]
frozen_joints: Mapping[str, frozenset[str]]
default_scope: str = "full"
def selected_joints(self, scope: str) -> frozenset[str]:
try:
return self.calibrate_joints[str(scope)]
except KeyError as error:
raise ValueError(f"unsupported calibration scope: {scope}") from error
@dataclass(frozen=True)
class ArtifactPolicy:
output_schema_version: int
calibration_filename: str
corrected_urdf_filename: str
protected_input_fields: frozenset[str]
publication_pointer: str = "latest_passed"
session_compatibility_tokens: frozenset[str] = frozenset()
publish_corrected_urdf: bool = False
@dataclass(frozen=True)
class CalibrationProfile:
key: ProfileKey
namespace: str
command: CommandLayout
vision: VisionRigSpec
motion: MotionPolicy
measurement: MeasurementPolicy
zero: ZeroSolvePolicy
quality: QualityPolicy
scope: ScopePolicy
artifacts: ArtifactPolicy
# Per-URDF-joint provenance used by partial calibration artifacts.
# Known values are: measured_static_dynamic, measured_dynamic_cad_static,
# transferred_static_dynamic, transferred_dynamic_cad_static, cad_nominal,
# and mimic_nominal.
joint_coverage: Mapping[str, str] = field(default_factory=dict)
class ProfileValidationError(ValueError):
"""Raised before hardware startup when a profile is internally unsafe."""
def validate_profile(profile: CalibrationProfile) -> None:
"""Hard-check all cross-policy references before hardware is enabled."""
errors: list[str] = []
command = profile.command
if not command.names or len(command.names) != len(command.baseline_u8):
errors.append("command names and baseline must be non-empty and aligned")
if len(set(command.names)) != len(command.names):
errors.append("command names must be unique")
if any(value < 0 or value > 255 for value in command.baseline_u8):
errors.append("baseline command values must be in [0, 255]")
indices = set(range(command.command_count))
if not set(command.disabled_indices).issubset(indices):
errors.append("disabled command index is out of range")
if any(index not in indices for index in command.command_index_by_joint.values()):
errors.append("joint command index is out of range")
if command.urdf_joint_by_joint:
if not set(command.command_index_by_joint).issubset(
command.urdf_joint_by_joint
):
errors.append("every commanded joint must map to a URDF joint")
urdf_names = tuple(command.urdf_joint_by_joint.values())
if len(set(urdf_names)) != len(urdf_names):
errors.append("URDF joint mappings must be unique")
if any(
index not in indices or slot < 0
for index, slot in command.speed_slot_by_command_index.items()
):
errors.append("speed-slot mapping is invalid")
if any(
not str(alias).strip() or canonical not in command.names
for alias, canonical in command.feedback_name_aliases.items()
):
errors.append("feedback name alias is not part of the command schema")
view_names = profile.vision.view_names
if not view_names or len(set(view_names)) != len(view_names):
errors.append("vision views must be non-empty and unique")
if profile.vision.extrinsic_reference_view not in view_names:
errors.append("extrinsic reference view is not declared")
tag_ids = [tag.tag_id for view in profile.vision.views for tag in view.tags]
tag_roles = [tag.role for view in profile.vision.views for tag in view.tags]
if len(set(tag_ids)) != len(tag_ids):
errors.append("Tag IDs must be unique across views")
if len(set(tag_roles)) != len(tag_roles):
errors.append("Tag roles must be unique across views")
if not any(
tag.fixed_reference for view in profile.vision.views for tag in view.tags
):
errors.append("at least one fixed reference Tag is required")
task_keys = [task.key for task in profile.motion.tasks]
if not task_keys or len(set(task_keys)) != len(task_keys):
errors.append("motion task keys must be non-empty and unique")
measurement_names = set(profile.measurement.measurements)
for task in profile.motion.tasks:
if task.view not in view_names:
errors.append(f"task {task.key} uses an unknown view")
if task.command_index not in indices:
errors.append(f"task {task.key} command index is out of range")
if not task.joints or not set(task.joints).issubset(measurement_names):
errors.append(f"task {task.key} references unknown measurements")
if any(index not in indices for index, _ in task.auxiliary_commands):
errors.append(f"task {task.key} auxiliary index is out of range")
if not 0 <= task.start_u8 <= 255 or not 0 <= task.end_u8 <= 255:
errors.append(f"task {task.key} sweep endpoint is out of range")
if task.start_u8 == task.end_u8:
errors.append(f"task {task.key} sweep endpoints must differ")
for speed in (task.preflight_speed_u8, task.formal_speed_u8):
if speed is not None and not 0 <= speed <= 255:
errors.append(f"task {task.key} speed is out of range")
for name, spec in profile.measurement.measurements.items():
if name != spec.joint:
errors.append(f"measurement mapping key differs for {name}")
if spec.view is not None and spec.view not in view_names:
errors.append(f"measurement {name} uses an unknown view")
for primary, validation in profile.measurement.cross_view_sources.items():
if primary not in measurement_names or validation not in measurement_names:
errors.append("cross-view measurement source is unknown")
zero = profile.zero
if zero.active_joints & zero.passive_joints:
errors.append("active and passive joints must be disjoint")
all_joints = zero.active_joints | zero.passive_joints
if not zero.active_joints.issubset(command.command_index_by_joint):
errors.append("every active joint must bind to a command channel")
if not set(zero.direct_zero_joints).issubset(zero.active_joints):
errors.append("direct zero targets must be active joints")
if not set(zero.axis_joints).issubset(all_joints):
errors.append("axis targets must be known joints")
if not zero.mechanical_endpoint_joints.issubset(zero.active_joints):
errors.append("mechanical endpoint targets must be active joints")
if not zero.post_solve_endpoint_joints.issubset(zero.active_joints):
errors.append("post-solve endpoint targets must be active joints")
if not set(zero.mimic_source_by_joint).issubset(zero.passive_joints):
errors.append("mimic targets must be passive joints")
if not set(zero.mimic_source_by_joint.values()).issubset(all_joints):
errors.append("mimic sources must be known joints")
if not set(zero.endpoint_anchor_by_joint).issubset(zero.active_joints):
errors.append("endpoint anchors must target active joints")
if not set(zero.endpoint_anchor_by_joint.values()).issubset(
{
"upper_at_end",
"lower_at_start",
"zero_at_start",
"cad_range_center",
}
):
errors.append("endpoint anchor policy is unsupported")
if not zero.fitted_mimic_joints.issubset(zero.passive_joints):
errors.append("fitted mimic targets must be passive joints")
if not zero.fitted_mimic_joints.issubset(zero.mimic_source_by_joint):
errors.append("fitted mimic target has no source mapping")
if not set(zero.coupling_model_by_joint).issubset(
zero.mimic_source_by_joint
):
errors.append("coupling model target has no source mapping")
if not set(zero.coupling_model_by_joint.values()).issubset(
{"linear_mimic", "quadratic_runtime"}
):
errors.append("coupling model policy is unsupported")
scopes = set(profile.scope.calibrate_joints)
if profile.scope.default_scope not in scopes:
errors.append("default scope is not declared")
if scopes != set(profile.scope.frozen_joints):
errors.append("scope calibration and frozen mappings must align")
for name in scopes:
selected = profile.scope.calibrate_joints[name]
frozen = profile.scope.frozen_joints[name]
if selected & frozen or selected | frozen != zero.active_joints:
errors.append(f"scope {name} must partition all active joints")
artifacts = profile.artifacts
if artifacts.output_schema_version < 1:
errors.append("artifact schema version must be positive")
for label, filename in (
("calibration", artifacts.calibration_filename),
("corrected URDF", artifacts.corrected_urdf_filename),
("publication pointer", artifacts.publication_pointer),
):
if not filename or PurePath(filename).name != filename:
errors.append(f"{label} filename must not contain a directory")
if not profile.namespace.startswith("/"):
errors.append("runtime namespace must be absolute")
if profile.joint_coverage:
valid_coverage = {
"measured_static_dynamic",
"measured_dynamic_cad_static",
"transferred_static_dynamic",
"transferred_dynamic_cad_static",
"cad_nominal",
"mimic_nominal",
}
if set(profile.joint_coverage) != all_joints:
errors.append("joint coverage must describe every profile joint")
if not set(profile.joint_coverage.values()).issubset(valid_coverage):
errors.append("joint coverage contains an unsupported status")
if errors:
raise ProfileValidationError("; ".join(errors))
@@ -0,0 +1,27 @@
"""Normalized records shared by online evaluation and offline replay."""
from __future__ import annotations
from dataclasses import dataclass, field
from typing import Any, Mapping
@dataclass(frozen=True)
class SampleRecord:
task_key: str
measurement: str
view: str
cycle: int
direction: str
command_u8: int
timestamp_ns: int
values: Mapping[str, Any]
quality: Mapping[str, float] = field(default_factory=dict)
def __post_init__(self) -> None:
if not self.task_key or not self.measurement or not self.view:
raise ValueError("sample task, measurement, and view are required")
if self.cycle < 0 or not 0 <= self.command_u8 <= 255:
raise ValueError("sample cycle or command is out of range")
if self.timestamp_ns < 0:
raise ValueError("sample timestamp must be non-negative")
@@ -0,0 +1,192 @@
"""Canonical command/feedback schema for calibration observations.
The hand command and its measured motor feedback are different physical
domains. Durable samples always retain both. Fitting code may still use the
historical ``command_u8`` key, but it is created only as an explicit projection
of a canonical record at the fitting boundary.
"""
from __future__ import annotations
import math
from typing import Any, Iterable, Literal, Mapping
import numpy as np
SAMPLE_KINDS = frozenset(
{
'sample',
'baseline_hold_sample',
'steady_command_sample',
'palm_axis_sample',
}
)
FitDomain = Literal['default', 'requested', 'feedback']
class SampleDataContractError(ValueError):
"""A calibration observation mixes or omits command domains."""
def _finite_u8(value: Any, field: str, *, integral: bool) -> int | float:
try:
number = float(value)
except (TypeError, ValueError) as error:
raise SampleDataContractError(
f'DATA-CONTRACT-701:{field} must be numeric'
) from error
if not math.isfinite(number) or not 0.0 <= number <= 255.0:
raise SampleDataContractError(
f'DATA-CONTRACT-701:{field} must be finite and in [0, 255]'
)
if integral:
rounded = int(round(number))
if not math.isclose(number, rounded, rel_tol=0.0, abs_tol=1.0e-9):
raise SampleDataContractError(
f'DATA-CONTRACT-701:{field} must be an integer command'
)
return rounded
return number
def explicit_domain_value(
source: Mapping[str, Any], domain: Literal['requested', 'feedback']
) -> int | float:
"""Read and validate one explicitly named domain from any observation."""
field = (
'requested_command_u8' if domain == 'requested' else 'feedback_u8'
)
if field not in source or source[field] is None:
raise SampleDataContractError(
f'DATA-CONTRACT-701:observation is missing explicit {field}'
)
return _finite_u8(source[field], field, integral=domain == 'requested')
def canonical_sample_record(
source: Mapping[str, Any],
*,
allow_legacy_command: bool = False,
) -> dict[str, Any]:
"""Return one durable, unambiguous calibration observation.
``allow_legacy_command`` is restricted to importing historical sessions
and unit fixtures. New online observations must provide both explicit
fields and therefore cannot silently reinterpret ``command_u8``.
"""
record = dict(source)
kind = str(record.get('kind', ''))
if not kind and allow_legacy_command:
# Old in-memory steady-curve fixtures predate durable sample kinds.
# This adapter is never enabled by the new online/import contract.
kind = 'steady_command_sample'
record['kind'] = kind
if kind not in SAMPLE_KINDS:
raise SampleDataContractError(
f'DATA-CONTRACT-701:unsupported calibration sample kind {kind!r}'
)
requested = record.get('requested_command_u8')
feedback = record.get('feedback_u8')
legacy = record.get('command_u8')
if requested is None or feedback is None:
if not allow_legacy_command or legacy is None:
missing = [
name
for name, value in (
('requested_command_u8', requested),
('feedback_u8', feedback),
)
if value is None
]
raise SampleDataContractError(
'DATA-CONTRACT-701:'
f'{kind} is missing explicit {",".join(missing)}'
)
# Historical in-memory records used requested commands for settled
# checkpoints and feedback bins for dense/baseline/palm observations.
if requested is None:
requested = legacy
if feedback is None:
feedback = legacy
record.pop('command_u8', None)
record['requested_command_u8'] = explicit_domain_value(
{'requested_command_u8': requested}, 'requested'
)
record['feedback_u8'] = explicit_domain_value(
{'feedback_u8': feedback}, 'feedback'
)
return record
def fitting_sample_record(
source: Mapping[str, Any],
*,
domain: FitDomain = 'default',
allow_legacy_command: bool = False,
snap_requested_endpoints: bool = False,
) -> dict[str, Any]:
"""Project a canonical sample into the legacy curve-fitter interface."""
record = canonical_sample_record(
source, allow_legacy_command=allow_legacy_command
)
kind = str(record['kind'])
selected = domain
if selected == 'default':
selected = (
'requested' if kind == 'steady_command_sample' else 'feedback'
)
if selected not in {'requested', 'feedback'}:
raise SampleDataContractError(
f'DATA-CONTRACT-701:unsupported fitting domain {domain!r}'
)
requested = int(record['requested_command_u8'])
if selected == 'requested' or (
snap_requested_endpoints and requested in {0, 255}
):
index = requested
else:
index = int(
np.clip(np.rint(float(record['feedback_u8'])), 0, 255)
)
record['command_u8'] = index
return record
def fitting_sample_records(
records: Iterable[Mapping[str, Any]],
*,
domain: FitDomain = 'default',
allow_legacy_command: bool = False,
snap_requested_endpoints: bool = False,
) -> list[dict[str, Any]]:
"""Project several canonical samples into one explicit fitting domain."""
return [
fitting_sample_record(
record,
domain=domain,
allow_legacy_command=allow_legacy_command,
snap_requested_endpoints=snap_requested_endpoints,
)
for record in records
]
def validate_sample_records(
records: Iterable[Mapping[str, Any]],
*,
allow_legacy_command: bool = False,
) -> None:
"""Validate a collection without changing its representation."""
for index, record in enumerate(records):
try:
canonical_sample_record(
record, allow_legacy_command=allow_legacy_command
)
except SampleDataContractError as error:
raise SampleDataContractError(
f'{error};record_index={index}'
) from error
@@ -0,0 +1,19 @@
"""Shared task direction vocabulary."""
DIRECTION_DECREASING = "decreasing"
DIRECTION_INCREASING = "increasing"
DIRECTIONS: tuple[str, ...] = (
DIRECTION_DECREASING,
DIRECTION_INCREASING,
)
PHASE_ROOT = "root"
PHASE_TIP = "tip"
__all__ = [
"DIRECTION_DECREASING",
"DIRECTION_INCREASING",
"DIRECTIONS",
"PHASE_ROOT",
"PHASE_TIP",
]
@@ -0,0 +1,5 @@
"""Pure curve and axis fitting."""
from .curve import FitResult, isotonic_nonincreasing
__all__ = ["FitResult", "isotonic_nonincreasing"]
@@ -0,0 +1,70 @@
"""Model-independent curve fitting result and monotonic projection."""
from __future__ import annotations
from dataclasses import dataclass, field
from typing import Any, Sequence
import numpy as np
from ..geometry import delta_rotation_vector
def isotonic_nonincreasing(values: Sequence[float]) -> np.ndarray:
"""Unweighted PAVA projection onto non-increasing values."""
original = np.asarray(values, dtype=float)
if original.ndim != 1 or not np.all(np.isfinite(original)):
raise ValueError("values must be a finite vector")
negated = -original
levels: list[float] = []
weights: list[int] = []
starts: list[int] = []
for index, value in enumerate(negated):
levels.append(float(value))
weights.append(1)
starts.append(index)
while len(levels) >= 2 and levels[-2] > levels[-1]:
total_weight = weights[-2] + weights[-1]
merged = (
levels[-2] * weights[-2] + levels[-1] * weights[-1]
) / total_weight
levels[-2:] = [merged]
weights[-2:] = [total_weight]
starts.pop()
projected = np.empty_like(original)
for block_index, (level, start) in enumerate(zip(levels, starts)):
end = (
starts[block_index + 1]
if block_index + 1 < len(starts)
else len(original)
)
projected[start:end] = -level
return projected
@dataclass(frozen=True)
class FitResult:
joints: dict[str, dict[str, Any]]
axes: dict[str, tuple[float, float, float]]
references: dict[str, tuple[float, float, float, float]]
ip_coupling: dict[str, float]
max_monotonic_correction_rad: float
max_hysteresis_rad: float
measurement_mode: str = "rotation"
trajectory_models: dict[str, Any] = field(default_factory=dict)
trajectory_quality: dict[str, Any] = field(default_factory=dict)
def measure_from_reference(
self,
joint_name: str,
observed_quaternion_xyzw: Sequence[float],
reference_quaternion_xyzw: Sequence[float] | None = None,
) -> float:
reference = (
reference_quaternion_xyzw
if reference_quaternion_xyzw is not None
else self.references[joint_name]
)
vector = delta_rotation_vector(reference, observed_quaternion_xyzw)
axis = np.asarray(self.axes[joint_name], dtype=float)
return float(vector @ axis)
@@ -0,0 +1,41 @@
"""Pure geometry used by online and offline calibration."""
from .extrinsics import (
CameraCalibrationIdentity,
CameraExtrinsics,
camera_info_fingerprint,
load_camera_extrinsics,
matrix_payload,
transform_matrix,
validate_camera_extrinsics_payload,
)
from .rotation import (
delta_rotation_vector,
fit_rotation_axis,
image_plane_tag_quaternion_xyzw,
normalize_quaternion_xyzw,
relative_quaternion_xyzw,
robust_rotation_summary,
rotation_inlier_fraction,
rotation_rms_rad,
rotation_spread_rad,
)
__all__ = [
"CameraCalibrationIdentity",
"CameraExtrinsics",
"camera_info_fingerprint",
"delta_rotation_vector",
"fit_rotation_axis",
"image_plane_tag_quaternion_xyzw",
"load_camera_extrinsics",
"matrix_payload",
"normalize_quaternion_xyzw",
"relative_quaternion_xyzw",
"robust_rotation_summary",
"rotation_inlier_fraction",
"rotation_rms_rad",
"rotation_spread_rad",
"transform_matrix",
"validate_camera_extrinsics_payload",
]
@@ -0,0 +1,212 @@
"""Camera-extrinsic data model shared by calibration and runtime nodes."""
from __future__ import annotations
import hashlib
import json
from dataclasses import dataclass
from pathlib import Path
from typing import Any, Mapping, Sequence
import numpy as np
import yaml
from scipy.spatial.transform import Rotation
def camera_info_fingerprint(
*,
width: int,
height: int,
camera_matrix: Sequence[Sequence[float]] | Sequence[float],
distortion: Sequence[float] = (),
rectification: Sequence[float] = (),
projection: Sequence[float] = (),
) -> str:
"""Return a stable fingerprint for rectified image geometry."""
matrix = np.asarray(camera_matrix, dtype=float).reshape(3, 3)
payload = {
"width": int(width),
"height": int(height),
"camera_matrix": [round(float(value), 12) for value in matrix.flat],
"distortion": [round(float(value), 12) for value in distortion],
"rectification": [round(float(value), 12) for value in rectification],
"projection": [round(float(value), 12) for value in projection],
}
encoded = json.dumps(
payload, sort_keys=True, separators=(",", ":")
).encode("utf-8")
return hashlib.sha256(encoded).hexdigest()
def transform_matrix(
translation_xyz_m: Sequence[float],
quaternion_xyzw: Sequence[float],
) -> np.ndarray:
translation = np.asarray(translation_xyz_m, dtype=float)
quaternion = np.asarray(quaternion_xyzw, dtype=float)
if translation.shape != (3,) or not np.all(np.isfinite(translation)):
raise ValueError("translation_xyz_m must contain three finite values")
if quaternion.shape != (4,) or not np.all(np.isfinite(quaternion)):
raise ValueError("quaternion_xyzw must contain four finite values")
norm = float(np.linalg.norm(quaternion))
if norm < 1.0e-12:
raise ValueError("quaternion_xyzw has zero norm")
result = np.eye(4, dtype=float)
result[:3, :3] = Rotation.from_quat(quaternion / norm).as_matrix()
result[:3, 3] = translation
return result
def matrix_payload(matrix: Sequence[Sequence[float]]) -> dict[str, list[float]]:
value = np.asarray(matrix, dtype=float)
if value.shape != (4, 4) or not np.all(np.isfinite(value)):
raise ValueError("transform must be a finite 4x4 matrix")
return {
"translation_xyz_m": [float(item) for item in value[:3, 3]],
"quaternion_xyzw": [
float(item) for item in Rotation.from_matrix(value[:3, :3]).as_quat()
],
}
@dataclass(frozen=True)
class CameraCalibrationIdentity:
serial_number: str
width: int
height: int
intrinsics_sha256: str
@dataclass(frozen=True)
class CameraExtrinsics:
"""Transforms every declared camera into one Profile-selected reference."""
cameras: Mapping[str, CameraCalibrationIdentity]
reference_view: str
reference_from_view: Mapping[str, np.ndarray]
quality: Mapping[str, float]
def transform(self, view: str) -> np.ndarray:
if view not in self.reference_from_view:
raise KeyError(f"extrinsics do not contain view {view}")
return np.asarray(self.reference_from_view[view], dtype=float).copy()
def validate_camera_extrinsics_payload(
payload: Mapping[str, Any],
*,
required_views: Sequence[str],
reference_view: str,
quality_limits: Mapping[str, float] | None = None,
minimum_capture_counts: Mapping[str, int] | None = None,
) -> None:
if int(payload.get("schema_version", -1)) != 1:
raise ValueError("camera extrinsics schema_version must be 1")
reference = str(reference_view)
if payload.get("reference_view") != reference:
raise ValueError(
"camera extrinsics reference_view differs from the Profile"
)
cameras = payload.get("cameras")
transforms = payload.get(f"{reference}_from_view")
quality = payload.get("quality")
views = tuple(str(view) for view in required_views)
if not views or len(set(views)) != len(views):
raise ValueError("required extrinsic views must be non-empty and unique")
if reference not in views:
raise ValueError("extrinsic reference view is not required")
if not isinstance(cameras, Mapping) or set(cameras) != set(views):
raise ValueError("camera extrinsics differ from the Profile views")
if not isinstance(transforms, Mapping) or set(transforms) != set(views):
raise ValueError("camera transforms differ from the Profile views")
if not isinstance(quality, Mapping) or not bool(quality.get("passed")):
raise ValueError("camera extrinsics quality is not passed")
for key, limit in dict(quality_limits or {}).items():
value = float(quality.get(key, float("inf")))
if not np.isfinite(value) or value > limit:
raise ValueError(
f"camera extrinsics {key}={value} exceeds {limit}"
)
for key, minimum in dict(minimum_capture_counts or {}).items():
if int(quality.get(key, 0)) < int(minimum):
raise ValueError(
f"camera extrinsics {key} must be at least {minimum}"
)
for view in views:
identity = cameras[view]
if not isinstance(identity, Mapping):
raise ValueError(f"{view} camera identity must be an object")
if not str(identity.get("serial_number", "")):
raise ValueError(f"{view} camera serial_number is missing")
if int(identity.get("width", 0)) <= 0 or int(identity.get("height", 0)) <= 0:
raise ValueError(f"{view} camera image dimensions are invalid")
fingerprint = str(identity.get("intrinsics_sha256", ""))
if len(fingerprint) != 64:
raise ValueError(f"{view} camera intrinsics fingerprint is invalid")
transform = transforms[view]
if not isinstance(transform, Mapping):
raise ValueError(f"{view} transform must be an object")
matrix = transform_matrix(
transform.get("translation_xyz_m", ()),
transform.get("quaternion_xyzw", ()),
)
if view == reference and not np.allclose(
matrix, np.eye(4), atol=1.0e-9
):
raise ValueError("reference-view transform must be identity")
serials = [str(cameras[view]["serial_number"]) for view in views]
if len(set(serials)) != len(views):
raise ValueError("camera extrinsics serial numbers must be unique")
def load_camera_extrinsics(
path: str | Path,
*,
required_views: Sequence[str],
reference_view: str,
quality_limits: Mapping[str, float] | None = None,
minimum_capture_counts: Mapping[str, int] | None = None,
) -> CameraExtrinsics:
source = Path(path).expanduser().resolve()
if not source.is_file():
raise ValueError(f"camera extrinsics file does not exist: {source}")
with source.open("r", encoding="utf-8") as stream:
payload = yaml.safe_load(stream)
if not isinstance(payload, Mapping):
raise ValueError("camera extrinsics file must contain an object")
validate_camera_extrinsics_payload(
payload,
required_views=required_views,
reference_view=reference_view,
quality_limits=quality_limits,
minimum_capture_counts=minimum_capture_counts,
)
views = tuple(str(view) for view in required_views)
transform_key = f"{reference_view}_from_view"
cameras = {
view: CameraCalibrationIdentity(
serial_number=str(payload["cameras"][view]["serial_number"]),
width=int(payload["cameras"][view]["width"]),
height=int(payload["cameras"][view]["height"]),
intrinsics_sha256=str(
payload["cameras"][view]["intrinsics_sha256"]
),
)
for view in views
}
transforms = {
view: transform_matrix(
payload[transform_key][view]["translation_xyz_m"],
payload[transform_key][view]["quaternion_xyzw"],
)
for view in views
}
return CameraExtrinsics(
cameras=cameras,
reference_view=str(reference_view),
reference_from_view=transforms,
quality={
str(key): float(value) if isinstance(value, (int, float)) else value
for key, value in payload["quality"].items()
},
)
@@ -0,0 +1,157 @@
"""Pure quaternion summaries and rotation-axis fitting."""
from __future__ import annotations
import math
from typing import Sequence
import numpy as np
from scipy.spatial.transform import Rotation
def normalize_quaternion_xyzw(values: Sequence[float]) -> np.ndarray:
quaternion = np.asarray(values, dtype=float)
if quaternion.shape != (4,) or not np.all(np.isfinite(quaternion)):
raise ValueError("quaternion must contain four finite xyzw values")
norm = float(np.linalg.norm(quaternion))
if norm < 1e-12:
raise ValueError("quaternion norm is zero")
return quaternion / norm
def relative_quaternion_xyzw(
parent_camera_quaternion: Sequence[float],
child_camera_quaternion: Sequence[float],
) -> tuple[float, float, float, float]:
"""Compute parent-to-child orientation from two camera-to-Tag rotations."""
parent = Rotation.from_quat(
normalize_quaternion_xyzw(parent_camera_quaternion)
)
child = Rotation.from_quat(
normalize_quaternion_xyzw(child_camera_quaternion)
)
quaternion = (parent.inv() * child).as_quat()
return tuple(float(value) for value in quaternion)
def image_plane_tag_quaternion_xyzw(
corners_xy: Sequence[Sequence[float]],
) -> tuple[float, float, float, float]:
"""Estimate Tag orientation about the optical axis from ordered corners."""
corners = np.asarray(corners_xy, dtype=float)
if corners.shape != (4, 2) or not np.all(np.isfinite(corners)):
raise ValueError("corners_xy must contain four finite xy points")
x_axis = (corners[1] - corners[0]) + (corners[2] - corners[3])
if float(np.linalg.norm(x_axis)) < 1e-9:
raise ValueError("tag x-axis is degenerate")
angle = -math.atan2(float(x_axis[1]), float(x_axis[0]))
quaternion = Rotation.from_rotvec([0.0, 0.0, angle]).as_quat()
return tuple(float(value) for value in quaternion)
def robust_rotation_summary(
quaternions_xyzw: Sequence[Sequence[float]],
) -> tuple[tuple[float, float, float, float], float]:
"""Return a robust orientation and maximum angular residual in radians."""
if not quaternions_xyzw:
raise ValueError("at least one quaternion is required")
rotations = Rotation.from_quat(
np.asarray(
[normalize_quaternion_xyzw(value) for value in quaternions_xyzw],
dtype=float,
)
)
reference = rotations[0]
delta_vectors = (reference.inv() * rotations).as_rotvec()
median_delta = np.median(delta_vectors, axis=0)
robust = reference * Rotation.from_rotvec(median_delta)
residuals = (robust.inv() * rotations).magnitude()
maximum = float(np.max(residuals)) if residuals.size else 0.0
return tuple(float(value) for value in robust.as_quat()), maximum
def rotation_spread_rad(
quaternions_xyzw: Sequence[Sequence[float]],
) -> float:
"""Return the maximum geodesic residual around a robust orientation."""
_, spread = robust_rotation_summary(quaternions_xyzw)
return spread
def rotation_rms_rad(
quaternions_xyzw: Sequence[Sequence[float]],
*,
outlier_threshold_rad: float | None = None,
) -> float:
"""Return RMS geodesic noise around a robust orientation."""
robust, _ = robust_rotation_summary(quaternions_xyzw)
reference = Rotation.from_quat(robust)
rotations = Rotation.from_quat(
np.asarray(
[normalize_quaternion_xyzw(value) for value in quaternions_xyzw],
dtype=float,
)
)
residuals = (reference.inv() * rotations).magnitude()
if outlier_threshold_rad is not None:
threshold = float(outlier_threshold_rad)
if threshold <= 0.0:
raise ValueError("outlier_threshold_rad must be positive")
residuals = residuals[residuals <= threshold]
if residuals.size == 0:
return float("inf")
return float(np.sqrt(np.mean(np.square(residuals))))
def rotation_inlier_fraction(
quaternions_xyzw: Sequence[Sequence[float]],
*,
outlier_threshold_rad: float,
) -> float:
"""Return the fraction close to the robust orientation."""
threshold = float(outlier_threshold_rad)
if threshold <= 0.0:
raise ValueError("outlier_threshold_rad must be positive")
robust, _ = robust_rotation_summary(quaternions_xyzw)
reference = Rotation.from_quat(robust)
rotations = Rotation.from_quat(
np.asarray(
[normalize_quaternion_xyzw(value) for value in quaternions_xyzw],
dtype=float,
)
)
residuals = (reference.inv() * rotations).magnitude()
return float(np.mean(residuals <= threshold))
def delta_rotation_vector(
reference_xyzw: Sequence[float],
observed_xyzw: Sequence[float],
) -> np.ndarray:
reference = Rotation.from_quat(normalize_quaternion_xyzw(reference_xyzw))
observed = Rotation.from_quat(normalize_quaternion_xyzw(observed_xyzw))
return (reference.inv() * observed).as_rotvec()
def fit_rotation_axis(
vectors: Sequence[Sequence[float]],
commands: Sequence[int],
) -> np.ndarray:
"""Fit and orient the single rotational axis used by one command sweep."""
matrix = np.asarray(vectors, dtype=float)
command_values = np.asarray(commands, dtype=int)
if matrix.ndim != 2 or matrix.shape[1] != 3:
raise ValueError("vectors must have shape (N, 3)")
if command_values.shape != (matrix.shape[0],):
raise ValueError("commands must match vectors")
useful = np.linalg.norm(matrix, axis=1) > 1e-6
if int(np.count_nonzero(useful)) < 3:
raise ValueError("insufficient non-zero rotations to fit an axis")
_, _, vh = np.linalg.svd(matrix[useful], full_matrices=False)
axis = vh[0]
projections = matrix @ axis
low = projections[command_values <= 16]
high = projections[command_values >= 239]
if low.size and high.size and float(np.median(low)) < float(np.median(high)):
axis = -axis
return axis / np.linalg.norm(axis)
@@ -0,0 +1,15 @@
"""Task acceptance and final-session solver contracts."""
from .interfaces import (
SessionSolution,
SessionSolver,
TaskEvaluation,
TaskEvaluator,
)
__all__ = [
"SessionSolution",
"SessionSolver",
"TaskEvaluation",
"TaskEvaluator",
]
@@ -0,0 +1,42 @@
"""Shared evaluator and final-solver interfaces."""
from __future__ import annotations
from dataclasses import dataclass, field
from typing import Any, Mapping, Protocol, Sequence
from ..domain import CalibrationProfile, SampleRecord, TaskSpec
@dataclass(frozen=True)
class TaskEvaluation:
accepted: bool
failures: tuple[Mapping[str, Any], ...] = ()
rescan_measurements: frozenset[str] = frozenset()
rescan_cycles: frozenset[int] = frozenset()
@dataclass(frozen=True)
class SessionSolution:
passed: bool
calibration: Mapping[str, Any]
zero_offsets_rad: Mapping[str, float]
failures: tuple[Mapping[str, Any], ...] = ()
diagnostics: Mapping[str, Any] = field(default_factory=dict)
class TaskEvaluator(Protocol):
def evaluate_task(
self,
profile: CalibrationProfile,
task: TaskSpec,
samples: Sequence[SampleRecord],
) -> TaskEvaluation: ...
class SessionSolver(Protocol):
def solve_session(
self,
profile: CalibrationProfile,
samples: Sequence[SampleRecord],
) -> SessionSolution: ...
@@ -0,0 +1,22 @@
"""URDF correction authorization and validation types."""
from .plan import UrdfCorrectionPlan, build_correction_plan
from .patch import (
MujocoEqualityPatch,
UrdfJointPatch,
UrdfPatchSet,
apply_urdf_patch_text,
materialize_relative_mesh_assets,
write_urdf_patches,
)
__all__ = [
"MujocoEqualityPatch",
"UrdfCorrectionPlan",
"UrdfJointPatch",
"UrdfPatchSet",
"apply_urdf_patch_text",
"build_correction_plan",
"materialize_relative_mesh_assets",
"write_urdf_patches",
]
@@ -0,0 +1,315 @@
"""Byte-preserving, declarative URDF patch application.
Model profiles decide *what* values are authorized. This module owns the
shared mechanics of locating those fields in the original XML text, changing
only the declared attributes, materializing mesh resources and atomically
publishing a new file.
"""
from __future__ import annotations
from dataclasses import dataclass, field
import os
from pathlib import Path
import re
import shutil
from typing import Mapping, Sequence
import xml.etree.ElementTree as ET
@dataclass(frozen=True)
class UrdfJointPatch:
"""Authorized attribute replacements inside one top-level URDF joint."""
origin_rpy: str | None = None
limit_lower: str | None = None
limit_upper: str | None = None
mimic_multiplier: str | None = None
mimic_offset: str | None = None
def replacements(self) -> tuple[tuple[str, str, str], ...]:
values = (
("origin", "rpy", self.origin_rpy),
("limit", "lower", self.limit_lower),
("limit", "upper", self.limit_upper),
("mimic", "multiplier", self.mimic_multiplier),
("mimic", "offset", self.mimic_offset),
)
return tuple(
(element, attribute, str(value))
for element, attribute, value in values
if value is not None
)
@dataclass(frozen=True)
class MujocoEqualityPatch:
"""Replacement and optional topology assertion for one equality joint."""
polycoef: str
expected_joint1: str | None = None
expected_joint2: str | None = None
@dataclass(frozen=True)
class UrdfPatchSet:
"""Complete declarative edit set for one generated URDF."""
joints: Mapping[str, UrdfJointPatch]
mujoco_equalities: Mapping[str, MujocoEqualityPatch] = field(
default_factory=dict
)
def __post_init__(self) -> None:
empty = [
name for name, patch in self.joints.items() if not patch.replacements()
]
if empty:
raise ValueError(
"URDF joint patch contains no replacements: "
+ ",".join(sorted(empty))
)
def _replace_attribute(
block: str, element: str, attribute: str, value: str
) -> str:
pattern = re.compile(
rf"(<{element}\b[^>]*\b{attribute}\s*=\s*)([\"'])"
rf"(?P<value>[^\"']*)\2",
re.DOTALL,
)
match = pattern.search(block)
if match is None:
raise ValueError(f"{element} has no {attribute} attribute")
start, end = match.span("value")
return block[:start] + str(value) + block[end:]
def apply_urdf_patch_text(
original_text: str,
root: ET.Element,
patches: UrdfPatchSet,
) -> str:
"""Apply declared patches without serializing unaffected XML."""
top_level_joints = {
str(joint.get("name")): joint for joint in root.findall("joint")
}
missing_joints = set(patches.joints) - set(top_level_joints)
if missing_joints:
raise ValueError(
"source URDF is missing target joints: "
+ ",".join(sorted(missing_joints))
)
equality_nodes = {
str(joint.get("name")): joint
for joint in root.findall("./mujoco/equality/joint")
}
missing_equalities = set(patches.mujoco_equalities) - set(equality_nodes)
if missing_equalities:
raise ValueError(
"source URDF is missing MuJoCo equalities: "
+ ",".join(sorted(missing_equalities))
)
for name, patch in patches.mujoco_equalities.items():
node = equality_nodes[name]
if (
patch.expected_joint1 is not None
and node.get("joint1") != patch.expected_joint1
):
raise ValueError(f"MuJoCo equality joint1 differs for {name}")
if (
patch.expected_joint2 is not None
and node.get("joint2") != patch.expected_joint2
):
raise ValueError(f"MuJoCo equality joint2 differs for {name}")
# Requiring the URDF ``type`` attribute excludes transmission and MuJoCo
# elements which also use the tag name ``joint``.
joint_pattern = re.compile(
r"<joint\b(?=[^>]*\btype\s*=)[^>]*\bname\s*=\s*"
r"([\"'])(?P<name>[^\"']+)\1[^>]*>"
r".*?</joint>",
re.DOTALL,
)
applied_joints: set[str] = set()
def replace_joint(match: re.Match[str]) -> str:
name = match.group("name")
patch = patches.joints.get(name)
if patch is None:
return match.group(0)
if name in applied_joints:
raise ValueError(f"duplicate top-level URDF joint text: {name}")
block = match.group(0)
for element, attribute, value in patch.replacements():
block = _replace_attribute(block, element, attribute, value)
applied_joints.add(name)
return block
corrected = joint_pattern.sub(replace_joint, original_text)
if applied_joints != set(patches.joints):
missing = set(patches.joints) - applied_joints
raise ValueError(
"could not locate every target joint in source URDF text: "
+ ",".join(sorted(missing))
)
applied_equalities: set[str] = set()
for name, patch in patches.mujoco_equalities.items():
equality_pattern = re.compile(
rf"(<joint\b[^>]*\bname\s*=\s*([\"']))"
rf"{re.escape(name)}\2[^>]*>",
re.DOTALL,
)
matches = list(equality_pattern.finditer(corrected))
if len(matches) != 1:
raise ValueError(f"could not uniquely locate MuJoCo equality {name}")
match = matches[0]
replacement = _replace_attribute(
match.group(0), "joint", "polycoef", patch.polycoef
)
corrected = corrected[: match.start()] + replacement + corrected[match.end() :]
applied_equalities.add(name)
if applied_equalities != set(patches.mujoco_equalities):
raise ValueError("could not apply every MuJoCo equality patch")
return corrected
def _files_have_identical_contents(left: Path, right: Path) -> bool:
if left.stat().st_size != right.stat().st_size:
return False
with left.open("rb") as left_stream, right.open("rb") as right_stream:
while True:
left_chunk = left_stream.read(1024 * 1024)
right_chunk = right_stream.read(1024 * 1024)
if left_chunk != right_chunk:
return False
if not left_chunk:
return True
def materialize_relative_mesh_assets(
*, source: Path, output: Path, urdf_root: ET.Element
) -> tuple[Path, ...]:
"""Copy safe relative mesh resources beside the generated URDF."""
filenames = sorted(
{
str(mesh.get("filename", "")).strip()
for mesh in urdf_root.findall(".//mesh")
if str(mesh.get("filename", "")).strip()
}
)
materialized: list[Path] = []
for filename in filenames:
if "://" in filename or filename.startswith("package:"):
continue
relative = Path(filename)
if relative.is_absolute() or ".." in relative.parts:
raise ValueError(
f"URDF mesh path must be a safe relative path or URI: {filename}"
)
source_asset = (source.parent / relative).resolve()
if not source_asset.is_file():
raise ValueError(f"URDF mesh resource does not exist: {source_asset}")
destination_asset = (output / relative).resolve()
try:
destination_asset.relative_to(output)
except ValueError as error:
raise ValueError(
f"URDF mesh destination escapes output directory: {filename}"
) from error
if destination_asset == source_asset:
materialized.append(destination_asset)
continue
destination_asset.parent.mkdir(parents=True, exist_ok=True)
if destination_asset.exists():
if not destination_asset.is_file() or not _files_have_identical_contents(
source_asset, destination_asset
):
raise ValueError(
"refusing to overwrite a different mesh resource: "
f"{destination_asset}"
)
materialized.append(destination_asset)
continue
temporary_asset = destination_asset.with_name(
f".{destination_asset.name}.{os.getpid()}.tmp"
)
if temporary_asset.exists():
raise ValueError(f"temporary mesh path is occupied: {temporary_asset}")
try:
shutil.copy2(source_asset, temporary_asset)
os.replace(temporary_asset, destination_asset)
finally:
if temporary_asset.exists():
temporary_asset.unlink()
materialized.append(destination_asset)
return tuple(materialized)
def _copy_complete_mesh_directory(source: Path, output: Path) -> None:
source_meshes = source.parent / "meshes"
if not source_meshes.is_dir():
return
destination_meshes = output / "meshes"
destination_meshes.mkdir(parents=True, exist_ok=True)
for mesh in source_meshes.iterdir():
if mesh.is_file():
shutil.copy2(mesh, destination_meshes / mesh.name)
def write_urdf_patches(
*,
source_urdf: str | Path,
destination_urdf: str | Path,
patches: UrdfPatchSet,
forbidden_source_stem_patterns: Sequence[str] = (),
copy_complete_mesh_directory: bool = False,
) -> Path:
"""Validate and atomically materialize one patched URDF."""
source = Path(source_urdf).expanduser().resolve()
destination = Path(destination_urdf).expanduser().resolve()
if not source.is_file():
raise ValueError(f"source URDF does not exist: {source}")
for pattern in forbidden_source_stem_patterns:
if re.search(str(pattern), source.stem, re.IGNORECASE):
raise ValueError(
"source URDF must be the immutable original CAD URDF"
)
if destination == source or destination.exists():
raise ValueError(f"refusing to overwrite URDF: {destination}")
destination.parent.mkdir(parents=True, exist_ok=True)
tree = ET.parse(source)
root = tree.getroot()
corrected = apply_urdf_patch_text(
source.read_text(encoding="utf-8"), root, patches
)
materialize_relative_mesh_assets(
source=source, output=destination.parent, urdf_root=root
)
if copy_complete_mesh_directory:
_copy_complete_mesh_directory(source, destination.parent)
temporary = destination.with_suffix(destination.suffix + ".tmp")
try:
with temporary.open("w", encoding="utf-8") as stream:
stream.write(corrected)
stream.flush()
os.fsync(stream.fileno())
os.replace(temporary, destination)
finally:
if temporary.exists():
temporary.unlink()
return destination
__all__ = [
"MujocoEqualityPatch",
"UrdfJointPatch",
"UrdfPatchSet",
"apply_urdf_patch_text",
"materialize_relative_mesh_assets",
"write_urdf_patches",
]
@@ -0,0 +1,104 @@
"""One authorization plan shared by URDF writers and validators."""
from __future__ import annotations
from dataclasses import dataclass, field
import hashlib
from pathlib import Path
from typing import Mapping
from ..domain import CalibrationProfile
@dataclass(frozen=True)
class UrdfCorrectionPlan:
source_sha256: str
allowed_active_joints: frozenset[str]
endpoint_limit_joints: frozenset[str]
mimic_source_by_joint: Mapping[str, str]
frozen_joints: frozenset[str]
frozen_offsets_rad: Mapping[str, float] = field(default_factory=dict)
forbid_calibrated_source: bool = True
forbid_overwrite: bool = True
preserve_passive_joints: bool = True
def __post_init__(self) -> None:
if len(self.source_sha256) != 64 or any(
character not in "0123456789abcdef"
for character in self.source_sha256.lower()
):
raise ValueError("source URDF SHA-256 is invalid")
if self.allowed_active_joints & self.frozen_joints:
raise ValueError("allowed and frozen URDF joints overlap")
applied = self.allowed_active_joints | set(self.frozen_offsets_rad)
if not set(self.frozen_offsets_rad).issubset(self.frozen_joints):
raise ValueError("frozen offsets must belong to frozen joints")
if not self.endpoint_limit_joints.issubset(applied):
raise ValueError("endpoint limit joint is not an applied active joint")
if set(self.mimic_source_by_joint) & self.allowed_active_joints:
raise ValueError("dependent mimic joints cannot be active edit targets")
def authorize_offsets(self, offsets_rad: Mapping[str, float]) -> None:
required = self.allowed_active_joints | set(self.frozen_offsets_rad)
unexpected = set(offsets_rad) - required
if unexpected:
raise ValueError(
"URDF correction contains unauthorized joints: "
+ ", ".join(sorted(unexpected))
)
missing = required - set(offsets_rad)
if missing:
raise ValueError(
"URDF correction is missing active joints: "
+ ", ".join(sorted(missing))
)
changed_frozen = {
name
for name, expected in self.frozen_offsets_rad.items()
if abs(float(offsets_rad[name]) - float(expected)) > 1.0e-12
}
if changed_frozen:
raise ValueError(
"URDF correction changed frozen offsets: "
+ ", ".join(sorted(changed_frozen))
)
def verify_source(self, source_urdf: str | Path) -> None:
digest = hashlib.sha256(Path(source_urdf).read_bytes()).hexdigest()
if digest != self.source_sha256.lower():
raise ValueError("source URDF SHA-256 differs from correction plan")
def build_correction_plan(
profile: CalibrationProfile,
*,
source_sha256: str,
scope: str,
frozen_offsets_rad: Mapping[str, float] | None = None,
) -> UrdfCorrectionPlan:
"""Build one scope-aware edit authorization from typed policies."""
selected = profile.scope.selected_joints(scope)
frozen = profile.scope.frozen_joints[str(scope)]
expected_frozen = {
str(name): float(value)
for name, value in dict(frozen_offsets_rad or {}).items()
}
if set(expected_frozen) != set(frozen):
missing = set(frozen) - set(expected_frozen)
extra = set(expected_frozen) - set(frozen)
raise ValueError(
"frozen URDF offset state differs from scope policy: "
f"missing={','.join(sorted(missing)) or '-'};"
f"extra={','.join(sorted(extra)) or '-'}"
)
applied = selected | frozen
return UrdfCorrectionPlan(
source_sha256=source_sha256,
allowed_active_joints=selected,
endpoint_limit_joints=(
profile.zero.mechanical_endpoint_joints & applied
),
mimic_source_by_joint=profile.zero.mimic_source_by_joint,
frozen_joints=frozen | profile.zero.cad_frozen_joints,
frozen_offsets_rad=expected_frozen,
)
@@ -0,0 +1,150 @@
"""Three-view compatibility policy over generic camera extrinsics."""
from __future__ import annotations
from dataclasses import dataclass
from pathlib import Path
from typing import Any, Mapping, Sequence
import numpy as np
import yaml
from .core.geometry.extrinsics import (
CameraCalibrationIdentity,
CameraExtrinsics,
camera_info_fingerprint,
load_camera_extrinsics,
matrix_payload,
transform_matrix,
validate_camera_extrinsics_payload,
)
VIEWS: tuple[str, ...] = ("front", "side", "top")
_QUALITY_LIMITS = {
"reprojection_rms_px": 1.2,
"maximum_rotation_repeatability_deg": 0.3,
"maximum_translation_repeatability_m": 0.0015,
}
_MINIMUM_CAPTURE_COUNTS = {
"front_side_captures": 15,
"front_top_captures": 15,
}
@dataclass(frozen=True)
class ThreeCameraExtrinsics:
"""Transforms points from each camera optical frame into front optical."""
cameras: Mapping[str, CameraCalibrationIdentity]
front_from_view: Mapping[str, np.ndarray]
quality: Mapping[str, float]
def transform(self, view: str) -> np.ndarray:
if view not in self.front_from_view:
raise KeyError(f"extrinsics do not contain view {view}")
return np.asarray(self.front_from_view[view], dtype=float).copy()
def camera_matches(
self,
view: str,
*,
serial_number: str,
width: int,
height: int,
intrinsics_sha256: str,
) -> bool:
expected = self.cameras.get(view)
return bool(
expected is not None
and expected.serial_number == str(serial_number)
and expected.width == int(width)
and expected.height == int(height)
and expected.intrinsics_sha256 == str(intrinsics_sha256)
)
def validate_extrinsics_payload(payload: Mapping[str, Any]) -> None:
validate_camera_extrinsics_payload(
payload,
required_views=VIEWS,
reference_view="front",
quality_limits=_QUALITY_LIMITS,
minimum_capture_counts=_MINIMUM_CAPTURE_COUNTS,
)
def load_three_camera_extrinsics(
path: str | Path,
*,
quality_limits: Mapping[str, float] | None = None,
minimum_capture_counts: Mapping[str, int] | None = None,
) -> ThreeCameraExtrinsics:
generic = load_camera_extrinsics(
path,
required_views=VIEWS,
reference_view="front",
quality_limits=(
_QUALITY_LIMITS if quality_limits is None else quality_limits
),
minimum_capture_counts=(
_MINIMUM_CAPTURE_COUNTS
if minimum_capture_counts is None
else minimum_capture_counts
),
)
return ThreeCameraExtrinsics(
cameras=generic.cameras,
front_from_view=generic.reference_from_view,
quality=generic.quality,
)
def dump_three_camera_extrinsics(
path: str | Path,
*,
cameras: Mapping[str, Mapping[str, Any]],
front_from_view: Mapping[str, Sequence[Sequence[float]]],
quality: Mapping[str, Any],
quality_limits: Mapping[str, float] | None = None,
) -> None:
payload = {
"schema_version": 1,
"reference_view": "front",
"cameras": {view: dict(cameras[view]) for view in VIEWS},
"front_from_view": {
view: matrix_payload(front_from_view[view]) for view in VIEWS
},
"quality": dict(quality),
}
validate_camera_extrinsics_payload(
payload,
required_views=VIEWS,
reference_view="front",
quality_limits=(
_QUALITY_LIMITS if quality_limits is None else quality_limits
),
minimum_capture_counts=_MINIMUM_CAPTURE_COUNTS,
)
destination = Path(path).expanduser().resolve()
destination.parent.mkdir(parents=True, exist_ok=True)
temporary = destination.with_suffix(destination.suffix + ".tmp")
with temporary.open("w", encoding="utf-8") as stream:
yaml.safe_dump(payload, stream, allow_unicode=True, sort_keys=False)
temporary.replace(destination)
__all__ = [
"CameraCalibrationIdentity",
"CameraExtrinsics",
"ThreeCameraExtrinsics",
"VIEWS",
"camera_info_fingerprint",
"dump_three_camera_extrinsics",
"load_camera_extrinsics",
"load_three_camera_extrinsics",
"matrix_payload",
"transform_matrix",
"validate_camera_extrinsics_payload",
"validate_extrinsics_payload",
]
File diff suppressed because it is too large Load Diff
@@ -0,0 +1,7 @@
"""One-release module alias for the relocated model profile implementation."""
import sys
from .models.g20 import profile as _implementation
sys.modules[__name__] = _implementation
@@ -0,0 +1,644 @@
"""ROS 2 image publisher for Hikrobot MVS USB3 Vision cameras."""
from __future__ import annotations
from ctypes import byref, cast, memset, POINTER, sizeof, string_at
from dataclasses import dataclass
import importlib
import os
from pathlib import Path
import sys
from threading import Event, Lock, Thread
from typing import Any, Sequence
from urllib.parse import unquote, urlparse
import rclpy
from rclpy.node import Node
from rclpy.qos import qos_profile_sensor_data
from sensor_msgs.msg import CameraInfo, Image
from sensor_msgs.srv import SetCameraInfo
import yaml
DEFAULT_MVS_PYTHON_PATH = "/opt/MVS/Samples/64/Python/MvImport"
DEFAULT_MVS_RUNTIME_PATH = "/opt/MVS/lib"
@dataclass(frozen=True)
class DeviceDescriptor:
"""Stable identity fields for one enumerated USB3 Vision camera."""
index: int
model: str
serial: str
guid: str
@dataclass(frozen=True)
class CameraCalibration:
"""Validated subset of a standard ROS camera calibration YAML file."""
camera_name: str
width: int
height: int
distortion_model: str
d: tuple[float, ...]
k: tuple[float, ...]
r: tuple[float, ...]
p: tuple[float, ...]
def decode_c_string(value: Any) -> str:
"""Decode a null-terminated MVS SDK character array."""
raw = bytes(value).split(b"\0", 1)[0]
for encoding in ("utf-8", "gbk", "latin-1"):
try:
return raw.decode(encoding)
except UnicodeDecodeError:
continue
return raw.decode("latin-1", errors="replace")
def select_device(
devices: Sequence[DeviceDescriptor],
selector: str,
expected_model: str,
) -> DeviceDescriptor:
"""Select exactly one camera by serial or GUID and check its model."""
if not devices:
raise RuntimeError("MVS did not enumerate any USB3 Vision cameras")
selector = selector.strip()
if selector:
matches = [
device
for device in devices
if selector in {device.serial, device.guid}
]
if not matches:
available = ", ".join(
f"{device.model}:{device.serial}:{device.guid}"
for device in devices
)
raise RuntimeError(
f"camera selector {selector!r} was not found; "
f"available cameras: {available}"
)
elif len(devices) == 1:
matches = [devices[0]]
else:
available = ", ".join(device.serial for device in devices)
raise RuntimeError(
"camera selector is required when multiple cameras are present; "
f"available serials: {available}"
)
if len(matches) != 1:
raise RuntimeError(f"camera selector {selector!r} is not unique")
selected = matches[0]
if expected_model and expected_model not in selected.model:
raise RuntimeError(
f"camera {selected.serial} is {selected.model!r}, expected a model "
f"containing {expected_model!r}"
)
return selected
def resolve_camera_info_path(url_or_path: str) -> Path | None:
"""Resolve a plain path or file:// URL used for CameraInfo persistence."""
value = url_or_path.strip()
if not value:
return None
parsed = urlparse(value)
if parsed.scheme not in {"", "file"}:
raise ValueError(
"camera_info_url must be a filesystem path or file:// URL"
)
if parsed.scheme == "file":
if parsed.netloc not in {"", "localhost"}:
raise ValueError("remote file:// camera_info_url is not supported")
value = unquote(parsed.path)
return Path(value).expanduser().resolve()
def _matrix_data(mapping: dict[str, Any], name: str, length: int) -> tuple[float, ...]:
section = mapping.get(name)
if not isinstance(section, dict):
raise ValueError(f"camera calibration is missing {name}")
data = section.get("data")
if not isinstance(data, list) or len(data) != length:
raise ValueError(f"{name}.data must contain exactly {length} values")
result = tuple(float(value) for value in data)
if not all(value == value and abs(value) != float("inf") for value in result):
raise ValueError(f"{name}.data contains a non-finite value")
return result
def load_camera_calibration(path: Path) -> CameraCalibration:
"""Load and validate a standard ROS camera calibration YAML file."""
mapping = yaml.safe_load(path.read_text(encoding="utf-8"))
if not isinstance(mapping, dict):
raise ValueError("camera calibration YAML root must be a mapping")
width = int(mapping.get("image_width", 0))
height = int(mapping.get("image_height", 0))
if width <= 0 or height <= 0:
raise ValueError("camera calibration image dimensions must be positive")
distortion = mapping.get("distortion_coefficients")
if not isinstance(distortion, dict) or not isinstance(
distortion.get("data"), list
):
raise ValueError(
"camera calibration is missing distortion_coefficients.data"
)
d = tuple(float(value) for value in distortion["data"])
calibration = CameraCalibration(
camera_name=str(mapping.get("camera_name", "hikrobot_camera")),
width=width,
height=height,
distortion_model=str(mapping.get("distortion_model", "plumb_bob")),
d=d,
k=_matrix_data(mapping, "camera_matrix", 9),
r=_matrix_data(mapping, "rectification_matrix", 9),
p=_matrix_data(mapping, "projection_matrix", 12),
)
if calibration.k[0] <= 0.0 or calibration.k[4] <= 0.0:
raise ValueError("camera calibration focal lengths must be positive")
if calibration.p[0] <= 0.0 or calibration.p[5] <= 0.0:
raise ValueError("camera calibration projection focal lengths must be positive")
return calibration
def calibration_to_mapping(
camera_name: str, camera_info: CameraInfo
) -> dict[str, Any]:
"""Convert CameraInfo into the standard ROS YAML representation."""
return {
"image_width": int(camera_info.width),
"image_height": int(camera_info.height),
"camera_name": camera_name,
"camera_matrix": {
"rows": 3,
"cols": 3,
"data": [float(value) for value in camera_info.k],
},
"distortion_model": camera_info.distortion_model,
"distortion_coefficients": {
"rows": 1,
"cols": len(camera_info.d),
"data": [float(value) for value in camera_info.d],
},
"rectification_matrix": {
"rows": 3,
"cols": 3,
"data": [float(value) for value in camera_info.r],
},
"projection_matrix": {
"rows": 3,
"cols": 4,
"data": [float(value) for value in camera_info.p],
},
}
def configure_fastdds_large_image_transport() -> Path:
"""Select the package's large-image SHM profile before creating ROS nodes."""
from ament_index_python.packages import get_package_share_directory
profile = (
Path(get_package_share_directory("linkerhand_calibration"))
/ "config"
/ "fastdds_large_images.xml"
)
if not profile.is_file():
raise RuntimeError(f"Fast DDS large-image profile not found: {profile}")
os.environ.setdefault("FASTRTPS_DEFAULT_PROFILES_FILE", str(profile))
return profile
class HikrobotCameraNode(Node):
"""Publish synchronized Mono8 Image and CameraInfo messages from MVS."""
def __init__(self) -> None:
super().__init__("hikrobot_camera")
self._declare_parameters()
self._stop_event = Event()
self._camera_info_lock = Lock()
self._grab_thread: Thread | None = None
self._camera: Any | None = None
self._mvs: Any | None = None
self._sdk_initialized = False
self._handle_created = False
self._camera_opened = False
self._grabbing = False
self._closed = False
self._frame_count = 0
self._timeout_count = 0
self.selector = str(self.get_parameter("serial_number").value)
self.expected_model = str(self.get_parameter("expected_model").value)
self.frame_id = str(self.get_parameter("frame_id").value)
self.camera_name = str(self.get_parameter("camera_name").value)
self.image_width = int(self.get_parameter("image_width").value)
self.image_height = int(self.get_parameter("image_height").value)
if self.image_width <= 0 or self.image_height <= 0:
raise ValueError("image_width and image_height must be positive")
if float(self.get_parameter("frame_rate").value) <= 0.0:
raise ValueError("frame_rate must be positive")
if int(self.get_parameter("grab_timeout_ms").value) <= 0:
raise ValueError("grab_timeout_ms must be positive")
self.camera_info_path = resolve_camera_info_path(
str(self.get_parameter("camera_info_url").value)
)
self._calibration = self._load_calibration()
self.image_publisher = self.create_publisher(
Image, "image_raw", qos_profile_sensor_data
)
self.camera_info_publisher = self.create_publisher(
CameraInfo, "camera_info", qos_profile_sensor_data
)
self.create_service(
SetCameraInfo, "set_camera_info", self._set_camera_info_callback
)
try:
self._open_camera()
self._grab_thread = Thread(
target=self._grab_loop,
name="hikrobot_mvs_grab",
daemon=True,
)
self._grab_thread.start()
except Exception:
self.close()
raise
def _declare_parameters(self) -> None:
self.declare_parameter("serial_number", "")
self.declare_parameter("expected_model", "MV-CS020-10UM")
self.declare_parameter("camera_name", "hikrobot_front")
self.declare_parameter("frame_id", "camera_color_optical_frame")
self.declare_parameter("image_width", 1624)
self.declare_parameter("image_height", 1240)
self.declare_parameter("frame_rate", 30.0)
self.declare_parameter("exposure_time_us", 5000.0)
self.declare_parameter("gain_db", 0.0)
self.declare_parameter("auto_exposure", False)
self.declare_parameter("camera_info_url", "")
self.declare_parameter("mvs_python_path", DEFAULT_MVS_PYTHON_PATH)
self.declare_parameter("mvs_runtime_path", DEFAULT_MVS_RUNTIME_PATH)
self.declare_parameter("grab_timeout_ms", 1000)
def _load_calibration(self) -> CameraCalibration | None:
if self.camera_info_path is None or not self.camera_info_path.exists():
target = self.camera_info_path or "an unset camera_info_url"
self.get_logger().warning(
f"No camera calibration found at {target}; publishing "
"uncalibrated CameraInfo. Trajectory calibration will remain "
"locked until valid intrinsics are installed."
)
return None
calibration = load_camera_calibration(self.camera_info_path)
self._validate_calibration_dimensions(calibration)
self.get_logger().info(
f"Loaded camera intrinsics from {self.camera_info_path}"
)
return calibration
def _validate_calibration_dimensions(
self, calibration: CameraCalibration
) -> None:
if (
calibration.width != self.image_width
or calibration.height != self.image_height
):
raise ValueError(
"camera calibration dimensions "
f"{calibration.width}x{calibration.height} do not match "
f"configured stream {self.image_width}x{self.image_height}"
)
def _import_mvs(self) -> Any:
python_path = Path(
str(self.get_parameter("mvs_python_path").value)
).expanduser()
runtime_path = Path(
str(self.get_parameter("mvs_runtime_path").value)
).expanduser()
if not python_path.is_dir():
raise RuntimeError(f"MVS Python bindings not found: {python_path}")
if not runtime_path.is_dir():
raise RuntimeError(f"MVS runtime not found: {runtime_path}")
os.environ.setdefault("MVCAM_COMMON_RUNENV", str(runtime_path))
if str(python_path) not in sys.path:
sys.path.insert(0, str(python_path))
return importlib.import_module("MvCameraControl_class")
def _enumerate_usb_cameras(
self, mvs: Any
) -> tuple[Any, list[DeviceDescriptor]]:
device_list = mvs.MV_CC_DEVICE_INFO_LIST()
result = mvs.MvCamera.MV_CC_EnumDevices(
mvs.MV_USB_DEVICE, device_list
)
self._require_ok("enumerate USB3 Vision devices", result)
descriptors: list[DeviceDescriptor] = []
for index in range(device_list.nDeviceNum):
device_info = cast(
device_list.pDeviceInfo[index], POINTER(mvs.MV_CC_DEVICE_INFO)
).contents
usb_info = device_info.SpecialInfo.stUsb3VInfo
descriptors.append(
DeviceDescriptor(
index=index,
model=decode_c_string(usb_info.chModelName),
serial=decode_c_string(usb_info.chSerialNumber),
guid=decode_c_string(usb_info.chDeviceGUID),
)
)
return device_list, descriptors
def _open_camera(self) -> None:
mvs = self._import_mvs()
self._mvs = mvs
self._require_ok("initialize MVS SDK", mvs.MvCamera.MV_CC_Initialize())
self._sdk_initialized = True
device_list, descriptors = self._enumerate_usb_cameras(mvs)
selected = select_device(descriptors, self.selector, self.expected_model)
device_info = cast(
device_list.pDeviceInfo[selected.index],
POINTER(mvs.MV_CC_DEVICE_INFO),
).contents
camera = mvs.MvCamera()
self._require_ok("create camera handle", camera.MV_CC_CreateHandle(device_info))
self._camera = camera
self._handle_created = True
self._require_ok(
"open camera",
camera.MV_CC_OpenDevice(mvs.MV_ACCESS_Exclusive, 0),
)
self._camera_opened = True
self._set_required_enum("AcquisitionMode", "Continuous")
self._set_required_enum("TriggerMode", "Off")
self._set_required_enum("PixelFormat", "Mono8")
self._set_required_integer("OffsetX", 0)
self._set_required_integer("OffsetY", 0)
self._set_required_integer("Width", self.image_width)
self._set_required_integer("Height", self.image_height)
self._set_optional_bool("AcquisitionFrameRateEnable", True)
self._set_optional_float(
"AcquisitionFrameRate",
float(self.get_parameter("frame_rate").value),
)
if bool(self.get_parameter("auto_exposure").value):
self._set_required_enum("ExposureAuto", "Continuous")
else:
self._set_required_enum("ExposureAuto", "Off")
self._set_optional_float(
"ExposureTime",
float(self.get_parameter("exposure_time_us").value),
)
self._set_required_enum("GainAuto", "Off")
self._set_optional_float(
"Gain", float(self.get_parameter("gain_db").value)
)
self._require_ok(
"set latest-frame grab strategy",
camera.MV_CC_SetGrabStrategy(mvs.MV_GrabStrategy_LatestImagesOnly),
)
self._require_ok("start image acquisition", camera.MV_CC_StartGrabbing())
self._grabbing = True
self.get_logger().info(
"Opened Hikrobot camera "
f"model={selected.model} serial={selected.serial} "
f"guid={selected.guid} stream={self.image_width}x{self.image_height} "
"encoding=mono8"
)
def _set_required_enum(self, name: str, value: str) -> None:
assert self._camera is not None
self._require_ok(
f"set {name}={value}",
self._camera.MV_CC_SetEnumValueByString(name, value),
)
def _set_required_integer(self, name: str, value: int) -> None:
assert self._camera is not None
self._require_ok(
f"set {name}={value}",
self._camera.MV_CC_SetIntValueEx(name, value),
)
def _set_optional_bool(self, name: str, value: bool) -> None:
assert self._camera is not None
result = self._camera.MV_CC_SetBoolValue(name, value)
if result != 0:
self.get_logger().warning(
f"MVS could not set {name}={value}: 0x{result:08x}"
)
def _set_optional_float(self, name: str, value: float) -> None:
assert self._camera is not None
result = self._camera.MV_CC_SetFloatValue(name, value)
if result != 0:
self.get_logger().warning(
f"MVS could not set {name}={value}: 0x{result:08x}"
)
@staticmethod
def _require_ok(operation: str, result: int) -> None:
if result != 0:
hint = ""
if result == 0x80000203:
hint = (
"; access denied: stop acquisition and close the MVS "
"viewer or any other process using this camera"
)
raise RuntimeError(
f"MVS failed to {operation}: 0x{result:08x}{hint}"
)
def _grab_loop(self) -> None:
assert self._camera is not None
assert self._mvs is not None
timeout_ms = int(self.get_parameter("grab_timeout_ms").value)
while not self._stop_event.is_set():
frame = self._mvs.MV_FRAME_OUT()
memset(byref(frame), 0, sizeof(frame))
result = self._camera.MV_CC_GetImageBuffer(frame, timeout_ms)
if result != 0:
self._timeout_count += 1
if self._timeout_count == 1 or self._timeout_count % 10 == 0:
self.get_logger().warning(
"MVS image acquisition timed out or failed: "
f"0x{result:08x}; consecutive={self._timeout_count}"
)
continue
try:
self._timeout_count = 0
self._publish_frame(frame)
except Exception as error:
self.get_logger().error(f"Failed to publish MVS frame: {error}")
finally:
free_result = self._camera.MV_CC_FreeImageBuffer(frame)
if free_result != 0:
self.get_logger().error(
f"MVS failed to release frame: 0x{free_result:08x}"
)
def _publish_frame(self, frame: Any) -> None:
assert self._mvs is not None
info = frame.stFrameInfo
width = int(info.nWidth)
height = int(info.nHeight)
if width != self.image_width or height != self.image_height:
raise RuntimeError(
f"received {width}x{height}, expected "
f"{self.image_width}x{self.image_height}"
)
if int(info.enPixelType) != int(self._mvs.PixelType_Gvsp_Mono8):
raise RuntimeError(
f"received pixel type 0x{int(info.enPixelType):x}, expected Mono8"
)
expected_size = width * height
if int(info.nFrameLen) < expected_size:
raise RuntimeError(
f"frame contains {info.nFrameLen} bytes, expected {expected_size}"
)
stamp = self.get_clock().now().to_msg()
image = Image()
image.header.stamp = stamp
image.header.frame_id = self.frame_id
image.height = height
image.width = width
image.encoding = "mono8"
image.is_bigendian = 0
image.step = width
image.data = string_at(frame.pBufAddr, expected_size)
camera_info = self._make_camera_info(width, height)
camera_info.header.stamp = stamp
camera_info.header.frame_id = self.frame_id
self.image_publisher.publish(image)
self.camera_info_publisher.publish(camera_info)
self._frame_count += 1
def _make_camera_info(self, width: int, height: int) -> CameraInfo:
message = CameraInfo()
message.width = width
message.height = height
with self._camera_info_lock:
calibration = self._calibration
if calibration is None:
message.distortion_model = "plumb_bob"
message.d = []
message.k = [0.0] * 9
message.r = [1.0, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0]
message.p = [0.0] * 12
return message
message.distortion_model = calibration.distortion_model
message.d = list(calibration.d)
message.k = list(calibration.k)
message.r = list(calibration.r)
message.p = list(calibration.p)
return message
def _set_camera_info_callback(
self,
request: SetCameraInfo.Request,
response: SetCameraInfo.Response,
) -> SetCameraInfo.Response:
try:
if self.camera_info_path is None:
raise ValueError(
"camera_info_url is empty; set it before saving calibration"
)
message = request.camera_info
if (
int(message.width) != self.image_width
or int(message.height) != self.image_height
):
raise ValueError(
f"calibration is {message.width}x{message.height}, expected "
f"{self.image_width}x{self.image_height}"
)
mapping = calibration_to_mapping(self.camera_name, message)
self.camera_info_path.parent.mkdir(parents=True, exist_ok=True)
temporary_path = self.camera_info_path.with_suffix(
self.camera_info_path.suffix + ".tmp"
)
temporary_path.write_text(
yaml.safe_dump(mapping, sort_keys=False), encoding="utf-8"
)
temporary_path.replace(self.camera_info_path)
calibration = load_camera_calibration(self.camera_info_path)
self._validate_calibration_dimensions(calibration)
with self._camera_info_lock:
self._calibration = calibration
response.success = True
response.status_message = (
f"saved camera calibration to {self.camera_info_path}"
)
self.get_logger().info(response.status_message)
except Exception as error:
response.success = False
response.status_message = str(error)
self.get_logger().error(
f"Rejected camera calibration: {response.status_message}"
)
return response
def close(self) -> None:
if self._closed:
return
self._closed = True
self._stop_event.set()
if self._grab_thread is not None:
self._grab_thread.join(timeout=2.0)
if self._camera is not None and self._camera_opened:
if self._grabbing:
result = self._camera.MV_CC_StopGrabbing()
if result != 0:
self.get_logger().warning(
f"MVS failed to stop grabbing: 0x{result:08x}"
)
self._grabbing = False
result = self._camera.MV_CC_CloseDevice()
if result != 0:
self.get_logger().warning(
f"MVS failed to close camera: 0x{result:08x}"
)
self._camera.MV_CC_DestroyHandle()
elif self._camera is not None and self._handle_created:
self._camera.MV_CC_DestroyHandle()
self._camera = None
self._handle_created = False
self._camera_opened = False
if self._sdk_initialized and self._mvs is not None:
self._mvs.MvCamera.MV_CC_Finalize()
self._sdk_initialized = False
def destroy_node(self) -> None:
self.close()
super().destroy_node()
def main(args: list[str] | None = None) -> None:
configure_fastdds_large_image_transport()
rclpy.init(args=args)
node: HikrobotCameraNode | None = None
try:
node = HikrobotCameraNode()
rclpy.spin(node)
except KeyboardInterrupt:
pass
finally:
if node is not None:
node.destroy_node()
if rclpy.ok():
rclpy.shutdown()
if __name__ == "__main__":
main()
@@ -0,0 +1,17 @@
"""Model- and side-specific calibration policies."""
from .registry import (
EngineBindings,
ProfileRegistry,
RegisteredProfile,
get_default_registry,
)
from .runtime_schema import validate_schema_v6_runtime_payload
__all__ = [
"EngineBindings",
"ProfileRegistry",
"RegisteredProfile",
"get_default_registry",
"validate_schema_v6_runtime_payload",
]
@@ -0,0 +1,15 @@
"""Registered profiles for this hand family."""
from ..registry import ProfileRegistry
def register_profiles(registry: ProfileRegistry) -> None:
from .legacy_11 import build_left_profile, build_right_profile
from .right_19 import build_profile
registry.register(build_profile())
registry.register(build_left_profile())
registry.register(build_right_profile())
__all__ = ["register_profiles"]
@@ -0,0 +1,219 @@
"""Adapt reviewed family profiles to the shared typed contract."""
from __future__ import annotations
from ...core import (
CalibrationProfile,
CommandLayout,
MeasurementPolicy,
MeasurementSpec,
MotionPolicy,
ProfileKey,
QualityPolicy,
ScopePolicy,
TagSpec,
TaskSpec,
ViewSpec,
VisionRigSpec,
ZeroSolvePolicy,
)
from .profile import MIMIC_DERIVED_FINGER_DIPS
from ..registry import EngineBindings, RegisteredProfile
from .artifacts import build_artifact_policy
from .motion import (
build_calibration_motion_command,
build_calibration_preparation_waypoints,
build_calibration_return_waypoints,
)
_HARD_THRESHOLD_KEYS = frozenset(
{
"minimum_detection_rate",
"maximum_reprojection_error_px",
"maximum_axis_cycle_difference_rad",
"maximum_pose_line_rms_m",
"maximum_hysteresis_rad",
"maximum_validation_error_rad",
}
)
def _run_cli(args: list[str] | None = None) -> None:
from .runner import main
main(args)
def _run_node(args: list[str] | None = None) -> None:
from .node import main
main(args)
def adapt_profile(
*,
key: ProfileKey,
namespace: str,
hand_profile,
zero_profile,
mechanical_endpoint_joints: frozenset[str] = frozenset(),
post_solve_endpoint_joints: frozenset[str] = frozenset(),
) -> RegisteredProfile:
fixed_by_view = {
view: frozenset(roles)
for view, roles in hand_profile.preflight_view_roles.items()
}
views = tuple(
ViewSpec(
name=view,
tags=tuple(
TagSpec(
role=role,
tag_id=int(tag_id),
fixed_reference=role in fixed_by_view.get(view, frozenset()),
)
for role, tag_id in roles.items()
),
)
for view, roles in hand_profile.view_tags.items()
)
record_specs = hand_profile.record_specs
command_index_by_joint = {
name: int(spec.motor_index) for name, spec in record_specs.items()
}
command_index_by_joint.update(
{
name: int(spec.motor_index)
for name, spec in hand_profile.joint_specs.items()
}
)
measurements = {
name: MeasurementSpec(
joint=name,
kind=str(spec.zero_kind or "curve"),
view=spec.view,
parent_role=spec.parent_role,
child_role=spec.child_role,
validation_source=(hand_profile.axis_validation_sources or {}).get(
name
),
pose_axis_line_required=bool(
spec.pose_axis_line_required
),
)
for name, spec in record_specs.items()
}
tasks = tuple(
TaskSpec(
key=spec.key,
view=spec.view,
command_index=int(spec.motor_index),
joints=tuple(spec.joints),
auxiliary_commands=tuple(spec.auxiliary_commands),
validation_only=bool(spec.validation_only),
)
for spec in hand_profile.sweep_specs
)
active = frozenset(hand_profile.active_joints)
passive = frozenset(hand_profile.passive_joints)
thumb = frozenset(name for name in active if name.startswith("thumb_"))
fingers = active - thumb
typed = CalibrationProfile(
key=key,
namespace=namespace,
command=CommandLayout(
names=tuple(hand_profile.command_names),
baseline_u8=tuple(int(value) for value in hand_profile.baseline_command),
command_index_by_joint=command_index_by_joint,
disabled_indices=frozenset(
index
for index, name in enumerate(hand_profile.command_names)
if name.startswith("reserved_")
),
),
vision=VisionRigSpec(
views=views,
common_frame="calibration_common",
extrinsic_reference_view=views[0].name,
extrinsics_quality_limits={
"reprojection_rms_px": 1.2,
"maximum_rotation_repeatability_deg": 0.3,
"maximum_translation_repeatability_m": 0.0015,
},
minimum_capture_counts={
"front_side_captures": 15,
"front_top_captures": 15,
},
),
motion=MotionPolicy(
tasks=tasks,
precheck_sweeps=bool(hand_profile.precheck_sweeps),
steady_command_checkpoints=bool(
hand_profile.steady_command_checkpoints
),
),
measurement=MeasurementPolicy(
measurements=measurements,
cross_view_sources=dict(
hand_profile.axis_validation_sources or {}
),
image_curve_joints=frozenset(
hand_profile.image_trajectory_joints
),
directional_zero=bool(hand_profile.directional_zero),
cross_view_roll_curve=bool(hand_profile.cross_view_roll_curve),
stable_cross_view_cone_bias=bool(
hand_profile.stable_cross_view_cone_bias
),
),
zero=ZeroSolvePolicy(
active_joints=active,
passive_joints=passive,
direct_zero_joints=tuple(zero_profile.direct_zero_joints),
axis_joints=tuple(zero_profile.axis_joints),
mechanical_endpoint_joints=mechanical_endpoint_joints,
post_solve_endpoint_joints=post_solve_endpoint_joints,
mimic_source_by_joint={
target: source
for target, source in MIMIC_DERIVED_FINGER_DIPS.items()
if target in passive and source in active
},
cad_frozen_joints=frozenset(
passive - set(zero_profile.static_output_zero_offsets_rad)
),
),
quality=QualityPolicy(
training_cycles=(0, 1, 2),
holdout_cycle=3 if key.layout != "legacy_11" else None,
hard_threshold_keys=_HARD_THRESHOLD_KEYS,
isolated_holdout=bool(hand_profile.isolated_holdout),
),
scope=ScopePolicy(
calibrate_joints={
"full": active,
"thumb": thumb,
"fingers": fingers,
},
frozen_joints={
"full": frozenset(),
"thumb": fingers,
"fingers": thumb,
},
),
artifacts=build_artifact_policy(
frozenset(hand_profile.capabilities)
),
)
return RegisteredProfile(
profile=typed,
engine=EngineBindings(
hand_profile=hand_profile,
zero_profile=zero_profile,
motion_command=build_calibration_motion_command,
preparation_waypoints=build_calibration_preparation_waypoints,
return_waypoints=build_calibration_return_waypoints,
cli_main=_run_cli,
node_main=_run_node,
),
)
@@ -0,0 +1,30 @@
"""Runtime JSON and corrected-URDF naming policy."""
from ...core import ArtifactPolicy
def build_artifact_policy(
compatibility_tokens: frozenset[str],
) -> ArtifactPolicy:
return ArtifactPolicy(
output_schema_version=4,
calibration_filename="g20_{side}_{serial_number}_calibration.json",
corrected_urdf_filename=(
"linkerhand_g20_{side}_{serial_number}_zero_calibrated.urdf"
),
protected_input_fields=frozenset(
{
"source_urdf_sha256",
"camera_extrinsics_sha256",
"calibration_config_sha256",
"tag_config_sha256",
}
),
session_compatibility_tokens=frozenset(compatibility_tokens),
publish_corrected_urdf=(
"urdf_zero_publication" in compatibility_tokens
),
)
__all__ = ["build_artifact_policy"]
@@ -0,0 +1,26 @@
"""Reviewed command-channel layouts for this hand family."""
G20_COMMAND_NAMES: tuple[str, ...] = (
"thumb_cmc_pitch",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
"thumb_cmc_roll",
"index_mcp_roll",
"middle_mcp_roll",
"ring_mcp_roll",
"pinky_mcp_roll",
"thumb_cmc_yaw",
"reserved_11",
"reserved_12",
"reserved_13",
"reserved_14",
"thumb_mcp",
"index_pip",
"middle_pip",
"ring_pip",
"pinky_pip",
)
__all__ = ["G20_COMMAND_NAMES"]
@@ -0,0 +1,144 @@
"""Read-only regression checks for the reviewed hardware sessions."""
from __future__ import annotations
import argparse
import hashlib
import json
from pathlib import Path
from typing import Any
_PASS_SESSIONS = {
"20260830_181154": "full",
"20260831_141123": "thumb",
"20260831_163843": "thumb",
}
_FAIL_SESSIONS = {
"20260831_111837": ("FIT-MODEL-401", "joint_fit_check_failed"),
"20260831_142322": ("VAL-QUALITY-501", "zero_model_validation_failed"),
}
def _sha256_file(path: Path) -> str:
digest = hashlib.sha256()
with path.open("rb") as stream:
for chunk in iter(lambda: stream.read(1024 * 1024), b""):
digest.update(chunk)
return digest.hexdigest()
def _summary(session: Path) -> dict[str, Any]:
value = json.loads(
(session / "calibration_summary_zh.json").read_text(encoding="utf-8")
)
if not isinstance(value, dict):
raise ValueError(f"invalid golden summary: {session}")
return value
def validate_golden_sessions(
serial_root: str | Path,
*,
replay_full_session: bool = True,
) -> dict[str, Any]:
"""Prove PASS/FAIL, hashes, partial freezes, and failure non-publication."""
root = Path(serial_root).expanduser().resolve()
results: dict[str, Any] = {}
for session_id, scope in _PASS_SESSIONS.items():
session = root / session_id
summary = _summary(session)
if summary.get("result") != "PASS":
raise ValueError(f"golden PASS changed: {session_id}")
if summary.get("calibration_scope") != scope:
raise ValueError(f"golden scope changed: {session_id}")
artifacts = summary["artifacts"]
hashes = summary["hashes"]
calibration_json = session / artifacts["json"]
corrected_urdf = session / artifacts["urdf"]
actual_json_hash = _sha256_file(calibration_json)
actual_urdf_hash = _sha256_file(corrected_urdf)
if actual_json_hash != hashes["calibration_json_sha256"]:
raise ValueError(f"golden JSON hash changed: {session_id}")
if actual_urdf_hash != hashes["corrected_urdf_sha256"]:
raise ValueError(f"golden URDF hash changed: {session_id}")
if session_id == "20260831_141123" and len(
summary.get("preserved_certified_zero_joints", ())
) != 12:
raise ValueError("merged thumb no longer freezes all finger zeros")
if session_id == "20260831_163843":
payload = json.loads(calibration_json.read_text(encoding="utf-8"))
if payload.get("artifact_type") != (
"g20_right_standalone_thumb_calibration"
):
raise ValueError("standalone thumb artifact type changed")
results[session_id] = {
"result": "PASS",
"json_sha256": actual_json_hash,
"urdf_sha256": actual_urdf_hash,
}
for session_id, (error_code, reason) in _FAIL_SESSIONS.items():
session = root / session_id
summary = _summary(session)
if (
summary.get("result") != "FAIL"
or summary.get("error_code") != error_code
or summary.get("reason") != reason
):
raise ValueError(f"golden failure decision changed: {session_id}")
results[session_id] = {
"result": "FAIL",
"error_code": error_code,
"reason": reason,
}
failure_ids = set(_FAIL_SESSIONS)
for pointer_name in ("latest_passed", "latest_thumb_passed"):
pointer = root / pointer_name
if pointer.exists() and pointer.resolve().name in failure_ids:
raise ValueError(f"failure session was published through {pointer_name}")
if replay_full_session:
from .offline_replay import replay_session
session_id = "20260830_181154"
replay = replay_session(root / session_id, write_outputs=False)
expected = results[session_id]
if replay["computed_final_json_sha256"] != expected["json_sha256"]:
raise ValueError(
"full-session replay JSON is not byte-identical: "
f"computed={replay['computed_final_json_sha256']} "
f"expected={expected['json_sha256']}"
)
if replay["corrected_urdf_sha256"] != expected["urdf_sha256"]:
raise ValueError(
"full-session replay URDF is not byte-identical: "
f"computed={replay['corrected_urdf_sha256']} "
f"expected={expected['urdf_sha256']}"
)
results[session_id]["offline_replay"] = "byte_identical"
return results
def main(args: list[str] | None = None) -> None:
parser = argparse.ArgumentParser(
description="Validate the five reviewed calibration sessions"
)
parser.add_argument("serial_root")
parser.add_argument("--no-replay", action="store_true")
selected = parser.parse_args(args)
print(
json.dumps(
validate_golden_sessions(
selected.serial_root,
replay_full_session=not selected.no_replay,
),
ensure_ascii=False,
indent=2,
sort_keys=True,
)
)
if __name__ == "__main__":
main()
@@ -0,0 +1,35 @@
"""One-release typed wrappers for the legacy 11-Tag layouts."""
from ...core import ProfileKey
from .profile import get_hand_calibration_profile
from ...urdf_zero import get_zero_calibration_profile
from ..registry import RegisteredProfile
from ._adapter import adapt_profile
LEFT_KEY = ProfileKey("G20", "left", "legacy_11", 1)
RIGHT_KEY = ProfileKey("G20", "right", "legacy_11", 1)
def build_left_profile() -> RegisteredProfile:
hand = get_hand_calibration_profile(LEFT_KEY.side, LEFT_KEY.layout)
return adapt_profile(
key=LEFT_KEY,
namespace="/g20_calibration",
hand_profile=hand,
zero_profile=get_zero_calibration_profile(
LEFT_KEY.side, LEFT_KEY.layout
),
)
def build_right_profile() -> RegisteredProfile:
hand = get_hand_calibration_profile(RIGHT_KEY.side, RIGHT_KEY.layout)
return adapt_profile(
key=RIGHT_KEY,
namespace="/g20_calibration",
hand_profile=hand,
zero_profile=get_zero_calibration_profile(
RIGHT_KEY.side, RIGHT_KEY.layout
),
)
@@ -0,0 +1,15 @@
"""Reviewed motion and safe-waypoint strategy exports."""
from .profile import (
build_calibration_motion_command,
build_calibration_preparation_waypoints,
build_calibration_return_waypoints,
build_calibration_speed_profile,
)
__all__ = [
"build_calibration_motion_command",
"build_calibration_preparation_waypoints",
"build_calibration_return_waypoints",
"build_calibration_speed_profile",
]
File diff suppressed because it is too large Load Diff
File diff suppressed because it is too large Load Diff
File diff suppressed because it is too large Load Diff
@@ -0,0 +1,914 @@
"""Validate and atomically publish one inseparable G20 JSON/URDF session."""
from __future__ import annotations
from datetime import datetime, timezone
import copy
import json
import math
import os
from pathlib import Path
import re
from typing import Any, Mapping, Sequence
import xml.etree.ElementTree as ET
import numpy as np
from scipy.spatial.transform import Rotation
from .profile import (
G20_COMBINATION_REQUIRED_TARGET_KEYS,
G20_RIGHT_19_LAYOUT,
get_hand_calibration_profile,
validate_compact_payload,
)
from ...product import ProductConfig, sha256_file
from ...storage import atomic_write_json
from ...core.urdf import UrdfCorrectionPlan, build_correction_plan
from .zero_solver import (
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
get_zero_calibration_profile,
)
PASSIVE_JOINTS = frozenset(
{"thumb_ip", "index_dip", "middle_dip", "ring_dip", "pinky_dip"}
)
VISUALLY_MEASURED_FINGER_DIPS = frozenset(
{"index_dip", "middle_dip", "ring_dip", "pinky_dip"}
)
ACTIVE_ZERO_JOINTS = frozenset(
get_zero_calibration_profile("right", G20_RIGHT_19_LAYOUT).direct_zero_joints
)
RETAINED_ACTIVE_ZERO_JOINTS = frozenset(
get_hand_calibration_profile("right", G20_RIGHT_19_LAYOUT).active_joints
) - ACTIVE_ZERO_JOINTS
SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD = 5.1e-9
def _load_json(path: Path) -> dict[str, Any]:
with path.open("r", encoding="utf-8") as stream:
payload = json.load(stream)
if not isinstance(payload, dict):
raise ValueError(f"{path} must contain a JSON object")
return payload
def _joint_blocks(text: str) -> dict[str, str]:
pattern = re.compile(
r"<joint\b[^>]*\bname\s*=\s*([\"'])(?P<name>[^\"']+)\1[^>]*>.*?</joint>",
re.DOTALL,
)
return {match.group("name"): match.group(0) for match in pattern.finditer(text)}
def _mask_origin_rpy(block: str) -> str:
return re.sub(
r"(<origin\b[^>]*\brpy\s*=\s*)([\"'])[^\"']*\2",
r"\1\2__CALIBRATED_RPY__\2",
block,
count=1,
)
def _mask_active_origin_rpy_fields(text: str) -> str:
pattern = re.compile(
r"<joint\b[^>]*\bname\s*=\s*([\"'])(?P<name>[^\"']+)\1[^>]*>.*?</joint>",
re.DOTALL,
)
def replace(match: re.Match[str]) -> str:
block = match.group(0)
if match.group("name") not in ACTIVE_ZERO_JOINTS:
return block
masked = _mask_origin_rpy(block)
if masked == block:
raise ValueError(
f"active joint {match.group('name')} has no origin.rpy"
)
return masked
return pattern.sub(replace, text)
def _mask_endpoint_coordinate_fields(text: str) -> str:
"""Mask only limit/mimic fields induced by endpoint zero coordinates."""
pattern = re.compile(
r"<joint\b[^>]*\bname\s*=\s*([\"'])(?P<name>[^\"']+)\1[^>]*>.*?</joint>",
re.DOTALL,
)
def replace(match: re.Match[str]) -> str:
block = match.group(0)
name = match.group("name")
if name in RIGHT_19_MECHANICAL_ENDPOINT_JOINTS:
return re.sub(
r"(<limit\b[^>]*\bupper\s*=\s*)([\"'])[^\"']*\2",
r"\1\2__CALIBRATED_UPPER__\2",
block,
count=1,
)
mimic = re.search(
r"<mimic\b[^>]*\bjoint\s*=\s*([\"'])(?P<source>[^\"']+)\1[^>]*>",
block,
re.DOTALL,
)
if (
mimic is not None
and mimic.group("source") in RIGHT_19_MECHANICAL_ENDPOINT_JOINTS
):
return re.sub(
r"(<mimic\b[^>]*\boffset\s*=\s*)([\"'])[^\"']*\2",
r"\1\2__CALIBRATED_MIMIC_OFFSET__\2",
block,
count=1,
)
return block
return pattern.sub(replace, text)
def _triplet(value: str) -> np.ndarray:
result = np.asarray([float(item) for item in value.split()], dtype=float)
if result.shape != (3,) or not np.all(np.isfinite(result)):
raise ValueError(f"invalid URDF triplet: {value}")
return result
def _joint_elements(path: str | Path) -> dict[str, ET.Element]:
return {
str(joint.get("name")): joint
for joint in ET.parse(Path(path)).getroot().findall("joint")
}
def _verify_expected_origin_offsets(
source: str | Path,
corrected: str | Path,
expected_offsets_rad: Mapping[str, float],
) -> None:
offsets = {str(name): float(value) for name, value in expected_offsets_rad.items()}
if set(offsets) != ACTIVE_ZERO_JOINTS or any(
not math.isfinite(value) for value in offsets.values()
):
raise ValueError("expected offsets must contain all finite active static-zero values")
before = _joint_elements(source)
after = _joint_elements(corrected)
maximum_rotation_error = 0.0
for name, original_joint in before.items():
corrected_joint = after[name]
original_origin = original_joint.find("origin")
corrected_origin = corrected_joint.find("origin")
if original_origin is None or corrected_origin is None:
if original_origin is not corrected_origin:
raise ValueError(f"corrected URDF changed origin presence for {name}")
continue
original_xyz = _triplet(original_origin.get("xyz", "0 0 0"))
corrected_xyz = _triplet(corrected_origin.get("xyz", "0 0 0"))
if not np.allclose(original_xyz, corrected_xyz, atol=1.0e-12, rtol=0.0):
raise ValueError(f"corrected URDF changed origin.xyz for {name}")
original_rotation = Rotation.from_euler(
"xyz", _triplet(original_origin.get("rpy", "0 0 0"))
)
corrected_rotation = Rotation.from_euler(
"xyz", _triplet(corrected_origin.get("rpy", "0 0 0"))
)
expected_rotation = original_rotation
if name in offsets:
axis_node = original_joint.find("axis")
axis = _triplet(
"1 0 0" if axis_node is None else axis_node.get("xyz", "1 0 0")
)
norm = float(np.linalg.norm(axis))
if norm <= 1.0e-12:
raise ValueError(f"source URDF joint {name} has a degenerate axis")
expected_rotation = expected_rotation * Rotation.from_rotvec(
axis / norm * offsets[name]
)
error = float((expected_rotation.inv() * corrected_rotation).magnitude())
maximum_rotation_error = max(maximum_rotation_error, error)
# Schema v4 intentionally stores zero offsets at eight decimal places.
# Older sessions wrote the corrected URDF from the full-precision solve,
# so comparing that file with the published JSON necessarily permits half
# of one last-place unit. This is about 2.9e-7 degrees and is far below
# any calibration or URDF numerical significance.
if maximum_rotation_error > SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD:
raise ValueError(
"corrected URDF origin.rpy does not match the published zero offsets"
)
def verify_corrected_urdf(
source: str | Path,
corrected: str | Path,
*,
expected_offsets_rad: Mapping[str, float] | None = None,
endpoint_anchored_offsets_rad: Mapping[str, float] | None = None,
correction_plan: UrdfCorrectionPlan | None = None,
) -> tuple[str, ...]:
"""Prove that only active-joint origin.rpy attributes changed.
Passive joint blocks, including their mimic elements, are compared as raw
UTF-8 text so formatting and numeric spelling are protected as well.
"""
source_text = Path(source).read_text(encoding="utf-8")
corrected_text = Path(corrected).read_text(encoding="utf-8")
if correction_plan is not None:
correction_plan.verify_source(source)
if expected_offsets_rad is None:
raise ValueError(
"correction-plan validation requires expected offsets"
)
correction_plan.authorize_offsets(expected_offsets_rad)
before = _joint_blocks(source_text)
after = _joint_blocks(corrected_text)
if set(before) != set(after):
raise ValueError("corrected URDF changed the joint set")
# Text patchers may normalize only the final newline. It has no URDF/XML
# semantics; every joint block and every non-rpy byte remains guarded
# below.
masked_source = _mask_endpoint_coordinate_fields(
_mask_active_origin_rpy_fields(source_text)
).rstrip("\r\n")
masked_corrected = _mask_endpoint_coordinate_fields(
_mask_active_origin_rpy_fields(corrected_text)
).rstrip("\r\n")
if masked_source != masked_corrected:
raise ValueError(
"corrected URDF changed content outside active origin.rpy or "
"endpoint-calibrated fields"
)
changed: list[str] = []
for name in before:
if before[name] == after[name]:
continue
if name not in ACTIVE_ZERO_JOINTS and name not in PASSIVE_JOINTS:
raise ValueError(f"corrected URDF changed protected joint {name}")
if name in ACTIVE_ZERO_JOINTS:
changed.append(name)
if expected_offsets_rad is not None:
_verify_expected_origin_offsets(source, corrected, expected_offsets_rad)
endpoint_offsets = {
str(name): float(value)
for name, value in dict(endpoint_anchored_offsets_rad or {}).items()
}
if endpoint_offsets:
if correction_plan is not None and not set(endpoint_offsets).issubset(
correction_plan.endpoint_limit_joints
):
raise ValueError(
"endpoint offsets are not authorized by the correction plan"
)
source_joints = _joint_elements(source)
corrected_joints = _joint_elements(corrected)
for name, offset in endpoint_offsets.items():
original_limit = source_joints[name].find("limit")
corrected_limit = corrected_joints[name].find("limit")
expected_upper = float(original_limit.get("upper")) - offset
# Schema v4 stores the corresponding zero at eight decimal
# places, while the URDF is written from the full-precision solve.
# Match the half-last-place tolerance used for origin rotations.
if (
abs(float(corrected_limit.get("upper")) - expected_upper)
> SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD
):
raise ValueError(f"corrected URDF has invalid {name} upper limit")
for name in PASSIVE_JOINTS:
original_mimic = source_joints[name].find("mimic")
corrected_mimic = corrected_joints[name].find("mimic")
if original_mimic is None or corrected_mimic is None:
continue
source_name = str(original_mimic.get("joint"))
multiplier = float(original_mimic.get("multiplier", "1"))
expected = float(original_mimic.get("offset", "0"))
expected += multiplier * endpoint_offsets.get(source_name, 0.0)
# The active endpoint offset comes from schema-v4 JSON rounded to
# eight decimal places, while the URDF mimic was written from the
# full-precision solve. Propagate exactly the same accepted
# quantization through the mimic multiplier; retain a much
# smaller allowance for XML decimal formatting itself.
tolerance = (
abs(multiplier)
* SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD
+ 1.0e-12
)
if abs(float(corrected_mimic.get("offset", "0")) - expected) > tolerance:
raise ValueError(f"corrected URDF has invalid {name} mimic offset")
return tuple(sorted(changed))
def verify_urdf_mesh_resources(urdf: str | Path) -> dict[str, Path]:
"""Return every session-local mesh after proving it resolves safely."""
path = Path(urdf).expanduser().resolve()
root = ET.parse(path).getroot()
resources: dict[str, Path] = {}
for mesh in root.findall(".//mesh"):
filename = str(mesh.get("filename", "")).strip()
if not filename or "://" in filename or filename.startswith("package:"):
continue
relative = Path(filename)
if relative.is_absolute() or ".." in relative.parts:
raise ValueError(f"URDF has an unsafe local mesh path: {filename}")
resolved = (path.parent / relative).resolve()
try:
resolved.relative_to(path.parent)
except ValueError as error:
raise ValueError(f"URDF mesh escapes the session: {filename}") from error
if not resolved.is_file():
raise ValueError(f"URDF mesh resource is missing: {filename}")
resources[relative.as_posix()] = resolved
return dict(sorted(resources.items()))
def validate_runtime_curves_against_urdf_limits(
payload: Mapping[str, Any], runtime_urdf: str | Path
) -> None:
"""Reject a curve whose q leaves its runtime URDF coordinate limits.
Curves in schema v4 are expressed in the corrected URDF joint coordinate,
not in the source-CAD coordinate. Endpoint zero calibration can therefore
move a corrected coordinate limit while preserving the same physical CAD
endpoint; callers publishing a calibrated pair must pass that corrected
URDF here.
"""
validate_compact_payload(payload)
runtime_joints = _joint_elements(runtime_urdf)
for name, calibration in payload["joints"].items():
joint = runtime_joints.get(str(name))
if joint is None:
raise ValueError(f"runtime URDF is missing joint {name}")
limit = joint.find("limit")
if limit is None or limit.get("lower") is None or limit.get("upper") is None:
raise ValueError(f"runtime URDF joint {name} has no finite position limit")
lower = float(limit.get("lower"))
upper = float(limit.get("upper"))
if not math.isfinite(lower) or not math.isfinite(upper) or lower > upper:
raise ValueError(f"runtime URDF joint {name} has invalid position limits")
curve = np.asarray(calibration["angle_rad"], dtype=float)
minimum = float(np.min(curve))
maximum = float(np.max(curve))
tolerance = 1.0e-7
if minimum < lower - tolerance or maximum > upper + tolerance:
raise ValueError(
f"runtime curve exceeds runtime URDF limit for {name}: "
f"[{minimum:.9g}, {maximum:.9g}] not within "
f"[{lower:.9g}, {upper:.9g}]"
)
def clamp_compact_payload_to_urdf_limits(
payload: Mapping[str, Any], runtime_urdf: str | Path
) -> tuple[dict[str, Any], dict[str, int]]:
"""Return a schema-preserving payload bounded in its runtime coordinates."""
result = copy.deepcopy(dict(payload))
validate_compact_payload(result)
runtime_joints = _joint_elements(runtime_urdf)
clipped_by_joint: dict[str, int] = {}
for name, calibration in result["joints"].items():
joint = runtime_joints.get(str(name))
limit = None if joint is None else joint.find("limit")
if (
limit is None
or limit.get("lower") is None
or limit.get("upper") is None
):
raise ValueError(f"runtime URDF joint {name} has no finite position limit")
lower = float(limit.get("lower"))
upper = float(limit.get("upper"))
if not math.isfinite(lower) or not math.isfinite(upper) or lower > upper:
raise ValueError(f"runtime URDF joint {name} has invalid position limits")
source = np.asarray(calibration["angle_rad"], dtype=float)
bounded = np.clip(source, lower, upper)
count = int(np.count_nonzero(bounded != source))
if count:
clipped_by_joint[str(name)] = count
calibration["angle_rad"] = [
round(float(value), 8) for value in bounded
]
validate_compact_payload(result)
return result, clipped_by_joint
def build_mujoco_validation_commands(
baseline: Sequence[int],
) -> dict[str, Any]:
if len(baseline) != 20:
raise ValueError("baseline must contain exactly 20 commands")
base = [int(value) for value in baseline]
if any(not 0 <= value <= 255 for value in base):
raise ValueError("baseline commands must be in [0, 255]")
def pose(name: str, label: str, changes: Mapping[int, int]) -> dict[str, Any]:
values = list(base)
for index, value in changes.items():
values[int(index)] = int(value)
return {"name": name, "label_zh": label, "command_u8": values}
return {
"schema_version": 1,
"topic": "/g20/cb_right_hand_control_cmd",
"serial_number": "G20_RIGHT_001",
"poses": [
pose("all_open", "全开", {}),
pose("thumb_middle", "拇指中位", {0: 160, 5: 160, 10: 160, 15: 160}),
pose("index_middle", "食指中位", {1: 160, 6: 127, 16: 160}),
pose("middle_middle", "中指中位", {2: 160, 7: 127, 17: 160}),
pose("ring_middle", "无名指中位", {3: 160, 8: 127, 18: 160}),
pose("pinky_middle", "小指中位", {4: 160, 9: 127, 19: 160}),
pose(
"half_grip",
"四指半握",
{1: 160, 2: 160, 3: 160, 4: 160, 16: 160, 17: 160, 18: 160, 19: 160},
),
pose(
"light_pinch",
"轻捏",
{0: 176, 5: 176, 10: 176, 15: 176, 1: 176, 6: 127, 16: 176},
),
],
}
def atomic_session_pointer(root: str | Path, name: str, session: str | Path) -> Path:
parent = Path(root).resolve()
target = Path(session).resolve()
if target.parent != parent:
raise ValueError("session pointer target must be a direct child of the serial root")
if not target.is_dir():
raise ValueError(f"session directory does not exist: {target}")
if name not in {"latest_attempt", "latest_passed", "latest_thumb_passed"}:
raise ValueError("unsupported session pointer name")
parent.mkdir(parents=True, exist_ok=True)
destination = parent / name
temporary = parent / f".{name}.{os.getpid()}.tmp"
if temporary.is_symlink():
temporary.unlink()
elif temporary.exists():
raise ValueError(f"temporary pointer path is occupied: {temporary}")
os.symlink(target.name, temporary, target_is_directory=True)
os.replace(temporary, destination)
return destination
def active_offsets(payload: Mapping[str, Any]) -> dict[str, float]:
validate_compact_payload(payload)
result = {
name: float(payload["joints"][name]["zero_angles"]["urdf_zero_offset_rad"])
for name in ACTIVE_ZERO_JOINTS
}
if set(result) != ACTIVE_ZERO_JOINTS or any(
not math.isfinite(value) for value in result.values()
):
raise ValueError(
"payload does not contain all finite observable active zero offsets"
)
return result
def standalone_thumb_offsets(payload: Mapping[str, Any]) -> dict[str, float]:
"""Validate a standalone thumb artifact and expand CAD finger zeros."""
if (
payload.get("schema_version") != 1
or payload.get("artifact_type")
!= "g20_right_standalone_thumb_calibration"
or payload.get("side") != "right"
or payload.get("non_thumb_zero_policy") != "source_cad_unchanged"
or not bool(payload.get("quality", {}).get("passed"))
):
raise ValueError("standalone thumb JSON contract is invalid")
joints = payload.get("joints")
expected_joint_names = {
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_cmc_pitch",
"thumb_mcp",
"thumb_ip",
}
if not isinstance(joints, Mapping) or set(joints) != expected_joint_names:
raise ValueError("standalone thumb JSON has the wrong joint set")
thumb_names = expected_joint_names - {"thumb_ip"}
result = {name: 0.0 for name in ACTIVE_ZERO_JOINTS}
for name in thumb_names:
try:
value = float(joints[name]["zero_angles"]["urdf_zero_offset_rad"])
except (KeyError, TypeError, ValueError) as error:
raise ValueError(
f"standalone thumb JSON is missing zero for {name}"
) from error
curve = np.asarray(joints[name].get("angle_rad", ()), dtype=float)
if curve.shape != (256,) or not np.all(np.isfinite(curve)):
raise ValueError(f"standalone thumb JSON curve is invalid: {name}")
result[name] = value
passive_curve = np.asarray(
joints["thumb_ip"].get("angle_rad", ()), dtype=float
)
if (
passive_curve.shape != (256,)
or not np.all(np.isfinite(passive_curve))
or not bool(joints["thumb_ip"].get("passive"))
or any(not math.isfinite(value) for value in result.values())
):
raise ValueError("standalone thumb JSON passive curve is invalid")
return result
def verify_partial_scope_preserves_certified_zeros(
*,
scope: str,
source_session: str | Path,
serial_root: str | Path | None = None,
serial_number: str,
current_offsets: Mapping[str, float],
) -> None:
"""Reject a partial artifact that changes any certified non-target zero."""
selected = str(scope).strip().lower()
if selected not in {"thumb", "fingers"}:
return
source = Path(source_session).expanduser()
if not source.is_absolute():
if serial_root is None:
raise ValueError(
"relative partial base session requires its serial root"
)
source = Path(serial_root).expanduser() / source
source = source.resolve()
base_payload = _load_json(
source / f"g20_right_{serial_number}_calibration.json"
)
base_offsets = (
standalone_thumb_offsets(base_payload)
if base_payload.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
else active_offsets(base_payload)
)
preserve_thumb = selected == "fingers"
changed = {
name: abs(float(current_offsets[name]) - float(base_offsets[name]))
for name in ACTIVE_ZERO_JOINTS
if name.startswith("thumb_") == preserve_thumb
and abs(float(current_offsets[name]) - float(base_offsets[name]))
> SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD
}
if changed:
raise ValueError(
f"partial {selected} calibration changed certified non-target "
"zeros: "
+ ",".join(sorted(changed))
)
def compare_session_offsets(
first: Mapping[str, Any],
second: Mapping[str, Any],
*,
maximum_difference_rad: float,
) -> dict[str, float]:
first_standalone = (
first.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
)
second_standalone = (
second.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
)
if first_standalone != second_standalone:
raise ValueError("cannot compare standalone thumb and full-hand artifacts")
left = (
standalone_thumb_offsets(first)
if first_standalone
else active_offsets(first)
)
right = (
standalone_thumb_offsets(second)
if second_standalone
else active_offsets(second)
)
differences = {
name: abs(left[name] - right[name])
for name in sorted(left)
}
failed = {name: value for name, value in differences.items() if value > maximum_difference_rad}
if failed:
details = ", ".join(
f"{name}={math.degrees(value):.3f}deg" for name, value in failed.items()
)
raise ValueError(f"independent-session static-zero mismatch: {details}")
return differences
def session_artifact_paths(session: str | Path, serial_number: str) -> dict[str, Path]:
directory = Path(session).resolve()
urdfs = sorted(directory.glob(f"*zero_calibrated_{serial_number}_*.urdf"))
if len(urdfs) != 1:
raise ValueError("session must contain exactly one corrected URDF")
return {
"json": directory / f"g20_right_{serial_number}_calibration.json",
"urdf": urdfs[0],
"summary": directory / "calibration_summary_zh.json",
"commands": directory / "mujoco_validation_commands.json",
"raw": directory / "raw_samples.jsonl",
"log": directory / "calibration.log",
}
def find_compatible_prior_session(
config: ProductConfig,
current: str | Path,
current_payload: Mapping[str, Any],
) -> tuple[Path | None, dict[str, float]]:
current_path = Path(current).resolve()
for candidate in sorted(config.session_root.glob("20??????_??????"), reverse=True):
if candidate.resolve() == current_path:
continue
json_path = candidate / f"g20_right_{config.serial_number}_calibration.json"
summary_path = candidate / "calibration_summary_zh.json"
if not json_path.is_file() or not summary_path.is_file():
continue
try:
summary = _load_json(summary_path)
if not bool(summary.get("quality", {}).get("passed")):
continue
payload = _load_json(json_path)
differences = compare_session_offsets(
payload,
current_payload,
maximum_difference_rad=config.static_repeatability_rad,
)
except (OSError, ValueError, KeyError, TypeError, json.JSONDecodeError):
continue
return candidate, differences
return None, {}
def _verify_combination_validation(combination: Mapping[str, Any]) -> None:
# The formal product uses the independently held-out fourth sweep cycle.
# The optional eight-pose check remains a developer diagnostic because the
# axis-line zero solve does not establish an absolute Cartesian hand-base
# transform. When explicitly enabled, retain its strict coverage and
# error checks.
if not bool(combination.get("enabled")):
return
position_p95 = float(combination.get("position_p95_m", float("inf")))
orientation_p95 = float(
combination.get("orientation_p95_rad", float("inf"))
)
required = {str(value) for value in combination.get("required_targets", ())}
expected = set(G20_COMBINATION_REQUIRED_TARGET_KEYS)
observations = combination.get("observation_counts")
validations = combination.get("validation_counts")
if required != expected:
raise ValueError("combination validation has the wrong required-target set")
if not isinstance(observations, Mapping) or not isinstance(validations, Mapping):
raise ValueError("combination validation is missing per-target coverage")
missing_observations = sorted(
key for key in expected if int(observations.get(key, 0)) < 2
)
missing_validations = sorted(
key for key in expected if int(validations.get(key, 0)) < 1
)
if missing_observations or missing_validations:
raise ValueError(
"combination validation target coverage is incomplete: "
f"observations={','.join(missing_observations) or '-'}; "
f"validations={','.join(missing_validations) or '-'}"
)
if (
not bool(combination.get("completed"))
or int(combination.get("completed_poses", 0)) != 8
or position_p95 > 0.003
or orientation_p95 > math.radians(2.0)
):
raise ValueError(
"eight-pose four-finger combination validation is incomplete or failed"
)
def finalize_session_artifacts(
config: ProductConfig,
session: str | Path,
*,
node_status: Mapping[str, Any],
) -> tuple[dict[str, Any], bool]:
"""Create diagnostics and update latest_passed only after every guard."""
directory = Path(session).resolve()
paths = session_artifact_paths(directory, config.serial_number)
for name in ("json", "urdf", "raw", "log"):
if not paths[name].is_file():
raise ValueError(f"session is missing {name}: {paths[name]}")
payload = _load_json(paths["json"])
standalone_thumb = bool(
payload.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
)
if standalone_thumb:
standalone_thumb_offsets(payload)
else:
validate_compact_payload(payload)
if payload.get("schema_version") != 4 or payload.get("side") != "right":
raise ValueError("runtime JSON is not the compact right-hand schema v4")
if not bool(payload.get("quality", {}).get("passed")):
raise ValueError("runtime JSON quality is not passed")
combination = node_status.get("combination_validation")
if not isinstance(combination, Mapping):
raise ValueError("node status is missing combination validation")
_verify_combination_validation(combination)
resume = node_status.get("resume", {})
if not isinstance(resume, Mapping):
raise ValueError("node status has invalid resume provenance")
calibration_scope = str(
resume.get("recalibration_scope", "full")
).strip().lower()
if calibration_scope not in {"full", "thumb", "fingers"}:
raise ValueError("node status has an unsupported recalibration scope")
recalibration_tasks = tuple(
str(value) for value in resume.get("recalibration_task_keys", ())
)
if calibration_scope == "thumb" and not standalone_thumb and (
not bool(resume.get("used"))
or not str(resume.get("source_session", ""))
or len(recalibration_tasks) != 4
or any("thumb_" not in name for name in recalibration_tasks)
):
raise ValueError(
"thumb recalibration is missing its passed base-session provenance"
)
if calibration_scope == "fingers" and (
not bool(resume.get("used"))
or not str(resume.get("source_session", ""))
or len(recalibration_tasks) != 12
or any("thumb_" in name for name in recalibration_tasks)
):
raise ValueError(
"finger recalibration is missing its certified thumb-session "
"provenance"
)
if standalone_thumb and calibration_scope != "thumb":
raise ValueError("standalone thumb artifact has the wrong node scope")
offsets = (
standalone_thumb_offsets(payload)
if standalone_thumb
else active_offsets(payload)
)
if calibration_scope != "full" and not standalone_thumb:
verify_partial_scope_preserves_certified_zeros(
scope=calibration_scope,
source_session=str(resume.get("source_session", "")),
serial_root=directory.parent,
serial_number=config.serial_number,
current_offsets=offsets,
)
endpoint_offsets = {
name: offsets[name]
for name in RIGHT_19_MECHANICAL_ENDPOINT_JOINTS
}
typed_profile = config.calibration_contract.typed_profile
frozen_names = typed_profile.scope.frozen_joints[calibration_scope]
correction_plan = build_correction_plan(
typed_profile,
source_sha256=config.source_urdf_sha256,
scope=calibration_scope,
frozen_offsets_rad={name: offsets[name] for name in frozen_names},
)
changed_joints = verify_corrected_urdf(
config.source_urdf,
paths["urdf"],
expected_offsets_rad=offsets,
endpoint_anchored_offsets_rad=endpoint_offsets,
correction_plan=correction_plan,
)
if standalone_thumb:
clipped_runtime_joints = {}
else:
payload, clipped_runtime_joints = clamp_compact_payload_to_urdf_limits(
payload, paths["urdf"]
)
if clipped_runtime_joints:
atomic_write_json(paths["json"], payload)
validate_runtime_curves_against_urdf_limits(payload, paths["urdf"])
mesh_resources = verify_urdf_mesh_resources(paths["urdf"])
mesh_hashes = {
name: sha256_file(path) for name, path in mesh_resources.items()
}
commands = (
{
"artifact_type": "standalone_thumb_no_full_hand_validation",
"poses": [],
}
if standalone_thumb
else build_mujoco_validation_commands(payload["baseline_command_u8"])
)
atomic_write_json(paths["commands"], commands)
prior, differences = find_compatible_prior_session(config, directory, payload)
release_ready = config.required_independent_passes == 1 or prior is not None
quality = dict(payload["quality"])
preserved_certified_zeros = sorted(
name
for name in ACTIVE_ZERO_JOINTS
if (
calibration_scope == "thumb"
and not name.startswith("thumb_")
)
or (
calibration_scope == "fingers"
and name.startswith("thumb_")
)
)
if standalone_thumb:
preserved_certified_zeros = []
calibrated_zero_joints = (
sorted(
name for name in ACTIVE_ZERO_JOINTS if name.startswith("thumb_")
)
if standalone_thumb
else sorted(ACTIVE_ZERO_JOINTS)
)
summary: dict[str, Any] = {
"schema_version": 1,
"serial_number": config.serial_number,
"session_id": f"{config.serial_number}_{directory.name}",
"calibration_scope": calibration_scope,
"inherited_base_session": (
None
if calibration_scope == "full" or standalone_thumb
else str(resume.get("source_session"))
),
"freshly_calibrated_task_keys": list(recalibration_tasks),
"preserved_certified_zero_joints": preserved_certified_zeros,
"result": "PASS" if release_ready else "PASS_AWAITING_SECOND_SESSION",
"quality": quality,
"runtime_limit_clipped_bins": clipped_runtime_joints,
"runtime_curve_domain": (
"thumb_diagnostic_only"
if standalone_thumb
else "requested_command_u8"
),
"static_zero_calibrated_joints": calibrated_zero_joints,
"non_thumb_zero_policy": (
"source_cad_unchanged" if standalone_thumb else None
),
"retained_active_urdf_zero_joints": sorted(
RETAINED_ACTIVE_ZERO_JOINTS
),
"retained_passive_urdf_joints": sorted(PASSIVE_JOINTS),
"mimic_derived_dynamic_joints": [],
"visually_measured_passive_joints": sorted(
VISUALLY_MEASURED_FINGER_DIPS
),
"changed_urdf_joint_origins": list(changed_joints),
"hashes": {
"source_urdf_sha256": config.source_urdf_sha256,
"camera_extrinsics_sha256": config.camera_extrinsics_sha256,
"calibration_config_sha256": config.calibration_config_sha256,
"corrected_urdf_sha256": sha256_file(paths["urdf"]),
"mesh_resources_sha256": mesh_hashes,
"calibration_json_sha256": sha256_file(paths["json"]),
"raw_samples_sha256": sha256_file(paths["raw"]),
},
"holdout": {
"training_cycles": [0, 1, 2],
"validation_cycle": 3,
"isolated": True,
},
"combination_validation": dict(combination),
"formal_release": {
"passed": release_ready,
"required_independent_passes": config.required_independent_passes,
"comparison_session": None if prior is None else prior.name,
"maximum_static_difference_deg": (
None if not differences else math.degrees(max(differences.values()))
),
},
"node_status": dict(node_status),
"created_at_utc": datetime.now(timezone.utc).isoformat(),
"artifacts": {name: path.name for name, path in paths.items()},
}
atomic_write_json(paths["summary"], summary)
# Recompute hashes after all files exist and validate the pair once more
# immediately before the one atomic publication operation.
if sha256_file(config.source_urdf) != config.source_urdf_sha256:
raise ValueError("source URDF changed during calibration")
verify_corrected_urdf(
config.source_urdf,
paths["urdf"],
expected_offsets_rad=offsets,
endpoint_anchored_offsets_rad=endpoint_offsets,
)
# Revalidate the same coordinate contract immediately before publication:
# verify_corrected_urdf proves that corrected endpoint limits map back to
# the original physical CAD endpoints, while the runtime curves must stay
# inside those corrected-coordinate limits.
if not standalone_thumb:
validate_runtime_curves_against_urdf_limits(payload, paths["urdf"])
final_mesh_hashes = {
name: sha256_file(path)
for name, path in verify_urdf_mesh_resources(paths["urdf"]).items()
}
if final_mesh_hashes != mesh_hashes:
raise ValueError("URDF mesh resources changed during publication")
if release_ready:
atomic_session_pointer(
config.session_root,
"latest_thumb_passed" if standalone_thumb else "latest_passed",
directory,
)
return summary, release_ready
@@ -0,0 +1,893 @@
"""Chinese, operator-facing diagnostics for three-camera calibration."""
from __future__ import annotations
import re
from typing import Any, Mapping, Sequence
STATE_NAMES_ZH = {
"PREFLIGHT": "设备和标签预检",
"WAIT_START": "等待开始标定",
"IMPORTING_BASE": "正在读取基础标定会话",
"REVALIDATING_INHERITED": "正在复核继承的四指数据",
"RETURN_BASELINE": "正在恢复目标姿态",
"PREPARE_SWEEP": "正在到达扫描起点",
"SWEEP": "正在采集轨迹",
"FITTING": "正在拟合轨迹和零位",
"VALIDATION_MOVE": "正在移动到随机复测位置",
"VALIDATION_CAPTURE": "正在采集随机复测数据",
"PAUSED": "标定已暂停",
"ABORTED": "标定已终止",
"COMPLETE": "标定已完成",
}
VIEW_NAMES_ZH = {
"front": "正面",
"side": "侧面",
"top": "上面",
}
JOINT_NAMES_ZH = {
"thumb_cmc_pitch": "拇指CMC俯仰",
"thumb_cmc_roll": "拇指CMC滚转",
"thumb_mcp": "拇指MCP",
"thumb_ip": "拇指IP(被动)",
"index_mcp_roll": "食指MCP侧摆",
"index_mcp_pitch": "食指MCP屈伸",
"index_pip": "食指PIP",
"index_dip": "食指DIP(被动)",
"middle_mcp_roll": "中指MCP侧摆",
"middle_mcp_pitch": "中指MCP屈伸",
"middle_pip": "中指PIP",
"middle_dip": "中指DIP(被动)",
"ring_mcp_roll": "无名指MCP侧摆",
"ring_mcp_pitch": "无名指MCP屈伸",
"ring_pip": "无名指PIP",
"ring_dip": "无名指DIP(被动)",
"pinky_mcp_roll": "小指MCP侧摆",
"pinky_mcp_pitch": "小指MCP屈伸",
"pinky_pip": "小指PIP",
"pinky_dip": "小指DIP(被动)",
"thumb_cmc_yaw": "拇指CMC侧摆",
"index_mcp_roll_side": "食指MCP侧摆(侧面校验)",
"middle_mcp_roll_side": "中指MCP侧摆(侧面校验)",
"ring_mcp_roll_side": "无名指MCP侧摆(侧面校验)",
"pinky_mcp_roll_side": "小指MCP侧摆(侧面校验)",
}
def _format_u8(value: Any) -> str:
if value is None:
return "尚无反馈"
return f"{float(value):.1f}"
def _task_text(active: Mapping[str, Any]) -> str:
if not active:
return "尚无活动任务"
view = VIEW_NAMES_ZH.get(str(active.get("view", "")), str(active.get("view", "")))
if active.get("kind") == "fit_failure":
joints = active.get("joints", [])
joint_text = "/".join(
JOINT_NAMES_ZH.get(str(joint), str(joint)) for joint in joints
)
return (
f"{view}机位,{joint_text}拟合检查失败,"
f"电机{active.get('motor_index')},"
f"第{active.get('attempt', 1)}次尝试"
)
if active.get("kind") == "zero_model_failure":
joints = active.get("joints", [])
joint_text = "/".join(
JOINT_NAMES_ZH.get(str(joint), str(joint)) for joint in joints
)
return (
f"{view}机位,{joint_text}零位/URDF验证失败,"
f"电机{active.get('motor_index')},不会自动重扫"
)
if active.get("kind") == "motion_stall":
return (
f"电机{active.get('motor_index', '?')}运动停滞,目标"
f"{_format_u8(active.get('target_u8'))}、实际"
f"{_format_u8(active.get('actual_u8'))}"
)
if active.get("kind") == "cross_view_roll_diagnostic":
return (
f"{active.get('finger', '?')}侧摆跨机位诊断完成:"
f"正面最大{float(active.get('front_maximum_deg', 0.0)):.2f}°,"
f"侧面最大{float(active.get('side_maximum_deg', 0.0)):.2f}°"
)
if active.get("kind") == "validation":
return (
f"{view}机位,随机复测,电机{active.get('motor_index')},"
f"目标命令{active.get('command_u8')}"
)
joints = active.get("joints", [])
joint_text = "/".join(
JOINT_NAMES_ZH.get(str(joint), str(joint)) for joint in joints
)
start = active.get("start_u8")
target = active.get("target_u8")
cycle = active.get("cycle", "?")
repetitions = active.get("repetitions", "?")
task = (
f"{view}机位,{joint_text},电机{active.get('motor_index')},"
f"第{cycle}/{repetitions}轮,{start}→{target}"
)
fit_attempt = int(active.get("fit_attempt", 1))
if fit_attempt > 1:
retry_cycles = active.get("fit_retry_cycles", [])
if retry_cycles:
task += "(补采异常轮" + "/".join(
str(cycle) for cycle in retry_cycles
) + ")"
else:
task += f"(拟合补采第{fit_attempt}次)"
return task
def three_camera_reason_zh(
state: str,
reason: str,
active: Mapping[str, Any],
) -> tuple[str, str]:
"""Translate a reason code and provide one concrete operator action."""
reason = str(reason)
sample = active.get("sample", {}) if active else {}
missing = [int(value) for value in sample.get("missing_endpoint_u8", [])]
sample_range = (
f"{_format_u8(sample.get('minimum_u8'))}~"
f"{_format_u8(sample.get('maximum_u8'))}"
)
tolerance = sample.get("endpoint_tolerance_u8", "?")
if reason.startswith("motor_state_stalled:"):
fields = reason.split(":")
context = fields[1] if len(fields) > 1 else "unknown"
error_match = re.search(r"error_u8=([0-9.]+)", reason)
error = error_match.group(1) if error_match else "未知"
timeout_match = re.search(r"timeout_seconds=([0-9.]+)", reason)
timeout_value = active.get("timeout_seconds")
if timeout_value is None and timeout_match is not None:
timeout_value = float(timeout_match.group(1))
duration = (
f"连续{float(timeout_value):g}秒"
if timeout_value is not None
else "在规定时间内"
)
motor = active.get("motor_index")
if motor is not None:
return (
f"电机{motor}反馈{duration}没有向目标推进;目标"
f"{_format_u8(active.get('target_u8'))}、实际"
f"{_format_u8(active.get('actual_u8'))}、误差{error} u8,"
f"允许容差±{_format_u8(active.get('tolerance_u8'))} u8"
f"(阶段={context})。程序已保持当前位置。",
"若实际反馈是稳定的固件端点,应只配置该电机该端点的专用容差后"
"重启;若仍在变化或有摩擦,则先排查机械问题,不要反复resume强推。",
)
return (
f"电机反馈{duration}没有向目标推进;停止位置距目标{error}个u8"
f"(阶段={context})。程序已保持当前位置,防止机械碰撞或摩擦加重。",
"检查该电机是否在机械端点稳定饱和或存在碰撞。若实际反馈已是该型号的"
"正常端点,应配置该电机专用端点容差后重启标定;不要反复调用resume强推。",
)
base_reason, separator, reason_detail = reason.partition(":")
if base_reason in {
"sweep_missing_endpoint_bin",
"sweep_bins_too_few",
"sweep_bin_gap_too_large",
"task_precheck_missing_command_127",
"task_precheck_detection_rate_too_low",
"synchronised_tag_state_timeout",
}:
reason = base_reason
detail_label = (
JOINT_NAMES_ZH.get(reason_detail, reason_detail)
if separator and reason_detail
else ""
)
detail_prefix = f"{detail_label}:" if detail_label else ""
if "URDF zero offset reached the configured" in reason:
bound_match = re.search(
r"configured\s+([0-9.]+)\s+degree bound", reason
)
bound = bound_match.group(1) if bound_match else "配置的"
hit_text = ""
if "bound:" in reason:
hit_text = reason.split("bound:", 1)[1].split(
"; all_offsets:", 1
)[0]
for name, label in JOINT_NAMES_ZH.items():
hit_text = hit_text.replace(name, label)
hit_suffix = f";触边关节:{hit_text}" if hit_text else ""
return (
f"联合URDF零位求解触及±{bound}°安全边界{hit_suffix}。这不是可靠的"
"零位结果,而是三机位米制位姿或固定关节轴链无法由纯零位旋转共同解释。",
"不要调用resume,也不要增大零位边界。先确认Tag有效黑框边长、三相机"
"内外参和原始CAD URDF;Tag尺寸修正后必须调用start重新采集,旧尺度"
"产生的轨迹不能直接生成修正URDF。",
)
if reason == "sweep_missing_endpoint_bin":
missing_text = "、".join(str(value) for value in missing) or "0或255"
return (
f"{detail_prefix}本方向已有{active.get('valid_frames', 0)}帧同步有效数据,但缺少"
f"电机端点{missing_text}附近的有效分箱;采样到的实际电机范围为"
f"{sample_range},端点容差为±{tolerance}。这通常表示电机虽然运动到"
"端点,但该时刻没有同时取得有效Tag图像和电机状态。",
"确认当前机位所需Tag在整个行程(尤其缺失端点)均可见,然后调用"
"/g20_calibration/resume;程序会重新扫描当前方向,不要调用start。",
)
if reason == "sweep_bins_too_few":
return (
f"{detail_prefix}有效电机分箱只有{sample.get('bin_count', 0)}个,要求至少"
f"{sample.get('minimum_bin_count', '?')}个;当前采样范围{sample_range}。",
"检查Tag连续识别和电机状态频率,修正后调用resume重新扫描当前方向。",
)
if reason == "sweep_bin_gap_too_large":
gap_start = sample.get("maximum_bin_gap_start_u8")
gap_end = sample.get("maximum_bin_gap_end_u8")
gap_range = (
""
if gap_start is None or gap_end is None
else f"({gap_start}→{gap_end})"
)
return (
f"{detail_prefix}轨迹相邻有效电机分箱的最大空缺为{sample.get('maximum_bin_gap', '?')},"
f"{gap_range}允许值不超过"
f"{sample.get('allowed_maximum_bin_gap', '?')}。",
"检查运动中Tag是否间歇丢失;修正遮挡、反光或对焦后调用resume。",
)
if reason == "synchronised_tag_state_timeout":
group_reasons = active.get("group_pnp_reasons", {})
if isinstance(group_reasons, Mapping) and group_reasons:
tag_rejections = active.get("pnp_rejection_counts", {})
group_rejections = active.get(
"group_pnp_rejection_counts", {}
)
missing_roles = active.get(
"group_missing_candidate_roles", {}
)
candidate_diagnostics = active.get(
"pnp_candidate_diagnostics", {}
)
view_details: list[str] = []
for view, value in group_reasons.items():
view_name = str(view)
parts = [str(value)]
missing = (
missing_roles.get(view_name, ())
if isinstance(missing_roles, Mapping)
else ()
)
if isinstance(missing, Sequence) and not isinstance(
missing, (str, bytes)
) and missing:
parts.append(
"缺候选=" + ",".join(str(role) for role in missing)
)
counts: dict[str, int] = {}
for source in (tag_rejections, group_rejections):
values = (
source.get(view_name)
if isinstance(source, Mapping)
else None
)
if isinstance(values, Mapping):
for name, count in values.items():
counts[str(name)] = counts.get(str(name), 0) + int(
count
)
if counts:
common = sorted(
counts.items(), key=lambda pair: (-pair[1], pair[0])
)[:3]
parts.append(
"累计拒绝="
+ ",".join(
f"{name}×{count}" for name, count in common
)
)
view_candidates = (
candidate_diagnostics.get(view_name, {})
if isinstance(candidate_diagnostics, Mapping)
else {}
)
if isinstance(view_candidates, Mapping) and missing:
summaries: list[str] = []
for role in missing:
diagnostic = view_candidates.get(str(role), {})
if not isinstance(diagnostic, Mapping):
continue
summaries.append(
f"{role}(solve="
f"{int(diagnostic.get('solved_candidate_count', 0))},"
"reproj="
f"{int(diagnostic.get('reprojection_candidate_count', 0))},"
"tilt="
f"{int(diagnostic.get('independent_tilt_candidate_count', 0))})"
)
if summaries:
parts.append("候选统计=" + ",".join(summaries))
view_details.append(
f"{VIEW_NAMES_ZH.get(view_name, view_name)}="
+ ";".join(parts)
)
reason_text = "、".join(view_details)
return (
f"{detail_prefix}已经取得部分有效轨迹,但Tag仍可见且反馈正常时,"
"后续连续图像帧"
"被整组PnP几何检查拒绝"
f"({reason_text}),因此无法与电机状态形成有效轨迹帧。",
"不要调整或反复粘贴Tag;保留当前会话中的"
"group_pnp_candidate_event,"
"按缺失角色的候选统计检查PnP分支逻辑。",
)
return (
f"{detail_prefix}运动过程中连续超过允许时间没有取得“所需Tag全部有效且能与电机状态"
"按时间戳配对”的图像帧。",
"查看下面活动机位的缺失Tag,确认状态话题仍在更新;修正后调用resume,"
"程序会重扫当前方向。",
)
if reason == "task_precheck_missing_command_127":
return (
f"{detail_prefix}低速预检没有取得反馈127附近的同步Tag样本。",
"检查中位姿态的Tag遮挡和反光;程序只会重扫当前物理任务。",
)
if reason == "task_precheck_detection_rate_too_low":
return (
f"{detail_prefix}低速预检的有效Tag识别率低于门限。",
"检查该机位当前任务Tag的遮挡、反光和对焦;程序只会重扫当前物理任务。",
)
if reason == "sweep_start_position_timeout":
return (
f"电机{active.get('motor_index')}未在规定时间到达扫描起点"
f"{active.get('start_u8')},当前实际值{_format_u8(active.get('actual_u8'))}。",
"检查CAN、机械手使能和是否存在机械卡阻,确认安全后调用resume。",
)
if reason == "sweep_start_tag_timeout":
group_reasons = active.get("group_pnp_reasons", {})
progress_by_view = active.get("pnp_initialization_progress", {})
tag_rejections = active.get("pnp_rejection_counts", {})
group_rejections = active.get("group_pnp_rejection_counts", {})
if any(
isinstance(value, Mapping) and bool(value)
for value in (
group_reasons,
progress_by_view,
tag_rejections,
group_rejections,
)
):
details: list[str] = []
views = set()
for value in (
group_reasons,
progress_by_view,
tag_rejections,
group_rejections,
):
if isinstance(value, Mapping):
views.update(str(view) for view in value)
for view in sorted(views):
parts: list[str] = []
progress = (
progress_by_view.get(view)
if isinstance(progress_by_view, Mapping)
else None
)
if isinstance(progress, Mapping):
parts.append(
"初始化"
f"{int(progress.get('accepted', 0))}/"
f"{int(progress.get('required', 0))}"
)
counts: dict[str, int] = {}
for source in (tag_rejections, group_rejections):
values = (
source.get(view)
if isinstance(source, Mapping)
else None
)
if isinstance(values, Mapping):
for name, count in values.items():
counts[str(name)] = (
counts.get(str(name), 0) + int(count)
)
if counts:
common = sorted(
counts.items(), key=lambda pair: (-pair[1], pair[0])
)[:3]
parts.append(
"累计拒绝="
+ ",".join(
f"{name}×{count}" for name, count in common
)
)
latest = (
group_reasons.get(view)
if isinstance(group_reasons, Mapping)
else None
)
if latest and not str(latest).startswith(
"group_initializing:"
):
parts.append(f"最后状态={latest}")
if parts:
details.append(
f"{VIEW_NAMES_ZH.get(view, view)}=" + ";".join(parts)
)
reason_text = "、".join(details) or "未形成完整初始化窗口"
return (
"被测电机已经到达扫描起点,所需Tag也可见,但三维PnP位姿初始化"
f"没有完成({reason_text}),因此没有生成同步端点帧。",
"不要根据可见性重复粘贴Tag;保留累计拒绝原因并检查PnP候选选择。",
)
return (
"被测电机已经到达扫描起点,但当前任务所需的实时运动Tag没有形成足够的"
"同步有效帧。允许遮挡的固定掌部Tag会显示为“锁”,不会触发此错误。",
"只检查标记为✗的实时运动Tag、反光和外部遮挡;不要移动相机或手掌底座。",
)
if reason == "sweep_timeout":
return (
"当前方向在规定时间内未完成端点到达、有效帧数和行程覆盖要求。",
"检查电机实际值、Tag连续识别和标定速度,修正后调用resume。",
)
if reason == "return_baseline_timeout":
return (
"一个或多个标定电机未在规定时间返回基准命令。",
"检查机械手状态、CAN和机械卡阻,确认安全后调用resume。",
)
if reason == "validation_move_timeout":
return (
"随机复测时电机未在规定时间到达目标命令。",
"检查机械手状态和机械卡阻,确认安全后调用resume。",
)
if reason == "validation_capture_timeout":
return (
"随机复测位置没有采集到足够的同步有效Tag帧。",
"检查当前机位Tag可见性后调用resume。",
)
if reason == "palm_orientation_quality_failed":
failures = active.get("failures", [])
detail = (
str(failures[0].get("reason", "方向观测不足"))
if failures
else "方向观测不足"
)
if "thumb_cmc_" in detail:
return (
"拇指CMC yaw无法由顶部Tag 8/9的零位邻近短轨迹稳定确定:"
+ detail,
"保持Tag安装不变;确保顶部Tag 8/9在拇指CMC pitch和roll"
"从零位开始的前1/4行程持续可见后重新标定。",
)
return (
"掌部公共方向无法由至少三根手指的短时正面轨迹稳定确定:"
+ detail,
"保持Tag安装不变;让正面Tag 10–13在对应MCP-pitch起始段"
"至少可见15°行程后重新标定。",
)
if reason in {"joint_fit_check_failed", "joint_fit_systematic_failure"}:
metric_names = {
"plane_rms_mm": "平面拟合RMS",
"radial_rms_mm": "圆半径拟合RMS",
"radius_mm": "拟合半径",
"image_radial_rms_px": "二维圆半径拟合RMS",
"image_radial_p95_px": "二维圆半径误差P95",
"image_radius_px": "二维拟合半径",
"arc_deg": "实测圆弧",
"monotonic_correction_deg": "最大单调修正",
"hysteresis_deg": "最大正反程差",
"baseline_hysteresis_deg": "baseline正反程关节角差",
"baseline_directional_gap_deg": "baseline方向分支间隙",
"baseline_directional_gap_range_deg": "baseline分支间隙跨轮极差",
"cycle_travel_range_deg": "三轮行程差",
"rotation_orthogonal_rms_deg": "三维旋转轴外残差RMS",
"axis_plane_rms_mm": "三维圆轴向RMS",
"axis_radial_rms_mm": "三维圆半径RMS",
"axis_pose_line_rms_mm": "姿态轨迹轴线RMS",
"axis_line_cycle_rms_mm": "四轮轴线位置RMS",
"rotation_circle_axis_difference_deg": "姿态轴与圆轨迹轴夹角",
"axis_cycle_difference_deg": "各轮转轴方向极差",
"cross_view_roll_curve": "正面/侧面关节角曲线差异RMS",
"third_cycle_axis_holdout_deg": "第三轮留出零位可观测轴向误差",
"third_cycle_axis_line_rms_mm": "第三轮留出轴线RMS",
"third_cycle_trajectory_p95_deg": "第三轮留出轨迹误差P95",
"zero_cycle_offset_range_deg": "训练轮零位极差",
"zero_confidence_95_half_width_deg": "零位95%置信半宽",
"state_image_sync_p95_ms": "图像与电机状态同步误差P95",
"tag_valid_rate_percent": "所需Tag同时有效率",
}
metric_units = {
"plane_rms_mm": "mm",
"radial_rms_mm": "mm",
"radius_mm": "mm",
"image_radial_rms_px": "px",
"image_radial_p95_px": "px",
"image_radius_px": "px",
"arc_deg": "°",
"monotonic_correction_deg": "°",
"hysteresis_deg": "°",
"baseline_hysteresis_deg": "°",
"baseline_directional_gap_deg": "°",
"baseline_directional_gap_range_deg": "°",
"cycle_travel_range_deg": "°",
"rotation_orthogonal_rms_deg": "°",
"axis_plane_rms_mm": "mm",
"axis_radial_rms_mm": "mm",
"axis_pose_line_rms_mm": "mm",
"axis_line_cycle_rms_mm": "mm",
"rotation_circle_axis_difference_deg": "°",
"axis_cycle_difference_deg": "°",
"third_cycle_axis_holdout_deg": "°",
"third_cycle_axis_line_rms_mm": "mm",
"third_cycle_trajectory_p95_deg": "°",
"zero_cycle_offset_range_deg": "°",
"zero_confidence_95_half_width_deg": "°",
"state_image_sync_p95_ms": "ms",
"tag_valid_rate_percent": "%",
"cross_view_roll_curve": "°",
}
details: list[str] = []
for failure in active.get("failures", []):
joint = JOINT_NAMES_ZH.get(
str(failure.get("joint")), str(failure.get("joint"))
)
metric = str(failure.get("metric", ""))
if metric in metric_names:
comparison = str(failure.get("comparison", ""))
requirement = "不超过" if comparison == "maximum" else "至少"
unit = metric_units[metric]
detail = (
f"{joint}的{metric_names[metric]}为"
f"{float(failure.get('actual', 0.0)):.2f}{unit},"
f"要求{requirement}{float(failure.get('limit', 0.0)):.2f}{unit}"
)
cycle_travel = failure.get("cycle_travel_deg", [])
if cycle_travel:
detail += "(各轮=" + "/".join(
f"{float(value):.2f}°" for value in cycle_travel
) + ")"
cycle_values = failure.get("cycle_values_deg", [])
if not cycle_values:
cycle_values = failure.get("cycle_offset_deg", [])
if cycle_values:
detail += "(各轮=" + "/".join(
f"{float(value):.2f}°" for value in cycle_values
) + ")"
details.append(detail)
else:
cycle = failure.get("cycle")
cycle_text = "" if cycle is None else f"第{cycle}轮"
details.append(
f"{joint}的{cycle_text}{metric or '轨迹'}拟合失败:"
f"{failure.get('reason', '未知原因')}"
)
detail_text = ";".join(details) or "当前关节的轨迹拟合未通过"
directional_gap_failure = any(
str(failure.get("metric", "")).startswith(
"baseline_directional_gap"
)
for failure in active.get("failures", [])
)
if reason == "joint_fit_systematic_failure":
cross_view_systematic = any(
failure.get("classification")
in {
"stable_cross_view_installation_or_model_bias",
"stable_cross_view_direction_conflict",
}
for failure in active.get("failures", [])
)
suggestion = (
"四轮都出现稳定的正面/侧面差异,属于Tag安装外参或跨视角模型偏差,"
"继续重扫不会改善;检查Tag刚性安装与跨视角安装变换,不要放宽门限。"
if cross_view_systematic
else "各轮重复出现同一模型冲突,继续运动不会改善;程序已禁止自动重扫。"
"请直接复制诊断块给开发者,不要放宽门限。"
)
else:
source_task_names = set(active.get("source_task_names", []))
thumb_yaw_source_retry = source_task_names == {
"thumb_cmc_pitch_front",
"thumb_cmc_roll_front",
}
suggestion = (
"方向分支已由软件保留,不要放宽门限;请检查传动回差或高支架刚度,"
"处理后重新执行一键标定命令,程序会从最近可靠断点继续。"
if directional_gap_failure
else (
"保持顶部Tag 8/9无遮挡;程序只替换决定yaw零位的"
"CMC pitch/roll顶部轴观测并重扫"
f"{active.get('directions_to_rescan', 16)}个方向,"
"不会无效重扫yaw侧摆。"
if thumb_yaw_source_retry
else "修正Tag位置、遮挡或机械行程后重新执行一键标定命令;"
"程序只清除当前失败关节的数据并重扫"
f"{active.get('directions_to_rescan', 6)}个方向,"
"不需要手工调用ROS服务。"
)
)
return (
detail_text + "。程序已在当前关节结束后立即停止后续步骤。",
suggestion,
)
if reason == "zero_model_validation_failed":
reason_names = {
"zero_offset_reached_configured_bound": "零位解触及安全边界",
"zero_offset_exceeds_configured_limit": "零位估计超过安全范围",
"zero_offset_reached_diagnostic_bound": "零位估计仍触及诊断搜索边界",
"zero_offset_cycle_difference_too_large": "三轮零位离散过大",
"zero_offset_not_statistically_significant": "零位偏移未达到统计显著性",
"zero_axis_cone_mismatch_too_large": (
"父子轴夹角与原始URDF不一致,零位旋转无法解释"
),
"zero_phase_axis_line_residual_too_large": (
"整段SE(3)运动无法稳定确定平行轴线相位"
),
"zero_offset_did_not_improve_with_95pct_confidence": (
"第三轮留出验证未以95%置信度改善"
),
}
details: list[str] = []
for failure in active.get("failures", []):
joint = JOINT_NAMES_ZH.get(
str(failure.get("joint")), str(failure.get("joint"))
)
if failure.get("metric") == "zero_guard":
reason_text = reason_names.get(
str(failure.get("reason")), str(failure.get("reason"))
)
if "actual_deg" in failure and "limit_deg" in failure:
reason_text += (
f"(估计{float(failure['actual_deg']):+.2f}°,"
f"允许±{float(failure['limit_deg']):.2f}°)"
)
details.append(f"{joint}:{reason_text}")
return (
"轨迹采集已完成,但零位/URDF几何验证失败"
+ ("(" + ";".join(details) + ")" if details else "")
+ "。程序没有生成正式JSON或修正URDF。",
"该类稳定模型失败不能靠重复运动修复,程序不会自动重扫;"
"请检查Tag固定、相机外参和原始URDF后重新启动新标定。",
)
if reason in {"waiting_for_devices_and_sdk", "device_preflight_lost"}:
return (
"正在等待三台相机数据、内外参身份以及机械手SDK反馈就绪;此阶段不以Tag可见性阻止基准恢复。",
"保持机械手运动范围无障碍;设备就绪后系统会先安全恢复基准形态,再检查掌部Tag。",
)
if reason in {"waiting_for_three_cameras_tags_and_sdk", "preflight_lost"}:
return (
"正在等待三台相机内参、外参身份匹配、帧率、全部必需Tag以及机械手SDK同时就绪。",
"根据下面每个机位的缺失Tag和有效率排查;全部就绪后程序会进入等待开始状态。",
)
if reason == "waiting_for_baseline_tags_after_recovery":
return (
"机械手已经稳定恢复到基准形态,正在用新采集的画面确认三台相机各自的固定掌部Tag。",
"若某个掌部Tag持续缺失,只调整遮挡手指或检查Tag固定情况,不要移动相机和手掌底座。",
)
if reason == "locking_fixed_base_references":
return (
"基准形态Tag预检已通过,正在把三台相机的固定掌部Tag稳健锁定为本会话参考。",
"无需操作;锁定完成后允许任务姿态遮挡固定掌部Tag。",
)
if reason == "fixed_base_reference_moved":
return (
"顶部Tag 8在本会话基准锁定后连续多帧发生角点位移;程序已立即保持机械手当前位置,"
"本会话中已采集数据不再用于发布。",
"Tag 8允许在下一次标定预检前重新摆放,但本次不能继续;固定Tag 8和顶部相机后"
"重新启动新会话。",
)
if reason == "waiting_for_task_tags_at_sweep_start":
return (
"电机已到扫描起点,正在等待当前任务的实时运动Tag;显示为“锁”的固定掌部Tag"
"允许被手指遮挡。",
"只检查标记为✗的实时运动Tag;若均为✓或锁,程序会自动开始运动。",
)
if reason == "call_start_for_baseline_recovery":
return (
"相机数据和机械手反馈已就绪,等待一键程序触发安全基准恢复。",
"保持机械手运动范围无障碍;程序会自动开始,无需手工调用ROS服务。",
)
if reason == "call_start":
return (
"三机位预检已经通过,等待操作员确认开始。",
"清空机械手运动范围后调用/g20_calibration/start。",
)
if reason == "operator_pause":
return "操作员主动暂停了标定。", "确认安全后调用/g20_calibration/resume。"
if reason == "operator_abort":
return "操作员终止了本次标定,程序保持终止时的当前姿态。", "需要重新启动一次新标定。"
if reason == "collecting_timestamp_synchronised_tag_centres":
return "正在按时间戳配对Tag图像和电机状态并采集当前轨迹。", "无需操作,保持相机、标签和底座不动。"
if reason == "collecting_dedicated_baseline_hold":
return (
"正在从当前方向到达关节baseline并静止采集Tag与电机反馈;这批数据单独用于回差验收。",
"无需操作,保持相机、标签和底座不动。",
)
if reason == "steady checkpoint target is missing":
return (
"首轮稳态检查点已经到达最终端点,但采集状态没有及时切换到端点完成阶段。",
"程序已停止发布并保留已采样数据;这是软件状态切换问题,不需要调整相机、Tag或机械手。",
)
if reason == "cross_view_roll_front_failure_deferred":
return (
"正面侧摆回差不合格已保留,诊断模式将继续采集同一手指的侧面数据。",
"无需操作;该诊断会锁定URDF发布。",
)
if reason == "cross_view_roll_diagnostic_complete":
interpretation = str(active.get("interpretation", ""))
explanations = {
"both_views_confirm_direction_dependent_pose": (
"正面和侧面都确认了方向相关姿态,优先判断为roll输出机构或共同下游链的真实回差。"
),
"front_only_difference_check_roll_tag_bracket_or_front_pnp": (
"只有正面差异超限,优先检查roll Tag高支架刚度和正面PnP。"
),
"side_only_difference_check_side_tag_chain_or_side_pnp": (
"只有侧面差异超限,优先检查侧面Tag链和侧面PnP。"
),
"both_views_within_formal_hysteresis_limit": (
"两个机位的静止回差均满足正式门限。"
),
}
return (
explanations.get(interpretation, "四指侧摆跨机位诊断已经完成。")
+ " 本次为诊断会话,不会生成或发布URDF。",
"保存当前状态和raw_samples.jsonl;根据两机位结论处理后重新启动正式标定。",
)
if reason == "capturing_random_validation_pose":
return "正在当前随机命令位置采集复测数据。", "无需操作,保持设备不动。"
if reason in {"calibration_passed", "calibration_complete"}:
return "三维轨迹、关节轴零位和第三轮留出验证已经完成。", "检查JSON、修正URDF路径和quality.passed。"
if reason == "quality_failed":
return "标定流程完成,但拟合或随机复测质量没有达到验收阈值。", "检查最终JSON的quality以及启动终端中的拟合日志。"
if reason.startswith("validated_endpoint_zero_state"):
return (
"轨迹和URDF零位验证已经通过,但发布前检测到端点零位状态缺失或与"
"已验证模型不一致;这是程序内部状态生命周期错误,结果未发布。",
"不要移动相机、Tag或机械手底座;保留当前会话并把原因码交给开发者。",
)
if reason.startswith("PUB-ARTIFACT-601:"):
return (
"标定节点已经生成通过质量门限的JSON和候选URDF,但一键程序在正式发布前"
"发现这对产物的坐标、限位、哈希或资源一致性检查失败;原始URDF未被覆盖。",
"不要重新标定相机或调整Tag;保留本会话产物和启动日志供开发者检查发布契约。",
)
if reason == "combination_pose_prediction_failed":
return (
"单关节、零位和URDF几何验证已通过,但当前多关节组合姿态的Tag实测位姿与模型预测超过门限。",
"程序会在原姿态重新初始化PnP并自动复测;若最终仍失败,请把raw_samples.jsonl中的"
"combination_validation_failure记录交给开发者,不要重新采集16个单关节任务。",
)
if reason.startswith("prepare_") or state == "PREPARE_SWEEP":
return "正在把当前电机移动到本方向的扫描起点并等待稳定。", "无需操作。"
if reason == "holding_same_finger_clearance_before_next_task":
return (
"同一根手指的上一项已经完成;相邻手指继续保持当前避让姿态,只调整"
"被测关节以衔接下一项。",
"无需操作,不要手动展开正在避让的手指。",
)
if state == "RETURN_BASELINE":
return "正在把已使用的标定电机恢复到目标姿态。", "无需操作。"
if state == "FITTING":
return "所有扫描已经完成,正在联合拟合三维机械轴和URDF零位偏移。", "无需操作。"
return f"未分类原因码:{reason}", "保留该原因码和启动终端日志用于进一步定位。"
def render_three_camera_status_text_zh(payload: Mapping[str, Any]) -> str:
"""Render the complete operator status; the JSON topic remains unchanged."""
state = str(payload.get("state", ""))
active = payload.get("active", {})
reason_zh, action_zh = three_camera_reason_zh(
state, str(payload.get("reason", "")), active
)
progress = float(payload.get("progress", 0.0))
completed = payload.get("completed_sweeps", 0)
total = payload.get("total_sweeps", 0)
scan_progress = float(
payload.get(
"scan_progress",
0.0 if not total else float(completed) / float(total),
)
)
lines = [
f"状态:{STATE_NAMES_ZH.get(state, state)}({state})",
f"原因:{reason_zh}",
f"建议:{action_zh}",
f"总体进度:{progress:.1%}(计划扫描{completed}/{total}个方向,"
f"扫描进度{scan_progress:.1%})",
f"当前任务:{_task_text(active)}",
]
if state == "RETURN_BASELINE":
baseline_command = payload.get("baseline_command_u8", [])
return_command = payload.get("return_command_u8", baseline_command)
label = "恢复姿态" if return_command != baseline_command else "基准姿态"
lines.append(f"正在确认{label}:{return_command}")
if active and active.get("kind") not in {
"fit_failure",
"zero_model_failure",
"motion_stall",
}:
retry_count = int(active.get("automatic_retry_count", 0))
if retry_count:
lines.append(
"自动重试:当前方向已自动重扫"
f"{retry_count}/{active.get('automatic_retry_limit', '?')}次,"
f"速度比例{float(active.get('retry_speed_scale', 1.0)):.0%},"
f"端点保持{float(active.get('endpoint_hold_seconds', 0.0)):.2f}s"
)
sample = active.get("sample", {})
motion_progress = active.get("motion_progress")
motion_text = (
"未知" if motion_progress is None else f"{float(motion_progress):.1%}"
)
lines.append(
"运动采样:"
f"目标{active.get('target_u8', active.get('command_u8', '?'))},"
f"实际{_format_u8(active.get('actual_u8'))},"
f"本方向{motion_text},有效帧{active.get('valid_frames', 0)},"
f"实际采样范围{_format_u8(sample.get('minimum_u8'))}~"
f"{_format_u8(sample.get('maximum_u8'))}"
)
detection_frames = int(active.get("detection_frames", 0))
if detection_frames:
lines.append(
"本方向Tag检出:"
f"{float(active.get('detection_rate', 0.0)):.1%}"
f"({active.get('detection_valid_frames', 0)}/"
f"{detection_frames}帧)"
)
auxiliary = active.get("auxiliary_motors", [])
if auxiliary:
lines.append(
"避挡姿态:"
+ ",".join(
f"电机{item.get('motor_index')}目标"
f"{item.get('command_u8')}、实际"
f"{_format_u8(item.get('actual_u8'))}"
for item in auxiliary
)
)
speed = active.get("speed", {})
if speed:
lines.append(
"阶段速度:五指目标"
f"{speed.get('commanded_finger_speed')},SDK报告"
f"{speed.get('reported_finger_speed')}"
)
if active.get("sweep_timeout_seconds") is not None:
lines.append(
"运动保护:扫描超时"
f"{float(active['sweep_timeout_seconds']):.1f}s,"
"连续"
f"{float(active.get('motor_stall_timeout_seconds', 0.0)):.1f}s"
"进展不足"
f"{float(active.get('motor_stall_minimum_progress_u8', 0.0)):.1f}"
"则立即暂停"
)
lines.append("机位:")
for name, view in payload.get("views", {}).items():
missing = view.get("missing_tag_ids", [])
missing_text = "无" if not missing else ",".join(map(str, missing))
lines.append(
f"- {VIEW_NAMES_ZH.get(str(name), str(name))}:"
f"{'就绪' if view.get('ready') else '等待'},"
f"外参{'匹配' if view.get('camera_extrinsics_valid') else '不匹配'},"
f"{float(view.get('detection_hz', 0.0)):.1f}Hz,"
f"全部必需Tag同时有效率{float(view.get('valid_rate', 0.0)):.1%},"
f"当前缺失Tag={missing_text}"
)
extrinsics_error = payload.get("camera_extrinsics_error")
if extrinsics_error:
lines.append(f"外参文件:{extrinsics_error}")
lines.append(f"JSON结果:{payload.get('result_path') or '尚未生成'}")
lines.append(
f"修正URDF:{payload.get('corrected_urdf_path') or '尚未生成'}"
)
return "\n".join(lines)
@@ -0,0 +1,27 @@
"""Independent reviewed profile for the right 19-Tag product layout."""
from ...core import ProfileKey
from .profile import G20_RIGHT_19_LAYOUT, get_hand_calibration_profile
from .zero_policy import (
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS,
get_zero_calibration_profile,
)
from ..registry import RegisteredProfile
from ._adapter import adapt_profile
KEY = ProfileKey("G20", "right", G20_RIGHT_19_LAYOUT, 1)
def build_profile() -> RegisteredProfile:
hand = get_hand_calibration_profile(KEY.side, KEY.layout)
zero = get_zero_calibration_profile(KEY.side, KEY.layout)
return adapt_profile(
key=KEY,
namespace="/g20_calibration",
hand_profile=hand,
zero_profile=zero,
mechanical_endpoint_joints=RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
post_solve_endpoint_joints=RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS,
)
@@ -0,0 +1,731 @@
"""One-command runner for a registered hand-calibration product."""
from __future__ import annotations
import argparse
from datetime import datetime
import json
import os
from pathlib import Path
import signal
import subprocess
import sys
import time
import traceback
from typing import Any, Mapping
from ament_index_python.packages import get_package_share_directory
import rclpy
from rclpy.node import Node
from std_msgs.msg import String
from std_srvs.srv import Trigger
from ...hikrobot_camera import configure_fastdds_large_image_transport
from ...operator_report import (
ProgressEstimator,
build_failure_report,
render_progress_zh,
)
from ...product import ProductConfig, load_product_config, sha256_file
from .publication import atomic_session_pointer, finalize_session_artifacts
from ...storage import atomic_write_json
EXIT_PASS = 0
EXIT_QUALITY = 2
EXIT_SAFETY = 3
STATUS_TIMEOUT_SECONDS = 90.0
FITTING_STATUS_TIMEOUT_SECONDS = 600.0
def _status_timeout_seconds(status: Mapping[str, Any]) -> float:
"""Return the watchdog deadline for the node's current phase.
Motion and acquisition are expected to publish twice a second and retain
the strict transport watchdog. The final 3-D fit is intentionally a
synchronous, CPU-bound operation, so its executor cannot service the
status timer until the fit returns. The node publishes an explicit
FITTING status immediately before entering that operation; allow that
known phase enough time without weakening motion safety checks.
"""
if str(status.get("state", "")) == "FITTING":
return FITTING_STATUS_TIMEOUT_SECONDS
return STATUS_TIMEOUT_SECONDS
def _calibration_node_exited_before_status(log_path: Path) -> bool:
"""Detect a launch child crash while the parent launch is still alive."""
try:
with log_path.open("rb") as stream:
stream.seek(0, os.SEEK_END)
size = stream.tell()
stream.seek(max(0, size - 65536), os.SEEK_SET)
tail = stream.read().decode("utf-8", errors="replace")
except OSError:
return False
return (
"[three_camera_calibration_node-" in tail
and "]: process has died" in tail
)
class CalibrationMonitor(Node):
def __init__(self) -> None:
super().__init__("g20_calibration_product_runner")
self.latest_status: dict[str, Any] = {}
self.last_status_at = time.monotonic()
self.start_requested = False
self.start_future: Any = None
self.abort_future: Any = None
self.create_subscription(String, "/g20_calibration/status", self._status, 10)
self.start_client = self.create_client(Trigger, "/g20_calibration/start")
self.abort_client = self.create_client(Trigger, "/g20_calibration/abort")
def _status(self, message: String) -> None:
try:
payload = json.loads(message.data)
except (TypeError, json.JSONDecodeError):
return
if isinstance(payload, dict):
self.latest_status = payload
self.last_status_at = time.monotonic()
def maybe_start(self) -> None:
if self.start_requested or self.latest_status.get("state") != "WAIT_START":
return
if not self.start_client.service_is_ready():
self.start_client.wait_for_service(timeout_sec=0.05)
return
self.start_requested = True
self.start_future = self.start_client.call_async(Trigger.Request())
def abort(self) -> None:
if not self.abort_client.service_is_ready():
self.abort_client.wait_for_service(timeout_sec=1.0)
if self.abort_client.service_is_ready():
self.abort_future = self.abort_client.call_async(Trigger.Request())
class ProgressConsole:
def __init__(self, serial_number: str) -> None:
self.serial_number = serial_number
self.estimator = ProgressEstimator.start()
self.last_text = ""
self.last_issue = ""
def update(self, status: Mapping[str, Any]) -> None:
text = render_progress_zh(self.serial_number, status, self.estimator)
if text == self.last_text:
return
self.last_text = text
if sys.stdout.isatty():
sys.stdout.write("\x1b[2J\x1b[H" + text + "\n")
sys.stdout.flush()
else:
print(text, flush=True)
reason = str(status.get("reason", ""))
if reason.startswith("automatic_retry_") and reason != self.last_issue:
self.last_issue = reason
active = status.get("active", {})
print(
"\n".join(
[
f"⚠ 当前任务出现问题:{reason.removeprefix('automatic_retry_')}",
f"系统处理:只重扫当前任务(第 {active.get('automatic_retry_count', 1)}/2 次)",
]
),
flush=True,
)
def _default_product_config() -> Path:
try:
installed = Path(
get_package_share_directory("linkerhand_calibration")
) / "config" / "g20_right_product.yaml"
if installed.is_file():
return installed
except Exception:
pass
return (
Path.cwd()
/ "src/linkerhand_calibration/config/g20_right_product.yaml"
).resolve()
def _launch_command(
config: ProductConfig,
session: Path,
*,
resume_from: Path | None = None,
recalibration_scope: str = "full",
) -> list[str]:
values = {
"model": config.model,
"hand_type": config.side,
"tag_layout": config.tag_layout,
"serial_number": config.serial_number,
"can_interface": config.can_interface,
"session_dir": str(session),
"output_root": str(config.output_root),
"camera_extrinsics_file": str(config.camera_extrinsics),
"source_urdf_path": str(config.source_urdf),
"source_urdf_expected_sha256": config.source_urdf_sha256,
"corrected_urdf_output_dir": str(session),
"calibration_config": str(config.calibration_config),
"tag_config": str(config.tag_config),
"commands_enabled": "true",
"start_cameras": "true",
"start_sdk": "true",
"record_bag": "false",
"validation_enabled": "false",
"recalibration_scope": recalibration_scope,
}
if resume_from is not None:
values["resume_raw_samples_path"] = str(
resume_from / "raw_samples.jsonl"
)
for view, camera in config.cameras.items():
values[f"{view}_camera_serial"] = camera["serial_number"]
values[f"{view}_camera_name"] = camera["camera_name"]
values[f"{view}_camera_info_url"] = camera["camera_info"]
return [
"ros2",
"launch",
"linkerhand_calibration",
"three_camera_calibration.launch.py",
*(f"{name}:={value}" for name, value in values.items()),
]
def _stop_stack(process: subprocess.Popen[Any]) -> None:
if process.poll() is not None:
return
try:
os.killpg(process.pid, signal.SIGINT)
except ProcessLookupError:
return
try:
process.wait(timeout=15.0)
except subprocess.TimeoutExpired:
try:
os.killpg(process.pid, signal.SIGTERM)
except ProcessLookupError:
return
try:
process.wait(timeout=5.0)
except subprocess.TimeoutExpired:
try:
os.killpg(process.pid, signal.SIGKILL)
except ProcessLookupError:
return
process.wait(timeout=5.0)
def _write_trace(log_path: Path, error: BaseException) -> None:
with log_path.open("a", encoding="utf-8") as stream:
stream.write("\n[one-command exception]\n")
traceback.print_exception(type(error), error, error.__traceback__, file=stream)
def _request_safe_abort(monitor: CalibrationMonitor, timeout_seconds: float = 35.0) -> None:
monitor.abort()
deadline = time.monotonic() + float(timeout_seconds)
while time.monotonic() < deadline and rclpy.ok():
rclpy.spin_once(monitor, timeout_sec=0.1)
if monitor.latest_status.get("state") == "ABORTED":
return
def _run_hardware_session(
config: ProductConfig,
session: Path,
*,
resume_from: Path | None = None,
recalibration_scope: str = "full",
) -> tuple[dict[str, Any], int]:
session.mkdir(parents=True, exist_ok=False)
(session / "raw_samples.jsonl").touch()
log_path = session / "calibration.log"
log_stream = log_path.open("a", encoding="utf-8", buffering=1)
atomic_session_pointer(config.session_root, "latest_attempt", session)
monitor = CalibrationMonitor()
console = ProgressConsole(config.serial_number)
process: subprocess.Popen[Any] | None = None
latest_status: dict[str, Any] = {
"state": "PREFLIGHT",
"reason": "starting_ros_stack",
"progress": 0.0,
"views": {},
"feedback_hz": 0.0,
}
exit_code = EXIT_QUALITY
try:
process = subprocess.Popen(
_launch_command(
config,
session,
resume_from=resume_from,
recalibration_scope=recalibration_scope,
),
cwd=config.workspace,
stdout=log_stream,
stderr=subprocess.STDOUT,
text=True,
start_new_session=True,
)
launched_at = time.monotonic()
last_render = 0.0
last_startup_log_check = 0.0
while True:
rclpy.spin_once(monitor, timeout_sec=0.1)
if monitor.latest_status:
latest_status = monitor.latest_status
monitor.maybe_start()
now = time.monotonic()
if now - last_render >= 0.5:
console.update(latest_status)
last_render = now
if monitor.start_future is not None and monitor.start_future.done():
response = monitor.start_future.result()
if response is None or not response.success:
message = "start service failed" if response is None else response.message
raise RuntimeError(f"CFG-START-008:{message}")
monitor.start_future = None
state = str(latest_status.get("state", ""))
if state == "COMPLETE":
exit_code = EXIT_PASS
break
if state in {"PAUSED", "ABORTED"}:
reason = str(latest_status.get("reason", "calibration_paused"))
exit_code = EXIT_SAFETY if "stall" in reason or state == "ABORTED" else EXIT_QUALITY
if state == "PAUSED" and "stall" not in reason:
# Ordinary quality failures return to the reviewed baseline
# before the process tree is stopped. Mechanical stalls
# deliberately skip this path and keep the current pose.
failure_status = dict(latest_status)
_request_safe_abort(monitor)
latest_status = failure_status
break
if process.poll() is not None:
raise RuntimeError(f"PUB-STACK-602:ROS stack exited with {process.returncode}")
if (
not monitor.latest_status
and now - last_startup_log_check >= 0.5
):
last_startup_log_check = now
log_stream.flush()
if _calibration_node_exited_before_status(log_path):
raise RuntimeError(
"CAM-STATUS-202:calibration node exited before status"
)
if (
not monitor.latest_status
and now - launched_at > STATUS_TIMEOUT_SECONDS
):
raise RuntimeError("CAM-STATUS-202:no calibration status received")
if (
monitor.latest_status
and now - monitor.last_status_at
> _status_timeout_seconds(monitor.latest_status)
):
raise RuntimeError("MOTION-COMM-303:calibration status stopped")
except KeyboardInterrupt as error:
latest_status["state"] = "ABORTED"
latest_status["reason"] = "operator_abort"
_request_safe_abort(monitor)
_write_trace(log_path, error)
exit_code = EXIT_SAFETY
except BaseException as error:
latest_status["state"] = "PAUSED"
latest_status["reason"] = str(error)
_write_trace(log_path, error)
exit_code = EXIT_QUALITY
finally:
if process is not None:
_stop_stack(process)
monitor.destroy_node()
log_stream.flush()
os.fsync(log_stream.fileno())
log_stream.close()
if exit_code != EXIT_PASS:
_, block = build_failure_report(
config,
session,
latest_status,
reason=str(latest_status.get("reason", "unknown_failure")),
)
print(block, flush=True)
return latest_status, exit_code
def _startup_failure_block(path: Path, error: BaseException) -> str:
return "\n".join(
[
"========== 请复制以下内容给开发者 ==========",
"结果:FAIL",
"错误代码:CFG-PRODUCT-001",
"失败阶段:启动静态预检",
f"问题:{error}",
f"产品配置:{path}",
"自动处理:未启动相机、SDK或机械手运动",
"建议:复制本诊断块给开发者,不要手工修改哈希绕过检查。",
"========== 复制结束 ==========",
]
)
def _automatic_resume_candidate(config: ProductConfig) -> Path | None:
"""Return the newest compatible failed attempt, never a passed session.
Do not trust only ``latest_attempt``. A process interrupted during the
device-only startup gate may have already moved that pointer while still
containing no ``session_start`` checkpoint. In that case walk backwards
to the preceding usable failed session instead of throwing away hours of
completed tasks.
"""
root = config.session_root
try:
resolved_root = root.resolve(strict=True)
except OSError:
return None
candidates: list[Path] = []
pointer = config.session_root / "latest_attempt"
if pointer.exists():
try:
candidates.append(pointer.resolve(strict=True))
except OSError:
pass
try:
candidates.extend(
sorted(
(
path
for path in root.iterdir()
if path.is_dir() and not path.name.startswith("latest_")
),
key=lambda path: path.name,
reverse=True,
)
)
except OSError:
return None
passed_pointer = config.session_root / "latest_passed"
passed: Path | None = None
if passed_pointer.exists():
try:
passed = passed_pointer.resolve(strict=True)
except OSError:
pass
seen: set[Path] = set()
for unresolved in candidates:
try:
candidate = unresolved.resolve(strict=True)
except OSError:
continue
if candidate in seen:
continue
seen.add(candidate)
if candidate.parent != resolved_root or not candidate.is_dir():
continue
# A failed attempt older than the current formal release is stale and
# must not seed a new independent calibration.
if passed is not None and candidate.name <= passed.name:
continue
raw_path = candidate / "raw_samples.jsonl"
if not raw_path.is_file():
continue
summary_path = candidate / "calibration_summary_zh.json"
summary: dict[str, Any] | None = None
if summary_path.is_file():
try:
loaded = json.loads(summary_path.read_text(encoding="utf-8"))
except (OSError, json.JSONDecodeError):
continue
if not isinstance(loaded, dict) or loaded.get("result") != "FAIL":
continue
summary = loaded
hashes = summary.get("hashes", {})
if not isinstance(hashes, Mapping):
continue
if (
str(hashes.get("source_urdf_sha256", ""))
!= config.source_urdf_sha256
or str(hashes.get("camera_extrinsics_sha256", ""))
!= config.camera_extrinsics_sha256
):
continue
start: dict[str, Any] | None = None
try:
with raw_path.open("r", encoding="utf-8") as stream:
for line in stream:
if not line.strip():
continue
value = json.loads(line)
if (
isinstance(value, dict)
and value.get("kind") == "session_start"
):
start = value
break
except (OSError, json.JSONDecodeError):
continue
if (
start is None
or start.get("hand_type") != config.side
or start.get("tag_layout") != config.tag_layout
or start.get("source_urdf_sha256")
!= config.source_urdf_sha256
):
continue
if summary is None:
# Ctrl+C can terminate the ROS launch tree before the wrapper gets
# a chance to create calibration_summary_zh.json. The immutable
# checkpoint itself is enough to resume only after independently
# proving that its external geometry still matches the product.
try:
checkpoint_extrinsics = Path(
str(start["camera_extrinsics_file"])
).expanduser().resolve(strict=True)
if sha256_file(checkpoint_extrinsics) != (
config.camera_extrinsics_sha256
):
continue
except (KeyError, OSError, ValueError):
continue
return candidate
return None
def _resolve_partial_base_session(
config: ProductConfig, base_session: str | Path | None
) -> Path:
"""Validate the complete passed session that donates non-target tasks."""
if base_session is None or not str(base_session).strip():
raise ValueError(
"partial scope requires --base-session pointing to a passed "
"complete G20 right session"
)
candidate = Path(base_session).expanduser().resolve(strict=True)
root = config.session_root.resolve()
if candidate.parent != root or not candidate.is_dir():
raise ValueError(
"base session must resolve to a direct session directory under "
f"{root}"
)
raw_path = candidate / "raw_samples.jsonl"
summary_path = candidate / "calibration_summary_zh.json"
payload_path = (
candidate
/ f"g20_right_{config.serial_number}_calibration.json"
)
for required in (raw_path, summary_path, payload_path):
if not required.is_file():
raise ValueError(f"base session is missing required artifact: {required}")
try:
summary = json.loads(summary_path.read_text(encoding="utf-8"))
except json.JSONDecodeError as error:
raise ValueError("base session summary is invalid JSON") from error
if (
not isinstance(summary, dict)
or summary.get("result") != "PASS"
or not bool(summary.get("quality", {}).get("passed"))
):
raise ValueError("base session is not a formally passed session")
hashes = summary.get("hashes", {})
expected_hashes = {
"source_urdf_sha256": config.source_urdf_sha256,
"camera_extrinsics_sha256": config.camera_extrinsics_sha256,
"calibration_config_sha256": config.calibration_config_sha256,
}
if not isinstance(hashes, Mapping) or any(
str(hashes.get(name, "")) != expected
for name, expected in expected_hashes.items()
):
raise ValueError(
"base session source URDF, camera extrinsics or calibration "
"configuration differs from the current product"
)
return candidate
def run(
config_path: str | Path,
*,
workspace: str | Path | None = None,
preflight_only: bool = False,
allow_resume: bool = True,
scope: str = "full",
base_session: str | Path | None = None,
) -> int:
path = Path(config_path).expanduser().resolve()
try:
# Resolve every file and camera identity before allowing a hardware
# process to start. A second load enables the real CAN existence gate.
config = load_product_config(path, workspace=workspace, check_can=False)
load_product_config(path, workspace=workspace, check_can=True)
selected_scope = str(scope).strip().lower()
if selected_scope not in {"full", "thumb", "fingers"}:
raise ValueError("scope must be one of: full, thumb, fingers")
if selected_scope == "full" and base_session is not None:
raise ValueError(
"--base-session is valid only with --scope thumb/fingers"
)
partial_base = None
if selected_scope == "fingers" or base_session is not None:
partial_base = _resolve_partial_base_session(config, base_session)
except BaseException as error:
print(_startup_failure_block(path, error), flush=True)
return EXIT_QUALITY
if preflight_only:
print("PASS:产品文件、相机内外参、19张Tag配置和CAN接口静态预检通过。")
return EXIT_PASS
config.session_root.mkdir(parents=True, exist_ok=True)
resume_candidate = (
partial_base
if selected_scope != "full"
else (_automatic_resume_candidate(config) if allow_resume else None)
)
if resume_candidate is not None:
if selected_scope == "thumb":
print(
"拇指专项标定:四指任务继承自已通过会话 "
f"{resume_candidate.name};4项拇指任务将全部重新采集,"
"四指零位保持不变。",
flush=True,
)
elif selected_scope == "fingers":
print(
"四指专项标定:拇指任务和4个拇指零位继承自已通过会话 "
f"{resume_candidate.name};12项四指任务将全部重新采集。",
flush=True,
)
else:
print(
"检测到兼容的失败会话,将恢复已完整通过的关节任务:"
f"{resume_candidate.name}。失败中的当前任务会从头重做。",
flush=True,
)
elif selected_scope == "thumb":
print(
"独立拇指标定:不导入四指会话;仅采集4项拇指任务,"
"四指URDF零位保持原始CAD值。",
flush=True,
)
maximum_sessions = config.required_independent_passes
for pass_index in range(maximum_sessions):
stamp = datetime.now().strftime("%Y%m%d_%H%M%S")
session = config.session_root / stamp
while session.exists():
time.sleep(1.0)
stamp = datetime.now().strftime("%Y%m%d_%H%M%S")
session = config.session_root / stamp
if maximum_sessions > 1:
print(f"正式标定复验:第 {pass_index + 1}/{maximum_sessions} 次", flush=True)
status, code = _run_hardware_session(
config,
session,
resume_from=(
resume_candidate
if selected_scope != "full" or pass_index == 0
else None
),
recalibration_scope=selected_scope,
)
if code != EXIT_PASS:
return code
# Keep the exact node-side completion contract durable before the
# independent publication layer starts. If publication itself fails,
# developers can re-run artifact checks without repeating motion or
# inventing lost combination-validation metrics.
atomic_write_json(session / "node_status.json", status)
try:
summary, release_ready = finalize_session_artifacts(
config, session, node_status=status
)
except BaseException as error:
_write_trace(session / "calibration.log", error)
status = dict(status)
status["state"] = "PAUSED"
status["reason"] = f"PUB-ARTIFACT-601:{error}"
_, block = build_failure_report(config, session, status, reason=status["reason"])
print(block, flush=True)
return EXIT_QUALITY
if release_ready:
result_pointer = (
config.session_root / "latest_thumb_passed"
if selected_scope == "thumb" and partial_base is None
else config.session_root / "latest_passed"
)
print(
"\n".join(
[
f"PASS:{config.model} {config.side} 标定、URDF修正和复验全部通过。",
f"正式结果:{result_pointer}",
f"JSON:{session / summary['artifacts']['json']}",
f"URDF:{summary['artifacts']['urdf']}",
]
),
flush=True,
)
return EXIT_PASS
print("本次会话质量PASS;正在自动执行第二次独立完整复验。", flush=True)
return EXIT_QUALITY
def main(args: list[str] | None = None) -> None:
parser = argparse.ArgumentParser(description="配置驱动的机械手精密标定")
parser.add_argument("--config", default=str(_default_product_config()))
parser.add_argument("--workspace", default=None)
parser.add_argument("--preflight-only", action="store_true")
parser.add_argument(
"--scope",
choices=("full", "thumb", "fingers"),
default="full",
help=(
"full重新标定全手;thumb仅重采4项拇指任务;"
"fingers复用已认证拇指并仅重采12项四指任务"
),
)
parser.add_argument(
"--base-session",
default=None,
help=(
"可选:thumb模式将结果合并到该完整会话;"
"fingers模式必须提供该基础会话"
),
)
parser.add_argument(
"--no-resume",
action="store_true",
help="忽略失败会话,从第一个关节开始全新采集",
)
arguments = parser.parse_args(args)
configure_fastdds_large_image_transport()
ros_log_dir = Path(
os.environ.setdefault("ROS_LOG_DIR", "/tmp/g20_calibration_ros_logs")
)
ros_log_dir.mkdir(parents=True, exist_ok=True)
rclpy.init()
try:
code = run(
arguments.config,
workspace=arguments.workspace,
preflight_only=arguments.preflight_only,
allow_resume=not arguments.no_resume,
scope=arguments.scope,
base_session=arguments.base_session,
)
finally:
if rclpy.ok():
rclpy.shutdown()
raise SystemExit(code)
if __name__ == "__main__":
main()
@@ -0,0 +1,133 @@
"""Exact JSON handoff between G20 fitting and the existing URDF writer."""
from __future__ import annotations
import hashlib
import json
import math
from pathlib import Path
from typing import Any, Mapping
SCHEMA_VERSION = 1
ARTIFACT_TYPE = "linkerhand_g20_urdf_correction_input"
def _sha256_file(path: str | Path) -> str:
digest = hashlib.sha256()
with Path(path).expanduser().resolve().open("rb") as stream:
for chunk in iter(lambda: stream.read(1024 * 1024), b""):
digest.update(chunk)
return digest.hexdigest()
def build_g20_urdf_input_payload(
*,
side: str,
layout_id: str,
serial_number: str,
source_urdf: str | Path,
offsets_rad: Mapping[str, float],
endpoint_anchored_offsets_rad: Mapping[str, float],
) -> dict[str, Any]:
"""Build the exact correction parameters that will be read from disk."""
payload: dict[str, Any] = {
"schema_version": SCHEMA_VERSION,
"artifact_type": ARTIFACT_TYPE,
"profile_id": f"G20/{str(side).lower()}/{layout_id}",
"model": "G20",
"side": str(side).lower(),
"layout_id": str(layout_id),
"serial_number": str(serial_number),
"source_urdf_sha256": _sha256_file(source_urdf),
"offsets_rad": {
str(name): float(value) for name, value in sorted(offsets_rad.items())
},
"endpoint_anchored_offsets_rad": {
str(name): float(value)
for name, value in sorted(endpoint_anchored_offsets_rad.items())
},
}
validate_g20_urdf_input_payload(payload)
return payload
def validate_g20_urdf_input_payload(payload: Mapping[str, Any]) -> None:
required = {
"schema_version", "artifact_type", "profile_id", "model", "side",
"layout_id", "serial_number", "source_urdf_sha256", "offsets_rad",
"endpoint_anchored_offsets_rad",
}
if set(payload) != required:
raise ValueError("G20 URDF correction input has unexpected fields")
if (
payload.get("schema_version") != SCHEMA_VERSION
or payload.get("artifact_type") != ARTIFACT_TYPE
or payload.get("model") != "G20"
or payload.get("side") not in {"left", "right"}
):
raise ValueError("G20 URDF correction input identity is invalid")
expected_profile = (
f"G20/{payload['side']}/{payload['layout_id']}"
)
if payload.get("profile_id") != expected_profile:
raise ValueError("G20 URDF correction input profile is invalid")
source_hash = str(payload.get("source_urdf_sha256", ""))
if len(source_hash) != 64 or any(
character not in "0123456789abcdef" for character in source_hash
):
raise ValueError("G20 URDF correction input source hash is invalid")
offsets = payload.get("offsets_rad")
endpoints = payload.get("endpoint_anchored_offsets_rad")
if not isinstance(offsets, Mapping) or not offsets:
raise ValueError("G20 URDF correction input offsets are missing")
if not isinstance(endpoints, Mapping) or not set(endpoints) <= set(offsets):
raise ValueError("G20 URDF correction input endpoint offsets are invalid")
if any(not math.isfinite(float(value)) for value in offsets.values()):
raise ValueError("G20 URDF correction input contains a non-finite offset")
if any(not math.isfinite(float(value)) for value in endpoints.values()):
raise ValueError("G20 URDF correction input has a non-finite endpoint")
def load_g20_urdf_input(
path: str | Path,
*,
source_urdf: str | Path,
side: str,
layout_id: str,
serial_number: str,
) -> tuple[dict[str, float], dict[str, float]]:
"""Read, validate and authenticate correction parameters from JSON."""
source = Path(path).expanduser().resolve()
try:
payload = json.loads(source.read_text(encoding="utf-8"))
except (OSError, json.JSONDecodeError) as error:
raise ValueError(f"could not read G20 URDF correction input: {source}") from error
if not isinstance(payload, Mapping):
raise ValueError("G20 URDF correction input must be a JSON object")
validate_g20_urdf_input_payload(payload)
if (
payload["side"] != str(side).lower()
or payload["layout_id"] != str(layout_id)
or payload["serial_number"] != str(serial_number)
):
raise ValueError("G20 URDF correction input does not match the session")
if payload["source_urdf_sha256"] != _sha256_file(source_urdf):
raise ValueError("G20 source URDF changed after calibration JSON was written")
return (
{
str(name): float(value)
for name, value in payload["offsets_rad"].items()
},
{
str(name): float(value)
for name, value in payload["endpoint_anchored_offsets_rad"].items()
},
)
__all__ = [
"build_g20_urdf_input_payload",
"load_g20_urdf_input",
"validate_g20_urdf_input_payload",
]
@@ -0,0 +1,17 @@
"""Reviewed static-zero, endpoint, and mimic topology exports."""
from .profile import MIMIC_DERIVED_FINGER_DIPS
from .zero_solver import (
RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS,
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS,
get_zero_calibration_profile,
)
__all__ = [
"MIMIC_DERIVED_FINGER_DIPS",
"RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS",
"RIGHT_19_MECHANICAL_ENDPOINT_JOINTS",
"RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS",
"get_zero_calibration_profile",
]
File diff suppressed because it is too large Load Diff
@@ -0,0 +1,12 @@
"""Registered L6 calibration profiles."""
from ..registry import ProfileRegistry
def register_profiles(registry: ProfileRegistry) -> None:
from .profile import build_profile
registry.register(build_profile())
__all__ = ["register_profiles"]
@@ -0,0 +1,739 @@
"""Schema-v6 runtime artifact and atomic partial-result publication for L6."""
from __future__ import annotations
import json
import hashlib
import math
import os
from pathlib import Path
from typing import Any, Mapping, Sequence
import xml.etree.ElementTree as ET
import numpy as np
from ..g20.profile import JointCurveFit
from .fitting import L6FitResult, MimicFit
from .profile import (
ACTIVE_JOINTS,
CALIBRATED_ACTIVE_JOINTS,
COMMAND_INDEX_BY_JOINT,
COMMAND_NAMES,
COUPLING_MODEL_BY_JOINT,
ENDPOINT_ANCHOR_BY_JOINT,
KEY,
MEASURED_PASSIVE_JOINTS,
MIMIC_SOURCE_BY_JOINT,
PASSIVE_JOINTS,
TRANSFERRED_ACTIVE_SOURCE_BY_JOINT,
TRANSFERRED_PASSIVE_SOURCE_BY_JOINT,
build_typed_profile,
)
ALL_REVOLUTE_JOINTS = frozenset(ACTIVE_JOINTS + PASSIVE_JOINTS)
L6_URDF_INPUT_SCHEMA_VERSION = 1
L6_URDF_INPUT_ARTIFACT_TYPE = "linkerhand_l6_urdf_correction_input"
def _sha256_file(path: str | Path) -> str:
digest = hashlib.sha256()
with Path(path).open("rb") as stream:
for chunk in iter(lambda: stream.read(1024 * 1024), b""):
digest.update(chunk)
return digest.hexdigest()
def _source_joint_metadata(
source_urdf: str | Path,
) -> dict[str, dict[str, float | str]]:
root = ET.parse(Path(source_urdf)).getroot()
result: dict[str, dict[str, float | str]] = {}
for joint in root.findall("joint"):
name = str(joint.get("name", ""))
if name not in ALL_REVOLUTE_JOINTS:
continue
if joint.get("type") != "revolute":
raise ValueError(f"L6 profile joint is not revolute: {name}")
limit = joint.find("limit")
if limit is None:
raise ValueError(f"L6 source joint has no limit: {name}")
item: dict[str, float | str] = {
"lower": float(limit.get("lower", "nan")),
"upper": float(limit.get("upper", "nan")),
}
mimic = joint.find("mimic")
if mimic is not None:
item.update(
{
"source_joint": str(mimic.get("joint", "")),
"multiplier": float(mimic.get("multiplier", "nan")),
"offset": float(mimic.get("offset", "0")),
}
)
result[name] = item
if set(result) != ALL_REVOLUTE_JOINTS:
raise ValueError("source URDF does not contain exactly 11 L6 revolute joints")
return result
def _rounded_curve(values: Sequence[float]) -> list[float]:
curve = np.asarray(values, dtype=float)
if curve.shape != (256,) or not np.all(np.isfinite(curve)):
raise ValueError("runtime curve must contain 256 finite values")
return [round(float(value), 8) for value in curve]
def _linear_curve(lower: float, upper: float) -> np.ndarray:
# feedback 255 is the open/lower endpoint and feedback 0 is upper/closed.
return np.linspace(float(upper), float(lower), 256, dtype=float)
def _validate_transfer_topology(
source: Mapping[str, Mapping[str, float | str]],
) -> None:
for transfers in (
TRANSFERRED_ACTIVE_SOURCE_BY_JOINT,
TRANSFERRED_PASSIVE_SOURCE_BY_JOINT,
):
for target, donor in transfers.items():
for field in ("lower", "upper"):
if abs(
float(source[target][field]) - float(source[donor][field])
) > 1.0e-8:
raise ValueError(
f"L6 transfer {target} differs from {donor} {field}"
)
def build_l6_runtime_payload(
*,
serial_number: str,
source_urdf: str | Path,
result: L6FitResult,
protected_inputs: Mapping[str, str],
passed: bool = True,
) -> dict[str, Any]:
"""Build all eleven L6 curves with explicit measured/frozen provenance."""
profile = build_typed_profile()
source = _source_joint_metadata(source_urdf)
_validate_transfer_topology(source)
joints: dict[str, dict[str, Any]] = {}
curves: dict[str, np.ndarray] = {}
for name in ACTIVE_JOINTS:
metadata = source[name]
motor_index = COMMAND_INDEX_BY_JOINT[name]
measurement_source = TRANSFERRED_ACTIVE_SOURCE_BY_JOINT.get(
name, name
)
if (
name in CALIBRATED_ACTIVE_JOINTS
or name in TRANSFERRED_ACTIVE_SOURCE_BY_JOINT
):
fit = result.curves[measurement_source]
decreasing = np.asarray(fit.decreasing_rad, dtype=float)
increasing = np.asarray(fit.increasing_rad, dtype=float)
curve = 0.5 * (decreasing + increasing)
curve -= float(curve[255])
decreasing = decreasing - float(decreasing[255])
increasing = increasing - float(increasing[255])
zero_method = result.zero_method_by_joint[measurement_source]
zero_angles: dict[str, Any] = {
"policy": zero_method,
"measured_travel_rad": round(
float(result.travels_rad[measurement_source]), 8
),
"urdf_origin_offset_rad": round(
float(result.zero_offsets_rad[measurement_source]), 8
),
}
if measurement_source in ENDPOINT_ANCHOR_BY_JOINT:
anchor = ENDPOINT_ANCHOR_BY_JOINT[measurement_source]
if anchor == "cad_range_center":
zero_angles.update(
{
"source_lower_rad": round(
float(metadata["lower"]), 8
),
"source_upper_rad": round(
float(metadata["upper"]), 8
),
}
)
else:
endpoint_field = {
"lower_at_start": "source_lower_rad",
"upper_at_end": "source_upper_rad",
"zero_at_start": "source_joint_zero_rad",
}[anchor]
endpoint_value = {
"lower_at_start": metadata["lower"],
"upper_at_end": metadata["upper"],
"zero_at_start": 0.0,
}[anchor]
zero_angles[endpoint_field] = round(
float(endpoint_value), 8
)
if measurement_source in result.zero_fallback_reason_by_joint:
zero_angles["geometry_fallback_reason"] = (
result.zero_fallback_reason_by_joint[measurement_source]
)
if name in TRANSFERRED_ACTIVE_SOURCE_BY_JOINT:
zero_angles.update(
{
"policy": "transferred_from_pinky",
"transferred_from_joint": measurement_source,
}
)
else:
curve = _linear_curve(
float(metadata["lower"]), float(metadata["upper"])
)
decreasing = curve.copy()
increasing = curve.copy()
zero_angles = {
"policy": "cad_nominal",
"source_lower_rad": round(float(metadata["lower"]), 8),
"source_upper_rad": round(float(metadata["upper"]), 8),
}
curves[name] = curve
joint_payload = {
"urdf_joint": name,
"sdk_channel": COMMAND_NAMES[motor_index],
"motor_index": motor_index,
"passive": False,
"calibration_status": profile.joint_coverage[name],
"zero_command_u8": 255,
"zero_angles": zero_angles,
"angle_rad": _rounded_curve(curve),
"decreasing_rad": _rounded_curve(decreasing),
"increasing_rad": _rounded_curve(increasing),
}
if name in TRANSFERRED_ACTIVE_SOURCE_BY_JOINT:
joint_payload["transferred_from_joint"] = measurement_source
joints[name] = joint_payload
for name in PASSIVE_JOINTS:
metadata = source[name]
source_name = MIMIC_SOURCE_BY_JOINT[name]
motor_index = COMMAND_INDEX_BY_JOINT[source_name]
measurement_source = TRANSFERRED_PASSIVE_SOURCE_BY_JOINT.get(
name, name
)
if (
name in MEASURED_PASSIVE_JOINTS
or name in TRANSFERRED_PASSIVE_SOURCE_BY_JOINT
):
fit = result.curves[measurement_source]
decreasing = np.asarray(fit.decreasing_rad, dtype=float)
increasing = np.asarray(fit.increasing_rad, dtype=float)
curve = 0.5 * (decreasing + increasing)
curve -= float(curve[255])
decreasing = decreasing - float(decreasing[255])
increasing = increasing - float(increasing[255])
offset = float(metadata["offset"])
curve += offset
decreasing += offset
increasing += offset
coupling = result.mimic_fits[measurement_source]
coupling_model = coupling.model
coefficients = list(coupling.mujoco_polycoef)
coefficients[0] = offset
urdf_mimic_multiplier = coupling.urdf_mimic_multiplier
urdf_mimic_policy = coupling.urdf_mimic_policy
else:
multiplier = float(metadata["multiplier"])
offset = float(metadata["offset"])
curve = offset + multiplier * curves[source_name]
decreasing = curve.copy()
increasing = curve.copy()
coupling_model = "linear_mimic"
coefficients = [offset, multiplier, 0.0, 0.0, 0.0, 0.0]
urdf_mimic_multiplier = multiplier
urdf_mimic_policy = "cad_nominal"
joint_payload = {
"urdf_joint": name,
"sdk_channel": COMMAND_NAMES[motor_index],
"motor_index": motor_index,
"passive": True,
"source_joint": source_name,
"mimic_offset_rad": round(float(metadata["offset"]), 8),
"coupling_model": coupling_model,
"coupling_coefficients": [
round(float(value), 10) for value in coefficients
],
"urdf_mimic_enabled": True,
"urdf_mimic_policy": urdf_mimic_policy,
"mimic_multiplier": round(float(urdf_mimic_multiplier), 8),
"calibration_status": profile.joint_coverage[name],
"zero_command_u8": 255,
"zero_angles": {"policy": "cad_static"},
"angle_rad": _rounded_curve(curve),
"decreasing_rad": _rounded_curve(decreasing),
"increasing_rad": _rounded_curve(increasing),
}
joints[name] = joint_payload
if name in TRANSFERRED_PASSIVE_SOURCE_BY_JOINT:
joint_payload["transferred_from_joint"] = measurement_source
errors = np.abs(
np.concatenate(
[np.asarray(values, dtype=float) for values in result.holdout_errors_rad.values()]
)
)
payload: dict[str, Any] = {
"schema_version": 6,
"profile_id": KEY.profile_id,
"layout_id": KEY.layout,
"model": "L6",
"side": "right",
"serial_number": str(serial_number),
"calibration_scope": "partial",
"publication_pointer": "latest_partial_passed",
"angle_unit": "rad",
"command_range": [0, 255],
"curve_input_domain": "feedback_u8",
"runtime_curve_policy": "direction_aware",
"command_names": list(COMMAND_NAMES),
"baseline_command_u8": [255] * 6,
"protected_inputs": dict(protected_inputs),
"joints": joints,
"quality": {
"passed": bool(passed),
"scope": "partial",
"validation_mae_rad": round(float(np.mean(errors)), 8),
"validation_p95_rad": round(float(np.percentile(errors, 95.0)), 8),
"validation_max_rad": round(float(np.max(errors)), 8),
"thumb_axis_zero": (
None
if result.thumb_zero_result is None
else {
"method": (
"hybrid_axis_geometry_cad_range_center"
if result.zero_fallback_reason_by_joint
else "g20_serial_axis_geometry"
),
"passed": bool(result.thumb_zero_result.passed),
"geometry_fallback_reasons": dict(
sorted(result.zero_fallback_reason_by_joint.items())
),
"axis_line_rms_m": round(
float(result.thumb_zero_result.axis_line_rms_m), 10
),
"offsets_rad": {
name: round(float(value), 10)
for name, value in sorted(
result.thumb_zero_result.direct_offsets_rad.items()
)
},
"cycle_offsets_rad": {
name: [round(float(value), 10) for value in values]
for name, values in sorted(
result.thumb_zero_result.cycle_offsets_rad.items()
)
},
"validation_error_by_joint_rad": {
name: round(float(value), 10)
for name, value in sorted(
result.thumb_zero_result.validation_error_by_joint_rad.items()
)
},
}
),
},
}
validate_l6_runtime_payload(payload)
return payload
def build_l6_urdf_input_payload(
*,
serial_number: str,
source_urdf: str | Path,
result: L6FitResult,
) -> dict[str, Any]:
"""Serialize the exact, minimal L6 fit consumed by the URDF writer.
The public schema-v6 artifact deliberately rounds runtime lookup tables.
Feeding those rounded values back into the URDF writer would alter
established URDF bytes. This correction-input JSON preserves Python's
round-trip float representation without changing either public schema or
correction mathematics.
"""
measured = CALIBRATED_ACTIVE_JOINTS | MEASURED_PASSIVE_JOINTS
if set(result.curves) != measured:
raise ValueError("L6 URDF input has the wrong measured curve set")
if set(result.zero_offsets_rad) != CALIBRATED_ACTIVE_JOINTS:
raise ValueError("L6 URDF input has the wrong zero-offset set")
if set(result.travels_rad) != CALIBRATED_ACTIVE_JOINTS:
raise ValueError("L6 URDF input has the wrong travel set")
if set(result.mimic_fits) != MEASURED_PASSIVE_JOINTS:
raise ValueError("L6 URDF input has the wrong mimic-fit set")
payload: dict[str, Any] = {
"schema_version": L6_URDF_INPUT_SCHEMA_VERSION,
"artifact_type": L6_URDF_INPUT_ARTIFACT_TYPE,
"profile_id": KEY.profile_id,
"model": "L6",
"side": "right",
"serial_number": str(serial_number),
"source_urdf_sha256": _sha256_file(source_urdf),
"zero_offsets_rad": {
name: float(result.zero_offsets_rad[name])
for name in sorted(CALIBRATED_ACTIVE_JOINTS)
},
"travels_rad": {
name: float(result.travels_rad[name])
for name in sorted(CALIBRATED_ACTIVE_JOINTS)
},
"measured_curves": {
name: {
"angle_rad": [float(value) for value in result.curves[name].angle_rad],
"decreasing_rad": [
float(value) for value in result.curves[name].decreasing_rad
],
"increasing_rad": [
float(value) for value in result.curves[name].increasing_rad
],
}
for name in sorted(measured)
},
"mimic_fits": {
name: {
"source_joint": fit.source_joint,
"target_joint": fit.target_joint,
"model": fit.model,
"coefficients": [float(value) for value in fit.coefficients],
"urdf_mimic_multiplier": float(fit.urdf_mimic_multiplier),
"urdf_mimic_policy": fit.urdf_mimic_policy,
}
for name in sorted(MEASURED_PASSIVE_JOINTS)
for fit in (result.mimic_fits[name],)
},
}
validate_l6_urdf_input_payload(payload)
return payload
def validate_l6_urdf_input_payload(payload: Mapping[str, Any]) -> None:
required = {
"schema_version", "artifact_type", "profile_id", "model", "side",
"serial_number", "source_urdf_sha256", "zero_offsets_rad",
"travels_rad", "measured_curves", "mimic_fits",
}
if set(payload) != required:
raise ValueError("L6 URDF correction input has unexpected fields")
if (
payload.get("schema_version") != L6_URDF_INPUT_SCHEMA_VERSION
or payload.get("artifact_type") != L6_URDF_INPUT_ARTIFACT_TYPE
or payload.get("profile_id") != KEY.profile_id
or payload.get("model") != "L6"
or payload.get("side") != "right"
):
raise ValueError("L6 URDF correction input identity is invalid")
source_hash = str(payload.get("source_urdf_sha256", ""))
if len(source_hash) != 64 or any(
char not in "0123456789abcdef" for char in source_hash
):
raise ValueError("L6 URDF correction input source hash is invalid")
active = set(CALIBRATED_ACTIVE_JOINTS)
measured = active | set(MEASURED_PASSIVE_JOINTS)
zeros = payload.get("zero_offsets_rad")
travels = payload.get("travels_rad")
curves = payload.get("measured_curves")
mimics = payload.get("mimic_fits")
if not isinstance(zeros, Mapping) or set(zeros) != active:
raise ValueError("L6 URDF correction input zero offsets are incomplete")
if not isinstance(travels, Mapping) or set(travels) != active:
raise ValueError("L6 URDF correction input travels are incomplete")
if not isinstance(curves, Mapping) or set(curves) != measured:
raise ValueError("L6 URDF correction input curves are incomplete")
if not isinstance(mimics, Mapping) or set(mimics) != MEASURED_PASSIVE_JOINTS:
raise ValueError("L6 URDF correction input mimic fits are incomplete")
if any(not math.isfinite(float(value)) for value in zeros.values()):
raise ValueError("L6 URDF correction input has a non-finite zero offset")
if any(
not math.isfinite(float(value)) or float(value) <= 0.0
for value in travels.values()
):
raise ValueError("L6 URDF correction input has an invalid travel")
for name, item in curves.items():
if not isinstance(item, Mapping):
raise ValueError(f"L6 URDF correction curve is invalid: {name}")
for field in ("angle_rad", "decreasing_rad", "increasing_rad"):
values = np.asarray(item.get(field), dtype=float)
if values.shape != (256,) or not np.all(np.isfinite(values)):
raise ValueError(
f"L6 URDF correction curve is invalid: {name}.{field}"
)
for name, item in mimics.items():
if not isinstance(item, Mapping):
raise ValueError(f"L6 URDF correction mimic fit is invalid: {name}")
if (
item.get("target_joint") != name
or item.get("source_joint") != MIMIC_SOURCE_BY_JOINT[name]
or item.get("model") != COUPLING_MODEL_BY_JOINT[name]
):
raise ValueError(f"L6 URDF correction mimic topology is invalid: {name}")
coefficients = np.asarray(item.get("coefficients"), dtype=float)
expected_count = 2 if item.get("model") == "quadratic_runtime" else 1
if coefficients.shape != (expected_count,) or not np.all(
np.isfinite(coefficients)
):
raise ValueError(f"L6 URDF correction coefficients are invalid: {name}")
multiplier = float(item.get("urdf_mimic_multiplier", "nan"))
if not math.isfinite(multiplier) or multiplier <= 0.0:
raise ValueError(f"L6 URDF correction multiplier is invalid: {name}")
def load_l6_urdf_input(
path: str | Path,
*,
source_urdf: str | Path,
serial_number: str,
) -> L6FitResult:
"""Load and authenticate the exact L6 fit used to materialize a URDF."""
source = Path(path).expanduser().resolve()
try:
payload = json.loads(source.read_text(encoding="utf-8"))
except (OSError, json.JSONDecodeError) as error:
raise ValueError(f"could not read L6 URDF correction input: {source}") from error
if not isinstance(payload, Mapping):
raise ValueError("L6 URDF correction input must be a JSON object")
validate_l6_urdf_input_payload(payload)
if str(payload["serial_number"]) != str(serial_number):
raise ValueError("L6 URDF correction input serial number differs")
if str(payload["source_urdf_sha256"]) != _sha256_file(source_urdf):
raise ValueError("L6 source URDF changed after calibration JSON was written")
curves = {
str(name): JointCurveFit(
angle_rad=tuple(float(value) for value in item["angle_rad"]),
decreasing_rad=tuple(
float(value) for value in item["decreasing_rad"]
),
increasing_rad=tuple(
float(value) for value in item["increasing_rad"]
),
circle={},
maximum_monotonic_correction_rad=0.0,
maximum_hysteresis_rad=0.0,
quality={},
)
for name, item in payload["measured_curves"].items()
}
mimic_fits = {
str(name): MimicFit(
source_joint=str(item["source_joint"]),
target_joint=str(item["target_joint"]),
model=str(item["model"]),
coefficients=tuple(float(value) for value in item["coefficients"]),
urdf_mimic_multiplier=float(item["urdf_mimic_multiplier"]),
urdf_mimic_policy=str(item["urdf_mimic_policy"]),
cycle_coefficients=(),
maximum_cycle_range=0.0,
maximum_cycle_prediction_range_rad=0.0,
residual_rms_rad=0.0,
residual_p95_rad=0.0,
residual_max_rad=0.0,
)
for name, item in payload["mimic_fits"].items()
}
return L6FitResult(
curves=curves,
zero_offsets_rad={
str(name): float(value)
for name, value in payload["zero_offsets_rad"].items()
},
travels_rad={
str(name): float(value)
for name, value in payload["travels_rad"].items()
},
mimic_fits=mimic_fits,
holdout_errors_rad={},
zero_method_by_joint={},
zero_fallback_reason_by_joint={},
thumb_zero_result=None,
)
def validate_l6_runtime_payload(payload: Mapping[str, Any]) -> None:
required_top = {
"schema_version", "profile_id", "layout_id", "model", "side",
"serial_number", "calibration_scope", "publication_pointer",
"angle_unit", "command_range", "curve_input_domain",
"runtime_curve_policy", "command_names", "baseline_command_u8",
"protected_inputs", "joints", "quality",
}
if set(payload) != required_top:
raise ValueError("schema v6 calibration has unexpected top-level fields")
if (
payload["schema_version"] != 6
or payload["profile_id"] != KEY.profile_id
or payload["model"] != "L6"
or payload["side"] != "right"
or payload["calibration_scope"] != "partial"
):
raise ValueError("schema v6 identity is invalid")
if payload["publication_pointer"] != "latest_partial_passed":
raise ValueError("L6 partial result has the wrong publication pointer")
if payload["curve_input_domain"] != "feedback_u8":
raise ValueError("schema v6 must be indexed by feedback_u8")
if payload["runtime_curve_policy"] != "direction_aware":
raise ValueError("schema v6 must retain both motion directions")
if payload["angle_unit"] != "rad" or payload["command_range"] != [0, 255]:
raise ValueError("schema v6 units are invalid")
if tuple(payload["command_names"]) != COMMAND_NAMES:
raise ValueError("schema v6 command channel order is invalid")
if payload["baseline_command_u8"] != [255] * 6:
raise ValueError("schema v6 baseline must be six open commands")
protected = payload["protected_inputs"]
expected_hashes = {
"source_urdf_sha256", "camera_extrinsics_sha256",
"calibration_config_sha256", "tag_config_sha256",
}
if not isinstance(protected, Mapping) or set(protected) != expected_hashes:
raise ValueError("schema v6 protected inputs are incomplete")
if any(
len(str(value)) != 64
or any(char not in "0123456789abcdef" for char in str(value))
for value in protected.values()
):
raise ValueError("schema v6 protected input hash is invalid")
joints = payload["joints"]
if not isinstance(joints, Mapping) or set(joints) != ALL_REVOLUTE_JOINTS:
raise ValueError("schema v6 must contain all 11 L6 revolute joints")
profile = build_typed_profile()
for name in ACTIVE_JOINTS + PASSIVE_JOINTS:
joint = joints[name]
motor = COMMAND_INDEX_BY_JOINT[
MIMIC_SOURCE_BY_JOINT.get(name, name)
]
if joint.get("urdf_joint") != name or int(joint.get("motor_index", -1)) != motor:
raise ValueError(f"{name} has an invalid URDF/SDK mapping")
if joint.get("sdk_channel") != COMMAND_NAMES[motor]:
raise ValueError(f"{name} has an invalid SDK channel")
if joint.get("calibration_status") != profile.joint_coverage[name]:
raise ValueError(f"{name} has an invalid coverage status")
if joint.get("passive") is not (name in PASSIVE_JOINTS):
raise ValueError(f"{name} passive flag is invalid")
if joint.get("zero_command_u8") != 255:
raise ValueError(f"{name} zero command must be 255")
for field in ("angle_rad", "decreasing_rad", "increasing_rad"):
curve = np.asarray(joint.get(field), dtype=float)
if curve.shape != (256,) or not np.all(np.isfinite(curve)):
raise ValueError(f"{name}.{field} must contain 256 finite values")
if np.any(np.diff(curve) > 1.0e-7):
raise ValueError(f"{name}.{field} must be non-increasing")
if name in PASSIVE_JOINTS:
if joint.get("source_joint") != MIMIC_SOURCE_BY_JOINT[name]:
raise ValueError(f"{name} mimic source is invalid")
model = str(joint.get("coupling_model", ""))
expected_model = COUPLING_MODEL_BY_JOINT.get(
name, "linear_mimic"
)
if model != expected_model:
raise ValueError(f"{name} coupling model is invalid")
coefficients = np.asarray(
joint.get("coupling_coefficients"), dtype=float
)
if coefficients.shape != (6,) or not np.all(
np.isfinite(coefficients)
):
raise ValueError(f"{name} coupling coefficients are invalid")
enabled = joint.get("urdf_mimic_enabled")
if enabled is not True:
raise ValueError(f"{name} URDF mimic policy is invalid")
expected_policy = (
"endpoint_linear_fallback"
if model == "quadratic_runtime"
else "exact_linear"
if name in MEASURED_PASSIVE_JOINTS
else "cad_nominal"
)
# Early schema-v6 linear artifacts predate the explicit policy
# label; their unambiguous model/coverage combination remains
# readable. New writers always materialize the field.
policy = str(
joint.get("urdf_mimic_policy", expected_policy)
)
if policy != expected_policy:
raise ValueError(f"{name} URDF mimic fallback is invalid")
multiplier = float(joint.get("mimic_multiplier", "nan"))
if not math.isfinite(multiplier) or multiplier <= 0.0:
raise ValueError(f"{name} mimic multiplier is invalid")
if model == "linear_mimic":
if abs(multiplier - coefficients[1]) > 1.0e-7:
raise ValueError(f"{name} mimic multiplier is inconsistent")
if np.any(np.abs(coefficients[2:]) > 1.0e-10):
raise ValueError(f"{name} linear mimic is not linear")
if abs(float(coefficients[0]) - float(
joint.get("mimic_offset_rad", "nan")
)) > 1.0e-7:
raise ValueError(f"{name} coupling offset is inconsistent")
transferred_from = (
TRANSFERRED_ACTIVE_SOURCE_BY_JOINT.get(name)
or TRANSFERRED_PASSIVE_SOURCE_BY_JOINT.get(name)
)
if transferred_from is not None:
if joint.get("transferred_from_joint") != transferred_from:
raise ValueError(f"{name} transfer provenance is invalid")
donor = joints[transferred_from]
for field in ("angle_rad", "decreasing_rad", "increasing_rad"):
if joint[field] != donor[field]:
raise ValueError(f"{name} transfer curve differs from donor")
quality = payload["quality"]
if not isinstance(quality, Mapping) or quality.get("scope") != "partial":
raise ValueError("schema v6 quality scope must be partial")
if quality.get("passed") is not True:
raise ValueError("schema v6 quality.passed must be true")
def atomic_write_json(path: str | Path, payload: Mapping[str, Any]) -> Path:
destination = Path(path).resolve()
destination.parent.mkdir(parents=True, exist_ok=True)
temporary = destination.with_name(f".{destination.name}.{os.getpid()}.tmp")
try:
with temporary.open("w", encoding="utf-8") as stream:
json.dump(payload, stream, ensure_ascii=False, indent=2, sort_keys=True)
stream.write("\n")
stream.flush()
os.fsync(stream.fileno())
os.replace(temporary, destination)
finally:
if temporary.exists():
temporary.unlink()
return destination
def publish_partial_session(serial_root: str | Path, session: str | Path) -> Path:
parent = Path(serial_root).resolve()
target = Path(session).resolve()
if target.parent != parent or not target.is_dir():
raise ValueError("partial session must be a direct existing child")
destination = parent / "latest_partial_passed"
temporary = parent / f".latest_partial_passed.{os.getpid()}.tmp"
if temporary.exists() or temporary.is_symlink():
temporary.unlink()
os.symlink(target.name, temporary, target_is_directory=True)
os.replace(temporary, destination)
return destination
def artifact_hashes(json_path: str | Path, urdf_path: str | Path) -> dict[str, str]:
return {
"calibration_json_sha256": _sha256_file(json_path),
"corrected_urdf_sha256": _sha256_file(urdf_path),
}
__all__ = [
"ALL_REVOLUTE_JOINTS",
"artifact_hashes",
"atomic_write_json",
"build_l6_urdf_input_payload",
"build_l6_runtime_payload",
"load_l6_urdf_input",
"publish_partial_session",
"validate_l6_urdf_input_payload",
"validate_l6_runtime_payload",
]

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