28 Commits

Author SHA1 Message Date
admin 8de69c34a1 o6右手标定 2026-09-03 10:11:13 +08:00
admin d6b7bd6209 通用 URDF patch engine 抽取 2026-09-02 15:17:50 +08:00
admin 8a749a3687 根据json修正urdf 2026-09-02 14:20:29 +08:00
admin 08fe190b3a O6原始urdf 2026-09-02 13:36:16 +08:00
admin f7aeef87a8 L6右手标定 2026-09-02 13:26:32 +08:00
admin 2b7c1f92e7 原始urdf位置修改 2026-09-01 13:57:37 +08:00
admin 1ed36ecdd8 标定代码结构修改 2026-09-01 11:51:28 +08:00
admin 7f84225ba8 refactor: dispatch formal calibration through model profiles 2026-08-31 19:22:51 +08:00
admin ba9f1b25e8 refactor: establish reusable calibration architecture 2026-08-31 18:33:31 +08:00
admin 0d606c2ba2 refactor: rename calibration package 2026-08-31 18:06:15 +08:00
admin 06c050e446 test: restore calibration regression baseline 2026-08-31 17:58:11 +08:00
admin 286581bcba 大拇指单独标定,yaw正确和稳定性修改 2026-08-31 17:17:39 +08:00
admin 4dadfb954b 大拇指零位正确性稳定性修改 2026-08-30 17:35:23 +08:00
admin 83c69b48c2 标定稳定性 2026-08-27 16:24:01 +08:00
admin 4e594ddb09 G20右手四指独立标定(少thumb_mcp) 2026-08-24 10:12:23 +08:00
admin ef65681230 G20四指单独标定(少末端tag) 2026-08-21 12:21:39 +08:00
admin a609d521a0 g20右手标定 2026-08-11 15:51:36 +08:00
admin 41ff4a61a9 新零位相机外参标定方案 2026-08-07 16:22:24 +08:00
admin 4107da4c22 三机位标定 2026-08-05 18:43:10 +08:00
admin 5d206bcb73 三机位标定 2026-08-05 18:32:51 +08:00
admin 05634f5472 拇指侧摆零位标定 2026-08-03 15:36:49 +08:00
admin ce9d0129b9 拇指零位标定 2026-07-30 17:05:22 +08:00
admin 9210373fb2 圆心标定方案 2026-07-29 18:30:08 +08:00
admin 44975620a7 标定 2026-07-29 11:49:16 +08:00
admin 0d92e5f998 大拇指安全限制去除 2026-07-27 17:40:57 +08:00
admin fc7c66d30e 大拇指横摆安全限制去除 2026-07-27 17:28:06 +08:00
admin b7cf448a4d 多手势标定 2026-07-24 17:36:23 +08:00
admin 1bec806c6e chore: save current code 2026-07-23 11:10:00 +08:00
274 changed files with 84001 additions and 2160 deletions
+38 -1
View File
@@ -50,12 +50,49 @@ Thumbs.db
# Runtime and calibration scratch files
/logs/
/MvSdkLog/
*.tmp
*.log
*.bak
*.orig
*.rej
# Operator/device-specific calibration artifacts
# Reproducible seed profiles remain under
# src/linkerhand_retarget/resource/linkerforce_v2/profiles/.
/profiles/
/calibration_output/
/config/*_three_camera_extrinsics.yaml
*.wear_check.json
*.checkpoint.json
*.verification.json
*_mapping_quality.json
# Device-specific robot descriptions derived from local calibration runs
# Includes full/partial zero-calibration outputs and local copies.
/src/linkerhand_calibration/urdf/*/*_zero_calibrated*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_left/linkerhand_g20_left_cmc_pitch_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_left/linkerhand_g20_left_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_left/linkerhand_g20_left_zero_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_g20_right_cmc_pitch_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_g20_right_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_g20_right_zero_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_G20_RIGHT_tag.urdf
# ROS bag / MCAP recordings and CAN captures
rosbag2_*/
/bags/
/recordings/
/captures/
/sessions/
/reports/
*.db3
*.mcap
candump-*
l10_*_state_*/
*_state_*/
# Local Codex/agent workspace metadata
/.agents/
/.codex/
/.codebuddy/
/.zcode/
+4 -1
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@@ -1,5 +1,8 @@
# 1. LinkerFFG手套
> 当前FFG多手势标定、G20/O6 profile映射及实机操作请优先参考:
> [FFG多手势标定映射与遥操操作说明](docs/FFG多手势标定映射与遥操操作说明.md)。
## 1.1 产品介绍
本产品的具体介绍参考,内含标定示例说明
附件1、Linker FFG(FFG01)产品说明手册
@@ -416,4 +419,4 @@ if self.calibrationoriginal is not None and self.calibrationfistpose is not None
改写成如上图的示例,即可启用右机械手的校准,启动后就会让机械手按照映射的角度固定在当前角度
当左右两手都达到期望的对指位置后,就可以恢复原状,按正常顺序使用遥操系统
当左右两手都达到期望的对指位置后,就可以恢复原状,按正常顺序使用遥操系统
@@ -0,0 +1,985 @@
# FFG多手势标定映射与遥操技术实现
## 1. 文档定位
本文面向 `linkerforce_v2` 的开发、联调和维护人员,说明新版FFG手套映射遥操链路的
软件架构、标定拟合方法、实时映射算法、ROS 2接口、profile约束和安全门控。
实机标定与启动步骤见
[《FFG多手势标定映射与遥操操作说明》](./FFG多手势标定映射与遥操操作说明.md)。
本文不重复完整操作流程,而是回答以下实现问题:
- 21维FFG数据如何变成模型无关的手部语义;
- 张手、桌面、钩拳、握拳四个锚点如何解耦根部和末端屈伸;
- G20和O6如何共用手套语义、同时保持各自的机械执行标尺;
- 捏合与握持为什么不会把整只手锁定到离散模板;
- `cmd_u8``actuation_target``q_nominal`三类目标有什么区别;
- profile如何生成、校验、配对和追踪;
- 节点在什么条件下允许或撤销实机控制。
当前实现基于:
- profile schema`schema_version=1`
- 手套侧:单只左手FFG,21维输入;
- 机械手侧:左手G20和左手O6
- 映射模式:`factorized_paired_v2`
- 机械手profile策略:`paired_continuous_v1`
- 仿真策略:`semantic_urdf_v1`
- 标定等级:`provisional`,没有真实关节角GT。
## 2. 代码组织
核心实现位于
[`linkerforce_v2`](../src/linkerhand_retarget/linkerhand_retarget/motion/linkerforce_v2/)
| 文件 | 职责 |
|---|---|
| `constants.py` | FFG关节名、手部语义名、静态/动态手势集合和默认参数 |
| `calibrate_glove.py` | 订阅FFG原始话题,交互采集完整标定和快速佩戴检查 |
| `calibrate_robot.py` | 从GUI命令、快照和SDK状态生成G20/O6实机profile |
| `calibration.py` | 鲁棒统计、FFG特征拟合、机械手通道权重和分段曲线拟合 |
| `profiles.py` | profile加载、严格校验、规范化哈希和原子保存 |
| `mapping.py` | 人手语义提取、连续配对映射、捏合/握持修正和命令滤波 |
| `node.py` | ROS 2实时节点、话题、服务、定时循环和安全门控 |
| `safety.py` | 与ROS无关的超时撤权判定 |
| `simulation.py` | 按关节名重排仿真目标并执行限位检查 |
| `quality.py` | 静态、捏合、动态轨迹的离线回放质量检查 |
| `verify_robot_profile.py` | 低速回放机械手标定姿势并生成独立人工复核报告 |
| `session_manifest.py` | 生成provisional数采清单并绑定profile、URDF和设备信息 |
ROS 2入口在
[`setup.py`](../src/linkerhand_retarget/setup.py),双手机型启动文件为
[`ffg_dual_g20_o6.launch.py`](../src/linkerhand_retarget/launch/ffg_dual_g20_o6.launch.py)
可提交的机械手种子profile位于
[`resource/linkerforce_v2/profiles`](../src/linkerhand_retarget/resource/linkerforce_v2/profiles/)。
## 3. 总体架构
```text
┌──────────────────────────────┐
FFG串口 / ROS JointState│ 21维左手套原始弧度 raw[21] │
└──────────────┬───────────────┘
│ 可选逐维Kalman
┌──────────────────────────────┐
│ HandIntentExtractor │
│ 21维 → 22维0~1人手语义 │
└──────────────┬───────────────┘
│ 同一hand_intent
┌───────────────────┴───────────────────┐
▼ ▼
┌───────────────────┐ ┌───────────────────┐
│ G20 RobotMapper │ │ O6 RobotMapper │
│ 16个主动执行语义 │ │ 6个主动执行语义 │
└─────────┬─────────┘ └─────────┬─────────┘
│ │
┌─────────┴─────────┐ ┌─────────┴─────────┐
▼ ▼ ▼ ▼
20维cmd_u8 16维q_nominal 6维cmd_u8 6维q_nominal
G20实机电机空间 G20仿真弧度目标 O6实机电机空间 O6仿真弧度目标
```
架构的关键是分成三层:
1. **传感器层**:FFG原始值和佩戴差异由手套profile吸收;
2. **解剖语义层**`hand_intent`只描述人的手部动作,不依赖G20或O6;
3. **执行器层**:每个机械手profile独立定义语义到本机电机命令和URDF目标的映射。
因此,换机械手通常不需要改手套语义提取器;换手套或操作者也不需要改G20/O6的
通道定义,只需重新建立对应profile并在运行时配对。
## 4. 数据契约
### 4.1 FFG 21维原始数据
原始输入使用 `sensor_msgs/msg/JointState`。名称和规范顺序为:
```text
thumb_0 ... thumb_4
index_0 ... index_3
middle_0 ... middle_3
ring_0 ... ring_3
pinky_0 ... pinky_3
```
串口解析器将设备角度转换为弧度。实时节点只接受长度为21、全部有限的数据。
- 串口模式直接使用上述顺序;
- topic模式允许输入名称顺序不同,但要求名称集合完整且唯一,节点按规范顺序重排;
- 标定工具要求输入消息已经使用规范顺序;
- 不支持右手FFG,也不会因右手套缺失而退出。
普通四指每指4个原始量:第0维主要用于侧摆,第1~3维共同参与根部和末端屈伸拟合。
拇指5个原始量由不同组合共同拟合旋转、外展、对掌、根部屈伸和末端屈伸。
### 4.2 人手语义
`hand_intent`共22维,所有值限制在 `[0, 1]`
| 类别 | 名称 |
|---|---|
| 拇指 | `thumb_rotate``thumb_abduction``thumb_opposition``thumb_root``thumb_tip` |
| 四指屈伸 | 每指的 `<finger>_root``<finger>_tip` |
| 四指侧摆 | 每指的 `<finger>_splay` |
| 捏合证据 | `pinch_index``pinch_middle``pinch_ring``pinch_pinky` |
| 整体握持 | `power_grasp` |
这里的0和1是由个人手套标定定义的语义端点,不是机械手角度,也不代表统一的物理角度。
### 4.3 G20命令空间
G20输出完整20维 `cmd_u8`
| 下标 | 通道 |
|---:|---|
| 0 | `thumb_cmc_pitch` |
| 14 | `index/middle/ring/pinky_mcp_pitch` |
| 5 | `thumb_cmc_roll` |
| 69 | `index/middle/ring/pinky_mcp_roll` |
| 10 | `thumb_cmc_yaw` |
| 1114 | `reserved_11``reserved_14`,固定为255 |
| 15 | `thumb_mcp` |
| 1619 | `index/middle/ring/pinky_pip` |
其中16个通道是主动映射通道,4个保留通道不参与映射。新版种子profile中
`thumb_cmc_yaw`使用完整的 `[0, 255]` 命令范围,不再继承旧版的80下限。
### 4.4 O6命令空间
O6输出6维 `cmd_u8`
```text
thumb_cmc_pitch
thumb_cmc_yaw
index_mcp_pitch
middle_mcp_pitch
ring_mcp_pitch
pinky_mcp_pitch
```
O6没有独立的四指PIP和侧摆执行通道,因此每个普通手指的单一屈伸通道由
`root``tip`语义融合得到。
### 4.5 三种输出标尺
| 输出 | 范围/单位 | 含义 |
|---|---|---|
| `actuation_target` | `[0,1]` | 当前型号各主动通道的归一化语义激活量 |
| `cmd_u8_preview` / 实机命令 | `[0,255]` | 设备电机命令空间,包含机械耦合和本机标定 |
| `joint_target_nominal` | rad | 根据语义激活量和URDF名义端点生成的仿真目标 |
`state_u8`是SDK返回的设备状态,仍属于设备空间。它既不是编码器关节角,也不能作为
`q_nominal`或真实物理关节角的GT。
## 5. FFG手套profile的生成
### 5.1 鲁棒采样统计
每次采集保留:
```text
sample_count
median[21]
mad[21]
raw_frames[N][21]
```
对第 `j` 维:
```text
median_j = median(raw[:, j])
MAD_j = median(abs(raw[:, j] - median_j))
```
每个静态姿势和动态轨迹还保存3次独立重复的上述统计。`approved_for_runtime=true`
要求:
- 11个静态姿势全部存在;
- 7个动态轨迹全部存在;
- 每项恰好3次重复;
- 每次至少50帧;
- 汇总帧数等于3次重复的帧数之和。
因此,CLI虽然允许修改静态 `--repeats`,但不是3次时生成的profile只能用于预览。
### 5.2 基础语义特征拟合
每个语义特征定义一组原始下标和带标签的标定姿势。以某个特征为例:
1. 从语义标签为0的姿势求原始端点 `low`
2. 从语义标签为1的姿势求原始端点 `high`
3. 将各标定姿势归一化为:
```text
n_j = clip((raw[index_j] - low_j) / (high_j - low_j), 0, 1)
```
4. 用最小二乘拟合各原始维度对语义标签的贡献;
5. 将负权重截为0,再归一化为权重和1;
6. 运行时计算:
```text
feature = clip(sum(weight_j * n_j), 0, 1)
```
无有效跨度的维度不参与归一化。若拟合后所有权重都接近0,则回退为等权。
普通四指的 `root``tip`故意使用同一组3个屈伸传感器,但使用不同姿势标签:
| 姿势 | root目标 | tip目标 |
|---|---:|---:|
| 张手/并拢 | 0 | 0 |
| 桌面 | 1 | 0 |
| 钩拳 | 0 | 1 |
| 握拳 | 1 | 1 |
这一设计先得到两个可能仍有耦合的初始特征,再由下一步二维标定面解耦。
### 5.3 根部—末端双线性解耦
对每个普通手指,在初始 `(root_feature, tip_feature)` 平面中取得四个锚点:
```text
p00 = 张手
p10 = 桌面
p01 = 钩拳
p11 = 握拳
```
建立双线性标定面:
```text
p(u, v) = p00
+ (p10 - p00) * u
+ (p01 - p00) * v
+ (p11 - p10 - p01 + p00) * u * v
```
其中 `u`是解耦后的根部屈伸,`v`是解耦后的末端屈伸。运行时先用线性最小二乘得到
初值,再执行最多5次Newton迭代反解 `(u, v)`,最后限制到 `[0,1]`
只有标定四边形在四角的Jacobian行列式符号一致,且最小绝对值不小于 `1e-3` 时才启用
该解码器。退化或发生折叠的标定面不会用于反解,此时保留基础特征结果。
### 5.4 动态屈伸对侧摆的串扰补偿
每个普通手指的独立屈伸往返轨迹假设该手指侧摆应基本不变。对每次重复:
```text
x = 0.5 * (root + tip)
y = splay
x, y分别减去各自中位数
coefficient = dot(x, y) / (dot(x, x) + ridge)
```
其中 `ridge = 1e-3 * max(dot(x,x), 1e-6)`
以下情况拒绝学习该次轨迹:
- 少于10帧、长度错误或存在非有限值;
- 屈伸变化范围小于0.05
- 侧摆几乎没有变化,无法估计;
- 补偿后残差方差仍大于原方差的80%;
- 三次重复的有效系数方向互相矛盾。
最终系数取各有效重复的中位数并限制到 `[-1,1]`,运行时执行:
```text
splay_corrected = clip(
splay - coefficient * 0.5 * root
- coefficient * 0.5 * tip,
0,
1
)
```
补偿只发生在人手语义层,不直接学习或修改任何G20/O6电机系数。
### 5.5 捏合证据
每种捏合只使用拇指5维和目标手指4维。标定时保存:
```text
center = 目标捏合姿势中位数
scale = max(abs(center - open), 6 * pinch_pose_MAD, 0.02)
```
并计算张手到捏合中心的归一化距离 `open_distance`。运行时:
```text
distance = RMS((raw_selected - center) / scale)
pinch_strength = clip(1 - distance / open_distance, 0, 1)
```
这4个值是候选证据,不直接等于4个离散状态;最终是否施加捏合修正还要经过竞争门控。
### 5.6 快速佩戴检查
快速检查重新采集张手、握拳和食指捏合。每个姿势计算:
```text
normalized_error =
RMS((observed_median - reference_median) / max(6 * MAD, 0.05))
```
默认要求每个误差不大于4.0。凭据保存当前手套profile的规范化SHA-256、检查时间、
阈值、各姿势误差和通过状态。
实时节点只在加载profile时检查凭据:
- `kind=ffg_wear_check`
- `passed=true`
- 绑定哈希等于当前手套profile哈希;
- 凭据年龄在配置范围内,默认12小时。
节点不会在长时间运行期间周期性重新读取凭据或重新计算年龄。需要跨时段运行时,应按
作业流程主动重启节点并重新执行佩戴检查。
## 6. 机械手profile的生成
### 6.1 捕获数据
`hand_pose_capture`同时监听:
- GUI连续命令 `/<model>/cb_left_hand_control_cmd`
- SDK状态 `/<model>/cb_left_hand_state`
- GUI保存快照 `/<model>/calibration_pose_snapshot`
消息名称允许任意顺序,但必须与seed中的 `command_names`集合完全一致;保存前统一重排为
profile顺序。每个姿势保存:
```text
cmd_u8
command_names
state_u8
state_names
status = exact | approximate | unsupported
confirmed
captured_at
```
每次人工确认后立即原子写入checkpoint。恢复时会核对seed哈希、型号、输出路径、
SN、固件、CAN、操作者、命令名和姿势列表;身份不一致时拒绝续标。若旧checkpoint中
某个命令超出新的安全范围,只删除该姿势并要求重拍。
最终 `approved_for_control=true` 同时要求:
- 用户在最后明确批准;
- SN、CAN和操作者非空;
- 所有必需姿势均已确认;
- 命令与状态名称完整;
- 所有命令位于profile安全范围。
`unsupported`表示该姿势不参与对应运行时约束,但该姿势记录本身仍需人工确认并保存。
### 6.2 多源执行通道权重
一个机械手主动通道可以融合多个人手语义。对seed中列出的 `fit_sources`,使用
张手、桌面、钩拳和握拳的实机命令拟合。
先以张手和握拳命令归一化该通道:
```text
y_pose = (cmd_pose - cmd_open) / (cmd_fist - cmd_open)
```
设计矩阵来自各姿势的规范语义目标,然后执行最小二乘;负权重截为0并归一化。
- G20大部分主动通道只有一个语义源;
- O6普通手指通道同时使用对应的 `root``tip`,权重由实机捕获结果拟合;
- 若张手和握拳命令跨度退化,回退为等权。
### 6.3 分段曲线与单调约束
profile生成时,根据通道语义激活量和各标定姿势的 `cmd_u8`产生曲线点。
- `piecewise`:同一激活量的命令取中位数,然后按激活量排序;
- `monotonic_piecewise`:在上述基础上使用相邻违例合并算法执行等距单调回归;
- 曲线至少需要两个不同的激活量;
- 命令点必须位于 `[0,255]`和该通道 `command_bounds`内。
该profile曲线是一条可独立验证和追踪的型号级基线,也是在运行时手套锚点退化时的
单通道回退曲线。
## 7. 运行时分解式配对映射
### 7.1 配对曲线构造
`RobotMapper`同时收到手套profile和机械手profile时,不直接使用抽象规范姿势坐标,
而是:
1. 用当前手套profile的静态姿势中位数重新计算真实 `hand_intent`
2. 找出手套和机械手共有且未标为 `unsupported` 的姿势;
3. 对每个机械手主动通道,选择真正定义该解剖通道的姿势;
4. 以当前手套语义激活量为横轴、当前实机profile命令为纵轴重建分段曲线;
5. 对单调通道再次执行单调回归。
姿势选择规则为:
| 通道 | 使用的基础姿势 |
|---|---|
| 普通四指屈伸 | 张手、并拢、桌面、钩拳、握拳中双方共有的姿势 |
| G20普通四指侧摆 | 并拢、张手 |
| 拇指基础通道 | 最大外展、张手、横跨掌心 |
捏合姿势不进入普通通道曲线,握拳也不直接进入拇指基础曲线;它们分别由局部残差分支
处理。这样,某个捏合捕获中的非目标手指残留命令不会污染普通手指曲线。
如果某个通道的实际手套锚点退化为少于两个不同激活量,该通道使用机械手profile中
已经校验的曲线;其他通道仍可保持配对曲线。
完成构造后,`mapping_mode``factorized_paired_v2`
### 7.2 基础通道映射
对第 `k` 个主动通道,其来源权重为 `w_ki`,当前人手语义为 `h_i`
```text
a_k = clip(sum(w_ki * h_i) / sum(w_ki), 0, 1)
```
`a_k`组成 `actuation_target`。基础电机命令由该通道配对曲线分段线性插值得到:
```text
cmd_base[index_k] = piecewise_linear(a_k, paired_points_k)
```
完整命令向量先以张手命令初始化,主动通道逐个覆盖;未映射的保留通道之后强制写回
固定值。
### 7.3 竞争式局部捏合修正
#### 7.3.1 标定自适应阈值
映射器先对手套profile中的所有静态姿势计算4种捏合分数。对每个真实捏合姿势记录:
- 目标分数;
- 目标分数相对其他3种分数的领先量。
对所有非捏合姿势记录:
- 最大误触分数;
- 第一名相对第二名的误触领先量。
满激活阈值取4个目标姿势中的最弱值,起始阈值位于最大负样本与满激活阈值之间的20%:
```text
score_onset = negative_score + 0.2 * (score_full - negative_score)
margin_onset = negative_margin + 0.2 * (margin_full - negative_margin)
```
若当前手套profile无法在正负样本间形成有效分数或领先量间隔,所有捏合门均保持0。
#### 7.3.2 单赢家连续门控
运行时仅选择当前分数最高的候选,并计算:
```text
score_gate = smoothstep((top_score - score_onset) / score_span)
margin_gate = smoothstep((top_score - second_score - margin_onset) / margin_span)
pinch_gate = score_gate * margin_gate
```
`smoothstep(x)=x²(3-2x)`,输入先限制到 `[0,1]`。其他3种捏合门为0。
因此:
- 证据不足时保持普通连续映射;
- 两种捏合证据接近时,领先量门控将修正降到0;
- 不存在确认帧数、进入/退出滞回或历史姿势锁存;
- 捏合切换只依赖当前帧,且权重连续变化。
#### 7.3.3 局部残差
对每种捏合,在该手套捏合中位数处先计算基础命令,再与机械手目标捏合命令做差:
```text
residual = robot_pinch_target - base_command_at_glove_pinch
```
运行时只把 `pinch_gate * residual`加到:
- 所有拇指主动通道;
- 当前目标手指的主动通道。
其他3根手指不参与该分支。G20的保留通道也不参与。
### 7.4 握持时的拇指协调
`power_grasp`是8个普通四指 `root/tip`语义的平均值。握持分数进一步要求拇指主动折叠:
```text
grasp_score = min(
power_grasp,
thumb_opposition,
thumb_root,
thumb_tip
)
```
满分取手套握拳姿势,负样本取其他静态姿势的最高分,门控同样使用从负样本到握拳分数
20%处开始的 `smoothstep`
握持残差是机械手握拳目标与握拳处基础命令的差,但只施加到拇指主动通道。四指仍由
各自连续屈伸曲线决定,普通拇指动作也不会仅因四指弯曲而被强制成握拳拇指。
### 7.5 安全范围与保留通道
局部修正完成后依次执行:
1. 写回保留通道固定值;
2. 按每通道 `command_bounds`裁剪;
3. 执行可选命令滤波;
4. 再次裁剪并再次写回保留通道;
5. 最终四舍五入为整数命令。
`raw_command`保留滤波前浮点目标,当前ROS节点不发布该字段;`cmd_u8_preview`发布滤波后
并取整的最终目标。
## 8. 滤波与实时执行
### 8.1 输入Kalman
输入滤波是21个互相独立的一维Kalman滤波器,共享参数:
```text
P_pred = P + process_variance
K = P_pred / (P_pred + measurement_variance)
x = x + K * (z - x)
P = (1 - K) * P_pred
```
首帧、时间倒退或帧间隔超过 `input_filter_reset_gap` 时直接重置到当前测量,避免断流后
从旧状态缓慢追赶。默认关闭。
### 8.2 输出命令滤波
`CommandFilter`支持:
| 模式 | 行为 |
|---|---|
| `passthrough` | 直接使用本帧目标,仅应用deadband |
| `ema` | `step=clip(alpha*(target-last), ±max_step)` |
| `acceleration_limited` | 同时限制速度、帧间加速度,并根据剩余距离提前制动 |
默认参数匹配旧版左手G20的有效执行路径:
```text
input_filter_enabled=false
command_filter_mode=passthrough
command_filter_ema_alpha=1.0
command_filter_max_step_u8=255
command_filter_deadband_u8=0
```
实时节点没有单独暴露 `command_filter_max_acceleration_u8_per_frame2` 参数;
`acceleration_limited`模式下它使用与 `command_filter_max_step_u8`相同的值。
### 8.3 30 Hz最新帧策略
实时节点的处理定时器默认30 Hz
1. 串口模式从线程安全快照取得最新序列号、数据和接收时刻;
2. 只有出现新FFG序列时,才发布/更新raw、filtered、intent和frame metadata
3. 每个定时周期都用最近一次有效intent重新计算两个型号目标;
4. 预览始终发布,只有已使能型号才发布到SDK命令话题;
5. 硬件命令QoS为 `RELIABLE + KEEP_LAST(depth=1)`
固定控制心跳不会排队重放旧手套帧。FFG停止更新时,节点可在超时窗口内短暂复用最后
intent,随后watchdog撤销使能。
使能某型号时,命令滤波器会重置到该型号最新有效SDK状态,而不是张手或上一次内部
目标,从而降低重新使能的第一帧跳变。
## 9. 独立仿真目标
仿真目标不从 `cmd_u8`反解。对主动通道激活量 `a_k`
```text
q_nominal_k = clip(
q_open_k + a_k * (q_closed_k - q_open_k),
q_lower_k,
q_upper_k
)
```
其输入是基础解剖通道激活量,不使用电机命令曲线,也不直接使用捏合或握持的电机残差。
因此实机姿势捕获中的机械耦合、偶然残留值和保留通道不会污染仿真弧度目标。
仿真消费者必须按 `JointState.name`建立映射。`simulation.py`提供:
- `build_name_mapping()`:检查空名、重名、缺名和多余名称;
- `reorder_named_target()`:按仿真模型顺序重排,检查有限值并应用仿真限位。
名称合同不满足时抛出 `JointNameMismatch`,不得按裸下标猜测。
profile中的 `urdf_sha256`用于追踪生成名义端点时对应的URDF版本,但实时映射节点本身
不读取或重新计算URDF文件哈希;数采manifest工具会执行文件哈希核对。
## 10. ROS 2实时节点
### 10.1 输入与输出话题
| 话题 | 类型 | 维度 | 发布条件 |
|---|---|---:|---|
| `/ffg/left/raw_joint_state` | `JointState` | 21 | 串口模式收到新帧;topic模式直接使用上游话题 |
| `/ffg/left/filtered_joint_state` | `JointState` | 21 | 有有效手套profile和新帧 |
| `/retarget/left/hand_intent` | `JointState` | 22 | 有有效手套profile和新帧 |
| `/retarget/left/frame_meta` | `String(JSON)` | - | 每个新映射手套帧 |
| `/retarget/g20/left/actuation_target` | `JointState` | 16 | G20 mapper有效 |
| `/retarget/o6/left/actuation_target` | `JointState` | 6 | O6 mapper有效 |
| `/retarget/g20/left/joint_target_nominal` | `JointState` | 16 | G20 mapper有效 |
| `/retarget/o6/left/joint_target_nominal` | `JointState` | 6 | O6 mapper有效 |
| `/retarget/g20/left/cmd_u8_preview` | `JointState` | 20 | G20 mapper有效 |
| `/retarget/o6/left/cmd_u8_preview` | `JointState` | 6 | O6 mapper有效 |
| `/g20/cb_left_hand_control_cmd` | `JointState` | 20 | G20已使能 |
| `/o6/cb_left_hand_control_cmd` | `JointState` | 6 | O6已使能 |
| `/ffg_dual_retarget/status` | `String(JSON)` | - | 1 Hz |
节点订阅:
| 话题 | 说明 |
|---|---|
| `raw_input_topic` | `input_mode=topic`时的FFG输入,默认 `/ffg/left/raw_joint_state` |
| `/g20/cb_left_hand_state` | G20驱动状态心跳 |
| `/o6/cb_left_hand_state` | O6驱动状态心跳 |
topic输入模式不会再次向raw话题发布收到的消息,避免默认同名话题形成反馈。
驱动状态的名称必须已经按profile `command_names`规范顺序排列;这里与FFG topic输入不同,
不会对驱动状态按集合重排。
### 10.2 帧元数据
`frame_meta`包含:
```json
{
"timestamp_ns": 0,
"sequence": 0,
"calibration": "provisional",
"q_gt": null
}
```
一个新手套帧产生的filtered、intent、frame_meta及该次定时周期的型号目标共用ROS时间戳。
定时器复用旧intent时,型号目标使用新的当前时间戳,但不会重复发布intent和frame_meta。
### 10.3 状态诊断
1 Hz状态JSON包含:
- 当前输入模式、FFG帧序号和数据年龄;
- G20/O6分别是否使能;
- glove、G20、O6的批准状态和SHA-256
- `mapping_mode``simulation_mapping_mode`
- 输入和命令滤波配置;
- 当前捏合/握持局部分支权重 `anchor_weights`
- wear-check有效性;
- 驱动状态年龄;
- profile和URDF哈希;
- profile加载错误、最近故障和p95调度延迟。
`latency_p95_ms`以本机接收手套数据的单调时钟为起点,表示接收至映射调度的延迟,
不是基于设备硬件时间戳的端到端链路延迟。
### 10.4 服务与状态转换
| 服务 | 类型 | 作用 |
|---|---|---|
| `~/enable_g20` | `SetBool` | 单独申请/撤销G20实机控制 |
| `~/enable_o6` | `SetBool` | 单独申请/撤销O6实机控制 |
| `~/enable_all` | `SetBool` | 原子检查两台后同时使能,或同时撤销 |
| `~/emergency_stop` | `Trigger` | 立即撤销两个型号的命令发布权限 |
```text
显式SetBool(true)且全部检查通过
┌──────────────────────────────────────────┐
│ ▼
PREVIEW / DISABLED ENABLED(model)
▲ │
└──────────────────────────────────────────┘
SetBool(false)、超时、映射异常或软件急停
```
撤销使能的含义是停止向SDK命令话题发布新命令,不会主动发送张手、零位或其他安全姿势。
驱动/固件将保持最后命令相关行为;物理急停仍应由系统级安全链路负责。
## 11. 实机使能门控
某个型号从PREVIEW进入ENABLED前依次检查:
1. 手套profile已加载且 `approved_for_runtime=true`
2. wear-check已通过启动时校验;
3. 机械手profile已加载且 `approved_for_control=true`
4. 启动参数中的期望SN非空,并与profile SN完全一致;
5. profile CAN接口与启动配置一致;
6. mapper为 `factorized_paired_v2`
7. FFG最近一帧未超过 `glove_timeout`,默认0.35秒;
8. 对应SDK状态名称、长度、数值和范围有效,且未超过 `driver_timeout`,默认1秒。
运行时身份门控比较SN和CAN接口,不比较profile中的固件版本。固件兼容性目前依赖操作
流程和数采manifest的可选校验;若固件变更会改变电机响应,应重新标定机械手profile。
`enable_all`先检查G20和O6两者,任意一个失败都不会使能任何一个。单型号服务互相独立。
## 12. Watchdog与故障策略
watchdog周期为50 ms
| 故障 | 动作 |
|---|---|
| 任意型号已使能且FFG超时 | 同时撤销G20和O6 |
| 某型号SDK状态无效或超时 | 只撤销该型号,另一型号保持 |
| 映射计算出现数值/形状错误 | 同时撤销G20和O6 |
| 软件急停 | 同时撤销G20和O6 |
| profile加载失败 | 启动时降级;不创建对应mapper或只保留raw |
故障恢复不会自动重新使能。排除原因后必须再次调用对应使能服务。
节点启动和profile加载采用fail-closed策略:
- 无手套profile:只发布原始FFG
- 手套profile有效但未获运行批准:允许完整预览,拒绝实机;
- seed机械手profile `approved_for_control=false`:允许预览,拒绝实机;
- 单个型号profile无效:另一个有效型号仍可生成目标和独立使能。
## 13. 主要ROS参数
### 13.1 FFG输入
| 参数 | 默认值 | 说明 |
|---|---|---|
| `input_mode` | `serial` | `serial``topic` |
| `raw_input_topic` | `/ffg/left/raw_joint_state` | topic模式输入 |
| `serial_port` | 空 | 指定串口;为空时可自动扫描 |
| `baudrate` | `0` | 大于0时优先尝试该波特率 |
| `baudrates` | `[2000000,460800,1000000,921600]` | 探测候选 |
| `auto_scan` | `true` | 指定端口失败或为空时扫描 |
| `serial_debug` | `false` | 串口调试日志 |
### 13.2 Profile与身份
| 参数 | 默认值 | 说明 |
|---|---|---|
| `glove_profile` | 空 | FFG完整标定profile |
| `wear_check` | 空 | 快速佩戴检查凭据 |
| `wear_check_max_age_hours` | `12.0` | 启动加载时允许的最大年龄 |
| `g20_profile` / `o6_profile` | 空 | 单机机械手profile |
| `g20_serial_number` / `o6_serial_number` | 空 | 运行期望SN |
| `g20_can_interface` | `can0` | G20身份核对 |
| `o6_can_interface` | `can1` | O6身份核对 |
### 13.3 时序和滤波
| 参数 | 默认值 | 说明 |
|---|---:|---|
| `publish_rate` | `30.0` | 固定映射/命令心跳Hz |
| `glove_timeout` | `0.35` | FFG超时秒数 |
| `driver_timeout` | `1.0` | SDK状态超时秒数 |
| `input_filter_enabled` | `false` | 是否启用逐维Kalman |
| `input_filter_process_variance` | `1e-5` | Kalman过程噪声 |
| `input_filter_measurement_variance` | `5e-4` | Kalman测量噪声 |
| `input_filter_reset_gap` | `0.35` | 断流重置阈值 |
| `command_filter_mode` | `passthrough` | 输出滤波模式 |
| `command_filter_ema_alpha` | `1.0` | EMA/限加速度目标增益 |
| `command_filter_max_step_u8` | `255.0` | 每帧最大速度尺度 |
| `command_filter_deadband_u8` | `0.0` | 小于该差值时保持上一目标 |
启动文件还负责创建两个SDK节点,并设置启动速度、力矩、状态轮询和G20控制期间延迟状态
读取等驱动参数;这些不是 `ffg_dual_retarget`自身参数。
## 14. Profile校验与可追踪性
### 14.1 严格加载
`profiles.py`在构造mapper之前检查:
- schema、profile类型、型号和左手侧;
- 固定的FFG关节名或机械手命令名;
- 所有数组长度、有限值和范围;
- 特征权重非负且和为1
- 分段曲线激活量、命令范围和单调性;
- 主动通道与保留通道完整覆盖命令向量;
- 仿真名称顺序、端点、限位和URDF哈希格式;
- 已批准profile的设备身份、人工确认、状态和名称完整性。
profile错误不会被静默修正为另一种型号或旧映射策略。
### 14.2 规范化哈希
profile哈希不是原文件字节哈希,而是:
1. 排除加载器添加的 `_profile_path``_profile_sha256`
2. JSON key排序;
3. 使用紧凑分隔符和UTF-8
4. 计算SHA-256。
因此仅缩进或JSON键顺序变化不会改变profile身份,持久字段变化会改变哈希。
保存使用同目录临时文件加原子替换,避免中途退出留下半个JSON。
### 14.3 相关运行文件
| 文件 | 技术作用 |
|---|---|
| glove profile | 原始帧、鲁棒统计、特征参数和捏合锚点 |
| wear-check | 绑定glove profile哈希的短期佩戴凭据 |
| robot profile | 设备身份、姿势、通道曲线、安全范围和仿真端点 |
| checkpoint | 绑定seed和设备元数据的可恢复捕获进度 |
| verification | 绑定robot profile哈希的独立人工复核结果 |
| session manifest | 绑定profile、wear-check、URDF、设备和rosbag话题 |
`session_manifest.py`当前要求G20和O6都已批准,并按 `can0/can1`核对;它适用于标准双手
型号数采拓扑,不是任意单型号或任意CAN配置的通用manifest生成器。
## 15. 离线质量检查
`retarget_profile_check`不启动ROS、不连接机械手,直接回放profile中的原始帧和姿势。
### 15.1 静态复现
对每个共有姿势,只比较该姿势真正定义的相关通道:
- 捏合:拇指和目标手指;
- 拇指姿势:拇指通道;
- 并拢:侧摆通道;
- 桌面/钩拳:普通四指屈伸通道;
- 握拳:除普通侧摆外的通道。
任一相关通道最大误差大于5个u8单位,记为hard failure。
### 15.2 捏合混淆
四个捏合中位数必须:
- 竞争winner等于目标手指;
- 目标门控不小于0.95。
否则记为hard failure。
### 15.3 动态连续性和局部性
每组动态重复记录:
- 目标通道跨度;
- 非目标通道跨度;
- 原始浮点命令帧间步长p95和最大值;
- 取整后整帧不变比例;
- 应用profile执行滤波后的同类指标。
普通手指屈伸轨迹中,若非目标通道跨度中位数大于
`max(15, 0.2 * target_span)`,生成warning。四指开合轨迹中若任一屈伸语义范围中位数
大于0.5,也生成warning。
动态步长目前只报告统计量,没有统一hard-failure阈值;应结合采样率、动作速度和设备
允许步长分析。
离线通过只证明profile内部复现和分解逻辑满足这些判据,不证明实机物理角度精度。
## 16. 实机姿势复核实现
`hand_pose_verify`加载已批准机械手profile后:
1. 查询命令话题是否已有其他发布者,有则拒绝开始;
2. 要求显式输入安全确认;
3. 从最新SDK状态而不是上一次目标开始;
4. 将目标分成每通道步长不超过 `max_step_u8` 的线性序列;
5. 默认30 Hz发送,运动中周期检查新竞争发布者;
6. 稳定后读取命名状态并计算设备空间绝对误差;
7. 保存人工通过/失败、备注、目标、状态和误差摘要。
默认 `max_step_u8=4`,CLI硬限制不超过8。复核报告明确记录
`state_is_angle_ground_truth=false`,并且不修改原机械手profile。
## 17. 扩展和维护约束
### 17.1 增加新的机械手型号
至少需要:
1.`MODEL_COMMAND_LENGTHS`登记型号和命令长度;
2. 定义唯一、稳定的 `command_names`
3. 创建seed profile,包括姿势、安全范围、主动通道、保留通道和仿真端点;
4. 明确每个执行通道的解剖语义源;
5. 扩展profile校验器的必需姿势集合;
6. 扩展节点的话题、身份参数、状态和服务;
7. 增加静态复现、局部性、限位和名称合同测试。
不要通过复制G20的裸下标映射来接入新型号;名称、主动通道和保留通道必须显式定义。
### 17.2 增加新的手套语义
需要同步更新:
- `BASE_INTENT_NAMES`或派生语义列表;
- 标定姿势标签和原始下标;
- glove profile生成及严格校验;
- `HandIntentExtractor.extract()`输出顺序;
- 使用该语义的机械手seed和测试;
- rosbag/下游消费者的数据合同。
修改名称或顺序会影响profile兼容性,应升级schema而不是让旧profile静默通过。
### 17.3 修改手势或阈值
捏合和握持阈值由当前手套profile自动推导。优先修复标定数据或距离定义,不要增加隐藏
的全局常量绕过竞争判据。若确需改变门控公式,应同时更新:
- 正/负样本定义;
- 连续性和混淆测试;
- 离线质量报告;
- `mapping_mode`或schema版本,以便数据可追踪。
### 17.4 线程与实时性
- 串口读取在线程中更新带锁快照;
- ROS节点定时器只消费最新快照,不阻塞等待串口;
- 运行时没有无界命令队列;
- 标定和复核CLI可使用后台executor线程,因为它们包含交互式终端等待;
- 映射主要是小向量NumPy运算,不包含在线优化或模型推理。
## 18. 测试与验收建议
核心单元/集成测试集中在
[`test_linkerforce_v2.py`](../src/linkerhand_retarget/test/test_linkerforce_v2.py),覆盖:
- 鲁棒统计和profile完整性;
- 根部/末端解耦和曲线内部无平台;
- 捏合局部性、连续切换和无历史锁存;
- 普通手指对拇指动作的独立性;
- 动态侧摆串扰补偿;
- 仿真目标与电机残差隔离;
- 滤波步长、加速度、重置和默认直通行为;
- profile身份、checkpoint、安全范围和命名合同;
- 重使能重基准和超时撤权;
- G20/O6输出长度、名称和限位。
修改核心算法后至少执行:
```bash
source /opt/ros/jazzy/setup.bash
source install/setup.bash
python3 -m pytest -q \
src/linkerhand_retarget/test/test_linkerforce_v2.py
```
完成profile标定后再分别执行G20和O6离线质量回放。涉及ROS接口、SDK命名或launch参数的
修改,还应在PREVIEW状态检查实际话题长度、名称、频率和status JSON,再进入低速实机
验收。
## 19. 已知边界
- 当前只支持左手FFG到左手G20/O6;
- `provisional`不提供真实物理关节角精度声明;
- `cmd_u8`和SDK `state_u8`不能转换成可靠的真实关节弧度;
- 仿真目标只代表语义—URDF名义映射,不是实机测量;
- 捏合竞争无时间滞回,连续性依赖当前帧证据质量和可选输入滤波;
- wear-check只在节点加载时验证,不在长时间运行中自动过期撤权;
- 运行时身份门控不核对固件版本;
- 软件急停只撤销发布权限,不替代硬件急停或独立安全控制器;
- 默认双型号launch会同时创建两个SDK驱动;单型号系统可直接启动所需驱动和
`ffg_dual_retarget`节点。
这些边界应保留在数据报告、实验结论和对外精度声明中。
@@ -0,0 +1,731 @@
# FFG多手势标定映射与遥操操作说明
## 1. 文档目的
本文档说明当前 `linkerforce_v2` 无Marker方案的工作原理、标定流程和实机操作方法。
当前主要使用场景是一只左手FFG控制左手G20,也支持在配置对应profile后同时生成O6目标。
当前方案属于 `provisional` 阶段:
- 可以验证手套语义、机械手通道、方向、动作范围和连续性;
- 可以用于演示和临时数采;
- 不能把G20/O6的 `0255` 电机命令当作真实关节角;
- 没有Marker、编码器或独立角度传感器时,不能给出实机与仿真的真实角度误差。
旧入口 `handretarget` 仍然保留;本文档只描述新入口 `ffg_dual_retarget`
## 2. 当前映射架构
```text
FFG左手套21维原始数据
hand_intent:模型无关的人手语义(0~1)
├─→ G20 actuation_target
│ ├─→ G20单机profile → 20维cmd_u8 → G20实机
│ └─→ G20名义URDF范围 → q_nominal → 仿真
└─→ O6 actuation_target
├─→ O6单机profile → 6维cmd_u8 → O6实机
└─→ O6名义URDF范围 → q_nominal → 仿真
```
实机命令和仿真目标是两条独立标尺:
- `cmd_u8`:设备电机空间命令,范围为0~255;
- `q_nominal`:根据URDF名义限位生成的仿真弧度目标;
- `state_u8`:SDK返回的设备状态,只用于运行诊断,不是真实关节角GT。
仿真不应直接把 `cmd_u8` 当作真实角度。需要接近实机外观时,可以使用同一
`actuation_target`,再通过实测角度标定完善仿真标尺。
## 3. 多手势标定解决什么问题
### 3.1 FFG静态姿势
完整手套标定采集11个静态姿势:
1. 五指自然张开、自然分开;
2. 五指伸直并拢;
3. 桌面手势:四指根部弯曲、末端伸直;
4. 钩拳:四指根部伸直、末端弯曲;
5. 自然握拳;
6. 拇指最大外展;
7. 拇指横跨掌心;
8. 拇指—食指捏合;
9. 拇指—中指捏合;
10. 拇指—无名指捏合;
11. 拇指—小指捏合。
每个静态姿势默认采集2秒、重复3次,每次至少50帧。profile保留全部原始帧、
每次中位数、MAD和有效帧数,而不是只保存一个平均值。
### 3.2 FFG动态轨迹
完整标定还采集7组短时往返轨迹:
- 食指独立弯曲往返;
- 中指独立弯曲往返;
- 无名指独立弯曲往返;
- 小指独立弯曲往返;
- 拇指弯曲往返;
- 拇指对掌往返;
- 四指开合往返。
动态轨迹主要用于发现和补偿同一手指屈伸对侧摆语义的传感器串扰,并检查非目标
手指是否跟随运动。它们不是额外的离散手势模板。
### 3.3 连续映射原则
当前运行时不会把整只手吸附到“最相似的标定手势”:
- 每根普通手指只读取自身的根部、末端和侧摆语义;
- 张手、桌面、钩拳和握拳构成四指根部—末端标定面,连续解耦传感器串扰;
- 普通屈伸映射保持连续,不在曲线内部加入停止平台;
- 四种捏合分别进行竞争判断;
- 捏合只局部修正拇指和目标手指,不替换整只手命令;
- 捏合证据不明确时,连续退回普通逐关节映射;
- 握拳只增加必要的拇指协调,不把相似动作强制变成握拳模板。
### 3.4 当前实时执行策略
当前默认执行节奏与旧版左手G20的有效路径一致:
```text
publish_rate=30Hz
input_filter_enabled=false
command_filter_mode=passthrough
command_filter_ema_alpha=1.0
command_filter_max_step_u8=255
command_filter_deadband_u8=0
repeat_position_commands=true
```
也就是直接使用最新手套帧,将连续电机目标交给G20固件插值,并在每个30Hz控制心跳
重复发送最新目标。待发送队列深度为1,来不及发送时只保留最新目标,不重放旧命令。
Kalman和EMA仍然可以显式启用,但不要同时启用两层滤波。两层滤波叠加后再进行整数
取整,容易表现为小幅运动停顿、累计后跳变。
## 4. profile与运行文件
| 文件 | 内容 | 是否提交Git |
|---|---|---|
| `glove_<ID>_left_<operator>.json` | 个人佩戴下的FFG完整标定 | 否 |
| `*.wear_check.json` | 绑定手套profile哈希的快速佩戴检查 | 否 |
| `hand_G20_left_<SN>_provisional.json` | 指定G20实机的姿势命令profile | 否 |
| `*.checkpoint.json` | 实机姿势标定中断续标检查点 | 否 |
| `*.verification.json` | 实机姿势人工复核报告 | 否 |
| `g20_seed_profile.json` | G20 GUI安全初值和标定结构 | 是 |
| `o6_seed_profile.json` | O6 GUI安全初值和标定结构 | 是 |
根目录 `profiles/` 已加入 `.gitignore`。可复现的种子profile位于:
```text
src/linkerhand_retarget/resource/linkerforce_v2/profiles/
```
手套profile与操作者、手套和佩戴方式相关;机械手profile与型号、序列号、固件和CAN
接口相关。换手套、换操作者、明显改变佩戴位置时,应重新完整标定FFG。换机械手本体
或固件导致电机响应变化时,应重新标定机械手profile。
## 5. 构建与环境准备
在每个新终端中都要加载ROS和工作空间:
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
source install/setup.bash
```
源码修改后重新构建:
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
colcon build --symlink-install --packages-select \
linker_hand_ros2_sdk gui_control linkerhand_retarget
source install/setup.bash
```
如果出现 `Package 'linkerhand_retarget' not found`,通常是当前终端没有执行上述两个
`source`,或者源码修改后还没有构建。
## 6. 完整标定FFG左手套
### 6.1 启动FFG原始数据发布
终端A启动只读FFG节点。只连接左手套即可,不要求右手套存在:
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
source install/setup.bash
ros2 run linkerhand_retarget ffg_dual_retarget --ros-args \
-p serial_port:=/dev/ttyUSB0 \
-p baudrate:=2000000 \
-p auto_scan:=true
```
确认原始话题有数据:
```bash
ros2 topic hz /ffg/left/raw_joint_state
```
如果标定提示“0个有效帧”,不要继续重复按Enter。先确认:
- 终端A仍在运行;
- 日志显示左手FFG已连接;
- `/dev/ttyUSB0`没有被另一个FFG进程占用;
- `/ffg/left/raw_joint_state`有稳定数据。
### 6.2 执行完整手套标定
终端B执行:
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
source install/setup.bash
ros2 run linkerhand_retarget ffg_calibrate -- \
--glove-id FFG_LEFT_SN \
--operator lxp \
--firmware 2.1.4 \
--output /home/lxp/projects/linkerhand_retarget_ros2/profiles/glove_FFG_LEFT_SN_left_lxp.json
```
静态姿势的正确操作:
1. 先摆好终端提示的固定姿势;
2. 姿势稳定后按Enter
3. 按Enter后继续保持不动约2秒;
4. 终端显示保存帧数后再放松;
5. 同一姿势按相同方法重复3次。
动态往返轨迹的正确操作:
1. 先回到该动作的自然起始位置;
2. 按Enter后立即开始连续、缓慢地往返运动;
3. 在默认3秒采集窗口内完成若干次完整往返;
4. 非目标手指尽量保持稳定;
5. 不要先弯好后全程静止,否则采不到动态关系。
标定成功应显示:
```text
approved_for_runtime=True
sha256=<手套profile哈希>
```
不要使用 `--skip-dynamic` 生成正式运行profile。该参数只适合调试。
## 7. 快速佩戴检查
每次正式实机启动前,对当前准备使用的手套profile执行快速检查:
```bash
ros2 run linkerhand_retarget ffg_calibrate -- \
--quick-check /home/lxp/projects/linkerhand_retarget_ros2/profiles/glove_FFG_LEFT_SN_left_lxp.json \
--quick-output /home/lxp/projects/linkerhand_retarget_ros2/profiles/glove_FFG_LEFT_SN_left_lxp.wear_check.json
```
依次检查张手、握拳和食指捏合。每个姿势也是“先摆好,再按Enter,然后保持2秒”。
快速检查凭据:
- 默认12小时有效;
- 必须显示 `passed=true`
- 必须与启动时使用的手套profile SHA-256完全一致;
- 切换v4、v5等手套profile时,必须同时切换到对应的wear-check文件。
快速检查失败时,先重新调整手套佩戴位置并重试。如果多次失败,说明当前佩戴与完整
标定差异过大,应重新完整标定,不要通过增大阈值静默放行实机。
## 8. 标定G20实机姿势
### 8.1 安全要求
- 标定时使用低速、低力矩;
- 配备软件急停,并保证机械手周围无障碍物;
- 不得使用旧手套映射把机械手带到标定姿势;
- 不得在带电状态强行手掰;
- 使用GUI逐通道调整,并确认通道方向正确。
### 8.2 启动G20 SDK
终端A
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
source install/setup.bash
ros2 run linker_hand_ros2_sdk linker_hand_sdk --ros-args \
-p hand_type:=left \
-p hand_joint:=G20 \
-p is_touch:=false \
-p can:=can0 \
-p modbus:=None \
-p topic_prefix:=/g20 \
-p startup_speed:=30 \
-p startup_torque:=80 \
-p move_on_startup:=false \
-p state_poll_rate:=10.0
```
### 8.3 启动G20标定GUI
终端B
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
source install/setup.bash
ros2 run gui_control gui_control --ros-args \
-r __node:=g20_calibration_gui \
-p hand_type:=left \
-p hand_joint:=G20 \
-p topic_prefix:=/g20
```
### 8.4 捕获11个G20姿势
终端C
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
source install/setup.bash
ros2 run linkerhand_retarget hand_pose_capture -- \
--model G20 \
--seed /home/lxp/projects/linkerhand_retarget_ros2/install/linkerhand_retarget/share/linkerhand_retarget/linkerforce_v2/profiles/g20_seed_profile.json \
--serial-number G20_LEFT_001 \
--operator lxp \
--firmware unknown \
--can-interface can0 \
--output /home/lxp/projects/linkerhand_retarget_ros2/profiles/hand_G20_left_G20_LEFT_001_provisional.json
```
每个姿势的操作:
1. 用GUI低速调整机械手;
2. 目视确认目标手指、通道方向和最终姿势;
3. 等待实机稳定;
4. 点击GUI“保存当前标定姿势”;
5. CLI收到快照后选择姿势状态。
状态含义:
- `exact`:机械手能够准确实现该姿势;
- `approximate`:受机构自由度限制,只能实现最佳近似;
- `unsupported`:该型号不能可靠实现,不用于对应姿势约束;
- 输入 `r`:放弃刚才的快照,重新调整和保存。
CLI每完成一个姿势都会立即写入 `*.checkpoint.json`。程序中断后,使用完全相同的
命令会自动恢复并跳过已保存姿势,不需要从头开始。
只有确实要放弃原进度时才增加:
```text
--fresh
```
全部姿势完成后,只有输入 `y` 批准,最终profile才会包含:
```text
approved_for_control=True
```
O6操作相同,但使用 `--model O6`、O6 seed、`can1``/o6` 命名空间。O6自由度较少,
桌面、钩拳及部分捏合通常应标为 `approximate`
## 9. 复核机械手profile
姿势复核可以避免手工把JSON中的20维命令复制到GUI。
复核前:
- 停止 `ffg_dual_retarget`
- 停止GUI,避免命令话题存在其他发布者;
- 只保留低速、低力矩的G20 SDK。
执行:
```bash
ros2 run linkerhand_retarget hand_pose_verify -- \
--profile /home/lxp/projects/linkerhand_retarget_ros2/profiles/hand_G20_left_G20_LEFT_001_provisional.json \
--operator lxp \
--topic-prefix /g20
```
只复核单个姿势:
```bash
ros2 run linkerhand_retarget hand_pose_verify -- \
--profile /home/lxp/projects/linkerhand_retarget_ros2/profiles/hand_G20_left_G20_LEFT_001_provisional.json \
--operator lxp \
--topic-prefix /g20 \
--pose pinch_index
```
按照提示输入 `VERIFY``MOVE`,再选择:
- `p`:目视通过;
- `f`:目视未通过;
- `r`:重放;
- `s`:跳过。
工具会低速平滑过渡,并保存独立的 `*.verification.json`,不会修改原始机械手profile。
## 10. 离线检查映射质量
不连接实机即可回放profile中的静态与动态数据:
```bash
ros2 run linkerhand_retarget retarget_profile_check -- \
--glove /home/lxp/projects/linkerhand_retarget_ros2/profiles/glove_FFG_LEFT_SN_left_lxp.json \
--robot /home/lxp/projects/linkerhand_retarget_ros2/profiles/hand_G20_left_G20_LEFT_001_provisional.json \
--model G20 \
--output /home/lxp/projects/linkerhand_retarget_ros2/profiles/g20_mapping_quality.json
```
重点查看:
- `passed``hard_failures`
- 静态有效通道复现误差;
- 四种捏合的winner和gate
- 四指动态轨迹的非目标通道跨度;
- 小指、侧摆等动作是否有明显串扰;
- 帧间命令变化是否存在异常突跳。
离线检查通过不等于实机角度准确,只表示profile内部逻辑一致。
## 11. 启动G20正式遥操
正式启动前,停止旧SDK、标定GUI、姿势捕获工具和占用FFG串口的只读节点。每种节点
只保留一个实例。
### 11.1 终端A:启动G20驱动
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
source install/setup.bash
ros2 run linker_hand_ros2_sdk linker_hand_sdk --ros-args \
-p hand_type:=left \
-p hand_joint:=G20 \
-p is_touch:=false \
-p can:=can0 \
-p modbus:=None \
-p topic_prefix:=/g20 \
-p startup_speed:=255 \
-p startup_torque:=80 \
-p move_on_startup:=false \
-p state_poll_rate:=10.0 \
-p velocity_poll_rate:=10.0 \
-p defer_state_reads_while_commanding:=true \
-p repeat_position_commands:=true
```
`startup_speed`控制电机最大运动速度;`startup_torque`控制最大输出力矩。提高力矩不会
解决映射卡顿。建议先使用80,在确有负载需要并完成安全评估后再提高。
确认状态话题已有发布者:
```bash
ros2 topic info /g20/cb_left_hand_state
```
应至少显示:
```text
Publisher count: 1
```
### 11.2 终端B:启动FFG映射节点
以下示例使用当前v4手套profile:
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
source install/setup.bash
ros2 run linkerhand_retarget ffg_dual_retarget --ros-args \
-p serial_port:=/dev/ttyUSB0 \
-p baudrate:=2000000 \
-p auto_scan:=true \
-p publish_rate:=30.0 \
-p input_filter_enabled:=false \
-p command_filter_mode:=passthrough \
-p command_filter_ema_alpha:=1.0 \
-p command_filter_max_step_u8:=255.0 \
-p command_filter_deadband_u8:=0.0 \
-p glove_profile:=/home/lxp/projects/linkerhand_retarget_ros2/profiles/glove_FFG_LEFT_SN_left_lxp_v4.json \
-p wear_check:=/home/lxp/projects/linkerhand_retarget_ros2/profiles/glove_FFG_LEFT_SN_left_lxp_v4.wear_check.json \
-p g20_profile:=/home/lxp/projects/linkerhand_retarget_ros2/profiles/hand_G20_left_G20_LEFT_001_provisional.json \
-p g20_serial_number:=G20_LEFT_001 \
-p g20_can_interface:=can0
```
正常日志应包含:
```text
FFG profile已加载
三姿势快速佩戴检查有效
G20 profile已加载(可申请实机使能)
G20映射=factorized_paired_v2
执行滤波=passthrough alpha=1.0, max_step=255.0
左手FFG已连接
```
节点启动后默认处于PREVIEW,不会立即控制实机。
### 11.3 PREVIEW检查
在使能前观察:
```text
/ffg/left/raw_joint_state
/ffg/left/filtered_joint_state
/retarget/left/hand_intent
/retarget/g20/left/actuation_target
/retarget/g20/left/joint_target_nominal
/retarget/g20/left/cmd_u8_preview
```
检查要求:
- 张手、半握、握拳过程中命令连续;
- 弯曲一根手指时,主要变化的是对应手指通道;
- 食指捏合主要影响拇指与食指;
- 不应锁定在某个历史捏合模板;
- 不应出现明显越限或突跳。
### 11.4 使能G20
终端C
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
source install/setup.bash
ros2 service call /ffg_dual_retarget/enable_g20 \
std_srvs/srv/SetBool "{data: true}"
```
成功返回:
```text
success=True
message='G20已使能'
```
停用G20
```bash
ros2 service call /ffg_dual_retarget/enable_g20 \
std_srvs/srv/SetBool "{data: false}"
```
软件急停:
```bash
ros2 service call /ffg_dual_retarget/emergency_stop \
std_srvs/srv/Trigger "{}"
```
急停、FFG断开、驱动状态超时或profile错误后,都需要排除问题并重新显式使能。
## 12. ROS话题说明
| 话题 | 说明 |
|---|---|
| `/ffg/left/raw_joint_state` | 21维FFG原始数据 |
| `/ffg/left/filtered_joint_state` | 实际送入语义提取器的数据;默认与raw相同 |
| `/retarget/left/hand_intent` | 模型无关的01人手语义 |
| `/retarget/g20/left/actuation_target` | G20归一化目标 |
| `/retarget/g20/left/joint_target_nominal` | G20仿真名义弧度目标 |
| `/retarget/g20/left/cmd_u8_preview` | 未使能时也持续发布的20维预览命令 |
| `/g20/cb_left_hand_control_cmd` | 使能后发送给G20 SDK的20维命令 |
| `/g20/cb_left_hand_state` | G20 SDK状态心跳 |
| `/ffg_dual_retarget/status` | profile、使能、超时、滤波和延迟诊断 |
所有向量都带名称。仿真桥和其他消费者必须按 `JointState.name` 匹配,不得依赖裸下标。
## 13. 安全与自动停用
- 默认PREVIEW,必须通过服务显式使能;
- FFG超过0.35秒没有新帧:撤销全部实机使能;
- 对应驱动状态超过1秒未更新:只撤销该型号;
- profile缺失、未批准、SN/CAN不匹配:拒绝实机使能;
- wear-check缺失、失败、过期或哈希不匹配:拒绝实机使能;
- 所有命令检查长度、名称、有限值和0~255范围;
- G20四个保留通道保持安全固定值;
- 带电机械手不得强行手掰。
## 14. 常见问题排查
### 14.1 `Package 'linkerhand_retarget' not found`
```bash
source /opt/ros/jazzy/setup.bash
source /home/lxp/projects/linkerhand_retarget_ros2/install/setup.bash
```
如果仍然找不到,重新执行第5节的构建命令。
### 14.2 手套标定只有0个有效帧
原因通常是没有单独启动FFG原始数据发布节点。检查:
```bash
ros2 topic info /ffg/left/raw_joint_state
ros2 topic hz /ffg/left/raw_joint_state
```
### 14.3 快速佩戴检查失败
- 确认使用的是正确版本profile;
- 调整手套位置、腕带和手指传感器;
- 每个姿势先摆好再按Enter
- 按Enter后保持不动2秒;
- 多次失败则重新完整标定。
### 14.4 `三姿势快速佩戴检查缺失、失败或过期`
重新对启动时使用的同一个手套profile执行第7节命令。不能拿v5的wear-check启动v4。
### 14.5 `G20驱动状态无效或已超时`
先执行:
```bash
ros2 topic info /g20/cb_left_hand_state
```
如果 `Publisher count: 0`,说明G20 SDK未启动或没有使用 `/g20` 命名空间。按第11.1节
启动驱动。如果有发布者,再检查:
```bash
ros2 topic echo /g20/cb_left_hand_state --once
```
状态必须是20维、名称与G20 profile一致、数值有限且位于0255。
### 14.6 服务一直显示 `waiting for service`
检查:
```bash
ros2 node list
ros2 service list | grep ffg_dual_retarget
```
常见原因是 `ffg_dual_retarget`没有启动、当前终端未source,或者服务名称中多写了反斜杠。
### 14.7 服务成功但机械手不动
检查命令话题:
```bash
ros2 topic info /g20/cb_left_hand_control_cmd
ros2 topic hz /g20/cb_left_hand_control_cmd
```
使能后应同时存在发布者和订阅者,并接近30Hz。还要检查SDK终端是否报告CAN错误。
### 14.8 机械手运动卡顿
确认运行参数:
```bash
ros2 param get /ffg_dual_retarget input_filter_enabled
ros2 param get /ffg_dual_retarget command_filter_mode
ros2 param get /linker_hand_sdk repeat_position_commands
```
当前推荐结果:
```text
False
passthrough
True
```
同时检查:
- 只运行一个G20 SDK和一个映射节点;
- 命令话题稳定接近30Hz
- CAN状态查询在遥操期间已延后;
- 不要用提高力矩解决卡顿;
- 如果只有某一根手指异常,运行离线profile质量检查,重点看该手指动态轨迹。
### 14.9 某根手指张手不到位或发生串指
依次比较:
```text
raw_joint_state
→ hand_intent
→ cmd_u8_preview
→ cb_left_hand_state
```
- raw异常:佩戴或FFG采集问题;
- hand_intent异常:手套标定/语义解耦问题;
- intent正确但preview异常:映射/profile问题;
- preview正确但实机异常:机械手profile、驱动、固件或机构问题。
不要直接通过修改某个写死系数掩盖问题。
### 14.10 实机姿势标定中断
使用完全相同的 `hand_pose_capture` 命令重新启动,会自动读取检查点并跳过已保存姿势。
不要增加 `--fresh`,除非明确要删除当前标定进度并从头开始。
## 15. 当前精度边界与后续优化
当前多手势方案可以继续优化:
- 重采质量较差的小指、侧摆或拇指动态轨迹;
- 改善21维传感器到人体语义的连续解耦;
- 完善拇指对掌和四种捏合的局部连续映射;
- 为每台机械手建立方向相关、非线性的电机命令曲线;
- 记录输入、映射、发布、CAN和状态时间戳,量化延迟与丢帧。
要得到可量化的真实角度精度,仍需增加Marker、编码器或独立角度传感器,建立:
```text
hand_intent
→ 实机真实关节角q_target
→ 单机关节角—cmd_u8标定
```
在此之前,验收结论只能是动作语义、通道、连续性和外观接近程度,不能声明实机与仿真
达到某个真实关节角误差。
## 16. 正式运行前检查清单
- [ ] ROS与工作空间已source
- [ ] 当前只有一个FFG读取进程;
- [ ] 当前只有一个G20 SDK,使用`can0``/g20`
- [ ] FFG profile显示`approved_for_runtime=True`
- [ ] wear-check通过、未过期且哈希匹配;
- [ ] G20 profile显示`approved_for_control=True`
- [ ] profile中的SN和CAN与启动参数一致;
- [ ] `/g20/cb_left_hand_state`有有效发布者;
- [ ] PREVIEW下逐指、握拳和四种捏合动作正确;
- [ ] 默认实时参数为关闭输入滤波、直通命令、30Hz重复目标;
- [ ] 周围安全、急停可用;
- [ ] 最后才调用`enable_g20`
@@ -75,10 +75,10 @@ _HAND_CONFIGS: Dict[str, HandConfig] = {
"点赞": [255, 0, 0, 0, 0, 255, 162, 162, 144, 100, 210, 255, 255, 255, 255, 255, 0, 0, 0, 0],
"握拳": [96, 0, 0, 0, 0, 0, 193, 158, 128, 91, 132, 255, 255, 255, 255, 144, 0, 0, 0, 0],
"张开": [255, 255, 255, 255, 255, 255, 193, 148, 105, 42, 245, 255, 255, 255, 255, 255, 255, 255, 255, 255],
"OK": [148, 110, 255, 255, 255, 44, 164, 100, 114, 127, 178, 255, 255, 255, 255, 94, 71, 255, 255, 255],
"拇指对中指": [191, 255, 55, 255, 255, 96, 95, 100, 114, 127, 105, 255, 255, 255, 255, 94, 255, 108, 255, 255],
"拇指对无名指": [191, 255, 255, 72, 255, 115, 95, 100, 114, 127, 60, 255, 255, 255, 255, 94, 255, 255, 97, 255],
"拇指对小指": [191, 255, 255, 255, 55, 0, 95, 100, 114, 121, 70, 255, 255, 255, 255, 94, 255, 255, 255, 100],
"OK": [0, 0, 255, 255, 255, 138, 147, 148, 105, 42, 109, 255, 255, 255, 255, 255, 211, 255, 255, 255],
"拇指对中指": [0, 255, 0, 255, 255, 107, 149, 148, 105, 42, 109, 255, 255, 255, 255, 255, 225, 202, 255, 255],
"拇指对无名指": [0, 255, 255, 0, 255, 88, 171, 148, 105, 42, 59, 255, 255, 255, 255, 255, 255, 255, 206, 254],
"拇指对小指": [0, 255, 255, 255, 0, 32, 170, 148, 105, 42, 109, 255, 255, 255, 255, 255, 255, 255, 255, 203],
"准备1": [255, 0, 0, 0, 0, 255, 162, 162, 144, 100, 210, 255, 255, 255, 255, 255, 0, 0, 0, 0],
"": [96, 255, 0, 0, 0, 0, 190, 161, 127, 80, 68, 255, 255, 255, 255, 144, 255, 0, 0, 0],
"": [96, 255, 255, 0, 0, 0, 190, 66, 127, 80, 68, 255, 255, 255, 255, 144, 255, 255, 0, 0],
@@ -230,7 +230,7 @@ _HAND_CONFIGS: Dict[str, HandConfig] = {
}
),
"L6": HandConfig(
joint_names_en=["thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch", "middle_mcp_pitch", "pinky_mcp_pitch", "ring_mcp_pitch"],
joint_names_en=["thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"],
joint_names=["大拇指弯曲", "大拇指横摆", "食指弯曲", "中指弯曲", "无名指弯曲", "小拇指弯曲"],
init_pos=[250] * 6,
preset_actions={
+114 -12
View File
@@ -19,6 +19,38 @@ from .utils.mapping import *
from .config.constants import _HAND_CONFIGS
LOOP_TIME = 1000 # 循环动作间隔时间 毫秒
_CANONICAL_COMMAND_NAMES = {
"G20": [
"thumb_cmc_pitch", "index_mcp_pitch", "middle_mcp_pitch",
"ring_mcp_pitch", "pinky_mcp_pitch", "thumb_cmc_roll",
"index_mcp_roll", "middle_mcp_roll", "ring_mcp_roll",
"pinky_mcp_roll", "thumb_cmc_yaw", "reserved_11",
"reserved_12", "reserved_13", "reserved_14", "thumb_mcp",
"index_pip", "middle_pip", "ring_pip", "pinky_pip",
],
"O6": [
"thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch",
"middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch",
],
"L6": [
"thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch",
"middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch",
],
}
_CANONICAL_COMMAND_BOUNDS = {
"G20": [
*[(0, 255)] * 10,
(0, 255),
*[(255, 255)] * 4,
*[(0, 255)] * 5,
],
"O6": [(0, 255)] * 6,
"L6": [(0, 255)] * 6,
}
class ROS2NodeManager(QObject):
"""ROS2节点管理器,处理ROS通信"""
status_updated = pyqtSignal(str, str) # 状态类型, 消息内容
@@ -45,28 +77,43 @@ class ROS2NodeManager(QObject):
self.node.declare_parameter('hand_joint', 'L10')
self.node.declare_parameter('topic_hz', 30)
self.node.declare_parameter('is_arc', False)
self.node.declare_parameter('topic_prefix', '')
# 获取参数
self.hand_type = self.node.get_parameter('hand_type').value
self.hand_joint = self.node.get_parameter('hand_joint').value
self.hz = self.node.get_parameter('topic_hz').value
self.is_arc = self.node.get_parameter('is_arc').value
self.topic_prefix = self.normalize_topic_prefix(
self.node.get_parameter('topic_prefix').value
)
if self.is_arc == True:
# 创建发布者
self.publisher_arc = self.node.create_publisher(
JointState, f'/cb_{self.hand_type}_hand_control_cmd_arc', 10
JointState,
self.topic(f'/cb_{self.hand_type}_hand_control_cmd_arc'),
10
)
# 创建发布者
self.publisher = self.node.create_publisher(
JointState, f'/cb_{self.hand_type}_hand_control_cmd', 10
JointState,
self.topic(f'/cb_{self.hand_type}_hand_control_cmd'),
10
)
self.snapshot_publisher = self.node.create_publisher(
JointState, self.topic('/calibration_pose_snapshot'), 10
)
# 新增 speed / torque 发布者
self.speed_pub = self.node.create_publisher(
String, f'/cb_hand_setting_cmd', 10)
String, self.topic('/cb_hand_setting_cmd'), 10)
self.torque_pub = self.node.create_publisher(
String, f'/cb_hand_setting_cmd', 10)
self.status_updated.emit("info", f"ROS2节点初始化成功: {self.hand_type} {self.hand_joint}")
String, self.topic('/cb_hand_setting_cmd'), 10)
self.status_updated.emit(
"info",
f"ROS2节点初始化成功: {self.topic_prefix or '/'} "
f"{self.hand_type} {self.hand_joint}"
)
# 启动ROS2自旋线程
self.spin_thread = threading.Thread(target=self.spin_node, daemon=True)
@@ -75,11 +122,34 @@ class ROS2NodeManager(QObject):
self.status_updated.emit("error", f"ROS2初始化失败: {str(e)}")
raise
@staticmethod
def normalize_topic_prefix(prefix: str) -> str:
prefix = str(prefix).strip()
if not prefix or prefix == '/':
return ''
if not prefix.startswith('/'):
prefix = '/' + prefix
return prefix.rstrip('/')
def topic(self, absolute_topic: str) -> str:
if not absolute_topic.startswith('/'):
raise ValueError('base topic must be absolute')
return self.topic_prefix + absolute_topic
def spin_node(self):
"""运行ROS2节点自旋循环"""
while rclpy.ok() and self.node:
rclpy.spin_once(self.node, timeout_sec=0.1)
def bound_positions(self, positions: List[int]) -> List[int]:
bounds = _CANONICAL_COMMAND_BOUNDS.get(self.hand_joint)
if not bounds or len(bounds) != len(positions):
return list(positions)
return [
max(minimum, min(maximum, int(value)))
for value, (minimum, maximum) in zip(positions, bounds)
]
def publish_joint_state(self, positions: List[int]):
"""发布关节状态消息"""
if not self.publisher or not self.node:
@@ -87,6 +157,7 @@ class ROS2NodeManager(QObject):
return
try:
positions = self.bound_positions(positions)
self.joint_state.header.stamp = self.node.get_clock().now().to_msg()
self.joint_state.position = [float(pos) for pos in positions]
# self.joint_state.velocity = [0.1] * len(positions)
@@ -94,7 +165,10 @@ class ROS2NodeManager(QObject):
# 如果有关节名称,添加到消息中
#hand_config = HandConfig.from_hand_type(self.hand_joint)
hand_config = _HAND_CONFIGS[self.hand_joint]
if len(hand_config.joint_names) == len(positions):
canonical_names = _CANONICAL_COMMAND_NAMES.get(self.hand_joint)
if canonical_names and len(canonical_names) == len(positions):
self.joint_state.name = canonical_names
elif len(hand_config.joint_names) == len(positions):
if hand_config.joint_names_en != None:
self.joint_state.name = hand_config.joint_names_en
else:
@@ -131,9 +205,20 @@ class ROS2NodeManager(QObject):
except Exception as e:
self.status_updated.emit("error", f"发布失败: {str(e)}")
def publish_pose_snapshot(self, positions: List[int]):
"""发布带名称的当前标定姿势快照。"""
positions = self.bound_positions(positions)
self.publish_joint_state(positions)
self.joint_state.header.stamp = self.node.get_clock().now().to_msg()
self.joint_state.position = [float(pos) for pos in positions]
canonical_names = _CANONICAL_COMMAND_NAMES.get(self.hand_joint)
if canonical_names:
self.joint_state.name = canonical_names
self.snapshot_publisher.publish(self.joint_state)
self.status_updated.emit("info", "当前标定姿势快照已发布")
def publish_speed(self, val: int):
joint_len = 0
if (self.hand_joint.upper() == "O6" or self.hand_joint.upper() == "L6"):
if self.hand_joint.upper() in ("O6", "L6"):
joint_len = 6
elif self.hand_joint == "L7":
joint_len = 7
@@ -152,8 +237,7 @@ class ROS2NodeManager(QObject):
self.speed_pub.publish(msg)
def publish_torque(self, val: int):
joint_len = 0
if (self.hand_joint.upper() == "O6" or self.hand_joint.upper() == "L6"):
if self.hand_joint.upper() in ("O6", "L6"):
joint_len = 6
elif self.hand_joint == "L7":
joint_len = 7
@@ -212,7 +296,10 @@ class HandControlGUI(QWidget):
def init_ui(self):
"""初始化用户界面"""
# 设置窗口属性
self.setWindowTitle(f'灵巧手控制界面 - {self.hand_type} {self.hand_joint}')
self.setWindowTitle(
f'灵巧手控制界面 - {self.ros_manager.topic_prefix or "/"} '
f'{self.hand_type} {self.hand_joint}'
)
self.setMinimumSize(1200, 900)
# 设置样式
@@ -383,13 +470,18 @@ class HandControlGUI(QWidget):
for i, (name, value) in enumerate(zip(
self.hand_config.joint_names, self.hand_config.init_pos
)):
bounds = _CANONICAL_COMMAND_BOUNDS.get(self.hand_joint)
minimum, maximum = (
bounds[i] if bounds and i < len(bounds) else (0, 255)
)
value = max(minimum, min(maximum, int(value)))
# 创建标签
label = QLabel(f"{name}: {value}")
label.setMinimumWidth(120)
# 创建滑动条
slider = QSlider(Qt.Horizontal)
slider.setRange(0, 255)
slider.setRange(minimum, maximum)
slider.setValue(value)
slider.valueChanged.connect(
lambda val, idx=i: self.on_slider_value_changed(idx, val)
@@ -435,6 +527,11 @@ class HandControlGUI(QWidget):
self.stop_button.setProperty("category", "danger")
self.stop_button.clicked.connect(self.on_stop_clicked)
actions_layout.addWidget(self.stop_button)
self.save_pose_button = QPushButton("保存当前标定姿势")
self.save_pose_button.setProperty("category", "action")
self.save_pose_button.clicked.connect(self.on_save_pose_clicked)
actions_layout.addWidget(self.save_pose_button)
layout.addLayout(actions_layout)
@@ -652,6 +749,11 @@ class HandControlGUI(QWidget):
self.status_updated.emit("warning", "已停止所有动作")
def on_save_pose_clicked(self):
"""发布当前滑块姿势,供hand_pose_capture写入profile。"""
positions = [slider.value() for slider in self.sliders]
self.ros_manager.publish_pose_snapshot(positions)
def on_cycle_clicked(self):
"""循环运行预设动作按钮点击事件处理"""
if not self.hand_config.preset_actions:
+12
View File
@@ -0,0 +1,12 @@
from gui_control.config.constants import HAND_CONFIGS
def test_l6_gui_uses_the_sdk_channel_order() -> None:
assert HAND_CONFIGS["L6"].joint_names_en == [
"thumb_cmc_pitch",
"thumb_cmc_roll",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
]
-31
View File
@@ -1,31 +0,0 @@
from launch import LaunchDescription
from launch_ros.actions import Node
def generate_launch_description():
return LaunchDescription([
Node(
package='linker_hand_ros2_sdk',
executable='linker_hand_sdk',
name='linker_hand_sdk_left',
output='screen',
parameters=[{
'hand_type': 'left',
'hand_joint': "L10", # 这里需要修改为实际Linker Hand的型号 L7、L10、L20、L21、L25
'is_touch': True, # 是否带有压力传感器
'can': 'can0', # 这里需要修改为实际的CAN总线名称
}],
),
Node(
package='linker_hand_ros2_sdk',
executable='linker_hand_sdk',
name='linker_hand_sdk_right',
output='screen',
parameters=[{
'hand_type': 'right',
'hand_joint': "L10", # 这里需要修改为实际Linker Hand的型号 L7、L10、L20、L21、L25
'is_touch': True, # 是否带有压力传感器
'can': 'can0', # 这里需要修改为实际的CAN总线名称
}],
),
])
@@ -1030,6 +1030,16 @@ class LinkerHandG20Can:
cmd_state = self.joint_state_to_cmd_state(state=s)
return cmd_state
def get_cached_current_status(self):
"""Return the latest received five-finger state without CAN queries."""
state = [self.x41, self.x42, self.x43, self.x44, self.x45]
if not all(
isinstance(finger, (list, tuple)) and len(finger) == 6
for finger in state
):
return None
return self.joint_state_to_cmd_state(state=state)
def get_current_pub_status(self):
"""API接口:获取手指当前状态"""
self.get_current_status()
@@ -1266,4 +1276,25 @@ class LinkerHandG20Can:
except:
return "-1"
def get_finger_order(self):
return ["Thumb Base", "Index Finger Base", "Middle Finger Base", "Ring Finger Base", "Pinky Finger Base", "Thumb Abduction", "Index Finger Abduction", "Middle Finger Abduction", "Ring Finger Abduction", "Pinky Finger Abduction", "Thumb Horizontal Abduction", "Reserved", "Reserved", "Reserved", "Reserved", "Thumb Tip", "Index Finger Tip", "Middle Finger Tip", "Ring Finger Tip", "Pinky Finger Tip"]
return [
"thumb_cmc_pitch",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
"thumb_cmc_roll",
"index_mcp_roll",
"middle_mcp_roll",
"ring_mcp_roll",
"pinky_mcp_roll",
"thumb_cmc_yaw",
"reserved_11",
"reserved_12",
"reserved_13",
"reserved_14",
"thumb_mcp",
"index_pip",
"middle_pip",
"ring_pip",
"pinky_pip",
]
@@ -1,3 +1,5 @@
from collections import deque
import can
import time, sys
import threading
@@ -57,6 +59,14 @@ class LinkerHandL6Can:
self.normal_force, self.tangential_force, self.tangential_force_dir, self.approach_inc = [[-1] * 6 for _ in range(4)]
self.is_lock = False
self.version = None
# L6 replies to a six-byte 0x01 position command with an immediate
# byte-for-byte echo on the same CAN ID. A zero-payload 0x01 state
# query also replies on that ID, but with the measured positions.
# Keep the two transactions distinct so command echoes never enter
# the published feedback stream used by calibration.
self._position_echo_lock = threading.Lock()
self._pending_position_echoes = deque(maxlen=32)
self._position_echo_timeout_seconds = 0.02
# Start the receiving thread
self.running = True
self.receive_thread = threading.Thread(target=self.receive_response)
@@ -111,6 +121,11 @@ class LinkerHandL6Can:
frame_property_value = int(frame_property.value) if hasattr(frame_property, 'value') else frame_property
data = [frame_property_value] + [int(val) for val in data_list]
msg = can.Message(arbitration_id=self.can_id, data=data, is_extended_id=False)
if frame_property_value == 0x01 and len(data_list) == 6:
with self._position_echo_lock:
self._pending_position_echoes.append(
(time.monotonic(), tuple(int(value) for value in data_list))
)
try:
self.bus.send(msg)
except can.CanError as e:
@@ -201,7 +216,23 @@ class LinkerHandL6Can:
except:
return
if frame_type == 0x01: # 0x01
self.x01 = list(response_data)
response = tuple(int(value) for value in response_data)
now = time.monotonic()
is_position_echo = False
with self._position_echo_lock:
while (
self._pending_position_echoes
and now - self._pending_position_echoes[0][0]
> self._position_echo_timeout_seconds
):
self._pending_position_echoes.popleft()
for pending in tuple(self._pending_position_echoes):
if pending[1] == response:
self._pending_position_echoes.remove(pending)
is_position_echo = True
break
if not is_position_echo:
self.x01 = list(response)
elif frame_type == 0x02: # 0x02
self.x02 = list(response_data)
elif frame_type == 0x05: # Set speed
@@ -391,7 +422,10 @@ class LinkerHandL6Can:
return self.x35
def get_finger_order(self):
return ["thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
# L6 channel 1 is the physical CMC roll actuator. Older SDK releases
# exposed the channel as ``thumb_cmc_yaw`` even though the wire order
# and mechanism have always been roll.
return ["thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
def show_fun_table(self):
pass
@@ -372,7 +372,7 @@ class LinkerHandL6RS485:
return [0] * 6
def get_finger_order(self):
return ["thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
return ["thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
# --------------------------------------------------
# 便捷方法
@@ -1,444 +0,0 @@
#!/usr/bin/env python3
import os
import time
from pymodbus.client import ModbusSerialClient
from typing import List, Dict
import numpy as np
_INTERVAL = 0.006 # 8 ms
class LinkerHandL6RS485:
"""L6机械手 Modbus-RTU 控制类"""
# 6个关节名称
JOINT_NAMES = ["thumb_pitch", "thumb_yaw", "index_pitch",
"middle_pitch", "ring_pitch", "little_pitch"]
# 手指名称
FINGER_NAMES = ["thumb", "index", "middle", "ring", "little"]
def __init__(self, hand_id=0x27, modbus_port="/dev/ttyUSB0", baudrate=115200):
"""
初始化L6机械手
hand_id: 右手0x27(39), 左手0x28(40)
modbus_port: 串口设备路径
baudrate: 波特率,固定115200
"""
self.slave = hand_id
self.cli = ModbusSerialClient(
port=modbus_port,
baudrate=baudrate,
bytesize=8,
parity="N",
stopbits=1,
timeout=0.05
)
# pymodbus 3.5.1 需要显式连接
self.connected = self.cli.connect()
if not self.connected:
raise ConnectionError(f"RS485连接失败,端口: {modbus_port}")
def _read_input_registers(self, address: int, count: int) -> List[int]:
"""读取输入寄存器"""
time.sleep(_INTERVAL)
result = self.cli.read_input_registers(address=address, count=count, slave=self.slave)
if result.isError():
raise RuntimeError(f"读取输入寄存器失败: address={address}, count={count}")
return result.registers
def _write_register(self, address: int, value: int):
"""写入单个寄存器"""
time.sleep(_INTERVAL)
result = self.cli.write_register(address=address, value=value, slave=self.slave)
if result.isError():
raise RuntimeError(f"写入寄存器失败: address={address}, value={value}")
def _write_registers(self, address: int, values: List[int]):
"""写入多个寄存器"""
time.sleep(_INTERVAL)
result = self.cli.write_registers(address=address, values=values, slave=self.slave)
if result.isError():
raise RuntimeError(f"写入多个寄存器失败: address={address}, values={values}")
# --------------------------------------------------
# 基础读取接口
# --------------------------------------------------
def read_angles(self) -> List[int]:
"""读取6个关节角度 (输入寄存器 0-5)"""
return self._read_input_registers(0, 6)
def read_torques(self) -> List[int]:
"""读取6个关节转矩 (输入寄存器 6-11)"""
return self._read_input_registers(6, 6)
def read_speeds(self) -> List[int]:
"""读取6个关节速度 (输入寄存器 12-17)"""
return self._read_input_registers(12, 6)
def read_temperatures(self) -> List[int]:
"""读取6个关节温度 (输入寄存器 18-23)"""
return self._read_input_registers(18, 6)
def read_error_codes(self) -> List[int]:
"""读取6个关节错误码 (输入寄存器 24-29)"""
return self._read_input_registers(24, 6)
# --------------------------------------------------
# 压力传感器接口
# --------------------------------------------------
# def _pressure(self, finger: int) -> List[int]:
# """内部:选手指 → 读压力数据"""
# # 选择手指 (保持寄存器 36)
# self._write_register(36, finger)
# time.sleep(_INTERVAL)
# # 读取压力数据 (输入寄存器 52-122)
# return np.array(self._read_input_registers(52, 71))
def _pressure(self, finger: int) -> np.ndarray:
"""
6x12 (72点) 矩阵尺寸。
Modbus 地址 60/62。
"""
rows = 12 # 12 行
cols = 6 # 6 列
finger_size = rows * cols # 72 个数据点
# modbus 地址和计数
write_address = 60 # 写入手指选择
read_address = 62 # 读取压力数据
read_count = 96 # 读取 96 个寄存器
skip_count = 10 # 跳过前 10 个校验点
# 0. 参数校验和手指写入值确定
if finger < 1 or finger > 5:
raise ValueError(f"无效的手指编号: {finger}。手指编号应在 1 到 5 之间。")
finger_write_value = finger
# 1. 写入手指选择寄存器 (地址 60)
time.sleep(0.008)
wrsp = self.cli.write_register(address=write_address, value=finger_write_value, slave=self.slave)
if wrsp.isError():
raise RuntimeError(f"写入手指选择 {finger} 到地址 {write_address} 失败: {wrsp}")
# 写入后等待片刻
time.sleep(0.008)
# 2. 读取地址 62 的数据
rrsp = self.cli.read_input_registers(address=read_address, count=read_count, slave=self.slave)
if rrsp.isError():
raise RuntimeError(f"读取地址 {read_address} 压力数据失败: {rrsp}")
registers_16bit: List[int] = rrsp.registers
# 3. 核心数据处理
# a. 提取低 8 位数据 (得到 96 个 8 位数据点)
final_data_96 = [reg_value & 255 for reg_value in registers_16bit]
# b. 跳过前 10 个校验/头部数据点 (得到 86 个有效数据点)
effective_data = np.array(final_data_96[skip_count:], dtype=np.uint8)
# c. 截取当前手指的矩阵数据 (从 86 个有效点中截取 72 个点)
start_idx = 0
end_idx = finger_size # 72
finger_data_flat = effective_data[start_idx:end_idx]
# d. 验证数据长度
if finger_data_flat.size != finger_size:
raise ValueError(
f"数据提取失败。期望 {finger_size} 点 ({rows}x{cols})"
f"但仅截取到 {finger_data_flat.size} 点。请检查协议,确认地址 62 是否一次性返回了所有手指数据。"
)
# e. 重塑为二维矩阵 (12 行 6 列)
finger_matrix = finger_data_flat.reshape((rows, cols))
return finger_matrix
def read_pressure_thumb(self) -> np.ndarray:
"""读取大拇指压力数据"""
return np.array(self._pressure(1), dtype=np.uint8)
def read_pressure_index(self) -> np.ndarray:
"""读取食指压力数据"""
return np.array(self._pressure(2), dtype=np.uint8)
def read_pressure_middle(self) -> np.ndarray:
"""读取中指压力数据"""
return np.array(self._pressure(3), dtype=np.uint8)
def read_pressure_ring(self) -> np.ndarray:
"""读取无名指压力数据"""
return np.array(self._pressure(4), dtype=np.uint8)
def read_pressure_little(self) -> np.ndarray:
"""读取小拇指压力数据"""
return np.array(self._pressure(5), dtype=np.uint8)
# --------------------------------------------------
# 版本信息接口
# --------------------------------------------------
def read_versions(self) -> Dict[str, int]:
"""读取版本信息 (输入寄存器 148-155)"""
result = self._read_input_registers(148, 8)
return {
"hand_freedom": result[0],
"hand_version": result[1],
"hand_number": result[2],
"hand_direction": result[3],
"software_version_major": result[4],
"software_version_minor": result[5] if len(result) > 5 else 0,
"software_version_revision": result[6] if len(result) > 6 else 0,
"hardware_version": result[7] if len(result) > 7 else 0
}
# --------------------------------------------------
# 写入接口
# --------------------------------------------------
def write_angles(self, vals: List[int]):
"""设置6个关节角度 (保持寄存器 0-5)"""
vals = [int(x) for x in vals]
if not self.is_valid_6xuint8(vals):
raise ValueError("需要6个0-255的整数")
self._write_registers(0, vals)
def write_torques(self, vals: List[int]):
"""设置6个关节转矩 (保持寄存器 6-11)"""
vals = [int(x) for x in vals]
if not self.is_valid_6xuint8(vals):
raise ValueError("需要6个0-255的整数")
self._write_registers(6, vals)
def write_speeds(self, vals: List[int]):
"""设置6个关节速度 (保持寄存器 12-17)"""
vals = [int(x) for x in vals]
if not self.is_valid_6xuint8(vals):
raise ValueError("需要6个0-255的整数")
self._write_registers(12, vals)
# --------------------------------------------------
# 上下文管理
# --------------------------------------------------
def close(self):
"""关闭连接"""
if self.connected:
self.cli.close()
self.connected = False
def __enter__(self):
return self
def __exit__(self, exc_type, exc_val, exc_tb):
self.close()
# --------------------------------------------------
# API固定接口函数
# --------------------------------------------------
def is_valid_6xuint8(self, lst) -> bool:
"""验证6个0-255的整数列表"""
if len(lst) != 6:
return False
return all(isinstance(x, int) and 0 <= x <= 255 for x in lst)
def set_joint_positions(self, joint_angles=None):
"""设置关节位置"""
joint_angles = joint_angles or [0] * 6
self.write_angles(joint_angles)
def set_speed(self, speed=None):
"""设置速度"""
speed = speed or [200] * 6
self.write_speeds(speed)
def set_torque(self, torque=None):
"""设置扭矩"""
torque = torque or [200] * 6
self.write_torques(torque)
def set_current(self, current=None):
"""设置电流 (L6不支持)"""
print("当前L6不支持设置电流", flush=True)
def get_version(self) -> list:
"""获取版本信息"""
versions = self.read_versions()
return [
versions.get("hand_freedom", 0),
versions.get("hand_version", 0),
versions.get("hand_number", 0),
versions.get("hand_direction", 0),
versions.get("software_version_major", 0),
versions.get("hardware_version", 0)
]
def get_current(self):
"""获取电流 (L6不支持)"""
print("当前L6不支持获取电流", flush=True)
return []
def get_state(self) -> list:
"""获取关节状态"""
return self.read_angles()
def get_state_for_pub(self) -> list:
return self.get_state()
def get_current_status(self) -> list:
return self.get_state()
def get_speed(self) -> list:
"""获取当前速度"""
return self.read_speeds()
def get_joint_speed(self) -> list:
return self.get_speed()
def get_touch_type(self) -> int:
"""获取压感类型 (2=矩阵式)"""
return 2
def get_normal_force(self) -> list:
"""获取压感数据:点式"""
return [-1] * 5
def get_tangential_force(self) -> list:
"""获取压感数据:点式"""
return [-1] * 5
def get_approach_inc(self) -> list:
"""获取压感数据:点式"""
return [-1] * 5
def get_touch(self) -> list:
return [-1] * 5
def get_thumb_matrix_touch(self,sleep_time=0):
return self._pressure(1)
def get_index_matrix_touch(self,sleep_time=0):
return self._pressure(2)
def get_middle_matrix_touch(self,sleep_time=0):
return self._pressure(3)
def get_ring_matrix_touch(self,sleep_time=0):
return self._pressure(4)
def get_little_matrix_touch(self,sleep_time=0):
return self._pressure(5)
def get_matrix_touch(self) -> list:
"""获取压感数据:矩阵式"""
return [self._pressure(1), self._pressure(2), self._pressure(3),
self._pressure(4), self._pressure(5)]
def get_matrix_touch_v2(self) -> list:
"""获取压感数据:矩阵式"""
return self.get_matrix_touch()
def get_torque(self) -> list:
"""获取当前扭矩"""
return self.read_torques()
def get_temperature(self) -> list:
"""获取当前电机温度"""
return self.read_temperatures()
def get_fault(self) -> list:
"""获取当前电机故障码"""
return self.read_error_codes()
def get_serial_number(self):
return [0] * 6
# --------------------------------------------------
# 便捷方法
# --------------------------------------------------
def relax(self):
"""所有手指伸直"""
self.set_joint_positions([255] * 6)
def fist(self):
"""所有手指握拳"""
self.set_joint_positions([0] * 6)
def dump_status(self):
"""打印状态信息"""
print("=" * 50)
print("L6机械手状态信息")
print("=" * 50)
try:
# 关节状态
angles = self.read_angles()
torques = self.read_torques()
speeds = self.read_speeds()
temps = self.read_temperatures()
errors = self.read_error_codes()
print("关节状态:")
for i, name in enumerate(self.JOINT_NAMES):
print(f" {name:15s}: 角度={angles[i]:3d}, 扭矩={torques[i]:3d}, "
f"速度={speeds[i]:3d}, 温度={temps[i]:2d}℃, 错误={errors[i]:2d}")
# 版本信息
versions = self.read_versions()
print("\n版本信息:")
for key, value in versions.items():
print(f" {key:20s}: {value}")
# 压力传感器测试
print("\n压力传感器测试:")
thumb_pressure = self.read_pressure_thumb()
print(f"大拇指压力数据长度: {len(thumb_pressure)}")
except Exception as e:
print(f"读取状态时出错: {e}")
print("=" * 50)
# ------------------- 演示程序 -------------------
if __name__ == "__main__":
# 使用示例
try:
with LinkerHandL6RS485(hand_id=0x27, modbus_port="/dev/ttyUSB0", baudrate=115200) as hand:
print("连接成功!")
# 打印状态信息
hand.dump_status()
# 测试基本控制
print("\n测试控制功能...")
print("伸直手指...")
hand.relax()
time.sleep(2)
print("握拳...")
hand.fist()
time.sleep(2)
print("恢复伸直...")
hand.relax()
# 测试压力传感器
print("\n测试压力传感器...")
thumb_matrix = hand.get_thumb_matrix_touch()
print(f"大拇指压力数据: {len(thumb_matrix)}个点")
# 获取所有手指压力数据
all_matrices = hand.get_matrix_touch()
for i, name in enumerate(hand.FINGER_NAMES):
matrix = all_matrices[i]
print(f"{name}手指压力数据长度: {len(matrix)}")
except Exception as e:
print(f"错误: {e}")
@@ -202,6 +202,11 @@ class LinkerHandApi:
'''Get current joint state'''
return self.hand.get_current_status()
def get_state_cached(self):
"""Get the latest received state without transmitting new queries."""
getter = getattr(self.hand, "get_cached_current_status", None)
return getter() if getter is not None else None
def get_state_for_pub(self):
return self.hand.get_current_pub_status()
@@ -37,11 +37,30 @@ def command_changed(previous, current):
return any(float(old) != float(new) for old, new in zip(previous, values))
def position_command_should_queue(previous, current, repeat=True):
"""Whether the newest position target should be written on this heartbeat."""
values = list(current)
return bool(values) and (
bool(repeat) or command_changed(previous, values)
)
def state_poll_due(last_poll_time, now, poll_period):
"""Keep slow CAN state reads off the latency-sensitive command path."""
return last_poll_time is None or now >= last_poll_time + poll_period
def state_reads_deferred(
last_command_time, now, quiet_period, enabled=True
):
"""Return whether blocking state reads must yield to active commands."""
return (
enabled
and last_command_time is not None
and now < last_command_time + quiet_period
)
class LinkerHand(Node):
def __init__(self, name):
super().__init__(name)
@@ -54,6 +73,12 @@ class LinkerHand(Node):
# -1 keeps the model's original startup speed. Camera teleoperation can
# set this to a conservative value before the startup pose is sent.
self.declare_parameter('startup_speed', -1)
# -1 keeps the model's original startup torque. The retarget v2
# launch uses a conservative value for calibration and preview.
self.declare_parameter('startup_torque', -1)
# Preserve the legacy behaviour by default. Safety-critical launch
# files can configure limits without moving to a startup pose.
self.declare_parameter('move_on_startup', True)
# Empty keeps the legacy absolute topics/startup pose. A prefix lets
# two same-side hands coexist without receiving each other's commands.
self.declare_parameter('topic_prefix', '')
@@ -63,6 +88,17 @@ class LinkerHand(Node):
# incoming position commands.
self.declare_parameter('state_poll_rate', 60.0)
self.declare_parameter('velocity_poll_rate', 60.0)
# G20 state and velocity reads each transmit five synchronous CAN
# queries. Defer them while teleoperation commands are arriving.
self.declare_parameter('defer_state_reads_while_commanding', True)
self.declare_parameter('command_quiet_period', 0.2)
# Legacy teleoperation sent the latest target on every 30 Hz callback,
# including an unchanged target. Some firmware revisions track that
# cadence more smoothly than sparse change-only updates.
self.declare_parameter('repeat_position_commands', True)
# Faults stay manually clearable through cb_hand_setting_cmd. Repeated
# automatic clears add periodic CAN traffic to the command stream.
self.declare_parameter('auto_clear_faults', False)
# ros时间获取
self.stamp_clock = Clock()
@@ -75,6 +111,12 @@ class LinkerHand(Node):
self.startup_speed = int(self.get_parameter('startup_speed').value)
if self.startup_speed < -1 or self.startup_speed > 255:
raise ValueError('startup_speed must be -1 or in the range [0, 255]')
self.startup_torque = int(self.get_parameter('startup_torque').value)
if self.startup_torque < -1 or self.startup_torque > 255:
raise ValueError('startup_torque must be -1 or in the range [0, 255]')
self.move_on_startup = bool(
self.get_parameter('move_on_startup').value
)
self.topic_prefix = self.normalize_topic_prefix(
self.get_parameter('topic_prefix').value
)
@@ -92,6 +134,22 @@ class LinkerHand(Node):
raise ValueError('velocity_poll_rate must be greater than zero')
self.velocity_poll_period = 1.0 / self.velocity_poll_rate
self.last_velocity_poll_time = None
self.defer_state_reads_while_commanding = bool(
self.get_parameter(
'defer_state_reads_while_commanding'
).value
)
self.command_quiet_period = float(
self.get_parameter('command_quiet_period').value
)
if self.command_quiet_period < 0.0:
raise ValueError('command_quiet_period must not be negative')
self.auto_clear_faults = bool(
self.get_parameter('auto_clear_faults').value
)
self.repeat_position_commands = bool(
self.get_parameter('repeat_position_commands').value
)
configured_startup_pose = self.get_parameter_or(
'startup_pose',
Parameter('startup_pose', Parameter.Type.INTEGER_ARRAY, []),
@@ -107,6 +165,7 @@ class LinkerHand(Node):
self.last_hand_eff_cmd = None # 最新手指力矩命令
self.applied_hand_post_cmd = None
self.applied_hand_vel_cmd = None
self.last_position_command_time = None
self.last_hand_state = [-1] * 10
self.last_hand_vel = [-1] * 10
@@ -244,26 +303,38 @@ class LinkerHand(Node):
pose = list(self.startup_pose)
if self.startup_speed >= 0:
speed = [self.startup_speed] * len(speed)
if self.startup_torque >= 0:
torque = [self.startup_torque] * len(torque)
if pose is not None:
for i in range(1):
self.api.set_speed(speed=speed)
time.sleep(0.1)
self.api.set_torque(torque=torque)
time.sleep(0.1)
self.api.finger_move(pose=pose)
time.sleep(0.1)
if self.move_on_startup:
self.api.finger_move(pose=pose)
time.sleep(0.1)
def hand_control_cb(self, msg):
# The hardware can be slower than the camera. Always replace a
# pending command with the newest sample and never replay an already
# applied sample; this prevents latency from accumulating in software.
# The hardware can be slower than the publisher, so a pending target is
# always replaced by the newest sample. By default the newest target
# is also resent at the publisher cadence, matching the legacy driver.
position = list(msg.position)
if position:
self.last_hand_post_cmd = (
position
if command_changed(self.applied_hand_post_cmd, position)
else None
)
# Treat every valid sample as an active teleoperation heartbeat,
# even if integer quantisation made it identical to the previous
# target. This keeps all synchronous CAN diagnostics off the bus
# for the entire control session, matching the legacy execution
# path that had no state subscriber.
self.last_position_command_time = time.monotonic()
if position_command_should_queue(
self.applied_hand_post_cmd,
position,
self.repeat_position_commands,
):
self.last_hand_post_cmd = position
else:
self.last_hand_post_cmd = None
velocity = list(msg.velocity)
if velocity:
@@ -286,6 +357,9 @@ class LinkerHand(Node):
self.api.finger_move(pose=pose)
self.applied_hand_post_cmd = pose
self.last_hand_post_cmd = None
cached_state = self.api.get_state_cached()
if cached_state is not None:
self.last_hand_state = cached_state
if self.last_hand_vel_cmd is not None:
vel = list(self.last_hand_vel_cmd)
@@ -320,6 +394,15 @@ class LinkerHand(Node):
if self.hand_state_pub.get_subscription_count() < 1:
return
now = time.monotonic()
if state_reads_deferred(
self.last_position_command_time,
now,
self.command_quiet_period,
self.defer_state_reads_while_commanding,
):
# pub_state continues to publish the last completed state as a
# heartbeat. A fresh blocking read is made after motion settles.
return
if not state_poll_due(
self.last_state_poll_time, now, self.state_poll_period
):
@@ -342,6 +425,12 @@ class LinkerHand(Node):
# Position commands have priority over synchronous state reads.
self._apply_pending_commands()
self._poll_state_if_due()
diagnostics_deferred = state_reads_deferred(
self.last_position_command_time,
time.monotonic(),
self.command_quiet_period,
self.defer_state_reads_while_commanding,
)
if self.cmd_lock == False:
time.sleep(0.003)
if self.run_count == 3 and self.is_touch == True and self.touch_type == 1 and self.modbus == "None" and self.touch_pub.get_subscription_count() > 0:
@@ -360,7 +449,11 @@ class LinkerHand(Node):
if self.run_count == 7:
self.matrix_dic["little_matrix"] = self.api.get_little_matrix_touch(sleep_time=self.sleep_time).tolist()
time.sleep(0.005)
if self.run_count == 8 and self.hand_info_pub.get_subscription_count() > 0:
if (
self.run_count == 8
and self.hand_info_pub.get_subscription_count() > 0
and not diagnostics_deferred
):
"""手部信息"""
self.last_hand_info = {
"version": self.embedded_version, # Dexterous hand version number
@@ -375,8 +468,9 @@ class LinkerHand(Node):
"finger_order": self.api.get_finger_order() # Finger motor order
}
if self.run_count == 9:
if self.run_count == 9 and self.auto_clear_faults:
self.api.clear_faults() # 自动清除错误编码
if self.run_count == 9:
self.run_count = 0
self.run_count += 1
time.sleep(0.003)
@@ -1,414 +0,0 @@
#!/usr/bin/env python3
# -*- coding: utf-8 -*-
'''
编译: colcon build --symlink-install
启动命令:ros2 run linker_hand_ros2_sdk linker_hand_sdk
'''
from re import A
import rclpy,sys # ROS2 Python接口库
import time
import numpy as np
from rclpy.node import Node # ROS2 节点类
from rclpy.clock import Clock
from std_msgs.msg import String, Header, Float32MultiArray
from sensor_msgs.msg import JointState, PointCloud2, PointField
import time, json, threading
from linker_hand_ros2_sdk.LinkerHand.linker_hand_api import LinkerHandApi
from linker_hand_ros2_sdk.LinkerHand.utils.color_msg import ColorMsg
from linker_hand_ros2_sdk.LinkerHand.utils.open_can import OpenCan
class LinkerHand(Node):
def __init__(self, name):
super().__init__(name)
# 声明参数(带默认值)
self.declare_parameter('hand_type', 'left')
self.declare_parameter('hand_joint', 'L6')
self.declare_parameter('is_touch', False)
self.declare_parameter('can', 'can0')
self.declare_parameter('modbus', "None")
# ros时间获取
self.stamp_clock = Clock()
# 获取参数值
self.hand_type = self.get_parameter('hand_type').value
self.hand_joint = self.get_parameter('hand_joint').value
self.is_touch = self.get_parameter('is_touch').value
self.can = self.get_parameter('can').value
self.modbus = self.get_parameter('modbus').value
self.sdk_v = 2
self.sleep_time = 0.005
self.cmd_lock = False
self.last_hand_post_cmd = None # 最新手指位置命令
self.last_hand_vel_cmd = None # 最新手指速度命令
self.last_hand_eff_cmd = None # 最新手指力矩命令
self.last_hand_state = [-1] * 10
self.last_hand_vel = [-1] * 10
self.force = [[-1] * 5] * 4
self.matrix_dic = {
"stamp":{
"sec": 0,
"nanosec": 0,
},
"thumb_matrix":[[-1] * 6 for _ in range(12)],
"index_matrix":[[-1] * 6 for _ in range(12)],
"middle_matrix":[[-1] * 6 for _ in range(12)],
"ring_matrix":[[-1] * 6 for _ in range(12)],
"little_matrix":[[-1] * 6 for _ in range(12)]
}
# 压感矩阵合值,单位g 克
self.matrix_mass_dic = {
"stamp":{
"secs": 0,
"nsecs": 0,
},
"thumb_mass":[-1],
"index_mass":[-1],
"middle_mass":[-1],
"ring_mass":[-1],
"little_mass":[-1]
}
self.last_hand_info = {
"version": [-1], # Dexterous hand version number
"hand_joint": self.hand_joint, # Dexterous hand joint type
"speed": [-1] * 10, # Current speed threshold of the dexterous hand
"current": [-1] * 10, # Current of the dexterous hand
"fault": [-1] * 10, # Current fault of the dexterous hand
"motor_temperature": [-1] * 10, # Current motor temperature of the dexterous hand
"torque": [-1] * 10, # Current torque of the dexterous hand
"is_touch":self.is_touch,
"touch_type": -1,
"finger_order": None # Finger motor order
}
self.version = []
self.touch_type = -1
self.hz = 1.0/60.0
self.hand_setting_sub = self.create_subscription(String,'/cb_hand_setting_cmd', self.hand_setting_cb, 10)
self._init_hand()
time.sleep(1)
self.run_count = 0 # 计数器,用于记录运行次数
self.timer = self.create_timer(0.01, self.run) # 100 Hz
self.thread_pub_state = threading.Thread(target=self.pub_state)
self.thread_pub_state.daemon = True
self.thread_pub_state.start()
def _init_hand(self):
self.api = LinkerHandApi(hand_type=self.hand_type, hand_joint=self.hand_joint,modbus=self.modbus,can=self.can)
time.sleep(0.1)
self.touch_type = self.api.get_touch_type()
self.hand_cmd_sub = self.create_subscription(JointState, f'/cb_{self.hand_type}_hand_control_cmd', self.hand_control_cb,10)
self.hand_state_pub = self.create_publisher(JointState, f'/cb_{self.hand_type}_hand_state',10)
self.hand_info_pub = self.create_publisher(String, f'/cb_{self.hand_type}_hand_info', 10)
if self.is_touch == True:
if self.touch_type > 1:
ColorMsg(msg=f"{self.hand_type} {self.hand_joint} Equipped with matrix pressure sensing", color='green')
self.matrix_touch_pub = self.create_publisher(String, f'/cb_{self.hand_type}_hand_matrix_touch', 10)
self.matrix_touch_pub_pc = self.create_publisher(PointCloud2, f'/cb_{self.hand_type}_hand_matrix_touch_pc', 10)
self.matrix_touch_mass_pub = self.create_publisher(String, f'/cb_{self.hand_type}_hand_matrix_touch_mass', 10)
elif self.touch_type != -1:
ColorMsg(msg=f"{self.hand_type} {self.hand_joint} Equipped with pressure sensor", color="green")
self.touch_pub = self.create_publisher(Float32MultiArray, f'/cb_{self.hand_type}_hand_force', 10)
else:
ColorMsg(msg=f"{self.hand_type} {self.hand_joint} Not equipped with any pressure sensors", color="red")
self.is_touch = False
self.embedded_version = self.api.get_embedded_version()
pose = None
torque = [200, 200, 200, 200, 200]
speed = [200, 250, 250, 250, 250]
if self.hand_joint.upper() == "O6" or self.hand_joint.upper() == "L6" or self.hand_joint.upper() == "L6P":
pose = [200, 255, 255, 255, 255, 180]
torque = [250, 250, 250, 250, 250, 250]
# O6 最大速度阈值
speed = [200, 250, 250, 250, 250, 250]
elif self.hand_joint == "L7":
# The data length of L7 is 7, reinitialize here
pose = [255, 200, 255, 255, 255, 255, 180]
torque = [250, 250, 250, 250, 250, 250, 250]
speed = [120, 250, 250, 250, 250, 250, 250]
elif self.hand_joint == "L10":
torque = [255] * 10
pose = [255, 200, 255, 255, 255, 255, 180, 180, 180, 41]
speed = [200, 250, 250, 250, 250, 250, 250, 250, 250, 250]
elif self.hand_joint == "L20":
pose = [255,255,255,255,255,255,10,100,180,240,245,255,255,255,255,255,255,255,255,255]
elif self.hand_joint == "L21":
pose = [75, 255, 255, 255, 255, 176, 97, 81, 114, 147, 202, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255]
elif self.hand_joint == "L25":
pose = [75, 255, 255, 255, 255, 176, 97, 81, 114, 147, 202, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255]
if pose is not None:
for i in range(1):
self.api.set_speed(speed=speed)
time.sleep(0.1)
self.api.set_torque(torque=torque)
time.sleep(0.1)
self.api.finger_move(pose=pose)
time.sleep(0.1)
def list_check(self,pose):
if isinstance(pose, list) == False:
return False
if len(self.last_hand_post_cmd) != len(pose):
return False
return any(abs(self.last_hand_post_cmd - pose) >= 3 for self.last_hand_post_cmd, pose in zip(self.last_hand_post_cmd, pose))
def hand_control_cb(self, msg):
if self.last_hand_post_cmd == None or self.list_check(msg.position) == True:
self.last_hand_post_cmd = msg.position
if self.last_hand_vel_cmd == None or self.list_check(msg.velocity) == True:
self.last_hand_vel_cmd = msg.velocity
if self.last_hand_eff_cmd == None or self.list_check(msg.effort) == True:
self.last_hand_eff_cmd = msg.effort
def run(self):
if self.sdk_v == 1:
self.sleep_time = 0.009
if self.hand_state_pub.get_subscription_count() > 0:
# 优先获取手指状态并且发布
self.last_hand_state = self.api.get_state()
time.sleep(0.003)
self.last_hand_vel = self.api.get_joint_speed()
time.sleep(0.002)
if self.cmd_lock == False:
if self.last_hand_post_cmd != None:
self.api.finger_move(pose=self.last_hand_post_cmd)
self.last_hand_post_cmd = None
if self.last_hand_vel_cmd != None:
vel = list(self.last_hand_vel_cmd)
if all(x == 0 for x in vel):
pass
else:
if (str(self.hand_joint).upper() == "O6" or str(self.hand_joint).upper() == "L6" or str(self.hand_joint).upper() == "L6P") and len(vel) == 6:
speed = vel
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L7" and len(vel) == 7:
speed = vel
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L10" and len(vel) == 10:
speed = [vel[0],vel[2],vel[3],vel[4],vel[5]]
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L20" and len(vel) == 20:
speed = [vel[10],vel[1],vel[2],vel[3],vel[4]]
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L21" and len(vel) == 25:
speed = vel
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L25" and len(vel) == 25:
speed = vel
self.api.set_joint_speed(speed=speed)
self.last_hand_vel_cmd = None
time.sleep(0.003)
if self.run_count == 3 and self.is_touch == True and self.touch_type == 1 and self.touch_pub.get_subscription_count() > 0:
"""单点式压力传感器"""
self.force = self.api.get_force()
if self.is_touch == True and self.touch_type > 1 and (self.matrix_touch_pub.get_subscription_count() > 0 or self.matrix_touch_mass_pub.get_subscription_count() > 0 or self.matrix_touch_pub_pc.get_subscription_count() > 0):
"""矩阵式压力传感器"""
if self.run_count == 3:
self.matrix_dic["thumb_matrix"] = self.api.get_thumb_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 4:
self.matrix_dic["index_matrix"] = self.api.get_index_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 5:
self.matrix_dic["middle_matrix"] = self.api.get_middle_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 6:
self.matrix_dic["ring_matrix"] = self.api.get_ring_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 7:
self.matrix_dic["little_matrix"] = self.api.get_little_matrix_touch(sleep_time=self.sleep_time).tolist()
time.sleep(0.005)
if self.run_count == 8 and self.hand_info_pub.get_subscription_count() > 0:
"""手部信息"""
self.last_hand_info = {
"version": self.embedded_version, # Dexterous hand version number
"hand_joint": self.hand_joint, # Dexterous hand joint type
"speed": self.api.get_speed(), # Current speed threshold of the dexterous hand
"current": self.api.get_current(), # Current of the dexterous hand
"fault": self.api.get_fault(), # Current fault of the dexterous hand
"motor_temperature": self.api.get_temperature(), # Current motor temperature of the dexterous hand
"torque": self.api.get_torque(), # Current torque of the dexterous hand
"is_touch":self.is_touch,
"touch_type": self.touch_type,
"finger_order": self.api.get_finger_order() # Finger motor order
}
if self.run_count == 9:
self.run_count = 0
self.run_count += 1
time.sleep(0.003)
def pub_state(self):
while True:
if self.hand_state_pub.get_subscription_count() > 0:
msg = self.joint_state_msg(self.last_hand_state, self.last_hand_vel)
self.hand_state_pub.publish(msg)
if self.is_touch == True and self.touch_type == 1 and self.touch_pub.get_subscription_count() > 0:
msg = Float32MultiArray()
msg.data = [float(val) for sublist in self.force for val in sublist]
self.touch_pub.publish(msg)
if self.is_touch == True and self.touch_type > 1 and (self.matrix_touch_pub.get_subscription_count() > 0 or self.matrix_touch_mass_pub.get_subscription_count() > 0 or self.matrix_touch_pub_pc.get_subscription_count() > 0):
# 发布矩阵压感数据JSON格式
self.pub_matrix_dic()
# 发布矩阵压感和值JSON格式
self.pub_matrix_mass(dic=self.matrix_dic)
# 发布矩阵压感点云格式
self.pub_matrix_point_cloud()
if self.hand_info_pub.get_subscription_count() > 0:
msg = String()
msg.data = json.dumps(self.last_hand_info)
self.hand_info_pub.publish(msg)
time.sleep(self.hz)
def pub_matrix_mass(self, dic):
"""发布矩阵数据合值 单位g 克 JSON格式"""
msg = String()
# 获取当前的 ROS 时间
current_time = self.stamp_clock.now()
# 提取 secs 和 nsecs
t_secs = current_time.to_msg().sec
t_nsecs = current_time.to_msg().nanosec
self.matrix_mass_dic["stamp"]["secs"] = t_secs
self.matrix_mass_dic["stamp"]["nsecs"] = t_nsecs
self.matrix_mass_dic["unit"] = "g"
self.matrix_mass_dic["thumb_mass"] = sum(sum(row) for row in dic["thumb_matrix"])
self.matrix_mass_dic["index_mass"] = sum(sum(row) for row in dic["index_matrix"])
self.matrix_mass_dic["middle_mass"] = sum(sum(row) for row in dic["middle_matrix"])
self.matrix_mass_dic["ring_mass"] = sum(sum(row) for row in dic["ring_matrix"])
self.matrix_mass_dic["little_mass"] = sum(sum(row) for row in dic["little_matrix"])
msg.data = json.dumps(self.matrix_mass_dic)
self.matrix_touch_mass_pub.publish(msg)
def pub_matrix_point_cloud(self):
"""发布矩阵数据点云格式"""
tmp_dic = self.matrix_dic.copy()
del tmp_dic['stamp'] # 去掉时间戳字段
all_matrices = list(tmp_dic.values()) # 5 帧,每帧 6×12=72 个数
# 摊平到一维:360 个 float
flat_list = [v for frame in all_matrices for v in frame] # 360
flat = np.concatenate([np.asarray(np.clip(c, 0, 255), dtype=np.uint8) for c in flat_list])
fields = [PointField(
name='val',
offset=0,
datatype=PointField.UINT8,
count=1
)]
pc = PointCloud2()
pc.header.stamp = self.stamp_clock.now().to_msg()
pc.header.frame_id = ''
pc.height = 1
pc.width = flat.size # 360
pc.fields = fields
pc.is_bigendian = False
pc.point_step = 1 # 1 个 float32
pc.row_step = pc.point_step * pc.width
pc.data = flat.tobytes() # 1440 字节
self.matrix_touch_pub_pc.publish(pc)
def pub_matrix_dic(self):
"""发布矩阵数据JSON格式"""
msg = String()
# 获取当前的 ROS 时间
current_time = self.stamp_clock.now()
# 提取 secs 和 nsecs
t_secs = current_time.to_msg().sec
t_nsecs = current_time.to_msg().nanosec
self.matrix_dic["stamp"]["secs"] = t_secs
self.matrix_dic["stamp"]["nsecs"] = t_nsecs
msg.data = json.dumps(self.matrix_dic)
self.matrix_touch_pub.publish(msg)
def joint_state_msg(self, pose,vel=[]):
joint_state = JointState()
joint_state.header = Header()
joint_state.header.stamp = self.get_clock().now().to_msg()
joint_state.name = self.api.get_finger_order()
joint_state.position = [float(x) for x in pose]
if len(vel) > 1:
joint_state.velocity = [float(x) for x in vel]
else:
joint_state.velocity = [0.0] * len(pose)
joint_state.effort = [0.0] * len(pose)
return joint_state
def hand_setting_cb(self,msg):
'''控制命令回调'''
data = json.loads(msg.data)
print(f"Received setting command: {data['setting_cmd']}",flush=True)
try:
if data["params"]["hand_type"] == "left":
hand = self.api
hand_left = True
elif data["params"]["hand_type"] == "right":
hand = self.api
hand_right = True
else:
print("Please specify the hand part to be set",flush=True)
return
self.cmd_lock = True
# Set maximum torque
if data["setting_cmd"] == "set_max_torque_limits": # Set maximum torque
torque = list(data["params"]["torque"])
hand.set_torque(torque=torque)
if data["setting_cmd"] == "set_speed": # Set speed
if isinstance(data["params"]["speed"], list) == True:
speed = data["params"]["speed"]
hand.set_speed(speed=speed)
else:
ColorMsg(msg=f"Speed parameter error, speed must be a list", color="red")
if data["setting_cmd"] == "clear_faults": # Clear faults
if hand_left == True and self.hand_joint == "L10" :
ColorMsg(msg=f"L10 left hand cannot clear faults")
elif hand_right == True and self.hand_joint == "L10" :
ColorMsg(msg=f"L10 right hand cannot clear faults")
else:
hand.clear_faults()
if data["setting_cmd"] == "get_faults": # Get faults
f = hand.get_fault()
ColorMsg(msg=f"Get faults: {f}")
if data["setting_cmd"] == "electric_current": # Get current
ColorMsg(msg=f"Get current: {hand.get_current()}")
if data["setting_cmd"] == "set_electric_current": # Set current
if isinstance(data["params"]["current"], list) == True:
hand.set_current(data["params"]["current"])
if data["setting_cmd"] == "show_fun_table": # Get faults
f = hand.show_fun_table()
except:
print("命令参数错误")
self.cmd_lock = False
finally:
self.cmd_lock = False
def close_can(self):
self.api.open_can.close_can(can=self.can)
sys.exit(0)
def main(args=None):
try:
rclpy.init(args=args)
node = LinkerHand("linker_hand_sdk")
embedded_version = node.embedded_version
if len(embedded_version) == 3 or node.hand_joint.upper() == "O6" or node.hand_joint.upper() == "L6" or node.hand_joint.upper() == "G20":
ColorMsg(msg=f"New Matrix Touch For SDK V2", color="green")
node.sdk_v = 2
elif len(embedded_version) == 6 and node.hand_joint == "L10":
ColorMsg(msg=f"New Matrix Touch For SDK V2", color="green")
node.sdk_v = 2
elif len(embedded_version) > 4 and ((embedded_version[0]==10 and embedded_version[4]>35) or (embedded_version[0]==7 and embedded_version[4]>50) or (embedded_version[0] == 6)):
ColorMsg(msg=f"New Matrix Touch For SDK V2", color="green")
node.sdk_v = 2
else:
ColorMsg(msg=f"SDK V1", color="green")
node.sdk_v = 1
rclpy.spin(node) # 主循环,监听 ROS 回调
except KeyboardInterrupt:
print("收到 Ctrl+C,准备退出...")
finally:
# node.close_can() # 关闭 CAN 或其他硬件资源
# node.destroy_node() # 销毁 ROS 节点
# rclpy.shutdown() # 关闭 ROS
print("程序已退出。")
@@ -0,0 +1,72 @@
import ast
from collections import deque
from pathlib import Path
import sys
import threading
import time
from types import SimpleNamespace
PACKAGE = Path(__file__).resolve().parents[1] / "linker_hand_ros2_sdk/LinkerHand/core"
EXPECTED = [
"thumb_cmc_pitch",
"thumb_cmc_roll",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
]
def _finger_order(path: Path, class_name: str) -> list[str]:
module = ast.parse(path.read_text(encoding="utf-8"))
selected = next(
item
for item in module.body
if isinstance(item, ast.ClassDef) and item.name == class_name
)
method = next(
item
for item in selected.body
if isinstance(item, ast.FunctionDef) and item.name == "get_finger_order"
)
returned = next(item for item in method.body if isinstance(item, ast.Return))
return ast.literal_eval(returned.value)
def test_l6_can_and_rs485_publish_the_same_physical_channel_order() -> None:
assert _finger_order(PACKAGE / "can/linker_hand_l6_can.py", "LinkerHandL6Can") == EXPECTED
assert _finger_order(
PACKAGE / "rs485/linker_hand_l6_rs485.py", "LinkerHandL6RS485"
) == EXPECTED
def test_l6_can_position_echo_does_not_replace_measured_feedback() -> None:
linker_hand_root = PACKAGE.parent
sys.path.insert(0, str(linker_hand_root))
try:
from core.can.linker_hand_l6_can import LinkerHandL6Can
finally:
sys.path.remove(str(linker_hand_root))
hand = LinkerHandL6Can.__new__(LinkerHandL6Can)
hand.can_id = 0x27
hand.x01 = [10, 20, 30, 40, 50, 60]
hand._position_echo_lock = threading.Lock()
command = (255, 2, 253, 253, 253, 253)
hand._pending_position_echoes = deque(
[(time.monotonic(), command)], maxlen=32
)
hand._position_echo_timeout_seconds = 0.02
hand.process_response(
SimpleNamespace(arbitration_id=0x27, data=bytes((0x01, *command)))
)
assert hand.x01 == [10, 20, 30, 40, 50, 60]
assert not hand._pending_position_echoes
measured = (250, 3, 252, 252, 252, 252)
hand.process_response(
SimpleNamespace(arbitration_id=0x27, data=bytes((0x01, *measured)))
)
assert hand.x01 == list(measured)
@@ -4,7 +4,9 @@ from linker_hand_ros2_sdk.linker_hand import (
COMMAND_QOS,
LinkerHand,
command_changed,
position_command_should_queue,
state_poll_due,
state_reads_deferred,
)
@@ -30,7 +32,25 @@ def test_identical_commands_are_not_reapplied():
assert not command_changed([60, 60], [])
def test_legacy_heartbeat_resends_unchanged_position_target():
assert position_command_should_queue([60, 60], [60, 60], repeat=True)
assert not position_command_should_queue(
[60, 60], [60, 60], repeat=False
)
assert position_command_should_queue(
[60, 60], [60, 61], repeat=False
)
assert not position_command_should_queue([60, 60], [], repeat=True)
def test_state_polling_is_throttled_without_missing_deadline():
assert state_poll_due(None, 10.0, 0.1)
assert not state_poll_due(10.0, 10.09, 0.1)
assert state_poll_due(10.0, 10.1, 0.1)
def test_state_reads_yield_to_recent_motion_then_resume():
assert state_reads_deferred(10.0, 10.1, 0.2)
assert not state_reads_deferred(10.0, 10.2, 0.2)
assert not state_reads_deferred(None, 10.1, 0.2)
assert not state_reads_deferred(10.0, 10.1, 0.2, enabled=False)
File diff suppressed because it is too large Load Diff
@@ -0,0 +1,136 @@
g20_thumb_calibration:
ros__parameters:
command_topic: /g20/cb_left_hand_control_cmd
state_topic: /g20/cb_left_hand_state
info_topic: /g20/cb_left_hand_info
camera_info_topic: /camera/camera/color/camera_info
image_topic: /camera/camera/color/image_rect
detections_topic: /apriltag/detections
tf_topic: /tf
# Use PnP translations as 3-D Tag centres and fit the directly observable
# root/MCP circles. The passive IP output follows the G20 URDF mimic
# relation below; its small residual T5 circle is diagnostic only. PnP
# orientations remain auxiliary quality checks. Command 255 is zero.
angle_estimation_mode: trajectory_center_3d
passive_ip_multiplier: 1.02
publish_debug_image: false
debug_max_rate_hz: 10.0
debug_scale: 0.5
# Default: send one end-to-end command per direction and pair every valid
# AprilTag frame with the timestamp-interpolated actual G20 state.
scan_mode: continuous
continuous_motion_mode: endpoint
repetitions: 1
# Used only by point-mode fallback and validation approach offsets.
command_step: 8
auto_start_tip: true
maximum_state_image_skew_ms: 150.0
continuous_endpoint_tolerance_u8: 2.0
continuous_endpoint_hold_seconds: 1.0
continuous_timeout_seconds: 90.0
continuous_invalid_timeout_seconds: 3.0
continuous_minimum_valid_frames: 40
continuous_minimum_state_span_u8: 240.0
continuous_minimum_bins: 32
continuous_maximum_bin_gap: 16
# Keep the responsive firmware speed, but pace it through the same
# 8-unit grid without waiting for static image captures at each point.
continuous_segment_minimum_seconds: 0.1
continuous_segment_timeout_seconds: 5.0
continuous_prepare_timeout_seconds: 30.0
preflight_frames: 150
minimum_detection_rate: 0.95
minimum_detection_hz: 15.0
maximum_hamming: 0
minimum_decision_margin: 30.0
# Trial threshold for small/far tags (historically observed at 32-38 px).
# Final acceptance is still guarded by static RMS and random validation.
minimum_edge_pixels: 30.0
# Current 30 px tags measure about 0.50-0.53 deg RMS while stationary.
# Keep a small practical margin here; final random validation stays at
# MAE <= 2 deg and P95 <= 3 deg.
# Match the preflight noise gate to the 3 deg robust capture gate below.
# The final calibration is still accepted only by the independent
# validation MAE/P95 limits, not by this readiness check.
maximum_static_std_deg: 3.0
pose_outlier_threshold_deg: 5.0
minimum_pose_inlier_rate: 0.90
pnp_minimum_valid_rate: 0.95
# 30-38 px tags are usable, but only if IPPE gives a tight image fit and
# a pose continuous with the preceding frame.
pnp_maximum_reprojection_error_px: 1.5
# All four tags keep a temporally continuous IPPE solution throughout the
# complete session. With 30 px planar tags, tiny reprojection differences
# do not reliably identify the physical branch and previously caused
# stationary T0 to flip by about 25 deg between scan and validation.
pnp_reprojection_tie_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
# Preserve the branch through short detector gaps. A continuous sweep
# already pauses after 3 s without valid synchronised observations.
pnp_tracker_reset_seconds: 5.0
# Select all four IPPE branches as one kinematic chain. This prevents T4
# and T5 from independently changing mirror branches at the turnaround or
# during validation while still allowing real joint motion frame-to-frame.
pnp_group_relative_rotation_scale_deg: 5.0
pnp_group_relative_translation_scale_m: 0.01
# Reprojection remains a tie-breaker; temporal joint-chain continuity is
# deliberately dominant for the current 30-38 px planar tags.
pnp_group_reprojection_weight: 0.05
# Whole-sweep branch review. During a root sweep T3/T4/T5 should retain
# rigid relative poses; during a tip sweep T0/T3 should remain fixed.
pnp_trajectory_reprojection_scale_px: 0.1
pnp_rigid_rotation_scale_deg: 5.0
pnp_rigid_translation_scale_m: 0.01
# Judge the complete rigid trajectory against a robust sweep reference.
# Reject persistent drift at P95; keep a looser hard maximum so one noisy
# 30 px endpoint frame does not discard an otherwise sound sweep.
pnp_rigid_p95_accepted_drift_deg: 8.0
pnp_rigid_maximum_accepted_drift_deg: 15.0
# Centre-trajectory mode judges branch consistency by the Euclidean
# distance between rigid Tag centres. This is deliberately independent
# of the noisy planar-Tag orientation returned by PnP.
pnp_rigid_p95_accepted_distance_drift_m: 0.003
pnp_rigid_maximum_accepted_distance_drift_m: 0.006
# Three-dimensional centre-trajectory geometry gates. T0 stays on the
# palm as the translation anchor; T3/T4/T5 are the moving thumb points.
trajectory_maximum_plane_rms_m: 0.004
trajectory_maximum_radial_rms_m: 0.004
trajectory_minimum_radius_m: 0.005
trajectory_minimum_arc_deg: 15.0
trajectory_maximum_root_role_disagreement_deg: 5.0
trajectory_maximum_anchor_drift_m: 0.005
trajectory_static_translation_outlier_m: 0.005
trajectory_maximum_static_translation_rms_m: 0.002
# Static captures are now used only for sweep preparation and validation.
stable_frames: 5
capture_frames: 8
minimum_settle_seconds: 0.4
# This only confirms that the hand has stopped before an 8-frame robust
# median capture. The passive T4->T5 pair currently has about 2.3 deg
# peak spread over five 30 px PnP frames, while its two IPPE branches are
# separated by about 5.5 deg. A 3 deg gate accepts measurement jitter but
# still rejects a branch change. Final MAE/P95 limits remain unchanged.
maximum_stable_spread_deg: 3.0
# In centre mode the stationary capture gate is expressed in metres.
maximum_stable_translation_spread_m: 0.003
settle_timeout_seconds: 10.0
capture_timeout_seconds: 10.0
validation_command_count: 5
# The backlash approach point only waits for feedback to reach the target;
# it no longer performs an unnecessary image capture.
validation_approach_minimum_seconds: 0.2
validation_approach_timeout_seconds: 10.0
validation_position_tolerance_u8: 2.0
validation_seed: 20260727
maximum_validation_mae_deg: 2.0
maximum_validation_p95_deg: 3.0
maximum_coupling_drift_deg: 2.0
minimum_ip_coupling_r_squared: 0.98
maximum_monotonic_correction_deg: 2.0
maximum_hysteresis_deg: 5.0
@@ -0,0 +1,59 @@
g20_thumb_cmc_pitch_zero:
ros__parameters:
t0_id: 0
t3_id: 1
joint_name: thumb_cmc_pitch
motor_index: 0
zero_command_u8: 255
measure_travel: false
baseline_command_u8:
[255, 255, 255, 255, 255, 255, 193, 148, 105, 42,
245, 255, 255, 255, 255, 255, 255, 255, 255, 255]
repetitions: 3
zero_capture_frames: 30
# Each round sends one 255->64 endpoint command and one 64->255 return
# command. All valid T3-minus-T0 centres observed during both motions are
# state-binned and fitted to one image-plane circle.
trajectory_command_u8: 64
trajectory_bin_size_u8: 8.0
trajectory_minimum_frames: 45
trajectory_minimum_bins: 18
trajectory_minimum_state_span_u8: 160.0
trajectory_minimum_radius_px: 20.0
trajectory_minimum_arc_deg: 20.0
trajectory_maximum_radial_rms_px: 2.0
trajectory_maximum_p95_radial_error_px: 3.5
trajectory_endpoint_settle_seconds: 0.3
trajectory_timeout_seconds: 30.0
settle_seconds: 0.5
move_timeout_seconds: 20.0
capture_timeout_seconds: 15.0
state_tolerance_u8: 2.0
preflight_frames: 60
minimum_detection_rate: 0.95
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 40.0
maximum_static_position_rms_px: 1.5
maximum_round_difference_deg: 1.0
maximum_return_error_deg: 1.0
# Zero direction is always T3 centre -> fitted circle centre. T3's printed
# orientation and corner +x direction are deliberately not used.
maximum_zero_radial_error_px: 4.0
# Detect a long physical table/reference edge in the lower image. The red
# target and blue detected line are display-only aids for manual alignment;
# they never block preflight or the start service.
camera_alignment_enabled: true
camera_alignment_reference_y_ratio: 0.90
camera_alignment_roi_y_min_ratio: 0.55
camera_alignment_roi_y_max_ratio: 0.98
camera_alignment_minimum_line_length_ratio: 0.30
camera_alignment_max_candidate_angle_deg: 15.0
camera_alignment_max_angle_deg: 0.5
camera_alignment_max_vertical_offset_px: 12.0
camera_alignment_required_frames: 10
camera_alignment_minimum_detection_rate: 0.8
camera_alignment_max_age_seconds: 1.0
publish_debug_image: true
debug_max_rate_hz: 10.0
debug_scale: 0.75
@@ -0,0 +1,60 @@
g20_thumb_cmc_roll_calibration:
ros__parameters:
t0_id: 0
t3_id: 1
joint_name: thumb_cmc_roll
motor_index: 5
zero_command_u8: 255
measure_travel: true
baseline_command_u8:
[255, 255, 255, 255, 255, 255, 193, 148, 105, 42,
245, 255, 255, 255, 255, 255, 255, 255, 255, 255]
repetitions: 3
zero_capture_frames: 30
# Measure the complete motor-5 range. Each round captures both static
# endpoints around one 255->0->255 circle trajectory.
trajectory_command_u8: 0
trajectory_bin_size_u8: 8.0
trajectory_minimum_frames: 65
trajectory_minimum_bins: 30
trajectory_minimum_state_span_u8: 240.0
trajectory_minimum_radius_px: 20.0
trajectory_minimum_arc_deg: 20.0
trajectory_maximum_radial_rms_px: 2.0
trajectory_maximum_p95_radial_error_px: 3.5
trajectory_endpoint_settle_seconds: 0.3
trajectory_timeout_seconds: 35.0
settle_seconds: 0.5
move_timeout_seconds: 25.0
capture_timeout_seconds: 15.0
state_tolerance_u8: 2.0
preflight_frames: 60
minimum_detection_rate: 0.95
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 40.0
maximum_static_position_rms_px: 1.5
maximum_round_difference_deg: 1.0
maximum_travel_difference_deg: 1.0
minimum_travel_deg: 20.0
maximum_return_error_deg: 1.0
# Zero direction is always T3 centre -> fitted circle centre. T3's printed
# orientation and corner +x direction are deliberately not used.
maximum_zero_radial_error_px: 4.0
# Detect a long physical table/reference edge in the lower image. The red
# target and blue detected line are display-only aids for manual alignment;
# they never block preflight or the start service.
camera_alignment_enabled: true
camera_alignment_reference_y_ratio: 0.90
camera_alignment_roi_y_min_ratio: 0.55
camera_alignment_roi_y_max_ratio: 0.98
camera_alignment_minimum_line_length_ratio: 0.30
camera_alignment_max_candidate_angle_deg: 15.0
camera_alignment_max_angle_deg: 0.5
camera_alignment_max_vertical_offset_px: 12.0
camera_alignment_required_frames: 10
camera_alignment_minimum_detection_rate: 0.8
camera_alignment_max_age_seconds: 1.0
publish_debug_image: true
debug_max_rate_hz: 10.0
debug_scale: 0.75
@@ -0,0 +1,32 @@
<?xml version="1.0" encoding="UTF-8" ?>
<dds>
<profiles xmlns="http://www.eprosima.com/XMLSchemas/fastRTPS_Profiles">
<transport_descriptors>
<transport_descriptor>
<transport_id>g20_udp_transport</transport_id>
<type>UDPv4</type>
<sendBufferSize>10485760</sendBufferSize>
<receiveBufferSize>10485760</receiveBufferSize>
</transport_descriptor>
<transport_descriptor>
<transport_id>g20_shm_transport</transport_id>
<type>SHM</type>
<segment_size>67108864</segment_size>
<port_queue_capacity>512</port_queue_capacity>
<healthy_check_timeout_ms>1000</healthy_check_timeout_ms>
</transport_descriptor>
</transport_descriptors>
<participant
profile_name="g20_large_image_participant"
is_default_profile="true">
<rtps>
<userTransports>
<transport_id>g20_udp_transport</transport_id>
<transport_id>g20_shm_transport</transport_id>
</userTransports>
<useBuiltinTransports>false</useBuiltinTransports>
</rtps>
</participant>
</profiles>
</dds>
@@ -0,0 +1,30 @@
/apriltag/apriltag:
ros__parameters:
image_transport: raw
# Live calibration needs the newest frame, not lossless delivery of stale
# frames. BEST_EFFORT prevents a slow full-resolution detection callback
# from back-pressuring image_proc's reliable image publisher.
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3]
frames: [tag_t0, tag_t3, tag_t4, tag_t5]
sizes: [0.016, 0.016, 0.016, 0.016]
g20_thumb_calibration:
ros__parameters:
tag_roles: [t0, t3, t4, t5]
tag_ids: [0, 1, 2, 3]
tag_frames: [tag_t0, tag_t3, tag_t4, tag_t5]
tag_sizes_m: [0.016, 0.016, 0.016, 0.016]
@@ -0,0 +1,37 @@
schema_version: 1
model: G20
side: right
tag_layout: g20_right_19
serial_number: G20_RIGHT_001
can_interface: can0
output_root: calibration_output
cameras:
front:
serial_number: DB2163742
camera_name: hikrobot_front_DB2163742
camera_info: ~/.ros/camera_info/hikrobot_DB2163742.yaml
side:
serial_number: DB2163749
camera_name: hikrobot_side_DB2163749
camera_info: ~/.ros/camera_info/hikrobot_DB2163749.yaml
top:
serial_number: DB2163739
camera_name: hikrobot_top_DB2163739
camera_info: ~/.ros/camera_info/hikrobot_DB2163739.yaml
artifacts:
source_urdf: package://linkerhand_calibration/urdf/g20_right/linkerhand_g20_right.urdf
source_urdf_sha256: eeb6ffb0e95d2a6acd4c26331ae68062e0d74160de4b552b4f6d395cce5ca4e8
camera_extrinsics: config/g20_three_camera_extrinsics.yaml
camera_extrinsics_sha256: dd623572df3cb83fdefcbe92204dab54a60f2c68eb3a8c9bdb08407e8f0e5d80
calibration_config: src/g20_thumb_apriltag_calibration/config/three_camera_calibration.yaml
calibration_config_sha256: 0faaf891ebb616c4c8a3bb3052c48fa4b6c8aa0c5fdc5abaaa89f4fc29cca1c3
tag_config: src/g20_thumb_apriltag_calibration/config/three_camera_tags_g20_right_19.yaml
tag_config_sha256: b1ab45e97ae42d57b0a3a63c725107b5aa3828c06b2ced16f8222d6e9ebadc41
release:
# Each task already contains three training cycles plus an isolated fourth
# holdout, so a second complete hardware session duplicates hours of motion.
required_independent_passes: 1
static_repeatability_deg: 1.0
@@ -0,0 +1,59 @@
/l6_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2]
frames: [front_base, thumb_pitch, thumb_dip]
sizes: [0.016, 0.016, 0.016]
/l6_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [3, 4, 5]
frames: [side_base, pinky_pitch, pinky_dip]
sizes: [0.016, 0.016, 0.016]
/l6_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [6, 7]
frames: [top_base, thumb_roll]
sizes: [0.016, 0.016]
@@ -0,0 +1,37 @@
schema_version: 2
profile_id: L6/right/l6_right_8/v1
model: L6
side: right
tag_layout: l6_right_8
namespace: /l6_calibration
serial_number: L6_RIGHT_001
can_interface: can0
output_root: calibration_output
cameras:
front:
serial_number: DB2163742
camera_name: hikrobot_front_DB2163742
camera_info: ~/.ros/camera_info/hikrobot_DB2163742.yaml
side:
serial_number: DB2163749
camera_name: hikrobot_side_DB2163749
camera_info: ~/.ros/camera_info/hikrobot_DB2163749.yaml
top:
serial_number: DB2163739
camera_name: hikrobot_top_DB2163739
camera_info: ~/.ros/camera_info/hikrobot_DB2163739.yaml
artifacts:
source_urdf: package://linkerhand_calibration/urdf/l6_right/linkerhand_l6v3.1_right.urdf
source_urdf_sha256: 298c1fbf5189648911426f530b50bdbeea4830cab9c54e20f46c532485df4666
camera_extrinsics: config/g20_three_camera_extrinsics.yaml
camera_extrinsics_sha256: dd623572df3cb83fdefcbe92204dab54a60f2c68eb3a8c9bdb08407e8f0e5d80
calibration_config: package://linkerhand_calibration/config/l6_three_camera_calibration.yaml
calibration_config_sha256: 0934699c8225891e748deefef6791eb28355821b89aeadd1f7ff0b7f7b4d265f
tag_config: package://linkerhand_calibration/config/l6_right_8_tags.yaml
tag_config_sha256: be1499eb947b61d2fe360ae2c92307a87710480fae8a9dd4cd171fc959fdcbf5
release:
required_independent_passes: 1
static_repeatability_deg: 1.0
@@ -0,0 +1,67 @@
l6_calibration:
ros__parameters:
command_topic: /l6/cb_right_hand_control_cmd
state_topic: /l6/cb_right_hand_state
setting_topic: /l6/cb_hand_setting_cmd
front_camera_info_topic: /l6_calibration/front/camera/camera_info
front_detections_topic: /l6_calibration/front/apriltag/detections
side_camera_info_topic: /l6_calibration/side/camera/camera_info
side_detections_topic: /l6_calibration/side/apriltag/detections
top_camera_info_topic: /l6_calibration/top/camera/camera_info
top_detections_topic: /l6_calibration/top/apriltag/detections
baseline_command_u8: [255, 255, 255, 255, 255, 255]
# L6_RIGHT_001 measured a 250->5 travel of only ~0.9 s at speed 10,
# which left fewer than 32 useful feedback bins. Speed 1 is still only a
# firmware ceiling: different L6 motors complete a full stroke in 0.7-1.3 s.
# A 100 Hz cosine trajectory therefore sets the actual, model-level pace.
preflight_speed_u8: 1
formal_speed_u8: 1
speed_settle_seconds: 0.2
command_trajectory_full_range_seconds: 6.0
torque_u8: 80
repetitions: 4
preflight_checkpoints_u8: [255, 127, 0]
tag_size_m: 0.016
tag_size_override_ids: [0, 1, 2, 3, 4, 5, 6, 7]
tag_size_overrides_m: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
minimum_detection_rate: 0.95
# Per-Tag quality remains >=95%. With three independently detected Tags,
# the fully joined frame rate may be 0.95^3 ~= 85.7%.
minimum_joint_frame_rate: 0.85
minimum_feedback_hz: 25.0
maximum_state_image_skew_ms: 50.0
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 30.0
pnp_maximum_reprojection_error_px: 1.5
pnp_reprojection_tie_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
pnp_tracker_reset_seconds: 5.0
minimum_sweep_frames: 40
minimum_state_span_u8: 240.0
minimum_sweep_bins: 32
maximum_bin_gap: 16
maximum_monotonic_correction_deg: 2.0
passive_maximum_monotonic_correction_deg: 3.0
maximum_validation_mae_deg: 1.0
maximum_validation_p95_deg: 2.0
maximum_validation_error_deg: 3.0
mimic_minimum_multiplier: 0.5
mimic_maximum_multiplier: 1.5
mimic_maximum_cycle_range: 0.03
mimic_maximum_residual_p95_deg: 2.0
endpoint_tolerance_u8: 2.0
endpoint_hold_seconds: 1.0
motor_stall_timeout_seconds: 2.0
position_timeout_seconds: 30.0
sweep_timeout_seconds: 90.0
automatic_sweep_retry_limit: 2
non_target_motion_tolerance_u8: 3.0
fixed_base_maximum_corner_drift_px: 2.0
fixed_base_movement_confirmation_frames: 5
@@ -0,0 +1,59 @@
/o6_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2]
frames: [front_base, thumb_pitch, thumb_ip]
sizes: [0.016, 0.016, 0.016]
/o6_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [3, 4, 5]
frames: [side_base, pinky_pitch, pinky_dip]
sizes: [0.016, 0.016, 0.016]
/o6_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [6, 7]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,37 @@
schema_version: 2
profile_id: O6/right/o6_right_8/v1
model: O6
side: right
tag_layout: o6_right_8
namespace: /o6_calibration
serial_number: O6_RIGHT_001
can_interface: can0
output_root: calibration_output
cameras:
front:
serial_number: DB2163742
camera_name: hikrobot_front_DB2163742
camera_info: ~/.ros/camera_info/hikrobot_DB2163742.yaml
side:
serial_number: DB2163749
camera_name: hikrobot_side_DB2163749
camera_info: ~/.ros/camera_info/hikrobot_DB2163749.yaml
top:
serial_number: DB2163739
camera_name: hikrobot_top_DB2163739
camera_info: ~/.ros/camera_info/hikrobot_DB2163739.yaml
artifacts:
source_urdf: package://linkerhand_calibration/urdf/o6_right/linkerhand_o6_right.urdf
source_urdf_sha256: 8f184faad699fbf771e388f109a4e8793b5cb190c33a87b2eba8491a3a37dd62
camera_extrinsics: config/o6_three_camera_extrinsics.yaml
camera_extrinsics_sha256: 29af61f7bf1bad6718cbbaa54b0536f0a471c83f5bb3554f264ab9d292e56ca4
calibration_config: package://linkerhand_calibration/config/o6_three_camera_calibration.yaml
calibration_config_sha256: ce20d998a4342dfaacb14568513aa9af5063df48566fabd42180acc8da47e4a6
tag_config: package://linkerhand_calibration/config/o6_right_8_tags.yaml
tag_config_sha256: 16abe7119b4764f86333dae8264247571d1e0bca45af959d558bef4fb5485f5e
release:
required_independent_passes: 1
static_repeatability_deg: 1.0
@@ -0,0 +1,64 @@
o6_calibration:
ros__parameters:
command_topic: /o6/cb_right_hand_control_cmd
state_topic: /o6/cb_right_hand_state
setting_topic: /o6/cb_hand_setting_cmd
front_camera_info_topic: /o6_calibration/front/camera/camera_info
front_detections_topic: /o6_calibration/front/apriltag/detections
side_camera_info_topic: /o6_calibration/side/camera/camera_info
side_detections_topic: /o6_calibration/side/apriltag/detections
top_camera_info_topic: /o6_calibration/top/camera/camera_info
top_detections_topic: /o6_calibration/top/apriltag/detections
baseline_command_u8: [255, 255, 255, 255, 255, 255]
# O6 has a different speed scale from L6. Motion is still bounded by the
# six-second cosine command trajectory; these values are firmware limits.
baseline_speed_u8: 80
preflight_speed_u8: 60
formal_speed_u8: 40
speed_settle_seconds: 0.2
command_trajectory_full_range_seconds: 6.0
torque_u8: 80
repetitions: 4
preflight_checkpoints_u8: [255, 127, 0]
tag_size_m: 0.016
tag_size_override_ids: [0, 1, 2, 3, 4, 5, 6, 7]
tag_size_overrides_m: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
minimum_detection_rate: 0.95
minimum_joint_frame_rate: 0.85
minimum_feedback_hz: 25.0
maximum_state_image_skew_ms: 50.0
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 30.0
pnp_maximum_reprojection_error_px: 1.5
pnp_reprojection_tie_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
pnp_tracker_reset_seconds: 5.0
minimum_sweep_frames: 40
minimum_state_span_u8: 240.0
minimum_sweep_bins: 32
maximum_bin_gap: 16
maximum_monotonic_correction_deg: 2.0
passive_maximum_monotonic_correction_deg: 3.0
maximum_validation_mae_deg: 1.0
maximum_validation_p95_deg: 2.0
maximum_validation_error_deg: 3.0
mimic_minimum_multiplier: 0.5
mimic_maximum_multiplier: 2.2
mimic_maximum_cycle_range: 0.03
mimic_maximum_residual_p95_deg: 2.0
endpoint_tolerance_u8: 2.0
endpoint_hold_seconds: 1.0
motor_stall_timeout_seconds: 2.0
position_timeout_seconds: 30.0
sweep_timeout_seconds: 90.0
automatic_sweep_retry_limit: 2
non_target_motion_tolerance_u8: 3.0
fixed_base_maximum_corner_drift_px: 2.0
fixed_base_movement_confirmation_frames: 5
@@ -0,0 +1,193 @@
g20_calibration:
ros__parameters:
command_topic: /g20/cb_left_hand_control_cmd
state_topic: /g20/cb_left_hand_state
info_topic: /g20/cb_left_hand_info
setting_topic: /g20/cb_hand_setting_cmd
front_camera_info_topic: /g20_calibration/front/camera/camera_info
front_detections_topic: /g20_calibration/front/apriltag/detections
side_camera_info_topic: /g20_calibration/side/camera/camera_info
side_detections_topic: /g20_calibration/side/apriltag/detections
top_camera_info_topic: /g20_calibration/top/camera/camera_info
top_detections_topic: /g20_calibration/top/apriltag/detections
# /start先下发并确认这个20通道基准姿态,稳定后才进入第一条扫描。
baseline_command_u8: [255, 255, 255, 255, 255, 255, 127, 127, 127, 127, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255]
normal_calibration_speed: 15
index_roll_calibration_speed: 5
index_flex_calibration_speed: 10
# 19-Tag产品预检仍使用上面保守速度;只有正反预检都留出至少双倍正式分箱余量,
# 才把非roll任务正式扫描最多提速1.5倍。四指roll受0.5°回差门限约束,
# 始终保持速度5;任一方向采样余量不足也保持原速度。
adaptive_formal_speed_enabled: true
adaptive_formal_speed_max_scale: 1.5
adaptive_formal_speed_minimum_bins: 64
adaptive_formal_speed_maximum_bin_gap: 8
speed_setting_settle_seconds: 0.25
# tag36h11尺寸是检测角点围成的黑色正方形边长,不包含外围白边。
# 19张Tag的黑色码区外边长均为16 mm。自定义PnP必须与
# apriltag_ros逐ID尺寸一致,禁止用纸张/白边尺寸代替码区尺寸。
tag_size_m: 0.016
# ROS 2无法从YAML空数组推断整数/浮点数组类型。这四个
# 末端Tag仍显式写16 mm,防止节点启动时得到未初始化参数。
tag_size_override_ids: [7, 14, 16, 18]
tag_size_overrides_m: [0.016, 0.016, 0.016, 0.016]
repetitions: 3
# 19-Tag产品正式零位使用前三轮训练、最后一轮完全留出;旧11-Tag仍读取repetitions=3。
g20_right_19_repetitions: 4
preflight_frames: 60
minimum_detection_rate: 0.95
minimum_detection_hz: 15.0
minimum_feedback_hz: 25.0
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 30.0
pnp_maximum_reprojection_error_px: 1.5
pnp_reprojection_tie_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
pnp_tracker_reset_seconds: 5.0
# 标定任务不再用第一帧决定平面Tag的IPPE分支;静止端点联合8帧选择整组最稳定解。
pnp_group_initialization_frames: 8
# 侧面当前任务所需Tag在初始化端点的贴面法向应一致;用此先验消除静态IPPE镜像双解。
pnp_group_normal_alignment_scale_deg: 5.0
pnp_group_maximum_normal_alignment_deg: 15.0
# 三个拇指顶部任务共用预检时冻结的Tag 8位姿。Tag 8仍须实时可见;
# 任一角点相对会话基准漂移超过2 px并连续5帧时,判定标定中基准被移动。
fixed_base_maximum_corner_drift_px: 2.0
fixed_base_movement_confirmation_frames: 5
# 仅在拇指MCP/IP同步运动且至少一个候选落入可信区间时,用源URDF mimic
# 关系辅助选择IPPE分支;若全部候选超限则退回纯视觉,绝不丢帧,也不生成、
# 缩放或替代被动IP的自身Tag实测曲线。
thumb_ip_pnp_coupling_multiplier: 1.03
thumb_ip_pnp_coupling_scale_deg: 3.0
thumb_ip_pnp_maximum_coupling_residual_deg: 7.5
top_pnp_invalid_reset_seconds: 1.0
# 三维位姿必须与实测20通道状态严格按时间戳配对。
maximum_state_image_skew_ms: 50.0
axis_maximum_plane_rms_m: 0.003
# 被动耦合轴只用轨迹确定轴线位置,允许更大的轴向深度噪声;径向和跨轮
# 轴线一致性仍沿用严格检查。
passive_axis_maximum_plane_rms_m: 0.004
axis_maximum_radial_rms_m: 0.003
# 整段相对SE(3)运动拟合轴线点;端视关节会投影掉单目PnP光轴深度。
axis_maximum_pose_line_rms_m: 0.001
# 仅用于运动平面在三维中可观测的斜视关节;近图像平面关节使用姿态轴
# 约束三维圆,不让单目平面Tag的深度噪声自由决定转轴方向。
axis_maximum_rotation_circle_difference_deg: 1.0
# 单轴模型残差与跨轮重复误差分开判定:主动刚性关节要求更严;被动耦合
# 关节允许可重复的非理想单轴分量,但仍须通过0.75°跨轮轴差及最终轮留出。
active_maximum_rotation_orthogonal_rms_deg: 2.5
passive_maximum_rotation_orthogonal_rms_deg: 7.5
zero_maximum_axis_cycle_difference_deg: 0.75
# 零位无法改变父子轴夹角;超过该值属于CAD/PnP几何错误,不能吸收到零位。
zero_maximum_axis_cone_mismatch_deg: 5.0
zero_maximum_observability_condition_number: 10000000000.0
zero_maximum_offset_deg: 20.0
# 四指MCP roll保留严格的装配保护范围。thumb CMC三轴由多轴视觉几何
# 求解且不假定电气端点等于CAD上限;thumb_mcp及四指MCP pitch/PIP
# 静态零位由实测全行程与CAD机械端点联合求解,不写死为0。
zero_finger_maximum_offset_deg: 3.0
# 只对实物已确认等同CAD端点的关节使用该限制;CMC电气端点不作此假设。
mechanical_endpoint_maximum_offset_deg: 5.0
endpoint_tolerance_u8: 2.0
# 请求命令与固件反馈是两个标定域。稳态检查点允许小幅死区,但反馈
# 必须已经稳定;大残差仍由机械卡滞保护处理。
steady_checkpoint_command_feedback_tolerance_u8: 8.0
steady_checkpoint_maximum_feedback_range_u8: 2.0
# 电机10在命令0时实测会稳定反馈为4;该0端使用±4。
thumb_yaw_zero_endpoint_tolerance_u8: 4.0
# 右手电机10在命令255时多次实测稳定反馈为250;仅右手该端点使用±5。
right_thumb_yaw_255_endpoint_tolerance_u8: 5.0
# 右手小指PIP电机19在命令0时固件反馈稳定饱和为5;仅其0端使用±5。
pinky_pip_zero_endpoint_tolerance_u8: 5.0
endpoint_hold_seconds: 0.5
# roll零位127必须从两个方向到位并静止采集,禁止用运动中经过127的帧判回差。
baseline_hold_seconds: 0.5
minimum_baseline_hold_frames: 10
# 19-Tag产品每项正式四轮前先做一次低速往返,端点Tag稳定至少2秒。
task_precheck_hold_seconds: 2.0
position_timeout_seconds: 30.0
sweep_timeout_seconds: 90.0
# 启动宽限1秒后,反馈连续2秒没有至少1个u8的进展,按机械卡滞立即暂停;
# 这类故障不进入遮挡/超时的三次自动重扫。
# 低速5也应持续产生反馈进展;5秒无进展即停,减少机构持续顶死时间。
motor_stall_timeout_seconds: 2.0
motor_stall_startup_grace_seconds: 1.0
motor_stall_minimum_progress_u8: 1.0
invalid_timeout_seconds: 3.0
minimum_sweep_frames: 40
minimum_state_span_u8: 240.0
minimum_sweep_bins: 32
maximum_bin_gap: 16
# 可恢复的采样失败自动重扫当前方向;超过次数才暂停等待人工处理。
automatic_sweep_retry_limit: 2
# 轨迹拟合失败优先只重扫失败轮次;零位/URDF模型失败不重复运动。
automatic_fit_retry_limit: 2
automatic_motion_retry_limit: 2
# 留空为正式标定;设为pinky/ring/middle/index时只采该指正面+侧面roll
# 即使正面baseline回差失败也继续完成侧面对照,并永久锁定本会话URDF发布。
cross_view_roll_diagnostic_finger: ""
# 过程检查允许25%的黄色预警带,最终验收仍使用下面的严格门限。
provisional_warning_ratio: 1.25
retry_minimum_speed: 3
retry_speed_scales: [0.8, 0.6]
retry_endpoint_hold_seconds: [0.75, 1.0]
trajectory_maximum_plane_rms_m: 0.004
trajectory_maximum_radial_rms_m: 0.004
trajectory_minimum_radius_m: 0.003
trajectory_minimum_arc_deg: 15.0
# 以下二维参数只供旧轨迹工具兼容,三机位v4零位不使用二维投影。
image_trajectory_maximum_radial_rms_px: 2.0
image_trajectory_maximum_radial_p95_px: 3.5
image_trajectory_minimum_radius_px: 20.0
trajectory_maximum_cycle_travel_difference_deg: 3.0
passive_maximum_cycle_travel_difference_deg: 10.0
maximum_monotonic_correction_deg: 2.0
# 旧布局仍用连续扫描正反程差门限;19-Tag产品的连续运动包含速度相关滞后,
# 由方向曲线和最终留出验证建模,不再重复硬判。其绝对正反程门禁使用下面
# 的九点稳态command_maximum_direction_gap_deg。
maximum_hysteresis_deg: 2.0
# 19-Tag产品模式额外要求每轮正反方向在各自baseline处绕实测关节轴的角度差
# 不超过0.5°;四指roll例外:127以255→127为唯一物理零位,反向分支
# 保留实测偏差,并改为检查分支间隙上限及跨轮稳定性。
baseline_maximum_hysteresis_deg: 0.5
directional_zero_maximum_branch_gap_deg: 2.0
directional_zero_maximum_branch_gap_range_deg: 0.3
cross_view_roll_maximum_branch_gap_difference_deg: 0.3
# 正面roll是Tag中心的二维投影角,侧面roll是三维姿态角。允许一个有界的
# 固定比例吸收Tag安装倾角/偏置带来的投影缩放,再严格比较两条曲线形状;
# 比例过大、方向相反、形状RMS及两视角各自的四轮重复性仍会失败。
cross_view_roll_maximum_shape_rms_deg: 1.25
cross_view_roll_maximum_projection_scale_ratio: 1.5
passive_maximum_monotonic_correction_deg: 3.0
passive_maximum_hysteresis_deg: 2.0
# 九点姿态先按实测反馈重新对齐,再用此门限检查固有机械回差;请求命令域
# 的两条运行曲线仍原样保留固件方向死区,不能把command/feedback差算成回差。
command_maximum_direction_gap_deg: 2.0
# 默认无额外随机动作;19-Tag产品最终一轮始终作为不可关闭的留出验证。
validation_enabled: false
# 第四轮留出求解后必须再走8个固定安全组合姿态;三机位规定Tag全部可见
# 且实测20通道到位才允许发布。只保存Tag位姿,不保存原始图像。
# Developer diagnostic only. The formal fourth sweep cycle already gives
# every isolated PIP/DIP pair an independent holdout.
combination_validation_enabled: false
combination_validation_frames: 10
combination_maximum_position_p95_m: 0.003
combination_maximum_orientation_p95_deg: 2.0
validation_command_count: 3
validation_frames: 10
validation_seed: 20260804
validation_timeout_seconds: 20.0
maximum_validation_mae_deg: 1.0
maximum_validation_p95_deg: 2.0
# 19-Tag产品模式使用更严格的任一点及静态零偏95%置信区间门限。
maximum_validation_error_deg: 3.0
zero_maximum_confidence_half_width_deg: 1.5
@@ -0,0 +1,62 @@
/g20_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3, 10]
frames: [front_base, thumb_cmc, thumb_mcp, thumb_ip, index_roll]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [4, 5, 6, 7]
frames: [side_base, index_mcp, index_pip, index_dip]
sizes: [0.016, 0.016, 0.016, 0.016]
/g20_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [8, 9]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,62 @@
/g20_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3, 10, 11, 12, 13]
frames: [front_base, thumb_cmc, thumb_mcp, thumb_ip, pinky_roll, ring_roll, middle_roll, index_roll]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [4, 5, 6, 15, 17]
frames: [side_base, ring_pip, pinky_pip, middle_pip, index_pip]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [8, 9]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,63 @@
/g20_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3, 10, 11, 12, 13]
frames: [front_base, thumb_cmc, thumb_mcp, thumb_ip, pinky_roll, ring_roll, middle_roll, index_roll]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
# Distal Tags use the same measured 16 mm black-code edge as all others.
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [4, 5, 6, 7, 14, 15, 16, 17, 18]
frames: [side_base, ring_pip, pinky_pip, pinky_dip, ring_dip, middle_pip, middle_dip, index_pip, index_dip]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [8, 9]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,21 @@
"""One-release compatibility surface for the former Python package name.
New code must import :mod:`linkerhand_calibration`. Only the documented
configuration loader is re-exported here; calibration algorithms continue to
have a single implementation in the renamed package.
"""
from __future__ import annotations
import warnings
warnings.warn(
"g20_thumb_apriltag_calibration is deprecated; "
"import linkerhand_calibration instead",
DeprecationWarning,
stacklevel=2,
)
from linkerhand_calibration.product import ProductConfig, load_product_config
__all__ = ["ProductConfig", "load_product_config"]
@@ -0,0 +1,9 @@
"""Deprecated forwarding entry point for the runtime joint-state bridge."""
from linkerhand_calibration.calibrated_joint_state_bridge import main
__all__ = ["main"]
if __name__ == "__main__":
main()
@@ -0,0 +1,9 @@
"""Deprecated forwarding entry point for offline replay."""
from linkerhand_calibration.offline_replay import main
__all__ = ["main"]
if __name__ == "__main__":
main()
@@ -0,0 +1,9 @@
"""Deprecated forwarding entry point for the former Python package."""
from linkerhand_calibration.one_command import main
__all__ = ["main"]
if __name__ == "__main__":
main()
@@ -0,0 +1,37 @@
"""Publish profile-calibrated URDF angles from raw command/feedback u8 values."""
from launch import LaunchDescription
from launch.actions import DeclareLaunchArgument
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import Node
def generate_launch_description() -> LaunchDescription:
return LaunchDescription(
[
DeclareLaunchArgument("hand_type", default_value="right"),
DeclareLaunchArgument("calibration_file"),
DeclareLaunchArgument("input_topic", default_value=""),
DeclareLaunchArgument("output_topic", default_value=""),
Node(
package="linkerhand_calibration",
executable="calibrated_joint_state_bridge",
name=[
"calibrated_joint_state_bridge_",
LaunchConfiguration("hand_type"),
],
output="screen",
emulate_tty=True,
parameters=[
{
"hand_type": LaunchConfiguration("hand_type"),
"calibration_file": LaunchConfiguration(
"calibration_file"
),
"input_topic": LaunchConfiguration("input_topic"),
"output_topic": LaunchConfiguration("output_topic"),
}
],
),
]
)
@@ -0,0 +1,272 @@
"""Launch front-camera trajectory-circle CMC pitch zero measurement."""
from __future__ import annotations
from datetime import datetime
from pathlib import Path
import re
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
LogInfo,
OpaqueFunction,
SetEnvironmentVariable,
)
from launch.conditions import IfCondition
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
def _launch_stack(context):
serial_number = LaunchConfiguration("serial_number").perform(context)
if (
not serial_number
or serial_number == "UNSET"
or re.fullmatch(r"[A-Za-z0-9_.-]+", serial_number) is None
or serial_number in {".", ".."}
):
raise RuntimeError(
"serial_number is required and may contain only letters, "
"digits, dot, underscore and dash"
)
requested_session = LaunchConfiguration("session_dir").perform(context)
output_root = Path(
LaunchConfiguration("output_root").perform(context)
).expanduser().resolve()
if requested_session:
session_dir = Path(requested_session).expanduser().resolve()
else:
timestamp = datetime.now().strftime("%Y%m%d_%H%M%S")
session_dir = output_root / serial_number / timestamp
session_dir.mkdir(parents=True, exist_ok=True)
tag_config = LaunchConfiguration("tag_config").perform(context)
zero_config = LaunchConfiguration("zero_config").perform(context)
camera = Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace="/camera/camera/color",
output="screen",
emulate_tty=True,
condition=IfCondition(LaunchConfiguration("start_camera")),
parameters=[
{
"serial_number": LaunchConfiguration("camera_serial_number"),
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration("camera_name"),
"frame_id": LaunchConfiguration("camera_frame_id"),
"image_width": ParameterValue(
LaunchConfiguration("image_width"), value_type=int
),
"image_height": ParameterValue(
LaunchConfiguration("image_height"), value_type=int
),
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"), value_type=float
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"), value_type=float
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": ParameterValue(
LaunchConfiguration("auto_exposure"), value_type=bool
),
"camera_info_url": LaunchConfiguration("camera_info_url"),
}
],
)
raw_topic = "/camera/camera/color/image_raw"
camera_info_topic = "/camera/camera/color/camera_info"
rect_topic = "/camera/camera/color/image_rect"
vision_container = ComposableNodeContainer(
name="g20_thumb_zero_vision_container",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=[
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name="rectify_color",
namespace="/camera/camera/color",
remappings=[
("image", raw_topic),
("camera_info", camera_info_topic),
("image_rect", rect_topic),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
),
ComposableNode(
package="apriltag_ros",
plugin="AprilTagNode",
name="apriltag",
namespace="/apriltag",
parameters=[
tag_config,
{
"detector.decimate": ParameterValue(
LaunchConfiguration("apriltag_decimate"),
value_type=float,
)
},
],
remappings=[
("image_rect", rect_topic),
("camera_info", camera_info_topic),
],
extra_arguments=[{"use_intra_process_comms": True}],
),
],
output="screen",
emulate_tty=True,
)
sdk = Node(
package="linker_hand_ros2_sdk",
executable="linker_hand_sdk",
name="linker_hand_sdk",
output="screen",
condition=IfCondition(LaunchConfiguration("start_sdk")),
parameters=[
{
"hand_type": "left",
"hand_joint": "G20",
"can": LaunchConfiguration("can_interface"),
"modbus": "None",
"topic_prefix": "/g20",
"move_on_startup": False,
"startup_speed": ParameterValue(
LaunchConfiguration("calibration_speed"),
value_type=int,
),
"startup_torque": 80,
"state_poll_rate": 10.0,
"repeat_position_commands": False,
"is_touch": False,
}
],
)
zero_node = Node(
package="linkerhand_calibration",
executable="cmc_pitch_zero_node",
name="g20_thumb_cmc_pitch_zero",
output="screen",
parameters=[
zero_config,
{
"serial_number": serial_number,
"session_dir": str(session_dir),
"commands_enabled": ParameterValue(
LaunchConfiguration("commands_enabled"),
value_type=bool,
),
"image_topic": rect_topic,
"publish_debug_image": ParameterValue(
LaunchConfiguration("publish_debug_image"),
value_type=bool,
),
},
],
)
return [
LogInfo(msg=f"G20 CMC pitch zero session: {session_dir}"),
LogInfo(
msg=(
"Only T0(ID 0) and T3(ID 1) are required; "
"T4/T5 detections are ignored"
)
),
LogInfo(
msg=(
"Motor 0 performs three 255->64->255 sweeps; "
"zero angles come from the fitted T3-centre trajectory radius"
)
),
camera,
vision_container,
sdk,
zero_node,
]
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
return LaunchDescription(
[
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument(
"camera_serial_number", default_value="DB2163742"
),
DeclareLaunchArgument(
"camera_model", default_value="MV-CS020-10UM"
),
DeclareLaunchArgument(
"camera_name", default_value="hikrobot_front_DB2163742"
),
DeclareLaunchArgument(
"camera_frame_id", default_value="camera_color_optical_frame"
),
DeclareLaunchArgument("image_width", default_value="1624"),
DeclareLaunchArgument("image_height", default_value="1240"),
DeclareLaunchArgument("camera_frame_rate", default_value="30.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("auto_exposure", default_value="false"),
DeclareLaunchArgument(
"camera_info_url",
default_value=str(
Path.home()
/ ".ros"
/ "camera_info"
/ "hikrobot_DB2163742.yaml"
),
),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
DeclareLaunchArgument("apriltag_decimate", default_value="1.5"),
DeclareLaunchArgument("commands_enabled", default_value="true"),
DeclareLaunchArgument(
"publish_debug_image", default_value="true"
),
DeclareLaunchArgument("start_camera", default_value="true"),
DeclareLaunchArgument("start_sdk", default_value="true"),
DeclareLaunchArgument(
"output_root",
default_value=str(Path.cwd() / "calibration_output"),
),
DeclareLaunchArgument("session_dir", default_value=""),
DeclareLaunchArgument(
"zero_config",
default_value=str(
package_share / "config" / "cmc_pitch_zero.yaml"
),
),
DeclareLaunchArgument(
"tag_config",
default_value=str(
package_share / "config" / "front_tags.yaml"
),
),
OpaqueFunction(function=_launch_stack),
]
)
@@ -0,0 +1,276 @@
"""Launch front-camera trajectory-circle CMC roll zero/travel calibration."""
from __future__ import annotations
from datetime import datetime
from pathlib import Path
import re
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
LogInfo,
OpaqueFunction,
SetEnvironmentVariable,
)
from launch.conditions import IfCondition
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
def _launch_stack(context):
serial_number = LaunchConfiguration("serial_number").perform(context)
if (
not serial_number
or serial_number == "UNSET"
or re.fullmatch(r"[A-Za-z0-9_.-]+", serial_number) is None
or serial_number in {".", ".."}
):
raise RuntimeError(
"serial_number is required and may contain only letters, "
"digits, dot, underscore and dash"
)
requested_session = LaunchConfiguration("session_dir").perform(context)
output_root = Path(
LaunchConfiguration("output_root").perform(context)
).expanduser().resolve()
if requested_session:
session_dir = Path(requested_session).expanduser().resolve()
else:
timestamp = datetime.now().strftime("%Y%m%d_%H%M%S")
session_dir = output_root / serial_number / timestamp
session_dir.mkdir(parents=True, exist_ok=True)
tag_config = LaunchConfiguration("tag_config").perform(context)
calibration_config = LaunchConfiguration(
"calibration_config"
).perform(context)
camera = Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace="/camera/camera/color",
output="screen",
emulate_tty=True,
condition=IfCondition(LaunchConfiguration("start_camera")),
parameters=[
{
"serial_number": LaunchConfiguration("camera_serial_number"),
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration("camera_name"),
"frame_id": LaunchConfiguration("camera_frame_id"),
"image_width": ParameterValue(
LaunchConfiguration("image_width"), value_type=int
),
"image_height": ParameterValue(
LaunchConfiguration("image_height"), value_type=int
),
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"), value_type=float
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"), value_type=float
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": ParameterValue(
LaunchConfiguration("auto_exposure"), value_type=bool
),
"camera_info_url": LaunchConfiguration("camera_info_url"),
}
],
)
raw_topic = "/camera/camera/color/image_raw"
camera_info_topic = "/camera/camera/color/camera_info"
rect_topic = "/camera/camera/color/image_rect"
vision_container = ComposableNodeContainer(
name="g20_thumb_roll_vision_container",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=[
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name="rectify_color",
namespace="/camera/camera/color",
remappings=[
("image", raw_topic),
("camera_info", camera_info_topic),
("image_rect", rect_topic),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
),
ComposableNode(
package="apriltag_ros",
plugin="AprilTagNode",
name="apriltag",
namespace="/apriltag",
parameters=[
tag_config,
{
"detector.decimate": ParameterValue(
LaunchConfiguration("apriltag_decimate"),
value_type=float,
)
},
],
remappings=[
("image_rect", rect_topic),
("camera_info", camera_info_topic),
],
extra_arguments=[{"use_intra_process_comms": True}],
),
],
output="screen",
emulate_tty=True,
)
sdk = Node(
package="linker_hand_ros2_sdk",
executable="linker_hand_sdk",
name="linker_hand_sdk",
output="screen",
condition=IfCondition(LaunchConfiguration("start_sdk")),
parameters=[
{
"hand_type": "left",
"hand_joint": "G20",
"can": LaunchConfiguration("can_interface"),
"modbus": "None",
"topic_prefix": "/g20",
"move_on_startup": False,
"startup_speed": ParameterValue(
LaunchConfiguration("calibration_speed"),
value_type=int,
),
"startup_torque": 80,
"state_poll_rate": 10.0,
"repeat_position_commands": False,
"is_touch": False,
}
],
)
calibration_node = Node(
package="linkerhand_calibration",
executable="cmc_roll_calibration_node",
name="g20_thumb_cmc_roll_calibration",
output="screen",
parameters=[
calibration_config,
{
"serial_number": serial_number,
"session_dir": str(session_dir),
"commands_enabled": ParameterValue(
LaunchConfiguration("commands_enabled"),
value_type=bool,
),
"image_topic": rect_topic,
"publish_debug_image": ParameterValue(
LaunchConfiguration("publish_debug_image"),
value_type=bool,
),
},
],
)
return [
LogInfo(msg=f"G20 CMC roll calibration session: {session_dir}"),
LogInfo(
msg=(
"Only T0(ID 0) and T3(ID 1) are required; "
"T4/T5 detections are ignored"
)
),
LogInfo(
msg=(
"Motor 5 performs three 255->0->255 sweeps; "
"static captures measure both zero and angular travel"
)
),
camera,
vision_container,
sdk,
calibration_node,
]
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
return LaunchDescription(
[
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument(
"camera_serial_number", default_value="DB2163742"
),
DeclareLaunchArgument(
"camera_model", default_value="MV-CS020-10UM"
),
DeclareLaunchArgument(
"camera_name", default_value="hikrobot_front_DB2163742"
),
DeclareLaunchArgument(
"camera_frame_id", default_value="camera_color_optical_frame"
),
DeclareLaunchArgument("image_width", default_value="1624"),
DeclareLaunchArgument("image_height", default_value="1240"),
DeclareLaunchArgument("camera_frame_rate", default_value="30.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("auto_exposure", default_value="false"),
DeclareLaunchArgument(
"camera_info_url",
default_value=str(
Path.home()
/ ".ros"
/ "camera_info"
/ "hikrobot_DB2163742.yaml"
),
),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
DeclareLaunchArgument("apriltag_decimate", default_value="1.5"),
DeclareLaunchArgument("commands_enabled", default_value="true"),
DeclareLaunchArgument(
"publish_debug_image", default_value="true"
),
DeclareLaunchArgument("start_camera", default_value="true"),
DeclareLaunchArgument("start_sdk", default_value="true"),
DeclareLaunchArgument(
"output_root",
default_value=str(Path.cwd() / "calibration_output"),
),
DeclareLaunchArgument("session_dir", default_value=""),
DeclareLaunchArgument(
"calibration_config",
default_value=str(
package_share
/ "config"
/ "cmc_roll_zero_travel.yaml"
),
),
DeclareLaunchArgument(
"tag_config",
default_value=str(
package_share / "config" / "front_tags.yaml"
),
),
OpaqueFunction(function=_launch_stack),
]
)
@@ -0,0 +1,391 @@
"""Launch the complete front-camera G20 thumb calibration stack."""
from __future__ import annotations
from datetime import datetime
from pathlib import Path
import re
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
ExecuteProcess,
LogInfo,
OpaqueFunction,
SetEnvironmentVariable,
)
from launch.conditions import IfCondition
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
def _launch_stack(context):
serial_number = LaunchConfiguration("serial_number").perform(context)
if not serial_number or serial_number == "UNSET":
raise RuntimeError(
"serial_number is required, for example serial_number:=G20_LEFT_001"
)
if (
re.fullmatch(r"[A-Za-z0-9_.-]+", serial_number) is None
or serial_number in {".", ".."}
):
raise RuntimeError(
"serial_number may contain only letters, digits, dot, underscore and dash"
)
requested_session = LaunchConfiguration("session_dir").perform(context)
output_root = Path(LaunchConfiguration("output_root").perform(context)).resolve()
if requested_session:
session_dir = Path(requested_session).expanduser().resolve()
else:
timestamp = datetime.now().strftime("%Y%m%d_%H%M%S")
session_dir = output_root / serial_number / timestamp
session_dir.mkdir(parents=True, exist_ok=True)
bag_path = session_dir / "rosbag"
calibration_config = LaunchConfiguration("calibration_config").perform(context)
tag_config = LaunchConfiguration("tag_config").perform(context)
use_roi_text = LaunchConfiguration("use_roi").perform(context).strip().lower()
if use_roi_text not in {"true", "false"}:
raise RuntimeError("use_roi must be true or false")
use_roi = use_roi_text == "true"
roi_values = {}
for name in ("roi_x", "roi_y", "roi_width", "roi_height"):
text = LaunchConfiguration(name).perform(context)
try:
roi_values[name] = int(text)
except ValueError as error:
raise RuntimeError(f"{name} must be an integer") from error
if roi_values["roi_x"] < 0 or roi_values["roi_y"] < 0:
raise RuntimeError("roi_x and roi_y must be non-negative")
if roi_values["roi_width"] <= 0 or roi_values["roi_height"] <= 0:
raise RuntimeError("roi_width and roi_height must be positive")
try:
image_width = int(LaunchConfiguration("image_width").perform(context))
image_height = int(LaunchConfiguration("image_height").perform(context))
except ValueError as error:
raise RuntimeError("image_width and image_height must be integers") from error
if image_width <= 0 or image_height <= 0:
raise RuntimeError("image_width and image_height must be positive")
if use_roi:
if (
roi_values["roi_x"] + roi_values["roi_width"] > image_width
or roi_values["roi_y"] + roi_values["roi_height"] > image_height
):
raise RuntimeError(
"ROI lies outside camera image "
f"{image_width}x{image_height}"
)
camera = Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace="/camera/camera/color",
output="screen",
emulate_tty=True,
condition=IfCondition(LaunchConfiguration("start_camera")),
parameters=[
{
"serial_number": LaunchConfiguration("camera_serial_number"),
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration("camera_name"),
"frame_id": LaunchConfiguration("camera_frame_id"),
"image_width": ParameterValue(
LaunchConfiguration("image_width"), value_type=int
),
"image_height": ParameterValue(
LaunchConfiguration("image_height"), value_type=int
),
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"), value_type=float
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"), value_type=float
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": ParameterValue(
LaunchConfiguration("auto_exposure"), value_type=bool
),
"camera_info_url": LaunchConfiguration("camera_info_url"),
}
],
)
vision_components = []
if use_roi:
processed_image_raw_topic = "/g20_thumb_roi/image_raw"
processed_camera_info_topic = "/g20_thumb_roi/camera_info"
processed_image_rect_topic = "/g20_thumb_roi/image_rect"
vision_components.append(
ComposableNode(
package="image_proc",
plugin="image_proc::CropDecimateNode",
name="crop_color_roi",
namespace="/g20_thumb_roi",
remappings=[
("in/image_raw", "/camera/camera/color/image_raw"),
("in/camera_info", "/camera/camera/color/camera_info"),
("out/image_raw", processed_image_raw_topic),
("out/camera_info", processed_camera_info_topic),
],
parameters=[
{
"queue_size": 5,
"decimation_x": 1,
"decimation_y": 1,
"offset_x": roi_values["roi_x"],
"offset_y": roi_values["roi_y"],
"width": roi_values["roi_width"],
"height": roi_values["roi_height"],
}
],
extra_arguments=[{"use_intra_process_comms": True}],
)
)
rectifier_namespace = "/g20_thumb_roi"
rectifier_name = "rectify_color_roi"
else:
processed_image_raw_topic = "/camera/camera/color/image_raw"
processed_camera_info_topic = "/camera/camera/color/camera_info"
processed_image_rect_topic = "/camera/camera/color/image_rect"
rectifier_namespace = "/camera/camera/color"
rectifier_name = "rectify_color"
vision_components.append(
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name=rectifier_name,
namespace=rectifier_namespace,
remappings=[
("image", processed_image_raw_topic),
("camera_info", processed_camera_info_topic),
("image_rect", processed_image_rect_topic),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
)
)
vision_components.append(
ComposableNode(
package="apriltag_ros",
plugin="AprilTagNode",
name="apriltag",
namespace="/apriltag",
parameters=[
tag_config,
{
"detector.decimate": ParameterValue(
LaunchConfiguration("apriltag_decimate"),
value_type=float,
)
},
],
remappings=[
("image_rect", processed_image_rect_topic),
("camera_info", processed_camera_info_topic),
],
extra_arguments=[{"use_intra_process_comms": True}],
)
)
vision_container = ComposableNodeContainer(
name="g20_thumb_vision_container",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=vision_components,
output="screen",
emulate_tty=True,
)
sdk = Node(
package="linker_hand_ros2_sdk",
executable="linker_hand_sdk",
name="linker_hand_sdk",
output="screen",
condition=IfCondition(LaunchConfiguration("start_sdk")),
parameters=[
{
"hand_type": "left",
"hand_joint": "G20",
"can": LaunchConfiguration("can_interface"),
"modbus": "None",
"topic_prefix": "/g20",
"move_on_startup": False,
"startup_speed": ParameterValue(
LaunchConfiguration("calibration_speed"),
value_type=int,
),
"startup_torque": 80,
"state_poll_rate": 10.0,
"repeat_position_commands": False,
"is_touch": False,
}
],
)
calibration = Node(
package="linkerhand_calibration",
executable="calibration_node",
name="g20_thumb_calibration",
output="screen",
parameters=[
calibration_config,
tag_config,
{
"serial_number": serial_number,
"session_dir": str(session_dir),
"commands_enabled": LaunchConfiguration("commands_enabled"),
"calibration_speed": ParameterValue(
LaunchConfiguration("calibration_speed"),
value_type=int,
),
"continuous_motion_mode": ParameterValue(
LaunchConfiguration("continuous_motion_mode"),
value_type=str,
),
"angle_estimation_mode": ParameterValue(
LaunchConfiguration("angle_estimation_mode"),
value_type=str,
),
"camera_serial_number": LaunchConfiguration("camera_serial_number"),
"rosbag_path": str(bag_path),
"camera_info_topic": processed_camera_info_topic,
"image_topic": processed_image_rect_topic,
"publish_debug_image": LaunchConfiguration(
"publish_debug_image"
),
},
],
)
bag = ExecuteProcess(
condition=IfCondition(LaunchConfiguration("record_bag")),
cmd=[
"ros2",
"bag",
"record",
"--storage",
"mcap",
"--storage-preset-profile",
"zstd_fast",
"--max-bag-size",
"10737418240",
"--output",
str(bag_path),
processed_image_raw_topic,
processed_camera_info_topic,
"/apriltag/detections",
"/tf",
"/g20/cb_left_hand_control_cmd",
"/g20/cb_left_hand_state",
"/g20/cb_left_hand_info",
"/g20_thumb_calibration/status",
],
output="screen",
)
actions = [
LogInfo(msg=f"G20 thumb calibration session: {session_dir}"),
LogInfo(
msg=(
"G20 thumb image ROI: "
f"x={roi_values['roi_x']}, y={roi_values['roi_y']}, "
f"width={roi_values['roi_width']}, "
f"height={roi_values['roi_height']}"
if use_roi
else "G20 thumb image ROI: disabled"
)
),
camera,
vision_container,
]
actions.extend([sdk, calibration, bag])
return actions
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
default_output = str(Path.cwd() / "calibration_output")
return LaunchDescription(
[
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument(
"camera_serial_number", default_value="DB2163742"
),
DeclareLaunchArgument(
"camera_model", default_value="MV-CS020-10UM"
),
DeclareLaunchArgument(
"camera_name", default_value="hikrobot_front_DB2163742"
),
DeclareLaunchArgument(
"camera_frame_id", default_value="camera_color_optical_frame"
),
DeclareLaunchArgument("image_width", default_value="1624"),
DeclareLaunchArgument("image_height", default_value="1240"),
DeclareLaunchArgument("camera_frame_rate", default_value="30.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("auto_exposure", default_value="false"),
DeclareLaunchArgument(
"camera_info_url",
default_value=str(
Path.home()
/ ".ros"
/ "camera_info"
/ "hikrobot_DB2163742.yaml"
),
),
DeclareLaunchArgument(
"publish_debug_image", default_value="false"
),
DeclareLaunchArgument("use_roi", default_value="false"),
DeclareLaunchArgument("roi_x", default_value="128"),
DeclareLaunchArgument("roi_y", default_value="192"),
DeclareLaunchArgument("roi_width", default_value="1024"),
DeclareLaunchArgument("roi_height", default_value="528"),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
DeclareLaunchArgument(
"continuous_motion_mode", default_value="endpoint"
),
DeclareLaunchArgument(
"angle_estimation_mode",
default_value="trajectory_center_3d",
),
DeclareLaunchArgument("apriltag_decimate", default_value="1.5"),
DeclareLaunchArgument("commands_enabled", default_value="true"),
DeclareLaunchArgument("start_camera", default_value="true"),
DeclareLaunchArgument("start_sdk", default_value="true"),
DeclareLaunchArgument("record_bag", default_value="false"),
DeclareLaunchArgument("output_root", default_value=default_output),
DeclareLaunchArgument("session_dir", default_value=""),
DeclareLaunchArgument(
"calibration_config",
default_value=str(package_share / "config" / "calibration.yaml"),
),
DeclareLaunchArgument(
"tag_config",
default_value=str(package_share / "config" / "front_tags.yaml"),
),
OpaqueFunction(function=_launch_stack),
]
)
@@ -0,0 +1,538 @@
"""Launch three Hikrobot views and one registered hand calibration owner."""
from __future__ import annotations
from datetime import datetime
import hashlib
from pathlib import Path
import re
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
ExecuteProcess,
LogInfo,
OpaqueFunction,
SetEnvironmentVariable,
)
from launch.conditions import IfCondition
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
VIEWS = ("front", "side", "top")
def _default_source_urdf(model: str, hand_type: str) -> Path:
relative = (
Path("urdf") / "l6_right" / "linkerhand_l6v3.1_right.urdf"
if model.upper() == "L6" and hand_type == "right"
else Path("urdf")
/ f"{model.lower()}_{hand_type}"
/ f"linkerhand_{model.lower()}_{hand_type}.urdf"
)
package_source_or_share = Path(__file__).resolve().parents[1] / relative
try:
installed = (
Path(get_package_share_directory("linkerhand_calibration"))
/ relative
)
except Exception:
installed = package_source_or_share
return installed if installed.is_file() else package_source_or_share
def _launch_stack(context):
from linkerhand_calibration.product import (
get_product_calibration_contract,
)
model = LaunchConfiguration("model").perform(context).strip().upper()
hand_type = LaunchConfiguration("hand_type").perform(context).lower()
if hand_type not in {"left", "right"}:
raise RuntimeError("hand_type must be left or right")
tag_layout = LaunchConfiguration("tag_layout").perform(context).lower()
try:
contract = get_product_calibration_contract(
model, hand_type, tag_layout
)
except ValueError as error:
raise RuntimeError(str(error)) from error
requested_tag_config = LaunchConfiguration("tag_config").perform(context)
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
tag_config = (
Path(requested_tag_config).expanduser().resolve()
if requested_tag_config
else package_share
/ "config"
/ (
"three_camera_tags_g20_right_19.yaml"
if tag_layout == "g20_right_19"
else "o6_right_8_tags.yaml"
if tag_layout == "o6_right_8"
else "l6_right_8_tags.yaml"
if tag_layout == "l6_right_8"
else "three_camera_tags_g20_right_15.yaml"
if tag_layout == "g20_right_15"
else "three_camera_tags.yaml"
)
)
if not tag_config.is_file():
raise RuntimeError(f"tag config does not exist: {tag_config}")
topic_prefix = f"/{model.lower()}"
command_topic = f"{topic_prefix}/cb_{hand_type}_hand_control_cmd"
state_topic = f"{topic_prefix}/cb_{hand_type}_hand_state"
info_topic = f"{topic_prefix}/cb_{hand_type}_hand_info"
requested_source = LaunchConfiguration("source_urdf_path").perform(context)
source_urdf = (
Path(requested_source).expanduser().resolve()
if requested_source
else _default_source_urdf(model, hand_type).resolve()
)
if not source_urdf.is_file():
raise RuntimeError(f"source URDF does not exist: {source_urdf}")
expected_source_hash = LaunchConfiguration(
"source_urdf_expected_sha256"
).perform(context).strip().lower()
if contract.typed_profile.artifacts.publish_corrected_urdf:
if re.fullmatch(r"[0-9a-f]{64}", expected_source_hash) is None:
raise RuntimeError(
"this profile requires source_urdf_expected_sha256 confirmed "
"by the CAD/hardware owner"
)
actual_source_hash = hashlib.sha256(source_urdf.read_bytes()).hexdigest()
if actual_source_hash != expected_source_hash:
raise RuntimeError(
"source_urdf_expected_sha256 does not match source_urdf_path"
)
hand_serial = LaunchConfiguration("serial_number").perform(context)
if (
not hand_serial
or hand_serial == "UNSET"
or re.fullmatch(r"[A-Za-z0-9_.-]+", hand_serial) is None
or hand_serial in {".", ".."}
):
raise RuntimeError("serial_number must be a safe non-empty hand serial")
requested_session = LaunchConfiguration("session_dir").perform(context)
output_root = Path(
LaunchConfiguration("output_root").perform(context)
).expanduser().resolve()
if requested_session:
session_dir = Path(requested_session).expanduser().resolve()
else:
session_dir = (
output_root
/ hand_serial
/ datetime.now().strftime("%Y%m%d_%H%M%S")
)
session_dir.mkdir(parents=True, exist_ok=True)
camera_serials = {
view: LaunchConfiguration(f"{view}_camera_serial").perform(context)
for view in VIEWS
}
if any(not serial for serial in camera_serials.values()):
raise RuntimeError("all three camera serial numbers are required")
if len(set(camera_serials.values())) != 3:
raise RuntimeError("front/side/top camera serial numbers must be unique")
cameras = []
components = []
raw_topics = []
info_topics = []
detection_topics = []
calibration_namespace = contract.typed_profile.namespace
for view in VIEWS:
namespace = f"{calibration_namespace}/{view}/camera"
raw_topic = f"{namespace}/image_raw"
info_topic = f"{namespace}/camera_info"
rect_topic = f"{namespace}/image_rect"
detector_namespace = f"{calibration_namespace}/{view}/apriltag"
detection_topic = f"{detector_namespace}/detections"
raw_topics.append(raw_topic)
info_topics.append(info_topic)
detection_topics.append(detection_topic)
cameras.append(
Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace=namespace,
output="screen",
emulate_tty=True,
condition=IfCondition(LaunchConfiguration("start_cameras")),
parameters=[
{
"serial_number": LaunchConfiguration(
f"{view}_camera_serial"
),
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration(
f"{view}_camera_name"
),
"frame_id": (
f"{model.lower()}_calibration_{view}_optical_frame"
),
"image_width": 1624,
"image_height": 1240,
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"),
value_type=float,
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"),
value_type=float,
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": ParameterValue(
LaunchConfiguration("auto_exposure"), value_type=bool
),
"camera_info_url": LaunchConfiguration(
f"{view}_camera_info_url"
),
}
],
)
)
components.extend(
[
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name=f"rectify_{view}",
namespace=namespace,
remappings=[
("image", raw_topic),
("camera_info", info_topic),
("image_rect", rect_topic),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
),
ComposableNode(
package="apriltag_ros",
plugin="AprilTagNode",
name="apriltag",
namespace=detector_namespace,
parameters=[
str(tag_config),
{
"detector.decimate": ParameterValue(
LaunchConfiguration("apriltag_decimate"),
value_type=float,
)
},
],
remappings=[
("image_rect", rect_topic),
("camera_info", info_topic),
],
extra_arguments=[{"use_intra_process_comms": True}],
),
]
)
vision = ComposableNodeContainer(
name=f"{model.lower()}_three_camera_vision",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=components,
output="screen",
emulate_tty=True,
)
sdk = Node(
package="linker_hand_ros2_sdk",
executable="linker_hand_sdk",
name="linker_hand_sdk",
output="screen",
condition=IfCondition(LaunchConfiguration("start_sdk")),
parameters=[
{
"hand_type": hand_type,
"hand_joint": model,
"can": LaunchConfiguration("can_interface"),
"modbus": "None",
"topic_prefix": topic_prefix,
"move_on_startup": False,
"startup_speed": ParameterValue(
LaunchConfiguration("calibration_speed"), value_type=int
),
"startup_torque": 80,
# Match 30 Hz cameras so state/image p95 skew stays below 50 ms.
"state_poll_rate": 30.0,
# Calibration does not consume measured joint velocity. A
# G20 velocity read sends another five synchronous CAN
# queries, so keep it off the trajectory-critical path.
"velocity_poll_rate": 1.0,
# G20 sends an endpoint and L6 streams a bounded trajectory.
# Keep polling the real motor state during either command path;
# otherwise the SDK republishes stale state and creates large
# command-unit holes in the trajectory bins.
"defer_state_reads_while_commanding": False,
"repeat_position_commands": False,
"is_touch": False,
}
],
)
calibration = Node(
package="linkerhand_calibration",
executable="three_camera_calibration_node",
name=f"{model.lower()}_calibration",
output="screen",
emulate_tty=True,
arguments=[
"--profile-id",
contract.typed_profile.key.profile_id,
],
parameters=[
LaunchConfiguration("calibration_config"),
{
"serial_number": hand_serial,
"model": model,
"hand_type": hand_type,
"tag_layout": tag_layout,
"session_dir": str(session_dir),
"resume_raw_samples_path": LaunchConfiguration(
"resume_raw_samples_path"
),
"recalibration_scope": LaunchConfiguration(
"recalibration_scope"
),
# The SDK performs roughly 25 synchronous CAN queries whenever
# cb_<side>_hand_info has a subscriber. Calibration only used
# that topic to display a speed diagnostic, while those reads
# created 17-33 command-unit holes in position trajectories.
"info_topic": f"{calibration_namespace}/disabled_hand_info",
"command_topic": command_topic,
"state_topic": state_topic,
"camera_extrinsics_file": LaunchConfiguration(
"camera_extrinsics_file"
),
"source_urdf_path": str(source_urdf),
"source_urdf_expected_sha256": LaunchConfiguration(
"source_urdf_expected_sha256"
),
"camera_extrinsics_expected_sha256": LaunchConfiguration(
"camera_extrinsics_expected_sha256"
),
"calibration_config_expected_sha256": LaunchConfiguration(
"calibration_config_expected_sha256"
),
"tag_config_expected_sha256": LaunchConfiguration(
"tag_config_expected_sha256"
),
"corrected_urdf_output_dir": LaunchConfiguration(
"corrected_urdf_output_dir"
),
**{
f"{view}_camera_serial": camera_serials[view]
for view in VIEWS
},
"commands_enabled": ParameterValue(
LaunchConfiguration("commands_enabled"), value_type=bool
),
"normal_calibration_speed": ParameterValue(
LaunchConfiguration("calibration_speed"), value_type=int
),
"index_roll_calibration_speed": ParameterValue(
LaunchConfiguration("index_roll_calibration_speed"),
value_type=int,
),
"index_flex_calibration_speed": ParameterValue(
LaunchConfiguration("index_flex_calibration_speed"),
value_type=int,
),
"adaptive_formal_speed_enabled": ParameterValue(
LaunchConfiguration("adaptive_formal_speed_enabled"),
value_type=bool,
),
"cross_view_roll_diagnostic_finger": LaunchConfiguration(
"cross_view_roll_diagnostic_finger"
),
"validation_enabled": ParameterValue(
LaunchConfiguration("validation_enabled"), value_type=bool
),
},
],
)
bag = ExecuteProcess(
condition=IfCondition(LaunchConfiguration("record_bag")),
cmd=[
"ros2",
"bag",
"record",
"--storage",
"mcap",
"--storage-preset-profile",
"zstd_fast",
"--max-bag-size",
"10737418240",
"--output",
str(session_dir / "rosbag"),
*raw_topics,
*info_topics,
*detection_topics,
command_topic,
state_topic,
info_topic,
f"{calibration_namespace}/status",
],
output="screen",
)
return [
LogInfo(
msg=(
f"{model} {hand_type} {tag_layout} three-camera session: {session_dir}; "
f"source_urdf={source_urdf}"
)
),
LogInfo(
msg=(
"Camera mapping: front="
f"{camera_serials['front']} side={camera_serials['side']} "
f"top={camera_serials['top']}"
)
),
*cameras,
vision,
sdk,
calibration,
bag,
]
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
info_root = Path.home() / ".ros" / "camera_info"
return LaunchDescription(
[
# Camera processes publish ~2 MB frames across DDS. Force the
# matching RMW and provide both current and legacy profile names
# so the configured 64 MB shared-memory segment is actually used.
SetEnvironmentVariable(
name="RMW_IMPLEMENTATION",
value="rmw_fastrtps_cpp",
),
SetEnvironmentVariable(
name="FASTDDS_DEFAULT_PROFILES_FILE",
value=str(package_share / "config" / "fastdds_large_images.xml"),
),
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(package_share / "config" / "fastdds_large_images.xml"),
),
DeclareLaunchArgument("model", default_value="G20"),
DeclareLaunchArgument("hand_type", default_value="left"),
DeclareLaunchArgument("tag_layout", default_value="legacy_11"),
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument(
"front_camera_serial", default_value="DB2163742"
),
DeclareLaunchArgument(
"side_camera_serial", default_value="DB2163749"
),
DeclareLaunchArgument(
"top_camera_serial", default_value="DB2163739"
),
DeclareLaunchArgument("camera_model", default_value="MV-CS020-10U"),
DeclareLaunchArgument(
"front_camera_name", default_value="hikrobot_front_DB2163742"
),
DeclareLaunchArgument(
"side_camera_name", default_value="hikrobot_side_DB2163749"
),
DeclareLaunchArgument(
"top_camera_name", default_value="hikrobot_top_DB2163739"
),
DeclareLaunchArgument(
"front_camera_info_url",
default_value=str(info_root / "hikrobot_DB2163742.yaml"),
),
DeclareLaunchArgument(
"side_camera_info_url",
default_value=str(info_root / "hikrobot_DB2163749.yaml"),
),
DeclareLaunchArgument(
"top_camera_info_url",
default_value=str(info_root / "hikrobot_DB2163739.yaml"),
),
DeclareLaunchArgument("camera_frame_rate", default_value="30.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("auto_exposure", default_value="false"),
DeclareLaunchArgument("apriltag_decimate", default_value="1.5"),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
DeclareLaunchArgument(
"index_roll_calibration_speed", default_value="5"
),
DeclareLaunchArgument(
"index_flex_calibration_speed", default_value="10"
),
DeclareLaunchArgument(
"adaptive_formal_speed_enabled", default_value="true"
),
DeclareLaunchArgument(
"cross_view_roll_diagnostic_finger", default_value=""
),
DeclareLaunchArgument("validation_enabled", default_value="false"),
DeclareLaunchArgument(
"camera_extrinsics_file",
default_value=str(
Path.cwd() / "config" / "g20_three_camera_extrinsics.yaml"
),
),
DeclareLaunchArgument(
"source_urdf_path", default_value=""
),
DeclareLaunchArgument(
"source_urdf_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"camera_extrinsics_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"calibration_config_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"tag_config_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"corrected_urdf_output_dir", default_value=""
),
DeclareLaunchArgument("commands_enabled", default_value="true"),
DeclareLaunchArgument("start_cameras", default_value="true"),
DeclareLaunchArgument("start_sdk", default_value="true"),
DeclareLaunchArgument("record_bag", default_value="false"),
DeclareLaunchArgument(
"output_root",
default_value=str(Path.cwd() / "calibration_output"),
),
DeclareLaunchArgument("session_dir", default_value=""),
DeclareLaunchArgument("resume_raw_samples_path", default_value=""),
DeclareLaunchArgument("recalibration_scope", default_value="full"),
DeclareLaunchArgument(
"calibration_config",
default_value=str(
package_share / "config" / "three_camera_calibration.yaml"
),
),
DeclareLaunchArgument(
"tag_config",
default_value="",
),
OpaqueFunction(function=_launch_stack),
]
)
@@ -0,0 +1,209 @@
"""Launch three Hikrobot cameras for one-time checkerboard extrinsics."""
from pathlib import Path
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import DeclareLaunchArgument, OpaqueFunction, SetEnvironmentVariable
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
VIEWS = ("front", "side", "top")
def _launch(context):
cameras = []
rectifiers = []
serials = {}
for view in VIEWS:
serial = LaunchConfiguration(f"{view}_camera_serial").perform(context)
if not serial:
raise RuntimeError(f"{view}_camera_serial is required")
serials[view] = serial
namespace = f"/g20_extrinsics/{view}/camera"
cameras.append(
Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace=namespace,
output="screen",
emulate_tty=True,
parameters=[
{
"serial_number": serial,
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration(
f"{view}_camera_name"
),
"frame_id": f"g20_extrinsics_{view}_optical_frame",
"image_width": 1624,
"image_height": 1240,
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"),
value_type=float,
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"),
value_type=float,
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": False,
"camera_info_url": LaunchConfiguration(
f"{view}_camera_info_url"
),
}
],
)
)
rectifiers.append(
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name=f"rectify_{view}",
namespace=namespace,
remappings=[
("image", f"{namespace}/image_raw"),
("camera_info", f"{namespace}/camera_info"),
("image_rect", f"{namespace}/image_rect"),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
)
)
container = ComposableNodeContainer(
name="g20_extrinsics_vision",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=rectifiers,
output="screen",
)
solver = Node(
package="linkerhand_calibration",
executable="three_camera_extrinsics_node",
name="g20_camera_extrinsics",
output="screen",
emulate_tty=True,
parameters=[
{
"output_file": LaunchConfiguration("output_file"),
"checkerboard_columns": ParameterValue(
LaunchConfiguration("checkerboard_columns"), value_type=int
),
"checkerboard_rows": ParameterValue(
LaunchConfiguration("checkerboard_rows"), value_type=int
),
"square_size_m": ParameterValue(
LaunchConfiguration("square_size_m"), value_type=float
),
"enable_gui": ParameterValue(
LaunchConfiguration("enable_gui"), value_type=bool
),
"gui_refresh_hz": ParameterValue(
LaunchConfiguration("gui_refresh_hz"), value_type=float
),
"maximum_reprojection_rms_px": ParameterValue(
LaunchConfiguration("maximum_reprojection_rms_px"),
value_type=float,
),
"maximum_candidate_pair_reprojection_rms_px": ParameterValue(
LaunchConfiguration(
"maximum_candidate_pair_reprojection_rms_px"
),
value_type=float,
),
"maximum_single_camera_reprojection_rms_px": ParameterValue(
LaunchConfiguration(
"maximum_single_camera_reprojection_rms_px"
),
value_type=float,
),
"auto_capture_default": ParameterValue(
LaunchConfiguration("auto_capture_default"),
value_type=bool,
),
"auto_capture_stable_seconds": ParameterValue(
LaunchConfiguration("auto_capture_stable_seconds"),
value_type=float,
),
**{
f"{view}_camera_serial": serials[view]
for view in VIEWS
},
}
],
)
return [*cameras, container, solver]
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
camera_info = Path.home() / ".ros" / "camera_info"
return LaunchDescription(
[
# Keep the large-image transport deterministic even when the
# calling shell selected another ROS 2 RMW implementation.
SetEnvironmentVariable(
name="RMW_IMPLEMENTATION",
value="rmw_fastrtps_cpp",
),
SetEnvironmentVariable(
name="FASTDDS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
DeclareLaunchArgument("front_camera_serial", default_value="DB2163742"),
DeclareLaunchArgument("side_camera_serial", default_value="DB2163749"),
DeclareLaunchArgument("top_camera_serial", default_value="DB2163739"),
DeclareLaunchArgument("camera_model", default_value="MV-CS020-10U"),
DeclareLaunchArgument("front_camera_name", default_value="hikrobot_front_DB2163742"),
DeclareLaunchArgument("side_camera_name", default_value="hikrobot_side_DB2163749"),
DeclareLaunchArgument("top_camera_name", default_value="hikrobot_top_DB2163739"),
DeclareLaunchArgument("front_camera_info_url", default_value=str(camera_info / "hikrobot_DB2163742.yaml")),
DeclareLaunchArgument("side_camera_info_url", default_value=str(camera_info / "hikrobot_DB2163749.yaml")),
DeclareLaunchArgument("top_camera_info_url", default_value=str(camera_info / "hikrobot_DB2163739.yaml")),
DeclareLaunchArgument("camera_frame_rate", default_value="15.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("checkerboard_columns", default_value="8"),
DeclareLaunchArgument("checkerboard_rows", default_value="5"),
DeclareLaunchArgument("square_size_m", default_value="0.027"),
DeclareLaunchArgument("enable_gui", default_value="true"),
DeclareLaunchArgument("gui_refresh_hz", default_value="2.0"),
DeclareLaunchArgument(
"maximum_reprojection_rms_px", default_value="1.2"
),
DeclareLaunchArgument(
"maximum_candidate_pair_reprojection_rms_px",
default_value="1.5",
),
DeclareLaunchArgument(
"maximum_single_camera_reprojection_rms_px",
default_value="1.5",
),
DeclareLaunchArgument("auto_capture_default", default_value="false"),
DeclareLaunchArgument(
"auto_capture_stable_seconds", default_value="1.0"
),
DeclareLaunchArgument(
"output_file",
default_value=str(Path.cwd() / "config" / "g20_three_camera_extrinsics.yaml"),
),
OpaqueFunction(function=_launch),
]
)
@@ -0,0 +1,5 @@
"""Profile-driven LinkerHand calibration and validated URDF correction."""
from .core import CalibrationProfile, ProfileKey
__all__ = ["CalibrationProfile", "ProfileKey"]
@@ -0,0 +1,719 @@
"""Hardware-independent point acquisition state."""
from __future__ import annotations
from bisect import bisect_left
from collections import deque
from dataclasses import dataclass, field
from typing import Any, Mapping, Sequence
import numpy as np
from .core import robust_rotation_summary
from .pnp import SquareTagPose
TAG_PAIR_ROLES: dict[str, tuple[str, str]] = {
"t0_t3": ("t0", "t3"),
"t3_t4": ("t3", "t4"),
"t4_t5": ("t4", "t5"),
}
PAIR_NAMES: tuple[str, ...] = tuple(TAG_PAIR_ROLES)
@dataclass(frozen=True)
class TagQuality:
hamming: int
decision_margin: float
edge_pixels: float
reprojection_error_px: float | None = None
def tag_quality_is_valid(
quality: TagQuality,
*,
maximum_hamming: int,
minimum_decision_margin: float,
minimum_edge_pixels: float,
maximum_reprojection_error_px: float | None = None,
) -> bool:
detection_valid = (
quality.hamming <= maximum_hamming
and quality.decision_margin >= minimum_decision_margin
and quality.edge_pixels >= minimum_edge_pixels
)
if not detection_valid:
return False
if maximum_reprojection_error_px is None:
return True
return (
quality.reprojection_error_px is not None
and quality.reprojection_error_px <= maximum_reprojection_error_px
)
def update_pnp_reset_watchdog(
*,
detection_good: bool,
pnp_valid: bool,
now: float,
invalid_since: float | None,
reset_after_seconds: float,
) -> tuple[float | None, bool]:
"""Track continuous PnP-only failures and request a throttled reset."""
reset_after = float(reset_after_seconds)
if reset_after <= 0.0:
raise ValueError("reset_after_seconds must be positive")
if not detection_good or pnp_valid:
return None, False
since = float(now) if invalid_since is None else float(invalid_since)
if float(now) - since >= reset_after:
# Start a new interval so a permanently bad view is not reset on every
# frame. The next valid frame clears the interval.
return float(now), True
return since, False
def required_resume_views(active_view: str | None) -> tuple[str, ...]:
"""Require only the active view on resume; start still checks all views."""
all_views = ("front", "side", "top")
if active_view is None:
return all_views
view = str(active_view)
if view not in all_views:
raise ValueError(f"unknown calibration view: {view}")
return (view,)
@dataclass(frozen=True)
class Observation:
stamp_ns: int
received_at: float
relative_quaternion_xyzw: Mapping[str, tuple[float, float, float, float]]
tag_quality: Mapping[str, TagQuality]
state_u8: tuple[float, ...] = ()
state_stamp_ns: int | None = None
state_sync_error_ns: int | None = None
tag_quaternion_xyzw: Mapping[
str, tuple[float, float, float, float]
] = field(default_factory=dict)
tag_translation_xyz_m: Mapping[
str, tuple[float, float, float]
] = field(default_factory=dict)
tag_pose_candidates: Mapping[
str, tuple[SquareTagPose, ...]
] = field(default_factory=dict)
@dataclass(frozen=True)
class StateSample:
stamp_ns: int
position_u8: tuple[float, ...]
def interpolate_state_u8(
samples: Sequence[StateSample],
stamp_ns: int,
*,
maximum_skew_ns: int,
) -> tuple[tuple[float, ...], int] | None:
"""Interpolate a profile-sized hand state at an image timestamp.
The SDK publishes state independently from the camera. Continuous
calibration must therefore use the image timestamp instead of whichever
state happened to arrive most recently in the ROS callback thread.
"""
if maximum_skew_ns < 0:
raise ValueError("maximum_skew_ns must be non-negative")
if not samples:
return None
stamps = [int(sample.stamp_ns) for sample in samples]
index = bisect_left(stamps, int(stamp_ns))
if index < len(samples) and stamps[index] == int(stamp_ns):
state = samples[index].position_u8
return (tuple(float(value) for value in state), 0)
before = samples[index - 1] if index > 0 else None
after = samples[index] if index < len(samples) else None
if before is not None and after is not None:
before_gap = int(stamp_ns) - int(before.stamp_ns)
after_gap = int(after.stamp_ns) - int(stamp_ns)
nearest_gap = min(before_gap, after_gap)
if nearest_gap > maximum_skew_ns:
return None
denominator = int(after.stamp_ns) - int(before.stamp_ns)
if denominator <= 0:
return (
tuple(float(value) for value in before.position_u8),
nearest_gap,
)
fraction = before_gap / denominator
before_values = np.asarray(before.position_u8, dtype=float)
after_values = np.asarray(after.position_u8, dtype=float)
if (
before_values.ndim != 1
or before_values.size == 0
or after_values.shape != before_values.shape
):
return None
interpolated = before_values + fraction * (after_values - before_values)
return (
tuple(float(value) for value in interpolated),
nearest_gap,
)
nearest = before if before is not None else after
if nearest is None:
return None
gap = abs(int(stamp_ns) - int(nearest.stamp_ns))
if gap > maximum_skew_ns or len(nearest.position_u8) != 20:
return None
return (tuple(float(value) for value in nearest.position_u8), gap)
class ContinuousSweepCollector:
"""Collect timestamp-synchronised observations during one end-to-end move."""
def __init__(
self,
*,
endpoint_tolerance_u8: float = 2.0,
endpoint_hold_seconds: float = 1.0,
timeout_seconds: float = 90.0,
invalid_timeout_seconds: float = 2.0,
minimum_valid_frames: int = 40,
minimum_state_span_u8: float = 240.0,
) -> None:
if endpoint_tolerance_u8 < 0.0:
raise ValueError("endpoint_tolerance_u8 must be non-negative")
if endpoint_hold_seconds <= 0.0:
raise ValueError("endpoint_hold_seconds must be positive")
if timeout_seconds <= 0.0 or invalid_timeout_seconds <= 0.0:
raise ValueError("sweep timeouts must be positive")
if minimum_valid_frames < 3:
raise ValueError("minimum_valid_frames must be at least 3")
if minimum_state_span_u8 <= 0.0:
raise ValueError("minimum_state_span_u8 must be positive")
self.endpoint_tolerance_u8 = float(endpoint_tolerance_u8)
self.endpoint_hold_seconds = float(endpoint_hold_seconds)
self.timeout_seconds = float(timeout_seconds)
self.invalid_timeout_seconds = float(invalid_timeout_seconds)
self.minimum_valid_frames = int(minimum_valid_frames)
self.minimum_state_span_u8 = float(minimum_state_span_u8)
self.observations: list[Observation] = []
self.motor_index = 0
self.start_u8 = 255.0
self.target_u8 = 0.0
self.started_at: float | None = None
self.last_valid_at: float | None = None
self.endpoint_since: float | None = None
self.state = "idle"
self.reason = ""
def start(
self,
now: float,
*,
motor_index: int,
start_u8: int,
target_u8: int,
) -> None:
if motor_index not in (0, 15):
raise ValueError("continuous thumb sweep only permits motor 0 or 15")
if {int(start_u8), int(target_u8)} != {0, 255}:
raise ValueError("continuous sweep endpoints must be 0 and 255")
self.observations.clear()
self.motor_index = int(motor_index)
self.start_u8 = float(start_u8)
self.target_u8 = float(target_u8)
self.started_at = float(now)
self.last_valid_at = float(now)
self.endpoint_since = None
self.state = "collecting"
self.reason = ""
@property
def active(self) -> bool:
return self.state == "collecting"
@property
def valid_frames_seen(self) -> int:
return len(self.observations)
@property
def state_span_u8(self) -> float:
if not self.observations:
return 0.0
values = [
float(observation.state_u8[self.motor_index])
for observation in self.observations
]
return float(max(values) - min(values))
def add(
self, observation: Observation, now: float
) -> list[Observation] | None:
if not self.active:
return None
if (
len(observation.state_u8) != 20
or observation.state_sync_error_ns is None
):
return None
value = float(observation.state_u8[self.motor_index])
if not np.isfinite(value) or not -3.0 <= value <= 258.0:
return None
now = float(now)
self.observations.append(observation)
self.last_valid_at = now
if abs(value - self.target_u8) <= self.endpoint_tolerance_u8:
if self.endpoint_since is None:
self.endpoint_since = now
else:
self.endpoint_since = None
enough_endpoint_hold = (
self.endpoint_since is not None
and now - self.endpoint_since >= self.endpoint_hold_seconds
)
if (
enough_endpoint_hold
and len(self.observations) >= self.minimum_valid_frames
and self.state_span_u8 >= self.minimum_state_span_u8
):
self.state = "complete"
return list(self.observations)
return None
def poll(self, now: float) -> None:
if not self.active:
return
now = float(now)
if now - float(self.started_at) > self.timeout_seconds:
self.state = "failed"
self.reason = "sweep_timeout"
elif now - float(self.last_valid_at) > self.invalid_timeout_seconds:
self.state = "failed"
self.reason = "synchronised_tag_state_timeout"
def aggregate_sweep_observations(
observations: Sequence[Observation],
*,
motor_index: int,
start_u8: int,
target_u8: int,
endpoint_tolerance_u8: float,
) -> dict[int, dict[str, Any]]:
"""Robustly aggregate continuous observations into integer motor bins."""
if not observations:
raise ValueError("cannot aggregate an empty continuous sweep")
bins: dict[int, list[Observation]] = {}
for observation in observations:
if len(observation.state_u8) != 20:
continue
value = float(observation.state_u8[motor_index])
if abs(value - float(start_u8)) <= endpoint_tolerance_u8:
command = int(start_u8)
elif abs(value - float(target_u8)) <= endpoint_tolerance_u8:
command = int(target_u8)
else:
command = int(np.clip(np.rint(value), 0, 255))
bins.setdefault(command, []).append(observation)
return {
command: aggregate_observations(values)
for command, values in sorted(bins.items())
}
class PointCollector:
"""Wait for a stable pose, then aggregate a fixed number of frames."""
def __init__(
self,
*,
stable_frames: int = 15,
capture_frames: int = 30,
minimum_settle_seconds: float = 0.4,
maximum_stable_spread_rad: float = np.deg2rad(0.3),
stability_mode: str = "rotation",
maximum_stable_translation_spread_m: float = 0.003,
settle_timeout_seconds: float = 5.0,
capture_timeout_seconds: float = 5.0,
) -> None:
if stable_frames < 3 or capture_frames < 3:
raise ValueError("stable_frames and capture_frames must be at least 3")
self.stable_frames = int(stable_frames)
self.capture_frames = int(capture_frames)
self.minimum_settle_seconds = float(minimum_settle_seconds)
self.maximum_stable_spread_rad = float(maximum_stable_spread_rad)
self.stability_mode = str(stability_mode)
self.maximum_stable_translation_spread_m = float(
maximum_stable_translation_spread_m
)
if self.stability_mode not in {"rotation", "translation"}:
raise ValueError(
"stability_mode must be rotation or translation"
)
if self.maximum_stable_translation_spread_m <= 0.0:
raise ValueError(
"maximum_stable_translation_spread_m must be positive"
)
self.settle_timeout_seconds = float(settle_timeout_seconds)
self.capture_timeout_seconds = float(capture_timeout_seconds)
self._stable: deque[Observation] = deque(maxlen=self.stable_frames)
self._captured: list[Observation] = []
self._consecutive_invalid_frames = 0
self.started_at: float | None = None
self.capture_started_at: float | None = None
self.state = "idle"
self.reason = ""
self.stable_spread_rad: dict[str, float] = {}
self.stable_spread_m: dict[str, float] = {}
self.required_state_index: int | None = None
self.required_state_u8: float | None = None
self.maximum_state_error_u8: float | None = None
def start(
self,
now: float,
*,
required_state_index: int | None = None,
required_state_u8: float | None = None,
maximum_state_error_u8: float | None = None,
) -> None:
state_constraints = (
required_state_index,
required_state_u8,
maximum_state_error_u8,
)
if any(value is not None for value in state_constraints) and not all(
value is not None for value in state_constraints
):
raise ValueError(
"point state constraint parameters must be provided together"
)
if required_state_index is not None:
if not 0 <= int(required_state_index) < 20:
raise ValueError("required_state_index must be in [0, 19]")
if not np.isfinite(float(required_state_u8)):
raise ValueError("required_state_u8 must be finite")
if float(maximum_state_error_u8) < 0.0:
raise ValueError(
"maximum_state_error_u8 must be non-negative"
)
self._stable.clear()
self._captured.clear()
self._consecutive_invalid_frames = 0
self.started_at = float(now)
self.capture_started_at = None
self.state = "settling"
self.reason = ""
self.stable_spread_rad = {}
self.stable_spread_m = {}
self.required_state_index = (
None
if required_state_index is None
else int(required_state_index)
)
self.required_state_u8 = (
None if required_state_u8 is None else float(required_state_u8)
)
self.maximum_state_error_u8 = (
None
if maximum_state_error_u8 is None
else float(maximum_state_error_u8)
)
@property
def active(self) -> bool:
return self.state in {"settling", "capturing"}
@property
def stable_frames_seen(self) -> int:
return len(self._stable)
@property
def capture_frames_seen(self) -> int:
return len(self._captured)
def _window_is_stable(self) -> bool:
if len(self._stable) < self.stable_frames:
return False
if self.stability_mode == "translation":
spreads: dict[str, float] = {}
for pair, (parent, child) in TAG_PAIR_ROLES.items():
if any(
parent not in observation.tag_translation_xyz_m
or child not in observation.tag_translation_xyz_m
for observation in self._stable
):
self.reason = f"{pair}_translation_missing"
return False
vectors = np.asarray(
[
np.asarray(
observation.tag_translation_xyz_m[child],
dtype=float,
)
- np.asarray(
observation.tag_translation_xyz_m[parent],
dtype=float,
)
for observation in self._stable
],
dtype=float,
)
reference = np.median(vectors, axis=0)
spreads[pair] = float(
np.max(np.linalg.norm(vectors - reference, axis=1))
)
self.stable_spread_m = spreads
for pair, spread in spreads.items():
if spread > self.maximum_stable_translation_spread_m:
self.reason = f"{pair}_not_stable"
return False
return True
spreads: dict[str, float] = {}
for pair in PAIR_NAMES:
quaternions = [
observation.relative_quaternion_xyzw[pair]
for observation in self._stable
]
_, spread = robust_rotation_summary(quaternions)
spreads[pair] = float(spread)
self.stable_spread_rad = spreads
for pair, spread in spreads.items():
if spread > self.maximum_stable_spread_rad:
self.reason = f"{pair}_not_stable"
return False
return True
def _state_is_acceptable(self, observation: Observation) -> bool:
if self.required_state_index is None:
return True
if (
len(observation.state_u8) != 20
or observation.state_sync_error_ns is None
):
return False
value = float(observation.state_u8[self.required_state_index])
return bool(
np.isfinite(value)
and abs(value - float(self.required_state_u8))
<= float(self.maximum_state_error_u8)
)
def _return_to_settling(self, reason: str) -> None:
self._stable.clear()
self._captured.clear()
self._consecutive_invalid_frames = 0
self.capture_started_at = None
self.state = "settling"
self.reason = str(reason)
self.stable_spread_rad = {}
self.stable_spread_m = {}
def add(
self, observation: Observation, now: float
) -> dict[str, Any] | None:
if not self.active:
return None
self._consecutive_invalid_frames = 0
now = float(now)
if not self._state_is_acceptable(observation):
self._return_to_settling("motor_position_out_of_tolerance")
return None
if self.state == "settling":
self._stable.append(observation)
elapsed = now - float(self.started_at)
if elapsed >= self.minimum_settle_seconds and self._window_is_stable():
self.state = "capturing"
self.capture_started_at = now
self._captured.clear()
self.reason = ""
return None
self._captured.append(observation)
if len(self._captured) < self.capture_frames:
return None
# Validate continuity across the boundary as well as inside the
# capture block. A planar branch can switch immediately after the
# stable window and then look perfectly stable for every capture
# frame; checking only the captured frames would accept that jump.
stability_aggregate = aggregate_observations(
[*self._stable, *self._captured]
)
if self.stability_mode == "translation":
unstable_pairs = [
pair
for pair, spread in stability_aggregate[
"maximum_translation_spread_m"
].items()
if float(spread)
> self.maximum_stable_translation_spread_m
]
else:
unstable_pairs = [
pair
for pair, spread in stability_aggregate[
"maximum_spread_rad"
].items()
if float(spread) > self.maximum_stable_spread_rad
]
if unstable_pairs:
self._return_to_settling(
f"{unstable_pairs[0]}_capture_not_stable"
)
return None
self.state = "complete"
return aggregate_observations(self._captured)
def poll(self, now: float) -> None:
if not self.active:
return
now = float(now)
if self.state == "settling":
if now - float(self.started_at) > self.settle_timeout_seconds:
self.state = "failed"
self.reason = self.reason or "settle_timeout"
elif self.state == "capturing":
if now - float(self.capture_started_at) > self.capture_timeout_seconds:
self.state = "failed"
self.reason = "capture_timeout"
def mark_invalid_frame(self) -> None:
"""Skip one invalid frame while retaining the recent valid window."""
if self.state == "capturing":
self._return_to_settling("invalid_tag_frame")
return
if self.state == "settling":
self._consecutive_invalid_frames += 1
if self._consecutive_invalid_frames >= 3:
self._stable.clear()
self.reason = "invalid_tag_frame"
def aggregate_observations(
observations: Sequence[Observation],
) -> dict[str, Any]:
if not observations:
raise ValueError("cannot aggregate an empty observation sequence")
relative: dict[str, list[float]] = {}
spread: dict[str, float] = {}
for pair in PAIR_NAMES:
quaternion, maximum = robust_rotation_summary(
[
observation.relative_quaternion_xyzw[pair]
for observation in observations
]
)
relative[pair] = [float(value) for value in quaternion]
spread[pair] = float(maximum)
quality: dict[str, dict[str, float]] = {}
tag_names = sorted(observations[0].tag_quality)
for tag_name in tag_names:
values = [
observation.tag_quality[tag_name] for observation in observations
]
quality[tag_name] = {
"minimum_decision_margin": float(
min(value.decision_margin for value in values)
),
"minimum_edge_pixels": float(min(value.edge_pixels for value in values)),
"maximum_hamming": int(max(value.hamming for value in values)),
}
reprojection_errors = [
float(value.reprojection_error_px)
for value in values
if value.reprojection_error_px is not None
]
if reprojection_errors:
quality[tag_name]["maximum_reprojection_error_px"] = float(
max(reprojection_errors)
)
states = [
observation.state_u8
for observation in observations
if len(observation.state_u8) == 20
]
state_median: list[float] = []
if states:
state_median = [
float(value)
for value in np.median(np.asarray(states, dtype=float), axis=0)
]
sync_errors = [
int(observation.state_sync_error_ns)
for observation in observations
if observation.state_sync_error_ns is not None
]
tag_translations: dict[str, list[float]] = {}
translation_spread: dict[str, float] = {}
translation_roles = sorted(
set.intersection(
*(
set(observation.tag_translation_xyz_m)
for observation in observations
)
)
if observations
else set()
)
for role in translation_roles:
values = np.asarray(
[
observation.tag_translation_xyz_m[role]
for observation in observations
],
dtype=float,
)
if values.shape == (len(observations), 3) and np.all(
np.isfinite(values)
):
tag_translations[role] = [
float(value)
for value in np.median(values, axis=0)
]
for pair, (parent, child) in TAG_PAIR_ROLES.items():
if parent not in translation_roles or child not in translation_roles:
continue
vectors = np.asarray(
[
np.asarray(
observation.tag_translation_xyz_m[child],
dtype=float,
)
- np.asarray(
observation.tag_translation_xyz_m[parent],
dtype=float,
)
for observation in observations
],
dtype=float,
)
reference = np.median(vectors, axis=0)
translation_spread[pair] = float(
np.max(np.linalg.norm(vectors - reference, axis=1))
)
return {
"stamp_start_ns": int(observations[0].stamp_ns),
"stamp_end_ns": int(observations[-1].stamp_ns),
"valid_frames": len(observations),
"relative_quaternion_xyzw": relative,
"maximum_spread_rad": spread,
"tag_quality": quality,
"state_u8_median": state_median,
"tag_translation_xyz_m": tag_translations,
"maximum_translation_spread_m": translation_spread,
"maximum_state_sync_error_ms": (
None
if not sync_errors
else float(max(sync_errors)) / 1_000_000.0
),
}
@@ -0,0 +1,358 @@
"""Visual roll-alignment aid for one G20 calibration camera."""
from __future__ import annotations
from collections import deque
import math
import time
from typing import Any, Mapping, Sequence
from apriltag_msgs.msg import AprilTagDetectionArray
import cv2
from cv_bridge import CvBridge
import numpy as np
import rclpy
from rclpy.node import Node
from rclpy.qos import qos_profile_sensor_data
from sensor_msgs.msg import Image
from .full_hand import VIEW_TAGS
from .hikrobot_camera import configure_fastdds_large_image_transport
from .zero_calibration import detect_reference_alignment_line
VIEWS = ("front", "side", "top")
def summarize_alignment_measurements(
measurements: Sequence[Mapping[str, Any] | None],
) -> dict[str, Any] | None:
"""Return a median-smoothed physical reference-line measurement."""
valid = [measurement for measurement in measurements if measurement]
if not valid:
return None
return {
"line_xyxy_px": np.median(
np.asarray(
[measurement["line_xyxy_px"] for measurement in valid],
dtype=float,
),
axis=0,
).tolist(),
"angle_rad": float(
np.median(
[float(measurement["angle_rad"]) for measurement in valid]
)
),
"vertical_offset_px": float(
np.median(
[
float(measurement["vertical_offset_px"])
for measurement in valid
]
)
),
"detected_frames": len(valid),
"window_frames": len(measurements),
}
class G20CameraAlignmentView(Node):
"""Publish a red/blue roll aid based on a physical scene edge."""
def __init__(self) -> None:
"""Configure one view without taking ownership of hand commands."""
super().__init__("g20_camera_alignment_view")
self.declare_parameter("view", "front")
view = str(self.get_parameter("view").value).strip().lower()
if view not in VIEWS:
raise ValueError(f"view must be one of {VIEWS}")
self.view = view
namespace = f"/g20_calibration/{view}"
self.required_tag_ids = {
int(value) for value in VIEW_TAGS[view].values()
}
self.declare_parameter("image_topic", f"{namespace}/camera/image_rect")
self.declare_parameter(
"detections_topic", f"{namespace}/apriltag/detections"
)
self.declare_parameter("reference_y_ratio", 0.90)
self.declare_parameter("roi_y_min_ratio", 0.55)
self.declare_parameter("roi_y_max_ratio", 0.98)
self.declare_parameter("minimum_line_length_ratio", 0.30)
self.declare_parameter("maximum_candidate_angle_deg", 15.0)
self.declare_parameter("maximum_alignment_error_deg", 0.5)
self.declare_parameter("maximum_vertical_offset_px", 12.0)
self.declare_parameter("maximum_hamming", 0)
self.declare_parameter("minimum_decision_margin", 20.0)
self.declare_parameter("minimum_edge_pixels", 20.0)
self.declare_parameter("smoothing_frames", 10)
self.declare_parameter("maximum_line_age_seconds", 1.0)
self.declare_parameter("maximum_tag_age_seconds", 1.0)
self.declare_parameter("maximum_publish_rate_hz", 10.0)
self.declare_parameter("output_scale", 0.75)
def value(name: str) -> Any:
return self.get_parameter(name).value
self.image_topic = str(value("image_topic"))
self.detections_topic = str(value("detections_topic"))
self.reference_y_ratio = float(value("reference_y_ratio"))
self.roi_y_min_ratio = float(value("roi_y_min_ratio"))
self.roi_y_max_ratio = float(value("roi_y_max_ratio"))
self.minimum_line_length_ratio = float(
value("minimum_line_length_ratio")
)
self.maximum_candidate_angle_rad = math.radians(
float(value("maximum_candidate_angle_deg"))
)
self.maximum_alignment_error_rad = math.radians(
float(value("maximum_alignment_error_deg"))
)
self.maximum_vertical_offset_px = float(
value("maximum_vertical_offset_px")
)
self.maximum_hamming = int(value("maximum_hamming"))
self.minimum_decision_margin = float(value("minimum_decision_margin"))
self.minimum_edge_pixels = float(value("minimum_edge_pixels"))
self.maximum_line_age_seconds = float(
value("maximum_line_age_seconds")
)
self.maximum_tag_age_seconds = float(value("maximum_tag_age_seconds"))
self.maximum_publish_rate_hz = float(value("maximum_publish_rate_hz"))
self.output_scale = float(value("output_scale"))
smoothing_frames = int(value("smoothing_frames"))
if not (
0.0
<= self.roi_y_min_ratio
< self.reference_y_ratio
< self.roi_y_max_ratio
<= 1.0
):
raise ValueError(
"ratios must satisfy 0 <= roi_min < reference < roi_max <= 1"
)
if not 0.0 < self.minimum_line_length_ratio <= 1.0:
raise ValueError("minimum_line_length_ratio must be in (0, 1]")
if not (
0.0
< self.maximum_alignment_error_rad
< self.maximum_candidate_angle_rad
< math.pi / 2.0
):
raise ValueError(
"angle limits must satisfy 0 < alignment < candidate < 90"
)
if self.maximum_vertical_offset_px <= 0.0:
raise ValueError("maximum_vertical_offset_px must be positive")
if smoothing_frames < 1:
raise ValueError("smoothing_frames must be positive")
if self.maximum_line_age_seconds <= 0.0:
raise ValueError("maximum_line_age_seconds must be positive")
if self.maximum_tag_age_seconds <= 0.0:
raise ValueError("maximum_tag_age_seconds must be positive")
if self.maximum_publish_rate_hz <= 0.0:
raise ValueError("maximum_publish_rate_hz must be positive")
if not 0.1 <= self.output_scale <= 1.0:
raise ValueError("output_scale must be in [0.1, 1.0]")
self.bridge = CvBridge()
self.line_history: deque[dict[str, Any] | None] = deque(
maxlen=smoothing_frames
)
self.last_line_at = 0.0
self.latest_tag_corners: dict[int, np.ndarray] = {}
self.latest_tag_at: dict[int, float] = {}
self.last_publish_at = 0.0
self.publisher = self.create_publisher(
Image, "~/image", qos_profile_sensor_data
)
self.create_subscription(
AprilTagDetectionArray,
self.detections_topic,
self._detections_callback,
qos_profile_sensor_data,
)
self.create_subscription(
Image,
self.image_topic,
self._image_callback,
qos_profile_sensor_data,
)
self.get_logger().info(
f"{view} alignment view uses physical long-edge detection; "
f"Tag orientation is ignored; input={self.image_topic}; "
f"output={self.get_name()}/image"
)
def _detections_callback(self, message: AprilTagDetectionArray) -> None:
now = time.monotonic()
for detection in message.detections:
tag_id = int(detection.id)
if tag_id not in self.required_tag_ids:
continue
corners = np.asarray(
[
[float(point.x), float(point.y)]
for point in detection.corners
],
dtype=float,
)
if corners.shape != (4, 2) or not np.all(np.isfinite(corners)):
continue
edges = np.linalg.norm(
corners - np.roll(corners, -1, axis=0), axis=1
)
if (
int(detection.hamming) > self.maximum_hamming
or float(detection.decision_margin)
< self.minimum_decision_margin
or float(np.mean(edges)) < self.minimum_edge_pixels
):
continue
self.latest_tag_corners[tag_id] = corners
self.latest_tag_at[tag_id] = now
def _draw_tags(self, image: np.ndarray, now: float) -> None:
for tag_id in sorted(self.required_tag_ids):
corners = self.latest_tag_corners.get(tag_id)
detected_at = self.latest_tag_at.get(tag_id, 0.0)
if (
corners is None
or now - detected_at > self.maximum_tag_age_seconds
):
continue
points = np.rint(corners * self.output_scale).astype(np.int32)
cv2.polylines(image, [points], True, (0, 220, 0), 2)
centre = np.rint(np.mean(points, axis=0)).astype(int)
cv2.putText(
image,
f"ID {tag_id}",
(int(centre[0]) + 5, int(centre[1]) - 7),
cv2.FONT_HERSHEY_SIMPLEX,
0.55,
(0, 220, 0),
2,
)
def _image_callback(self, message: Image) -> None:
# Avoid conversion and Hough work until an image viewer subscribes.
if self.publisher.get_subscription_count() < 1:
return
now = time.monotonic()
if now - self.last_publish_at < 1.0 / self.maximum_publish_rate_hz:
return
self.last_publish_at = now
try:
image = self.bridge.imgmsg_to_cv2(message, desired_encoding="bgr8")
except Exception as error:
self.get_logger().warning(
f"alignment image conversion failed: {error}"
)
return
if self.output_scale != 1.0:
image = cv2.resize(
image,
None,
fx=self.output_scale,
fy=self.output_scale,
interpolation=cv2.INTER_AREA,
)
height, width = image.shape[:2]
reference_y = self.reference_y_ratio * float(height - 1)
detected = detect_reference_alignment_line(
image,
reference_y_px=reference_y,
roi_y_min_ratio=self.roi_y_min_ratio,
roi_y_max_ratio=self.roi_y_max_ratio,
minimum_length_ratio=self.minimum_line_length_ratio,
maximum_candidate_angle_rad=self.maximum_candidate_angle_rad,
)
self.line_history.append(detected)
if detected is not None:
self.last_line_at = now
measurement = summarize_alignment_measurements(self.line_history)
if now - self.last_line_at > self.maximum_line_age_seconds:
measurement = None
red_y = int(round(reference_y))
cv2.line(
image,
(15, red_y),
(max(15, width - 15), red_y),
(0, 0, 255),
4,
)
if measurement is not None:
line = np.rint(measurement["line_xyxy_px"]).astype(int)
blue_ok, blue_start, blue_end = cv2.clipLine(
(0, 0, width, height),
(int(line[0]), int(line[1])),
(int(line[2]), int(line[3])),
)
if blue_ok:
cv2.line(image, blue_start, blue_end, (255, 0, 0), 3)
angle_rad = float(measurement["angle_rad"])
offset_px = float(measurement["vertical_offset_px"])
aligned = bool(
abs(angle_rad) <= self.maximum_alignment_error_rad
and abs(offset_px) <= self.maximum_vertical_offset_px
)
status = "ALIGNED" if aligned else "ADJUST CAMERA"
status_text = (
f"{self.view.upper()} red-blue "
f"{math.degrees(angle_rad):+.2f} deg "
f"dy {offset_px:+.1f}px {status}"
)
status_color = (0, 220, 0) if aligned else (0, 165, 255)
else:
status_text = (
f"{self.view.upper()} PHYSICAL REFERENCE LINE NOT DETECTED"
)
status_color = (0, 165, 255)
cv2.putText(
image,
status_text,
(20, 34),
cv2.FONT_HERSHEY_SIMPLEX,
0.72,
status_color,
2,
)
self._draw_tags(image, now)
cv2.putText(
image,
"RED=target BLUE=physical edge GREEN=Tags (angle ignored)",
(20, max(64, height - 24)),
cv2.FONT_HERSHEY_SIMPLEX,
0.60,
(255, 255, 255),
2,
)
output = self.bridge.cv2_to_imgmsg(image, encoding="bgr8")
output.header = message.header
self.publisher.publish(output)
def main(args: list[str] | None = None) -> None:
"""Run the single-view alignment helper."""
configure_fastdds_large_image_transport()
rclpy.init(args=args)
node: G20CameraAlignmentView | None = None
try:
node = G20CameraAlignmentView()
rclpy.spin(node)
except KeyboardInterrupt:
pass
finally:
if node is not None:
node.destroy_node()
if rclpy.ok():
rclpy.shutdown()
if __name__ == "__main__":
main()
@@ -0,0 +1,336 @@
"""Map model SDK u8 feedback to URDF joint angles using one calibration JSON.
The static encoder-zero corrections in ``zero_angles`` are already baked into
the corrected URDF joint origins. This bridge therefore publishes only the
dynamic ``angle_rad`` values and never adds the static offsets a second time.
Schema-v5 trajectories are fitted against timestamp-synchronised hardware
feedback, not controller set-points. They must therefore be queried with the
SDK ``hand_state`` topic. The retained schema-v4 path is command-indexed for
backwards compatibility only.
"""
from __future__ import annotations
import json
import math
from pathlib import Path
from typing import Any, Mapping, Sequence
import rclpy
from rclpy.node import Node
from sensor_msgs.msg import JointState
from .full_hand import (
get_hand_calibration_profile,
infer_compact_payload_layout,
validate_compact_payload,
)
from .models import get_default_registry, validate_schema_v6_runtime_payload
from .core import ProfileKey
G20_COMMAND_NAMES: tuple[str, ...] = (
"thumb_cmc_pitch",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
"thumb_cmc_roll",
"index_mcp_roll",
"middle_mcp_roll",
"ring_mcp_roll",
"pinky_mcp_roll",
"thumb_cmc_yaw",
"reserved_11",
"reserved_12",
"reserved_13",
"reserved_14",
"thumb_mcp",
"index_pip",
"middle_pip",
"ring_pip",
"pinky_pip",
)
# Match the stable ordering used by the existing MuJoCo bridge. JointState
# consumers must use names, but retaining the ordering also keeps logs and
# direct comparisons deterministic.
G20_URDF_JOINT_NAMES: tuple[str, ...] = (
"index_dip",
"index_mcp_pitch",
"index_mcp_roll",
"index_pip",
"middle_dip",
"middle_mcp_pitch",
"middle_mcp_roll",
"middle_pip",
"pinky_dip",
"pinky_mcp_pitch",
"pinky_mcp_roll",
"pinky_pip",
"ring_dip",
"ring_mcp_pitch",
"ring_mcp_roll",
"ring_pip",
"thumb_cmc_pitch",
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_ip",
"thumb_mcp",
)
class CalibratedCommandMapper:
"""Validated, profile-specific lookup from SDK u8 values to URDF radians."""
def __init__(
self, payload: Mapping[str, Any], *, expected_side: str | None = None
) -> None:
schema_version = int(payload["schema_version"])
if schema_version == 6:
validate_schema_v6_runtime_payload(payload)
else:
validate_compact_payload(payload)
side = str(payload["side"]).lower()
if expected_side is not None and side != str(expected_side).lower():
raise ValueError(
f"calibration side {side!r} does not match requested side "
f"{str(expected_side).lower()!r}"
)
quality = payload["quality"]
if quality.get("passed") is not True:
raise ValueError("calibration quality.passed must be true")
layout_id = (
str(payload["layout_id"])
if schema_version == 6
else infer_compact_payload_layout(payload)
)
self.side = side
self.layout_id = layout_id
self.model = str(payload["model"]).upper()
self.profile_id = str(
payload.get("profile_id", f"G20/{side}/{layout_id}/v1")
)
self.serial_number = str(payload["serial_number"])
self.input_domain = str(
payload.get(
"curve_input_domain",
"command_u8" if schema_version == 4 else "",
)
)
if self.input_domain not in {"command_u8", "feedback_u8"}:
raise ValueError("calibration curve_input_domain is invalid")
if schema_version == 6:
self.command_names = tuple(str(value) for value in payload["command_names"])
self.urdf_joint_names = tuple(str(name) for name in payload["joints"])
self._motor_by_joint = {
name: int(payload["joints"][name]["motor_index"])
for name in self.urdf_joint_names
}
registered = get_default_registry().get(
ProfileKey.parse(self.profile_id)
)
self.feedback_name_aliases = dict(
registered.profile.command.feedback_name_aliases
)
else:
profile = get_hand_calibration_profile(side, layout_id)
self.command_names = G20_COMMAND_NAMES
self.urdf_joint_names = G20_URDF_JOINT_NAMES
self._motor_by_joint = {
name: int(profile.joint_specs[name].motor_index)
for name in self.urdf_joint_names
}
self.feedback_name_aliases = {}
self._curves = {
name: tuple(
float(value)
for value in payload["joints"][name]["angle_rad"]
)
for name in self.urdf_joint_names
}
self._decreasing_curves = {
name: tuple(
float(value)
for value in payload["joints"][name].get(
"decreasing_rad", payload["joints"][name]["angle_rad"]
)
)
for name in self.urdf_joint_names
}
self._increasing_curves = {
name: tuple(
float(value)
for value in payload["joints"][name].get(
"increasing_rad", payload["joints"][name]["angle_rad"]
)
)
for name in self.urdf_joint_names
}
self._previous_by_motor: dict[int, float] = {}
self._direction_by_motor: dict[int, str] = {}
self.direction_deadband_u8 = 0.5
@staticmethod
def _command_index(value: float) -> int:
command = float(value)
if not math.isfinite(command):
raise ValueError("calibrated command positions must be finite")
return max(0, min(255, int(math.floor(command + 0.5))))
def map_positions(
self, positions: Sequence[float], names: Sequence[str] = ()
) -> tuple[float, ...]:
values = tuple(float(value) for value in positions)
if names:
if len(names) != len(values):
raise ValueError(
"JointState names and positions must have equal length"
)
if len(set(names)) != len(names):
raise ValueError("JointState names must be unique")
by_name = dict(zip((str(name) for name in names), values))
for alias, canonical in self.feedback_name_aliases.items():
if alias in by_name and canonical not in by_name:
by_name[canonical] = by_name[alias]
missing = [name for name in self.command_names if name not in by_name]
if missing:
raise ValueError(
f"{self.model} feedback is missing named channels: "
+ ",".join(missing)
)
command = tuple(by_name[name] for name in self.command_names)
else:
if len(values) != len(self.command_names):
raise ValueError(
f"unnamed {self.model} feedback must contain exactly "
f"{len(self.command_names)} positions"
)
command = values
indices = tuple(self._command_index(value) for value in command)
direction_by_motor: dict[int, str | None] = {}
for motor, value in enumerate(command):
previous = self._previous_by_motor.get(motor)
direction = self._direction_by_motor.get(motor)
if previous is not None:
if value > previous + self.direction_deadband_u8:
direction = "increasing"
elif value < previous - self.direction_deadband_u8:
direction = "decreasing"
direction_by_motor[motor] = direction
result: list[float] = []
for name in self.urdf_joint_names:
motor = self._motor_by_joint[name]
direction = direction_by_motor[motor]
curves = (
self._increasing_curves
if direction == "increasing"
else self._decreasing_curves
if direction == "decreasing"
else self._curves
)
result.append(curves[name][indices[motor]])
for motor, value in enumerate(command):
self._previous_by_motor[motor] = value
direction = direction_by_motor[motor]
if direction is not None:
self._direction_by_motor[motor] = direction
return tuple(result)
def load_calibrated_command_mapper(
calibration_file: str | Path, *, expected_side: str | None = None
) -> CalibratedCommandMapper:
path = Path(calibration_file).expanduser().resolve()
if not path.is_file():
raise ValueError(f"calibration JSON does not exist: {path}")
payload = json.loads(path.read_text(encoding="utf-8"))
return CalibratedCommandMapper(payload, expected_side=expected_side)
def default_input_topic(
hand_type: str, input_domain: str, model: str = "G20"
) -> str:
side = str(hand_type).lower()
if side not in {"left", "right"}:
raise ValueError("hand_type must be left or right")
if input_domain == "feedback_u8":
return f"/{str(model).lower()}/cb_{side}_hand_state"
if input_domain == "command_u8":
return f"/{str(model).lower()}/cb_{side}_hand_control_cmd"
raise ValueError("calibration curve_input_domain is invalid")
class CalibratedJointStateBridge(Node):
def __init__(self) -> None:
super().__init__("calibrated_joint_state_bridge")
self.declare_parameter("hand_type", "right")
self.declare_parameter("calibration_file", "")
self.declare_parameter("input_topic", "")
self.declare_parameter("output_topic", "")
hand_type = str(self.get_parameter("hand_type").value).lower()
if hand_type not in {"left", "right"}:
raise ValueError("hand_type must be left or right")
calibration_file = str(self.get_parameter("calibration_file").value)
if not calibration_file:
raise ValueError("calibration_file is required")
self.mapper = load_calibrated_command_mapper(
calibration_file, expected_side=hand_type
)
input_topic = str(self.get_parameter("input_topic").value).strip()
output_topic = str(self.get_parameter("output_topic").value).strip()
self.input_topic = input_topic or default_input_topic(
hand_type, self.mapper.input_domain, self.mapper.model
)
self.output_topic = (
output_topic
or f"/sim/mujoco/{self.mapper.model.lower()}/{hand_type}/joint_state"
)
self.publisher = self.create_publisher(JointState, self.output_topic, 10)
self.subscription = self.create_subscription(
JointState, self.input_topic, self._command_callback, 10
)
self._last_error = ""
self.get_logger().info(
f"loaded {self.mapper.profile_id} calibration for "
f"{self.mapper.serial_number}: "
f"{self.input_topic} ({self.mapper.input_domain}) -> "
f"{self.output_topic}"
)
def _command_callback(self, command: JointState) -> None:
try:
positions = self.mapper.map_positions(command.position, command.name)
except ValueError as error:
message = str(error)
if message != self._last_error:
self.get_logger().error(message)
self._last_error = message
return
self._last_error = ""
result = JointState()
result.header = command.header
result.name = list(self.mapper.urdf_joint_names)
result.position = list(positions)
self.publisher.publish(result)
def main(args: Sequence[str] | None = None) -> None:
rclpy.init(args=args)
node: CalibratedJointStateBridge | None = None
try:
node = CalibratedJointStateBridge()
rclpy.spin(node)
except KeyboardInterrupt:
pass
finally:
if node is not None:
node.destroy_node()
if rclpy.ok():
rclpy.shutdown()
if __name__ == "__main__":
main()
@@ -0,0 +1,21 @@
"""Compatibility adapters for one-release calibration migrations."""
from .config_v1 import (
legacy_default_profile_key,
product_profile_key,
resolve_legacy_profile_alias,
)
from .defaults import (
default_product_config_path,
default_three_camera_config_path,
)
from .paths import resolve_renamed_package_path
__all__ = [
"default_product_config_path",
"default_three_camera_config_path",
"legacy_default_profile_key",
"product_profile_key",
"resolve_legacy_profile_alias",
"resolve_renamed_package_path",
]
@@ -0,0 +1,47 @@
"""Identity migration for deployed product configuration schemas."""
from __future__ import annotations
from typing import Any, Mapping
from ..core import ProfileKey
def product_profile_key(raw: Mapping[str, Any]) -> ProfileKey:
version = int(raw.get("schema_version", -1))
if version == 2:
key = ProfileKey.parse(str(raw.get("profile_id", "")))
for field, actual in (
("model", key.model),
("side", key.side),
("tag_layout", key.layout),
):
configured = str(raw.get(field, "")).strip()
if configured and configured.lower() != actual.lower():
raise ValueError(f"{field} differs from profile_id")
return key
if version != 1:
raise ValueError("product config schema_version must be 1 or 2")
model = str(raw.get("model", "")).strip().upper()
side = str(raw.get("side", "")).strip().lower()
layout = str(raw.get("tag_layout", "")).strip().lower()
if not layout and (model, side) == ("G20", "right"):
layout = "g20_right_19"
return ProfileKey(model, side, layout, 1)
def legacy_default_profile_key() -> ProfileKey:
"""Preserve the former no-argument executable for one release."""
return ProfileKey("G20", "right", "g20_right_19", 1)
def resolve_legacy_profile_alias(key: ProfileKey) -> ProfileKey:
"""Map retired layout identifiers to their reviewed physical profile."""
if (
key.model == "G20"
and key.side == "right"
and key.layout == "g20_right_15"
and key.revision == 1
):
return ProfileKey("G20", "right", "g20_right_19", 1)
return key
@@ -0,0 +1,16 @@
"""One-release default selection for invocations without ``--config``."""
from pathlib import Path
from ament_index_python.packages import get_package_share_directory
def default_product_config_path() -> Path:
share = Path(get_package_share_directory("linkerhand_calibration"))
return share / "config/g20_right_product.yaml"
def default_three_camera_config_path() -> Path:
"""Resolve the installed calibration defaults through the ROS index."""
share = Path(get_package_share_directory("linkerhand_calibration"))
return share / "config/three_camera_calibration.yaml"
@@ -0,0 +1,4 @@
"""Legacy single-camera algorithms retained for one compatibility release."""
from .session_v1 import uses_coupled_full_hand_zero_solver
__all__ = ["uses_coupled_full_hand_zero_solver"]
@@ -0,0 +1,24 @@
"""Version selection for replaying durable pre-v3 hardware sessions."""
from __future__ import annotations
from typing import Any, Mapping
def uses_coupled_full_hand_zero_solver(
session_start: Mapping[str, Any],
) -> bool:
"""Return the solver contract recorded by the legacy session header.
Capabilities are not consulted by the live runtime. This adapter reads
the durable v1 header only so offline replay can reproduce an artifact
created before the independent thumb solver was introduced.
"""
capabilities = {
str(value) for value in session_start.get("capabilities", ())
}
return (
int(session_start.get("sample_schema_version", 1)) == 1
and "palm_axis_side_channel_v2" in capabilities
and "palm_axis_relative_motion_v3" not in capabilities
)
@@ -0,0 +1,638 @@
"""Pure calibration math and command helpers.
This module deliberately has no ROS imports so the geometry, fitting, and
output schema can be tested without a camera or a connected hand.
"""
from __future__ import annotations
from dataclasses import dataclass, field
import math
from typing import Any, Iterable, Mapping, Sequence
import numpy as np
from scipy.spatial.transform import Rotation
COMMAND_NAMES: tuple[str, ...] = (
"thumb_cmc_pitch",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
"thumb_cmc_roll",
"index_mcp_roll",
"middle_mcp_roll",
"ring_mcp_roll",
"pinky_mcp_roll",
"thumb_cmc_yaw",
"reserved_11",
"reserved_12",
"reserved_13",
"reserved_14",
"thumb_mcp",
"index_pip",
"middle_pip",
"ring_pip",
"pinky_pip",
)
BASELINE_COMMAND: tuple[int, ...] = (
255,
255,
255,
255,
255,
255,
193,
148,
105,
42,
245,
255,
255,
255,
255,
255,
255,
255,
255,
255,
)
PAIR_ROOT = "t0_t3"
PAIR_MCP = "t3_t4"
PAIR_IP = "t4_t5"
PAIR_NAMES: tuple[str, ...] = (PAIR_ROOT, PAIR_MCP, PAIR_IP)
DIRECTION_DECREASING = "decreasing"
DIRECTION_INCREASING = "increasing"
DIRECTIONS: tuple[str, ...] = (
DIRECTION_DECREASING,
DIRECTION_INCREASING,
)
PHASE_ROOT = "root"
PHASE_TIP = "tip"
JOINT_SPECS: dict[str, tuple[str, str, int]] = {
"thumb_cmc_pitch": (PHASE_ROOT, PAIR_ROOT, 0),
"thumb_mcp": (PHASE_TIP, PAIR_MCP, 15),
"thumb_ip": (PHASE_TIP, PAIR_IP, 15),
}
def build_command(
motor_index: int,
command_u8: int,
baseline: Sequence[int] = BASELINE_COMMAND,
) -> list[int]:
"""Return one full G20 command with exactly one replaced motor slot."""
if len(baseline) != 20:
raise ValueError("baseline must contain exactly 20 values")
values = [int(value) for value in baseline]
if any(value < 0 or value > 255 for value in values):
raise ValueError("baseline values must be in [0, 255]")
if motor_index not in (0, 5, 15):
raise ValueError(
"front thumb calibration only permits motor 0, 5 or 15"
)
command_u8 = int(command_u8)
if command_u8 < 0 or command_u8 > 255:
raise ValueError("command_u8 must be in [0, 255]")
values[motor_index] = command_u8
return values
def scan_targets(
repetitions: int = 3,
command_step: int = 1,
) -> list[tuple[int, str, int]]:
"""Build repeated 255->0->255 scan targets on a bounded command grid."""
if repetitions < 1:
raise ValueError("repetitions must be positive")
if command_step < 1 or command_step > 255:
raise ValueError("command_step must be in [1, 255]")
increasing = list(range(0, 256, command_step))
if increasing[-1] != 255:
increasing.append(255)
decreasing = list(reversed(increasing))
targets: list[tuple[int, str, int]] = []
for cycle in range(repetitions):
targets.extend(
(cycle, DIRECTION_DECREASING, command)
for command in decreasing
)
targets.extend(
(cycle, DIRECTION_INCREASING, command)
for command in increasing
)
return targets
def normalize_quaternion_xyzw(values: Sequence[float]) -> np.ndarray:
quaternion = np.asarray(values, dtype=float)
if quaternion.shape != (4,) or not np.all(np.isfinite(quaternion)):
raise ValueError("quaternion must contain four finite xyzw values")
norm = float(np.linalg.norm(quaternion))
if norm < 1e-12:
raise ValueError("quaternion norm is zero")
return quaternion / norm
def relative_quaternion_xyzw(
parent_camera_quaternion: Sequence[float],
child_camera_quaternion: Sequence[float],
) -> tuple[float, float, float, float]:
"""Compute parent->child orientation from two camera->tag rotations."""
parent = Rotation.from_quat(normalize_quaternion_xyzw(parent_camera_quaternion))
child = Rotation.from_quat(normalize_quaternion_xyzw(child_camera_quaternion))
quaternion = (parent.inv() * child).as_quat()
return tuple(float(value) for value in quaternion)
def image_plane_tag_quaternion_xyzw(
corners_xy: Sequence[Sequence[float]],
) -> tuple[float, float, float, float]:
"""Estimate tag orientation about the optical axis from ordered corners."""
corners = np.asarray(corners_xy, dtype=float)
if corners.shape != (4, 2) or not np.all(np.isfinite(corners)):
raise ValueError("corners_xy must contain four finite xy points")
# AprilTag corners 0->1 and 3->2 both follow the tag-local x axis.
# Average the two edges to reduce sub-pixel corner noise and perspective
# asymmetry. Image y points down, hence the minus sign for a right-handed
# camera-frame z rotation.
x_axis = (corners[1] - corners[0]) + (corners[2] - corners[3])
if float(np.linalg.norm(x_axis)) < 1e-9:
raise ValueError("tag x-axis is degenerate")
angle = -math.atan2(float(x_axis[1]), float(x_axis[0]))
quaternion = Rotation.from_rotvec([0.0, 0.0, angle]).as_quat()
return tuple(float(value) for value in quaternion)
def robust_rotation_summary(
quaternions_xyzw: Sequence[Sequence[float]],
) -> tuple[tuple[float, float, float, float], float]:
"""Return a robust orientation and maximum angular residual in radians."""
if not quaternions_xyzw:
raise ValueError("at least one quaternion is required")
rotations = Rotation.from_quat(
np.asarray(
[normalize_quaternion_xyzw(value) for value in quaternions_xyzw],
dtype=float,
)
)
reference = rotations[0]
delta_vectors = (reference.inv() * rotations).as_rotvec()
median_delta = np.median(delta_vectors, axis=0)
robust = reference * Rotation.from_rotvec(median_delta)
residuals = (robust.inv() * rotations).magnitude()
maximum = float(np.max(residuals)) if residuals.size else 0.0
return (
tuple(float(value) for value in robust.as_quat()),
maximum,
)
def rotation_spread_rad(
quaternions_xyzw: Sequence[Sequence[float]],
) -> float:
"""Return the maximum geodesic residual around a robust orientation."""
_, spread = robust_rotation_summary(quaternions_xyzw)
return spread
def rotation_rms_rad(
quaternions_xyzw: Sequence[Sequence[float]],
*,
outlier_threshold_rad: float | None = None,
) -> float:
"""Return RMS geodesic noise around a robust orientation."""
robust, _ = robust_rotation_summary(quaternions_xyzw)
reference = Rotation.from_quat(robust)
rotations = Rotation.from_quat(
np.asarray(
[normalize_quaternion_xyzw(value) for value in quaternions_xyzw],
dtype=float,
)
)
residuals = (reference.inv() * rotations).magnitude()
if outlier_threshold_rad is not None:
threshold = float(outlier_threshold_rad)
if threshold <= 0.0:
raise ValueError("outlier_threshold_rad must be positive")
residuals = residuals[residuals <= threshold]
if residuals.size == 0:
return float("inf")
return float(np.sqrt(np.mean(np.square(residuals))))
def rotation_inlier_fraction(
quaternions_xyzw: Sequence[Sequence[float]],
*,
outlier_threshold_rad: float,
) -> float:
"""Return the fraction close to the robust orientation."""
threshold = float(outlier_threshold_rad)
if threshold <= 0.0:
raise ValueError("outlier_threshold_rad must be positive")
robust, _ = robust_rotation_summary(quaternions_xyzw)
reference = Rotation.from_quat(robust)
rotations = Rotation.from_quat(
np.asarray(
[normalize_quaternion_xyzw(value) for value in quaternions_xyzw],
dtype=float,
)
)
residuals = (reference.inv() * rotations).magnitude()
return float(np.mean(residuals <= threshold))
def delta_rotation_vector(
reference_xyzw: Sequence[float],
observed_xyzw: Sequence[float],
) -> np.ndarray:
reference = Rotation.from_quat(normalize_quaternion_xyzw(reference_xyzw))
observed = Rotation.from_quat(normalize_quaternion_xyzw(observed_xyzw))
return (reference.inv() * observed).as_rotvec()
def fit_rotation_axis(
vectors: Sequence[Sequence[float]],
commands: Sequence[int],
) -> np.ndarray:
"""Fit and orient the single rotational axis used by one motor sweep."""
matrix = np.asarray(vectors, dtype=float)
command_values = np.asarray(commands, dtype=int)
if matrix.ndim != 2 or matrix.shape[1] != 3:
raise ValueError("vectors must have shape (N, 3)")
if command_values.shape != (matrix.shape[0],):
raise ValueError("commands must match vectors")
useful = np.linalg.norm(matrix, axis=1) > 1e-6
if int(np.count_nonzero(useful)) < 3:
raise ValueError("insufficient non-zero rotations to fit an axis")
_, _, vh = np.linalg.svd(matrix[useful], full_matrices=False)
axis = vh[0]
projections = matrix @ axis
low = projections[command_values <= 16]
high = projections[command_values >= 239]
if low.size and high.size and float(np.median(low)) < float(np.median(high)):
axis = -axis
return axis / np.linalg.norm(axis)
def isotonic_nonincreasing(values: Sequence[float]) -> np.ndarray:
"""Unweighted PAVA projection onto non-increasing values."""
original = np.asarray(values, dtype=float)
if original.ndim != 1 or not np.all(np.isfinite(original)):
raise ValueError("values must be a finite vector")
negated = -original
levels: list[float] = []
weights: list[int] = []
starts: list[int] = []
for index, value in enumerate(negated):
levels.append(float(value))
weights.append(1)
starts.append(index)
while len(levels) >= 2 and levels[-2] > levels[-1]:
total_weight = weights[-2] + weights[-1]
merged = (
levels[-2] * weights[-2] + levels[-1] * weights[-1]
) / total_weight
levels[-2:] = [merged]
weights[-2:] = [total_weight]
starts.pop()
projected = np.empty_like(original)
for block_index, (level, start) in enumerate(zip(levels, starts)):
end = starts[block_index + 1] if block_index + 1 < len(starts) else len(original)
projected[start:end] = -level
return projected
def _record_rotation(record: Mapping[str, Any], pair: str) -> tuple[float, ...]:
rotations = record.get("relative_quaternion_xyzw", {})
value = rotations.get(pair)
if value is None:
raise ValueError(f"sample record is missing {pair}")
return tuple(float(component) for component in value)
@dataclass(frozen=True)
class FitResult:
joints: dict[str, dict[str, Any]]
axes: dict[str, tuple[float, float, float]]
references: dict[str, tuple[float, float, float, float]]
ip_coupling: dict[str, float]
max_monotonic_correction_rad: float
max_hysteresis_rad: float
measurement_mode: str = "rotation"
trajectory_models: dict[str, Any] = field(default_factory=dict)
trajectory_quality: dict[str, Any] = field(default_factory=dict)
def measure_from_reference(
self,
joint_name: str,
observed_quaternion_xyzw: Sequence[float],
reference_quaternion_xyzw: Sequence[float] | None = None,
) -> float:
reference = (
reference_quaternion_xyzw
if reference_quaternion_xyzw is not None
else self.references[joint_name]
)
vector = delta_rotation_vector(reference, observed_quaternion_xyzw)
axis = np.asarray(self.axes[joint_name], dtype=float)
return float(vector @ axis)
def fit_calibration_curves(records: Iterable[Mapping[str, Any]]) -> FitResult:
"""Fit six complete 256-entry curves from dense or sparse scan records."""
samples = [
dict(record)
for record in records
if record.get("kind", "sample") == "sample"
]
if not samples:
raise ValueError("no scan records were provided")
joint_results: dict[str, dict[str, Any]] = {}
axes: dict[str, tuple[float, float, float]] = {}
references: dict[str, tuple[float, float, float, float]] = {}
maximum_correction = 0.0
maximum_hysteresis = 0.0
for joint_name, (phase, pair, motor_index) in JOINT_SPECS.items():
phase_records = [record for record in samples if record.get("phase") == phase]
if not phase_records:
raise ValueError(f"no records for phase {phase}")
cycle_references: dict[int, tuple[float, ...]] = {}
for record in phase_records:
if (
record.get("direction") == DIRECTION_DECREASING
and int(record.get("command_u8", -1)) == 255
):
cycle_references.setdefault(
int(record["cycle"]),
_record_rotation(record, pair),
)
cycles = sorted({int(record["cycle"]) for record in phase_records})
if any(cycle not in cycle_references for cycle in cycles):
raise ValueError(f"{joint_name} is missing a command-255 cycle reference")
vectors: list[np.ndarray] = []
commands: list[int] = []
indexed: list[tuple[Mapping[str, Any], np.ndarray]] = []
for record in phase_records:
cycle = int(record["cycle"])
vector = delta_rotation_vector(
cycle_references[cycle],
_record_rotation(record, pair),
)
vectors.append(vector)
commands.append(int(record["command_u8"]))
indexed.append((record, vector))
axis = fit_rotation_axis(vectors, commands)
axes[joint_name] = tuple(float(value) for value in axis)
references[joint_name] = robust_rotation_summary(
list(cycle_references.values())
)[0]
branch_values: dict[str, list[list[float]]] = {
direction: [[] for _ in range(256)] for direction in DIRECTIONS
}
for record, vector in indexed:
direction = str(record["direction"])
command = int(record["command_u8"])
branch_values[direction][command].append(float(vector @ axis))
fitted_branches: dict[str, list[float]] = {}
for direction in DIRECTIONS:
sample_commands = np.asarray(
[
command
for command, values in enumerate(branch_values[direction])
if values
],
dtype=int,
)
if (
sample_commands.size < 3
or int(sample_commands[0]) != 0
or int(sample_commands[-1]) != 255
):
raise ValueError(
f"{joint_name}.{direction} requires at least three samples "
"including commands 0 and 255"
)
raw = np.asarray(
[
float(np.median(branch_values[direction][command]))
for command in sample_commands
],
dtype=float,
)
raw -= raw[-1]
projected_samples = isotonic_nonincreasing(raw)
projected_samples -= projected_samples[-1]
correction = float(np.max(np.abs(projected_samples - raw)))
maximum_correction = max(maximum_correction, correction)
projected = np.interp(
np.arange(256, dtype=float),
sample_commands.astype(float),
projected_samples,
)
projected -= projected[255]
fitted_branches[direction] = [
round(float(value), 8) for value in projected
]
hysteresis = float(
np.max(
np.abs(
np.asarray(fitted_branches[DIRECTION_DECREASING])
- np.asarray(fitted_branches[DIRECTION_INCREASING])
)
)
)
maximum_hysteresis = max(maximum_hysteresis, hysteresis)
combined_curve = 0.5 * (
np.asarray(
fitted_branches[DIRECTION_DECREASING], dtype=float
)
+ np.asarray(
fitted_branches[DIRECTION_INCREASING], dtype=float
)
)
combined_curve -= combined_curve[255]
joint_result: dict[str, Any] = {
"motor_index": motor_index,
"angle_rad": [
round(float(value), 8) for value in combined_curve
],
"decreasing_rad": fitted_branches[DIRECTION_DECREASING],
"increasing_rad": fitted_branches[DIRECTION_INCREASING],
}
if joint_name == "thumb_ip":
joint_result["passive"] = True
joint_results[joint_name] = joint_result
mcp = joint_results["thumb_mcp"]
ip = joint_results["thumb_ip"]
x = np.asarray(mcp["angle_rad"], dtype=float)
y = np.asarray(ip["angle_rad"], dtype=float)
design = np.column_stack((x, np.ones_like(x)))
multiplier, offset = np.linalg.lstsq(design, y, rcond=None)[0]
predicted = multiplier * x + offset
residual_sum = float(np.sum((y - predicted) ** 2))
total_sum = float(np.sum((y - np.mean(y)) ** 2))
r_squared = 1.0 if total_sum < 1e-12 else 1.0 - residual_sum / total_sum
return FitResult(
joints=joint_results,
axes=axes,
references=references,
ip_coupling={
"multiplier": round(float(multiplier), 8),
"offset_rad": round(float(offset), 8),
"r_squared": round(float(r_squared), 8),
},
max_monotonic_correction_rad=maximum_correction,
max_hysteresis_rad=maximum_hysteresis,
)
def create_final_payload(
*,
serial_number: str,
fit: FitResult,
validation_errors_rad: Sequence[float],
passed: bool,
baseline: Sequence[int] = BASELINE_COMMAND,
) -> dict[str, Any]:
errors = np.abs(np.asarray(validation_errors_rad, dtype=float))
mae = float(np.mean(errors)) if errors.size else float("nan")
p95 = float(np.percentile(errors, 95)) if errors.size else float("nan")
runtime_joints: dict[str, dict[str, Any]] = {}
for joint_name, joint in fit.joints.items():
runtime_joint: dict[str, Any] = {
"motor_index": int(joint["motor_index"]),
"angle_rad": [
round(float(value), 8) for value in joint["angle_rad"]
],
}
if joint_name == "thumb_ip":
runtime_joint["passive"] = True
runtime_joints[joint_name] = runtime_joint
payload = {
"schema_version": 2,
"model": "G20",
"side": "left",
"serial_number": str(serial_number),
"angle_unit": "rad",
"command_range": [0, 255],
"zero_command_u8": 255,
"baseline_command_u8": [int(value) for value in baseline],
"joints": runtime_joints,
"ip_coupling": {
"multiplier": fit.ip_coupling["multiplier"],
"offset_rad": fit.ip_coupling["offset_rad"],
},
"quality": {
"passed": bool(passed),
"validation_mae_rad": None if not np.isfinite(mae) else round(mae, 8),
"validation_p95_rad": None if not np.isfinite(p95) else round(p95, 8),
},
}
validate_final_payload(payload)
return payload
def maximum_non_target_drift_rad(
records: Iterable[Mapping[str, Any]],
fit: FitResult,
) -> float:
"""Measure unintended active-joint motion during the two isolated scans."""
samples = [
dict(record)
for record in records
if record.get("kind", "sample") == "sample"
]
maximum = 0.0
checks = (
(PHASE_ROOT, "thumb_mcp", PAIR_MCP),
(PHASE_ROOT, "thumb_ip", PAIR_IP),
(PHASE_TIP, "thumb_cmc_pitch", PAIR_ROOT),
)
for phase, joint_name, pair in checks:
phase_records = [record for record in samples if record.get("phase") == phase]
for cycle in sorted({int(record["cycle"]) for record in phase_records}):
cycle_records = [
record for record in phase_records if int(record["cycle"]) == cycle
]
reference_record = next(
(
record
for record in cycle_records
if record.get("direction") == DIRECTION_DECREASING
and int(record.get("command_u8", -1)) == 255
),
None,
)
if reference_record is None:
continue
reference = _record_rotation(reference_record, pair)
axis = np.asarray(fit.axes[joint_name], dtype=float)
for record in cycle_records:
drift = abs(
float(
delta_rotation_vector(
reference,
_record_rotation(record, pair),
)
@ axis
)
)
maximum = max(maximum, drift)
return maximum
def validate_final_payload(payload: Mapping[str, Any]) -> None:
"""Validate the deliberately small runtime JSON schema."""
if payload.get("schema_version") != 2:
raise ValueError("schema_version must be 2")
if payload.get("model") != "G20" or payload.get("side") != "left":
raise ValueError("payload must describe a left G20")
if payload.get("angle_unit") != "rad":
raise ValueError("angle_unit must be rad")
baseline = payload.get("baseline_command_u8")
if not isinstance(baseline, list) or len(baseline) != 20:
raise ValueError("baseline_command_u8 must contain 20 values")
joints = payload.get("joints")
if not isinstance(joints, Mapping) or set(joints) != set(JOINT_SPECS):
raise ValueError("payload must contain exactly the three thumb joints")
for joint_name, joint in joints.items():
expected_motor = JOINT_SPECS[joint_name][2]
if int(joint.get("motor_index", -1)) != expected_motor:
raise ValueError(f"{joint_name} has the wrong motor index")
curve = joint.get("angle_rad")
if not isinstance(curve, list) or len(curve) != 256:
raise ValueError(
f"{joint_name}.angle_rad must contain 256 values"
)
values = np.asarray(curve, dtype=float)
if not np.all(np.isfinite(values)):
raise ValueError(
f"{joint_name}.angle_rad contains non-finite values"
)
if np.any(np.diff(values) > 1e-7):
raise ValueError(
f"{joint_name}.angle_rad must be non-increasing"
)
if abs(float(values[255])) > 1e-6:
raise ValueError(
f"{joint_name}.angle_rad[255] must be zero"
)
if joints["thumb_ip"].get("passive") is not True:
raise ValueError("thumb_ip must be marked passive")
@@ -0,0 +1,52 @@
"""Path compatibility for immutable v1 product configurations."""
from __future__ import annotations
from pathlib import Path
_LEGACY_SOURCE_PREFIX = Path("src/g20_thumb_apriltag_calibration")
_CURRENT_SOURCE_PREFIX = Path("src/linkerhand_calibration")
def _resolve_package_uri(value: str, workspace: Path) -> Path | None:
prefix = "package://"
if not value.startswith(prefix):
return None
package_name, separator, relative = value[len(prefix) :].partition("/")
if not separator or not package_name or not relative:
raise ValueError(f"invalid ROS package resource path: {value}")
workspace_candidate = (workspace / "src" / package_name / relative).resolve()
if workspace_candidate.exists():
return workspace_candidate
try:
from ament_index_python.packages import get_package_share_directory
package_share = Path(get_package_share_directory(package_name))
except Exception:
return workspace_candidate
return (package_share / relative).resolve()
def resolve_renamed_package_path(value: str | Path, workspace: Path) -> Path:
"""Resolve workspace paths, ROS package resources and the former prefix.
Deployed v1 product YAML files are kept byte-for-byte stable because the
artifact paths participate in operational review. Existing paths always
win; package URIs prefer a source-workspace copy, and the rename mapping
is used only when the literal legacy path no longer exists.
"""
text = str(value).strip()
package_resource = _resolve_package_uri(text, workspace)
if package_resource is not None:
return package_resource
raw = Path(text).expanduser()
candidate = raw if raw.is_absolute() else workspace / raw
candidate = candidate.resolve()
if candidate.exists() or raw.is_absolute():
return candidate
try:
suffix = raw.relative_to(_LEGACY_SOURCE_PREFIX)
except ValueError:
return candidate
return (workspace / _CURRENT_SOURCE_PREFIX / suffix).resolve()
@@ -0,0 +1,76 @@
"""Hardware- and model-independent calibration kernel."""
from .domain import (
ArtifactPolicy,
CalibrationProfile,
CommandLayout,
MeasurementPolicy,
MeasurementSpec,
MotionPolicy,
ProfileKey,
ProfileValidationError,
QualityPolicy,
SampleRecord,
ScopePolicy,
TagSpec,
TaskSpec,
ViewSpec,
VisionRigSpec,
ZeroSolvePolicy,
validate_profile,
)
from .domain.task import (
DIRECTION_DECREASING,
DIRECTION_INCREASING,
DIRECTIONS,
PHASE_ROOT,
PHASE_TIP,
)
from .fitting import FitResult, isotonic_nonincreasing
from .geometry import (
delta_rotation_vector,
fit_rotation_axis,
image_plane_tag_quaternion_xyzw,
normalize_quaternion_xyzw,
relative_quaternion_xyzw,
robust_rotation_summary,
rotation_inlier_fraction,
rotation_rms_rad,
rotation_spread_rad,
)
__all__ = [
"ArtifactPolicy",
"CalibrationProfile",
"CommandLayout",
"DIRECTION_DECREASING",
"DIRECTION_INCREASING",
"DIRECTIONS",
"FitResult",
"MeasurementPolicy",
"MeasurementSpec",
"MotionPolicy",
"PHASE_ROOT",
"PHASE_TIP",
"ProfileKey",
"ProfileValidationError",
"QualityPolicy",
"SampleRecord",
"ScopePolicy",
"TagSpec",
"TaskSpec",
"ViewSpec",
"VisionRigSpec",
"ZeroSolvePolicy",
"delta_rotation_vector",
"fit_rotation_axis",
"image_plane_tag_quaternion_xyzw",
"isotonic_nonincreasing",
"normalize_quaternion_xyzw",
"relative_quaternion_xyzw",
"robust_rotation_summary",
"rotation_inlier_fraction",
"rotation_rms_rad",
"rotation_spread_rad",
"validate_profile",
]
@@ -0,0 +1,5 @@
"""Artifact schema and release validation contracts."""
from .release import ReleaseValidation, ReleaseValidator
__all__ = ["ReleaseValidation", "ReleaseValidator"]
@@ -0,0 +1,27 @@
"""Release validation protocol used before atomic publication."""
from __future__ import annotations
from dataclasses import dataclass
from pathlib import Path
from typing import Mapping, Protocol
from ..domain import CalibrationProfile
from ..urdf import UrdfCorrectionPlan
@dataclass(frozen=True)
class ReleaseValidation:
passed: bool
errors: tuple[str, ...] = ()
verified_hashes: Mapping[str, str] | None = None
class ReleaseValidator(Protocol):
def validate_release(
self,
profile: CalibrationProfile,
plan: UrdfCorrectionPlan,
calibration_json: Path,
corrected_urdf: Path,
) -> ReleaseValidation: ...
@@ -0,0 +1,105 @@
"""Crash-safe session storage for hardware calibration."""
from __future__ import annotations
import json
import os
from pathlib import Path
from typing import Any, Iterable, Mapping
def atomic_write_json(path: str | Path, payload: Mapping[str, Any]) -> None:
destination = Path(path)
destination.parent.mkdir(parents=True, exist_ok=True)
temporary = destination.with_suffix(destination.suffix + ".tmp")
with temporary.open("w", encoding="utf-8") as stream:
json.dump(payload, stream, ensure_ascii=False, indent=2)
stream.write("\n")
stream.flush()
os.fsync(stream.fileno())
os.replace(temporary, destination)
def append_jsonl(path: str | Path, payload: Mapping[str, Any]) -> None:
destination = Path(path)
destination.parent.mkdir(parents=True, exist_ok=True)
line = json.dumps(payload, ensure_ascii=False, separators=(",", ":"))
with destination.open("a", encoding="utf-8") as stream:
stream.write(line + "\n")
stream.flush()
os.fsync(stream.fileno())
def append_jsonl_many(
path: str | Path, payloads: Iterable[Mapping[str, Any]]
) -> None:
"""Durably append a batch while paying the fsync cost only once."""
destination = Path(path)
destination.parent.mkdir(parents=True, exist_ok=True)
lines = [
json.dumps(payload, ensure_ascii=False, separators=(",", ":"))
for payload in payloads
]
if not lines:
return
with destination.open("a", encoding="utf-8") as stream:
stream.write("\n".join(lines) + "\n")
stream.flush()
os.fsync(stream.fileno())
def load_jsonl(path: str | Path) -> list[dict[str, Any]]:
source = Path(path)
if not source.exists():
return []
records: list[dict[str, Any]] = []
with source.open("r", encoding="utf-8") as stream:
lines = stream.readlines()
nonempty_lines = [
index for index, line in enumerate(lines, 1) if line.strip()
]
last_nonempty_line = nonempty_lines[-1] if nonempty_lines else 0
for line_number, line in enumerate(lines, 1):
if not line.strip():
continue
try:
value = json.loads(line)
except json.JSONDecodeError as error:
if line_number == last_nonempty_line:
break
raise ValueError(
f"{source}:{line_number}: invalid JSONL record"
) from error
if not isinstance(value, dict):
raise ValueError(f"{source}:{line_number}: record must be an object")
records.append(value)
return records
def load_json(path: str | Path) -> dict[str, Any] | None:
source = Path(path)
if not source.exists():
return None
with source.open("r", encoding="utf-8") as stream:
value = json.load(stream)
if not isinstance(value, dict):
raise ValueError(f"{source} must contain a JSON object")
return value
def completed_scan_keys(
records: Iterable[Mapping[str, Any]],
) -> set[tuple[str, int, str, int]]:
keys: set[tuple[str, int, str, int]] = set()
for record in records:
if record.get("kind", "sample") != "sample":
continue
keys.add(
(
str(record["phase"]),
int(record["cycle"]),
str(record["direction"]),
int(record["command_u8"]),
)
)
return keys
@@ -0,0 +1,41 @@
"""Calibration domain types."""
from .profile import (
ArtifactPolicy,
CalibrationProfile,
CommandLayout,
MeasurementPolicy,
MeasurementSpec,
MotionPolicy,
ProfileKey,
ProfileValidationError,
QualityPolicy,
ScopePolicy,
TagSpec,
TaskSpec,
ViewSpec,
VisionRigSpec,
ZeroSolvePolicy,
validate_profile,
)
from .sample import SampleRecord
__all__ = [
"ArtifactPolicy",
"CalibrationProfile",
"CommandLayout",
"MeasurementPolicy",
"MeasurementSpec",
"MotionPolicy",
"ProfileKey",
"ProfileValidationError",
"QualityPolicy",
"SampleRecord",
"ScopePolicy",
"TagSpec",
"TaskSpec",
"ViewSpec",
"VisionRigSpec",
"ZeroSolvePolicy",
"validate_profile",
]
@@ -0,0 +1,390 @@
"""Typed, hardware-independent calibration profile contracts."""
from __future__ import annotations
from dataclasses import dataclass, field
from pathlib import PurePath
from typing import Mapping
@dataclass(frozen=True, order=True)
class ProfileKey:
"""Stable identity for one independently reviewed hand profile."""
model: str
side: str
layout: str
revision: int = 1
def __post_init__(self) -> None:
object.__setattr__(self, "model", str(self.model).strip().upper())
object.__setattr__(self, "side", str(self.side).strip().lower())
object.__setattr__(self, "layout", str(self.layout).strip().lower())
object.__setattr__(self, "revision", int(self.revision))
if not self.model or not self.side or not self.layout:
raise ValueError("profile identity fields must be non-empty")
if self.side not in {"left", "right"}:
raise ValueError("profile side must be left or right")
if self.revision < 1:
raise ValueError("profile revision must be positive")
@property
def profile_id(self) -> str:
return f"{self.model}/{self.side}/{self.layout}/v{self.revision}"
@classmethod
def parse(cls, value: str) -> "ProfileKey":
parts = str(value).strip().split("/")
if len(parts) != 4 or not parts[3].startswith("v"):
raise ValueError(
"profile_id must be MODEL/side/layout/vREVISION"
)
return cls(parts[0], parts[1], parts[2], int(parts[3][1:]))
@dataclass(frozen=True)
class CommandLayout:
"""Command channels, joint bindings, and the reviewed baseline pose."""
names: tuple[str, ...]
baseline_u8: tuple[int, ...]
command_index_by_joint: Mapping[str, int]
disabled_indices: frozenset[int] = frozenset()
# Calibration names are allowed to stay model-neutral while the source
# URDF keeps any vendor/side prefixes (for example ``rh_``).
urdf_joint_by_joint: Mapping[str, str] = field(default_factory=dict)
# Older SDKs occasionally published a wrong label for a physically stable
# channel. Aliases are accepted only at the declared channel index.
feedback_name_aliases: Mapping[str, str] = field(default_factory=dict)
# SDK speed commands are not necessarily one value per position channel.
# This mapping makes that protocol detail explicit in a profile.
speed_slot_by_command_index: Mapping[int, int] = field(default_factory=dict)
@property
def command_count(self) -> int:
return len(self.names)
@dataclass(frozen=True)
class TagSpec:
role: str
tag_id: int
fixed_reference: bool = False
@dataclass(frozen=True)
class ViewSpec:
name: str
tags: tuple[TagSpec, ...]
@dataclass(frozen=True)
class VisionRigSpec:
"""Any number of named views and their Tag roles."""
views: tuple[ViewSpec, ...]
common_frame: str
extrinsic_reference_view: str
extrinsics_quality_limits: Mapping[str, float] = field(
default_factory=dict
)
minimum_capture_counts: Mapping[str, int] = field(default_factory=dict)
@property
def view_names(self) -> tuple[str, ...]:
return tuple(view.name for view in self.views)
@property
def tag_ids(self) -> frozenset[int]:
return frozenset(tag.tag_id for view in self.views for tag in view.tags)
@dataclass(frozen=True)
class TaskSpec:
key: str
view: str
command_index: int
joints: tuple[str, ...]
auxiliary_commands: tuple[tuple[int, int], ...] = ()
validation_only: bool = False
start_u8: int = 255
end_u8: int = 0
preflight_speed_u8: int | None = None
formal_speed_u8: int | None = None
@dataclass(frozen=True)
class MotionPolicy:
"""Reviewed motion tasks and optional safe waypoint sequences."""
tasks: tuple[TaskSpec, ...]
preparation_waypoints_u8: tuple[tuple[int, ...], ...] = ()
safe_return_waypoints_u8: tuple[tuple[int, ...], ...] = ()
speed_parameters: Mapping[str, float] = field(default_factory=dict)
precheck_sweeps: bool = False
steady_command_checkpoints: bool = False
@dataclass(frozen=True)
class MeasurementSpec:
joint: str
kind: str
view: str | None
parent_role: str | None
child_role: str | None
validation_source: str | None = None
# Some measured trajectories publish only a dynamic curve while their
# static URDF zero/axis remains CAD- or mimic-owned. For those joints a
# monocular 3-D axis-line residual is useful diagnostic evidence, but it
# must not reject an otherwise clean image/SO(3) trajectory merely because
# the hand was placed at a different valid position in the camera view.
pose_axis_line_required: bool = True
@dataclass(frozen=True)
class MeasurementPolicy:
measurements: Mapping[str, MeasurementSpec]
cross_view_sources: Mapping[str, str] = field(default_factory=dict)
image_curve_joints: frozenset[str] = frozenset()
directional_zero: bool = False
cross_view_roll_curve: bool = False
stable_cross_view_cone_bias: bool = False
@dataclass(frozen=True)
class ZeroSolvePolicy:
active_joints: frozenset[str]
passive_joints: frozenset[str]
direct_zero_joints: tuple[str, ...]
axis_joints: tuple[str, ...]
mechanical_endpoint_joints: frozenset[str]
post_solve_endpoint_joints: frozenset[str]
mimic_source_by_joint: Mapping[str, str]
cad_frozen_joints: frozenset[str]
# ``upper_at_end`` means TaskSpec.end_u8 is the trusted source-URDF upper
# physical endpoint. The measured travel then defines the electrical
# zero and corrected [0, travel] coordinate range.
endpoint_anchor_by_joint: Mapping[str, str] = field(default_factory=dict)
fitted_mimic_joints: frozenset[str] = frozenset()
# Passive coupling is not necessarily representable by the linear URDF
# ``mimic`` element. Profiles must opt in explicitly before a nonlinear
# runtime/MuJoCo relation may be published.
coupling_model_by_joint: Mapping[str, str] = field(default_factory=dict)
@dataclass(frozen=True)
class QualityPolicy:
training_cycles: tuple[int, ...]
holdout_cycle: int | None
hard_threshold_keys: frozenset[str]
retry_metric_scope: Mapping[str, str] = field(default_factory=dict)
isolated_holdout: bool = False
@dataclass(frozen=True)
class ScopePolicy:
calibrate_joints: Mapping[str, frozenset[str]]
frozen_joints: Mapping[str, frozenset[str]]
default_scope: str = "full"
def selected_joints(self, scope: str) -> frozenset[str]:
try:
return self.calibrate_joints[str(scope)]
except KeyError as error:
raise ValueError(f"unsupported calibration scope: {scope}") from error
@dataclass(frozen=True)
class ArtifactPolicy:
output_schema_version: int
calibration_filename: str
corrected_urdf_filename: str
protected_input_fields: frozenset[str]
publication_pointer: str = "latest_passed"
session_compatibility_tokens: frozenset[str] = frozenset()
publish_corrected_urdf: bool = False
@dataclass(frozen=True)
class CalibrationProfile:
key: ProfileKey
namespace: str
command: CommandLayout
vision: VisionRigSpec
motion: MotionPolicy
measurement: MeasurementPolicy
zero: ZeroSolvePolicy
quality: QualityPolicy
scope: ScopePolicy
artifacts: ArtifactPolicy
# Per-URDF-joint provenance used by partial calibration artifacts.
# Known values are: measured_static_dynamic, measured_dynamic_cad_static,
# transferred_static_dynamic, transferred_dynamic_cad_static, cad_nominal,
# and mimic_nominal.
joint_coverage: Mapping[str, str] = field(default_factory=dict)
class ProfileValidationError(ValueError):
"""Raised before hardware startup when a profile is internally unsafe."""
def validate_profile(profile: CalibrationProfile) -> None:
"""Hard-check all cross-policy references before hardware is enabled."""
errors: list[str] = []
command = profile.command
if not command.names or len(command.names) != len(command.baseline_u8):
errors.append("command names and baseline must be non-empty and aligned")
if len(set(command.names)) != len(command.names):
errors.append("command names must be unique")
if any(value < 0 or value > 255 for value in command.baseline_u8):
errors.append("baseline command values must be in [0, 255]")
indices = set(range(command.command_count))
if not set(command.disabled_indices).issubset(indices):
errors.append("disabled command index is out of range")
if any(index not in indices for index in command.command_index_by_joint.values()):
errors.append("joint command index is out of range")
if command.urdf_joint_by_joint:
if not set(command.command_index_by_joint).issubset(
command.urdf_joint_by_joint
):
errors.append("every commanded joint must map to a URDF joint")
urdf_names = tuple(command.urdf_joint_by_joint.values())
if len(set(urdf_names)) != len(urdf_names):
errors.append("URDF joint mappings must be unique")
if any(
index not in indices or slot < 0
for index, slot in command.speed_slot_by_command_index.items()
):
errors.append("speed-slot mapping is invalid")
if any(
not str(alias).strip() or canonical not in command.names
for alias, canonical in command.feedback_name_aliases.items()
):
errors.append("feedback name alias is not part of the command schema")
view_names = profile.vision.view_names
if not view_names or len(set(view_names)) != len(view_names):
errors.append("vision views must be non-empty and unique")
if profile.vision.extrinsic_reference_view not in view_names:
errors.append("extrinsic reference view is not declared")
tag_ids = [tag.tag_id for view in profile.vision.views for tag in view.tags]
tag_roles = [tag.role for view in profile.vision.views for tag in view.tags]
if len(set(tag_ids)) != len(tag_ids):
errors.append("Tag IDs must be unique across views")
if len(set(tag_roles)) != len(tag_roles):
errors.append("Tag roles must be unique across views")
if not any(
tag.fixed_reference for view in profile.vision.views for tag in view.tags
):
errors.append("at least one fixed reference Tag is required")
task_keys = [task.key for task in profile.motion.tasks]
if not task_keys or len(set(task_keys)) != len(task_keys):
errors.append("motion task keys must be non-empty and unique")
measurement_names = set(profile.measurement.measurements)
for task in profile.motion.tasks:
if task.view not in view_names:
errors.append(f"task {task.key} uses an unknown view")
if task.command_index not in indices:
errors.append(f"task {task.key} command index is out of range")
if not task.joints or not set(task.joints).issubset(measurement_names):
errors.append(f"task {task.key} references unknown measurements")
if any(index not in indices for index, _ in task.auxiliary_commands):
errors.append(f"task {task.key} auxiliary index is out of range")
if not 0 <= task.start_u8 <= 255 or not 0 <= task.end_u8 <= 255:
errors.append(f"task {task.key} sweep endpoint is out of range")
if task.start_u8 == task.end_u8:
errors.append(f"task {task.key} sweep endpoints must differ")
for speed in (task.preflight_speed_u8, task.formal_speed_u8):
if speed is not None and not 0 <= speed <= 255:
errors.append(f"task {task.key} speed is out of range")
for name, spec in profile.measurement.measurements.items():
if name != spec.joint:
errors.append(f"measurement mapping key differs for {name}")
if spec.view is not None and spec.view not in view_names:
errors.append(f"measurement {name} uses an unknown view")
for primary, validation in profile.measurement.cross_view_sources.items():
if primary not in measurement_names or validation not in measurement_names:
errors.append("cross-view measurement source is unknown")
zero = profile.zero
if zero.active_joints & zero.passive_joints:
errors.append("active and passive joints must be disjoint")
all_joints = zero.active_joints | zero.passive_joints
if not zero.active_joints.issubset(command.command_index_by_joint):
errors.append("every active joint must bind to a command channel")
if not set(zero.direct_zero_joints).issubset(zero.active_joints):
errors.append("direct zero targets must be active joints")
if not set(zero.axis_joints).issubset(all_joints):
errors.append("axis targets must be known joints")
if not zero.mechanical_endpoint_joints.issubset(zero.active_joints):
errors.append("mechanical endpoint targets must be active joints")
if not zero.post_solve_endpoint_joints.issubset(zero.active_joints):
errors.append("post-solve endpoint targets must be active joints")
if not set(zero.mimic_source_by_joint).issubset(zero.passive_joints):
errors.append("mimic targets must be passive joints")
if not set(zero.mimic_source_by_joint.values()).issubset(all_joints):
errors.append("mimic sources must be known joints")
if not set(zero.endpoint_anchor_by_joint).issubset(zero.active_joints):
errors.append("endpoint anchors must target active joints")
if not set(zero.endpoint_anchor_by_joint.values()).issubset(
{
"upper_at_end",
"lower_at_start",
"zero_at_start",
"cad_range_center",
}
):
errors.append("endpoint anchor policy is unsupported")
if not zero.fitted_mimic_joints.issubset(zero.passive_joints):
errors.append("fitted mimic targets must be passive joints")
if not zero.fitted_mimic_joints.issubset(zero.mimic_source_by_joint):
errors.append("fitted mimic target has no source mapping")
if not set(zero.coupling_model_by_joint).issubset(
zero.mimic_source_by_joint
):
errors.append("coupling model target has no source mapping")
if not set(zero.coupling_model_by_joint.values()).issubset(
{"linear_mimic", "quadratic_runtime"}
):
errors.append("coupling model policy is unsupported")
scopes = set(profile.scope.calibrate_joints)
if profile.scope.default_scope not in scopes:
errors.append("default scope is not declared")
if scopes != set(profile.scope.frozen_joints):
errors.append("scope calibration and frozen mappings must align")
for name in scopes:
selected = profile.scope.calibrate_joints[name]
frozen = profile.scope.frozen_joints[name]
if selected & frozen or selected | frozen != zero.active_joints:
errors.append(f"scope {name} must partition all active joints")
artifacts = profile.artifacts
if artifacts.output_schema_version < 1:
errors.append("artifact schema version must be positive")
for label, filename in (
("calibration", artifacts.calibration_filename),
("corrected URDF", artifacts.corrected_urdf_filename),
("publication pointer", artifacts.publication_pointer),
):
if not filename or PurePath(filename).name != filename:
errors.append(f"{label} filename must not contain a directory")
if not profile.namespace.startswith("/"):
errors.append("runtime namespace must be absolute")
if profile.joint_coverage:
valid_coverage = {
"measured_static_dynamic",
"measured_dynamic_cad_static",
"transferred_static_dynamic",
"transferred_dynamic_cad_static",
"cad_nominal",
"mimic_nominal",
}
if set(profile.joint_coverage) != all_joints:
errors.append("joint coverage must describe every profile joint")
if not set(profile.joint_coverage.values()).issubset(valid_coverage):
errors.append("joint coverage contains an unsupported status")
if errors:
raise ProfileValidationError("; ".join(errors))
@@ -0,0 +1,27 @@
"""Normalized records shared by online evaluation and offline replay."""
from __future__ import annotations
from dataclasses import dataclass, field
from typing import Any, Mapping
@dataclass(frozen=True)
class SampleRecord:
task_key: str
measurement: str
view: str
cycle: int
direction: str
command_u8: int
timestamp_ns: int
values: Mapping[str, Any]
quality: Mapping[str, float] = field(default_factory=dict)
def __post_init__(self) -> None:
if not self.task_key or not self.measurement or not self.view:
raise ValueError("sample task, measurement, and view are required")
if self.cycle < 0 or not 0 <= self.command_u8 <= 255:
raise ValueError("sample cycle or command is out of range")
if self.timestamp_ns < 0:
raise ValueError("sample timestamp must be non-negative")
@@ -0,0 +1,192 @@
"""Canonical command/feedback schema for calibration observations.
The hand command and its measured motor feedback are different physical
domains. Durable samples always retain both. Fitting code may still use the
historical ``command_u8`` key, but it is created only as an explicit projection
of a canonical record at the fitting boundary.
"""
from __future__ import annotations
import math
from typing import Any, Iterable, Literal, Mapping
import numpy as np
SAMPLE_KINDS = frozenset(
{
'sample',
'baseline_hold_sample',
'steady_command_sample',
'palm_axis_sample',
}
)
FitDomain = Literal['default', 'requested', 'feedback']
class SampleDataContractError(ValueError):
"""A calibration observation mixes or omits command domains."""
def _finite_u8(value: Any, field: str, *, integral: bool) -> int | float:
try:
number = float(value)
except (TypeError, ValueError) as error:
raise SampleDataContractError(
f'DATA-CONTRACT-701:{field} must be numeric'
) from error
if not math.isfinite(number) or not 0.0 <= number <= 255.0:
raise SampleDataContractError(
f'DATA-CONTRACT-701:{field} must be finite and in [0, 255]'
)
if integral:
rounded = int(round(number))
if not math.isclose(number, rounded, rel_tol=0.0, abs_tol=1.0e-9):
raise SampleDataContractError(
f'DATA-CONTRACT-701:{field} must be an integer command'
)
return rounded
return number
def explicit_domain_value(
source: Mapping[str, Any], domain: Literal['requested', 'feedback']
) -> int | float:
"""Read and validate one explicitly named domain from any observation."""
field = (
'requested_command_u8' if domain == 'requested' else 'feedback_u8'
)
if field not in source or source[field] is None:
raise SampleDataContractError(
f'DATA-CONTRACT-701:observation is missing explicit {field}'
)
return _finite_u8(source[field], field, integral=domain == 'requested')
def canonical_sample_record(
source: Mapping[str, Any],
*,
allow_legacy_command: bool = False,
) -> dict[str, Any]:
"""Return one durable, unambiguous calibration observation.
``allow_legacy_command`` is restricted to importing historical sessions
and unit fixtures. New online observations must provide both explicit
fields and therefore cannot silently reinterpret ``command_u8``.
"""
record = dict(source)
kind = str(record.get('kind', ''))
if not kind and allow_legacy_command:
# Old in-memory steady-curve fixtures predate durable sample kinds.
# This adapter is never enabled by the new online/import contract.
kind = 'steady_command_sample'
record['kind'] = kind
if kind not in SAMPLE_KINDS:
raise SampleDataContractError(
f'DATA-CONTRACT-701:unsupported calibration sample kind {kind!r}'
)
requested = record.get('requested_command_u8')
feedback = record.get('feedback_u8')
legacy = record.get('command_u8')
if requested is None or feedback is None:
if not allow_legacy_command or legacy is None:
missing = [
name
for name, value in (
('requested_command_u8', requested),
('feedback_u8', feedback),
)
if value is None
]
raise SampleDataContractError(
'DATA-CONTRACT-701:'
f'{kind} is missing explicit {",".join(missing)}'
)
# Historical in-memory records used requested commands for settled
# checkpoints and feedback bins for dense/baseline/palm observations.
if requested is None:
requested = legacy
if feedback is None:
feedback = legacy
record.pop('command_u8', None)
record['requested_command_u8'] = explicit_domain_value(
{'requested_command_u8': requested}, 'requested'
)
record['feedback_u8'] = explicit_domain_value(
{'feedback_u8': feedback}, 'feedback'
)
return record
def fitting_sample_record(
source: Mapping[str, Any],
*,
domain: FitDomain = 'default',
allow_legacy_command: bool = False,
snap_requested_endpoints: bool = False,
) -> dict[str, Any]:
"""Project a canonical sample into the legacy curve-fitter interface."""
record = canonical_sample_record(
source, allow_legacy_command=allow_legacy_command
)
kind = str(record['kind'])
selected = domain
if selected == 'default':
selected = (
'requested' if kind == 'steady_command_sample' else 'feedback'
)
if selected not in {'requested', 'feedback'}:
raise SampleDataContractError(
f'DATA-CONTRACT-701:unsupported fitting domain {domain!r}'
)
requested = int(record['requested_command_u8'])
if selected == 'requested' or (
snap_requested_endpoints and requested in {0, 255}
):
index = requested
else:
index = int(
np.clip(np.rint(float(record['feedback_u8'])), 0, 255)
)
record['command_u8'] = index
return record
def fitting_sample_records(
records: Iterable[Mapping[str, Any]],
*,
domain: FitDomain = 'default',
allow_legacy_command: bool = False,
snap_requested_endpoints: bool = False,
) -> list[dict[str, Any]]:
"""Project several canonical samples into one explicit fitting domain."""
return [
fitting_sample_record(
record,
domain=domain,
allow_legacy_command=allow_legacy_command,
snap_requested_endpoints=snap_requested_endpoints,
)
for record in records
]
def validate_sample_records(
records: Iterable[Mapping[str, Any]],
*,
allow_legacy_command: bool = False,
) -> None:
"""Validate a collection without changing its representation."""
for index, record in enumerate(records):
try:
canonical_sample_record(
record, allow_legacy_command=allow_legacy_command
)
except SampleDataContractError as error:
raise SampleDataContractError(
f'{error};record_index={index}'
) from error
@@ -0,0 +1,19 @@
"""Shared task direction vocabulary."""
DIRECTION_DECREASING = "decreasing"
DIRECTION_INCREASING = "increasing"
DIRECTIONS: tuple[str, ...] = (
DIRECTION_DECREASING,
DIRECTION_INCREASING,
)
PHASE_ROOT = "root"
PHASE_TIP = "tip"
__all__ = [
"DIRECTION_DECREASING",
"DIRECTION_INCREASING",
"DIRECTIONS",
"PHASE_ROOT",
"PHASE_TIP",
]
@@ -0,0 +1,5 @@
"""Pure curve and axis fitting."""
from .curve import FitResult, isotonic_nonincreasing
__all__ = ["FitResult", "isotonic_nonincreasing"]
@@ -0,0 +1,70 @@
"""Model-independent curve fitting result and monotonic projection."""
from __future__ import annotations
from dataclasses import dataclass, field
from typing import Any, Sequence
import numpy as np
from ..geometry import delta_rotation_vector
def isotonic_nonincreasing(values: Sequence[float]) -> np.ndarray:
"""Unweighted PAVA projection onto non-increasing values."""
original = np.asarray(values, dtype=float)
if original.ndim != 1 or not np.all(np.isfinite(original)):
raise ValueError("values must be a finite vector")
negated = -original
levels: list[float] = []
weights: list[int] = []
starts: list[int] = []
for index, value in enumerate(negated):
levels.append(float(value))
weights.append(1)
starts.append(index)
while len(levels) >= 2 and levels[-2] > levels[-1]:
total_weight = weights[-2] + weights[-1]
merged = (
levels[-2] * weights[-2] + levels[-1] * weights[-1]
) / total_weight
levels[-2:] = [merged]
weights[-2:] = [total_weight]
starts.pop()
projected = np.empty_like(original)
for block_index, (level, start) in enumerate(zip(levels, starts)):
end = (
starts[block_index + 1]
if block_index + 1 < len(starts)
else len(original)
)
projected[start:end] = -level
return projected
@dataclass(frozen=True)
class FitResult:
joints: dict[str, dict[str, Any]]
axes: dict[str, tuple[float, float, float]]
references: dict[str, tuple[float, float, float, float]]
ip_coupling: dict[str, float]
max_monotonic_correction_rad: float
max_hysteresis_rad: float
measurement_mode: str = "rotation"
trajectory_models: dict[str, Any] = field(default_factory=dict)
trajectory_quality: dict[str, Any] = field(default_factory=dict)
def measure_from_reference(
self,
joint_name: str,
observed_quaternion_xyzw: Sequence[float],
reference_quaternion_xyzw: Sequence[float] | None = None,
) -> float:
reference = (
reference_quaternion_xyzw
if reference_quaternion_xyzw is not None
else self.references[joint_name]
)
vector = delta_rotation_vector(reference, observed_quaternion_xyzw)
axis = np.asarray(self.axes[joint_name], dtype=float)
return float(vector @ axis)
@@ -0,0 +1,41 @@
"""Pure geometry used by online and offline calibration."""
from .extrinsics import (
CameraCalibrationIdentity,
CameraExtrinsics,
camera_info_fingerprint,
load_camera_extrinsics,
matrix_payload,
transform_matrix,
validate_camera_extrinsics_payload,
)
from .rotation import (
delta_rotation_vector,
fit_rotation_axis,
image_plane_tag_quaternion_xyzw,
normalize_quaternion_xyzw,
relative_quaternion_xyzw,
robust_rotation_summary,
rotation_inlier_fraction,
rotation_rms_rad,
rotation_spread_rad,
)
__all__ = [
"CameraCalibrationIdentity",
"CameraExtrinsics",
"camera_info_fingerprint",
"delta_rotation_vector",
"fit_rotation_axis",
"image_plane_tag_quaternion_xyzw",
"load_camera_extrinsics",
"matrix_payload",
"normalize_quaternion_xyzw",
"relative_quaternion_xyzw",
"robust_rotation_summary",
"rotation_inlier_fraction",
"rotation_rms_rad",
"rotation_spread_rad",
"transform_matrix",
"validate_camera_extrinsics_payload",
]
@@ -0,0 +1,212 @@
"""Camera-extrinsic data model shared by calibration and runtime nodes."""
from __future__ import annotations
import hashlib
import json
from dataclasses import dataclass
from pathlib import Path
from typing import Any, Mapping, Sequence
import numpy as np
import yaml
from scipy.spatial.transform import Rotation
def camera_info_fingerprint(
*,
width: int,
height: int,
camera_matrix: Sequence[Sequence[float]] | Sequence[float],
distortion: Sequence[float] = (),
rectification: Sequence[float] = (),
projection: Sequence[float] = (),
) -> str:
"""Return a stable fingerprint for rectified image geometry."""
matrix = np.asarray(camera_matrix, dtype=float).reshape(3, 3)
payload = {
"width": int(width),
"height": int(height),
"camera_matrix": [round(float(value), 12) for value in matrix.flat],
"distortion": [round(float(value), 12) for value in distortion],
"rectification": [round(float(value), 12) for value in rectification],
"projection": [round(float(value), 12) for value in projection],
}
encoded = json.dumps(
payload, sort_keys=True, separators=(",", ":")
).encode("utf-8")
return hashlib.sha256(encoded).hexdigest()
def transform_matrix(
translation_xyz_m: Sequence[float],
quaternion_xyzw: Sequence[float],
) -> np.ndarray:
translation = np.asarray(translation_xyz_m, dtype=float)
quaternion = np.asarray(quaternion_xyzw, dtype=float)
if translation.shape != (3,) or not np.all(np.isfinite(translation)):
raise ValueError("translation_xyz_m must contain three finite values")
if quaternion.shape != (4,) or not np.all(np.isfinite(quaternion)):
raise ValueError("quaternion_xyzw must contain four finite values")
norm = float(np.linalg.norm(quaternion))
if norm < 1.0e-12:
raise ValueError("quaternion_xyzw has zero norm")
result = np.eye(4, dtype=float)
result[:3, :3] = Rotation.from_quat(quaternion / norm).as_matrix()
result[:3, 3] = translation
return result
def matrix_payload(matrix: Sequence[Sequence[float]]) -> dict[str, list[float]]:
value = np.asarray(matrix, dtype=float)
if value.shape != (4, 4) or not np.all(np.isfinite(value)):
raise ValueError("transform must be a finite 4x4 matrix")
return {
"translation_xyz_m": [float(item) for item in value[:3, 3]],
"quaternion_xyzw": [
float(item) for item in Rotation.from_matrix(value[:3, :3]).as_quat()
],
}
@dataclass(frozen=True)
class CameraCalibrationIdentity:
serial_number: str
width: int
height: int
intrinsics_sha256: str
@dataclass(frozen=True)
class CameraExtrinsics:
"""Transforms every declared camera into one Profile-selected reference."""
cameras: Mapping[str, CameraCalibrationIdentity]
reference_view: str
reference_from_view: Mapping[str, np.ndarray]
quality: Mapping[str, float]
def transform(self, view: str) -> np.ndarray:
if view not in self.reference_from_view:
raise KeyError(f"extrinsics do not contain view {view}")
return np.asarray(self.reference_from_view[view], dtype=float).copy()
def validate_camera_extrinsics_payload(
payload: Mapping[str, Any],
*,
required_views: Sequence[str],
reference_view: str,
quality_limits: Mapping[str, float] | None = None,
minimum_capture_counts: Mapping[str, int] | None = None,
) -> None:
if int(payload.get("schema_version", -1)) != 1:
raise ValueError("camera extrinsics schema_version must be 1")
reference = str(reference_view)
if payload.get("reference_view") != reference:
raise ValueError(
"camera extrinsics reference_view differs from the Profile"
)
cameras = payload.get("cameras")
transforms = payload.get(f"{reference}_from_view")
quality = payload.get("quality")
views = tuple(str(view) for view in required_views)
if not views or len(set(views)) != len(views):
raise ValueError("required extrinsic views must be non-empty and unique")
if reference not in views:
raise ValueError("extrinsic reference view is not required")
if not isinstance(cameras, Mapping) or set(cameras) != set(views):
raise ValueError("camera extrinsics differ from the Profile views")
if not isinstance(transforms, Mapping) or set(transforms) != set(views):
raise ValueError("camera transforms differ from the Profile views")
if not isinstance(quality, Mapping) or not bool(quality.get("passed")):
raise ValueError("camera extrinsics quality is not passed")
for key, limit in dict(quality_limits or {}).items():
value = float(quality.get(key, float("inf")))
if not np.isfinite(value) or value > limit:
raise ValueError(
f"camera extrinsics {key}={value} exceeds {limit}"
)
for key, minimum in dict(minimum_capture_counts or {}).items():
if int(quality.get(key, 0)) < int(minimum):
raise ValueError(
f"camera extrinsics {key} must be at least {minimum}"
)
for view in views:
identity = cameras[view]
if not isinstance(identity, Mapping):
raise ValueError(f"{view} camera identity must be an object")
if not str(identity.get("serial_number", "")):
raise ValueError(f"{view} camera serial_number is missing")
if int(identity.get("width", 0)) <= 0 or int(identity.get("height", 0)) <= 0:
raise ValueError(f"{view} camera image dimensions are invalid")
fingerprint = str(identity.get("intrinsics_sha256", ""))
if len(fingerprint) != 64:
raise ValueError(f"{view} camera intrinsics fingerprint is invalid")
transform = transforms[view]
if not isinstance(transform, Mapping):
raise ValueError(f"{view} transform must be an object")
matrix = transform_matrix(
transform.get("translation_xyz_m", ()),
transform.get("quaternion_xyzw", ()),
)
if view == reference and not np.allclose(
matrix, np.eye(4), atol=1.0e-9
):
raise ValueError("reference-view transform must be identity")
serials = [str(cameras[view]["serial_number"]) for view in views]
if len(set(serials)) != len(views):
raise ValueError("camera extrinsics serial numbers must be unique")
def load_camera_extrinsics(
path: str | Path,
*,
required_views: Sequence[str],
reference_view: str,
quality_limits: Mapping[str, float] | None = None,
minimum_capture_counts: Mapping[str, int] | None = None,
) -> CameraExtrinsics:
source = Path(path).expanduser().resolve()
if not source.is_file():
raise ValueError(f"camera extrinsics file does not exist: {source}")
with source.open("r", encoding="utf-8") as stream:
payload = yaml.safe_load(stream)
if not isinstance(payload, Mapping):
raise ValueError("camera extrinsics file must contain an object")
validate_camera_extrinsics_payload(
payload,
required_views=required_views,
reference_view=reference_view,
quality_limits=quality_limits,
minimum_capture_counts=minimum_capture_counts,
)
views = tuple(str(view) for view in required_views)
transform_key = f"{reference_view}_from_view"
cameras = {
view: CameraCalibrationIdentity(
serial_number=str(payload["cameras"][view]["serial_number"]),
width=int(payload["cameras"][view]["width"]),
height=int(payload["cameras"][view]["height"]),
intrinsics_sha256=str(
payload["cameras"][view]["intrinsics_sha256"]
),
)
for view in views
}
transforms = {
view: transform_matrix(
payload[transform_key][view]["translation_xyz_m"],
payload[transform_key][view]["quaternion_xyzw"],
)
for view in views
}
return CameraExtrinsics(
cameras=cameras,
reference_view=str(reference_view),
reference_from_view=transforms,
quality={
str(key): float(value) if isinstance(value, (int, float)) else value
for key, value in payload["quality"].items()
},
)
File diff suppressed because it is too large Load Diff
@@ -0,0 +1,157 @@
"""Pure quaternion summaries and rotation-axis fitting."""
from __future__ import annotations
import math
from typing import Sequence
import numpy as np
from scipy.spatial.transform import Rotation
def normalize_quaternion_xyzw(values: Sequence[float]) -> np.ndarray:
quaternion = np.asarray(values, dtype=float)
if quaternion.shape != (4,) or not np.all(np.isfinite(quaternion)):
raise ValueError("quaternion must contain four finite xyzw values")
norm = float(np.linalg.norm(quaternion))
if norm < 1e-12:
raise ValueError("quaternion norm is zero")
return quaternion / norm
def relative_quaternion_xyzw(
parent_camera_quaternion: Sequence[float],
child_camera_quaternion: Sequence[float],
) -> tuple[float, float, float, float]:
"""Compute parent-to-child orientation from two camera-to-Tag rotations."""
parent = Rotation.from_quat(
normalize_quaternion_xyzw(parent_camera_quaternion)
)
child = Rotation.from_quat(
normalize_quaternion_xyzw(child_camera_quaternion)
)
quaternion = (parent.inv() * child).as_quat()
return tuple(float(value) for value in quaternion)
def image_plane_tag_quaternion_xyzw(
corners_xy: Sequence[Sequence[float]],
) -> tuple[float, float, float, float]:
"""Estimate Tag orientation about the optical axis from ordered corners."""
corners = np.asarray(corners_xy, dtype=float)
if corners.shape != (4, 2) or not np.all(np.isfinite(corners)):
raise ValueError("corners_xy must contain four finite xy points")
x_axis = (corners[1] - corners[0]) + (corners[2] - corners[3])
if float(np.linalg.norm(x_axis)) < 1e-9:
raise ValueError("tag x-axis is degenerate")
angle = -math.atan2(float(x_axis[1]), float(x_axis[0]))
quaternion = Rotation.from_rotvec([0.0, 0.0, angle]).as_quat()
return tuple(float(value) for value in quaternion)
def robust_rotation_summary(
quaternions_xyzw: Sequence[Sequence[float]],
) -> tuple[tuple[float, float, float, float], float]:
"""Return a robust orientation and maximum angular residual in radians."""
if not quaternions_xyzw:
raise ValueError("at least one quaternion is required")
rotations = Rotation.from_quat(
np.asarray(
[normalize_quaternion_xyzw(value) for value in quaternions_xyzw],
dtype=float,
)
)
reference = rotations[0]
delta_vectors = (reference.inv() * rotations).as_rotvec()
median_delta = np.median(delta_vectors, axis=0)
robust = reference * Rotation.from_rotvec(median_delta)
residuals = (robust.inv() * rotations).magnitude()
maximum = float(np.max(residuals)) if residuals.size else 0.0
return tuple(float(value) for value in robust.as_quat()), maximum
def rotation_spread_rad(
quaternions_xyzw: Sequence[Sequence[float]],
) -> float:
"""Return the maximum geodesic residual around a robust orientation."""
_, spread = robust_rotation_summary(quaternions_xyzw)
return spread
def rotation_rms_rad(
quaternions_xyzw: Sequence[Sequence[float]],
*,
outlier_threshold_rad: float | None = None,
) -> float:
"""Return RMS geodesic noise around a robust orientation."""
robust, _ = robust_rotation_summary(quaternions_xyzw)
reference = Rotation.from_quat(robust)
rotations = Rotation.from_quat(
np.asarray(
[normalize_quaternion_xyzw(value) for value in quaternions_xyzw],
dtype=float,
)
)
residuals = (reference.inv() * rotations).magnitude()
if outlier_threshold_rad is not None:
threshold = float(outlier_threshold_rad)
if threshold <= 0.0:
raise ValueError("outlier_threshold_rad must be positive")
residuals = residuals[residuals <= threshold]
if residuals.size == 0:
return float("inf")
return float(np.sqrt(np.mean(np.square(residuals))))
def rotation_inlier_fraction(
quaternions_xyzw: Sequence[Sequence[float]],
*,
outlier_threshold_rad: float,
) -> float:
"""Return the fraction close to the robust orientation."""
threshold = float(outlier_threshold_rad)
if threshold <= 0.0:
raise ValueError("outlier_threshold_rad must be positive")
robust, _ = robust_rotation_summary(quaternions_xyzw)
reference = Rotation.from_quat(robust)
rotations = Rotation.from_quat(
np.asarray(
[normalize_quaternion_xyzw(value) for value in quaternions_xyzw],
dtype=float,
)
)
residuals = (reference.inv() * rotations).magnitude()
return float(np.mean(residuals <= threshold))
def delta_rotation_vector(
reference_xyzw: Sequence[float],
observed_xyzw: Sequence[float],
) -> np.ndarray:
reference = Rotation.from_quat(normalize_quaternion_xyzw(reference_xyzw))
observed = Rotation.from_quat(normalize_quaternion_xyzw(observed_xyzw))
return (reference.inv() * observed).as_rotvec()
def fit_rotation_axis(
vectors: Sequence[Sequence[float]],
commands: Sequence[int],
) -> np.ndarray:
"""Fit and orient the single rotational axis used by one command sweep."""
matrix = np.asarray(vectors, dtype=float)
command_values = np.asarray(commands, dtype=int)
if matrix.ndim != 2 or matrix.shape[1] != 3:
raise ValueError("vectors must have shape (N, 3)")
if command_values.shape != (matrix.shape[0],):
raise ValueError("commands must match vectors")
useful = np.linalg.norm(matrix, axis=1) > 1e-6
if int(np.count_nonzero(useful)) < 3:
raise ValueError("insufficient non-zero rotations to fit an axis")
_, _, vh = np.linalg.svd(matrix[useful], full_matrices=False)
axis = vh[0]
projections = matrix @ axis
low = projections[command_values <= 16]
high = projections[command_values >= 239]
if low.size and high.size and float(np.median(low)) < float(np.median(high)):
axis = -axis
return axis / np.linalg.norm(axis)
@@ -0,0 +1,15 @@
"""Task acceptance and final-session solver contracts."""
from .interfaces import (
SessionSolution,
SessionSolver,
TaskEvaluation,
TaskEvaluator,
)
__all__ = [
"SessionSolution",
"SessionSolver",
"TaskEvaluation",
"TaskEvaluator",
]
@@ -0,0 +1,42 @@
"""Shared evaluator and final-solver interfaces."""
from __future__ import annotations
from dataclasses import dataclass, field
from typing import Any, Mapping, Protocol, Sequence
from ..domain import CalibrationProfile, SampleRecord, TaskSpec
@dataclass(frozen=True)
class TaskEvaluation:
accepted: bool
failures: tuple[Mapping[str, Any], ...] = ()
rescan_measurements: frozenset[str] = frozenset()
rescan_cycles: frozenset[int] = frozenset()
@dataclass(frozen=True)
class SessionSolution:
passed: bool
calibration: Mapping[str, Any]
zero_offsets_rad: Mapping[str, float]
failures: tuple[Mapping[str, Any], ...] = ()
diagnostics: Mapping[str, Any] = field(default_factory=dict)
class TaskEvaluator(Protocol):
def evaluate_task(
self,
profile: CalibrationProfile,
task: TaskSpec,
samples: Sequence[SampleRecord],
) -> TaskEvaluation: ...
class SessionSolver(Protocol):
def solve_session(
self,
profile: CalibrationProfile,
samples: Sequence[SampleRecord],
) -> SessionSolution: ...
@@ -0,0 +1,22 @@
"""URDF correction authorization and validation types."""
from .plan import UrdfCorrectionPlan, build_correction_plan
from .patch import (
MujocoEqualityPatch,
UrdfJointPatch,
UrdfPatchSet,
apply_urdf_patch_text,
materialize_relative_mesh_assets,
write_urdf_patches,
)
__all__ = [
"MujocoEqualityPatch",
"UrdfCorrectionPlan",
"UrdfJointPatch",
"UrdfPatchSet",
"apply_urdf_patch_text",
"build_correction_plan",
"materialize_relative_mesh_assets",
"write_urdf_patches",
]
@@ -0,0 +1,315 @@
"""Byte-preserving, declarative URDF patch application.
Model profiles decide *what* values are authorized. This module owns the
shared mechanics of locating those fields in the original XML text, changing
only the declared attributes, materializing mesh resources and atomically
publishing a new file.
"""
from __future__ import annotations
from dataclasses import dataclass, field
import os
from pathlib import Path
import re
import shutil
from typing import Mapping, Sequence
import xml.etree.ElementTree as ET
@dataclass(frozen=True)
class UrdfJointPatch:
"""Authorized attribute replacements inside one top-level URDF joint."""
origin_rpy: str | None = None
limit_lower: str | None = None
limit_upper: str | None = None
mimic_multiplier: str | None = None
mimic_offset: str | None = None
def replacements(self) -> tuple[tuple[str, str, str], ...]:
values = (
("origin", "rpy", self.origin_rpy),
("limit", "lower", self.limit_lower),
("limit", "upper", self.limit_upper),
("mimic", "multiplier", self.mimic_multiplier),
("mimic", "offset", self.mimic_offset),
)
return tuple(
(element, attribute, str(value))
for element, attribute, value in values
if value is not None
)
@dataclass(frozen=True)
class MujocoEqualityPatch:
"""Replacement and optional topology assertion for one equality joint."""
polycoef: str
expected_joint1: str | None = None
expected_joint2: str | None = None
@dataclass(frozen=True)
class UrdfPatchSet:
"""Complete declarative edit set for one generated URDF."""
joints: Mapping[str, UrdfJointPatch]
mujoco_equalities: Mapping[str, MujocoEqualityPatch] = field(
default_factory=dict
)
def __post_init__(self) -> None:
empty = [
name for name, patch in self.joints.items() if not patch.replacements()
]
if empty:
raise ValueError(
"URDF joint patch contains no replacements: "
+ ",".join(sorted(empty))
)
def _replace_attribute(
block: str, element: str, attribute: str, value: str
) -> str:
pattern = re.compile(
rf"(<{element}\b[^>]*\b{attribute}\s*=\s*)([\"'])"
rf"(?P<value>[^\"']*)\2",
re.DOTALL,
)
match = pattern.search(block)
if match is None:
raise ValueError(f"{element} has no {attribute} attribute")
start, end = match.span("value")
return block[:start] + str(value) + block[end:]
def apply_urdf_patch_text(
original_text: str,
root: ET.Element,
patches: UrdfPatchSet,
) -> str:
"""Apply declared patches without serializing unaffected XML."""
top_level_joints = {
str(joint.get("name")): joint for joint in root.findall("joint")
}
missing_joints = set(patches.joints) - set(top_level_joints)
if missing_joints:
raise ValueError(
"source URDF is missing target joints: "
+ ",".join(sorted(missing_joints))
)
equality_nodes = {
str(joint.get("name")): joint
for joint in root.findall("./mujoco/equality/joint")
}
missing_equalities = set(patches.mujoco_equalities) - set(equality_nodes)
if missing_equalities:
raise ValueError(
"source URDF is missing MuJoCo equalities: "
+ ",".join(sorted(missing_equalities))
)
for name, patch in patches.mujoco_equalities.items():
node = equality_nodes[name]
if (
patch.expected_joint1 is not None
and node.get("joint1") != patch.expected_joint1
):
raise ValueError(f"MuJoCo equality joint1 differs for {name}")
if (
patch.expected_joint2 is not None
and node.get("joint2") != patch.expected_joint2
):
raise ValueError(f"MuJoCo equality joint2 differs for {name}")
# Requiring the URDF ``type`` attribute excludes transmission and MuJoCo
# elements which also use the tag name ``joint``.
joint_pattern = re.compile(
r"<joint\b(?=[^>]*\btype\s*=)[^>]*\bname\s*=\s*"
r"([\"'])(?P<name>[^\"']+)\1[^>]*>"
r".*?</joint>",
re.DOTALL,
)
applied_joints: set[str] = set()
def replace_joint(match: re.Match[str]) -> str:
name = match.group("name")
patch = patches.joints.get(name)
if patch is None:
return match.group(0)
if name in applied_joints:
raise ValueError(f"duplicate top-level URDF joint text: {name}")
block = match.group(0)
for element, attribute, value in patch.replacements():
block = _replace_attribute(block, element, attribute, value)
applied_joints.add(name)
return block
corrected = joint_pattern.sub(replace_joint, original_text)
if applied_joints != set(patches.joints):
missing = set(patches.joints) - applied_joints
raise ValueError(
"could not locate every target joint in source URDF text: "
+ ",".join(sorted(missing))
)
applied_equalities: set[str] = set()
for name, patch in patches.mujoco_equalities.items():
equality_pattern = re.compile(
rf"(<joint\b[^>]*\bname\s*=\s*([\"']))"
rf"{re.escape(name)}\2[^>]*>",
re.DOTALL,
)
matches = list(equality_pattern.finditer(corrected))
if len(matches) != 1:
raise ValueError(f"could not uniquely locate MuJoCo equality {name}")
match = matches[0]
replacement = _replace_attribute(
match.group(0), "joint", "polycoef", patch.polycoef
)
corrected = corrected[: match.start()] + replacement + corrected[match.end() :]
applied_equalities.add(name)
if applied_equalities != set(patches.mujoco_equalities):
raise ValueError("could not apply every MuJoCo equality patch")
return corrected
def _files_have_identical_contents(left: Path, right: Path) -> bool:
if left.stat().st_size != right.stat().st_size:
return False
with left.open("rb") as left_stream, right.open("rb") as right_stream:
while True:
left_chunk = left_stream.read(1024 * 1024)
right_chunk = right_stream.read(1024 * 1024)
if left_chunk != right_chunk:
return False
if not left_chunk:
return True
def materialize_relative_mesh_assets(
*, source: Path, output: Path, urdf_root: ET.Element
) -> tuple[Path, ...]:
"""Copy safe relative mesh resources beside the generated URDF."""
filenames = sorted(
{
str(mesh.get("filename", "")).strip()
for mesh in urdf_root.findall(".//mesh")
if str(mesh.get("filename", "")).strip()
}
)
materialized: list[Path] = []
for filename in filenames:
if "://" in filename or filename.startswith("package:"):
continue
relative = Path(filename)
if relative.is_absolute() or ".." in relative.parts:
raise ValueError(
f"URDF mesh path must be a safe relative path or URI: {filename}"
)
source_asset = (source.parent / relative).resolve()
if not source_asset.is_file():
raise ValueError(f"URDF mesh resource does not exist: {source_asset}")
destination_asset = (output / relative).resolve()
try:
destination_asset.relative_to(output)
except ValueError as error:
raise ValueError(
f"URDF mesh destination escapes output directory: {filename}"
) from error
if destination_asset == source_asset:
materialized.append(destination_asset)
continue
destination_asset.parent.mkdir(parents=True, exist_ok=True)
if destination_asset.exists():
if not destination_asset.is_file() or not _files_have_identical_contents(
source_asset, destination_asset
):
raise ValueError(
"refusing to overwrite a different mesh resource: "
f"{destination_asset}"
)
materialized.append(destination_asset)
continue
temporary_asset = destination_asset.with_name(
f".{destination_asset.name}.{os.getpid()}.tmp"
)
if temporary_asset.exists():
raise ValueError(f"temporary mesh path is occupied: {temporary_asset}")
try:
shutil.copy2(source_asset, temporary_asset)
os.replace(temporary_asset, destination_asset)
finally:
if temporary_asset.exists():
temporary_asset.unlink()
materialized.append(destination_asset)
return tuple(materialized)
def _copy_complete_mesh_directory(source: Path, output: Path) -> None:
source_meshes = source.parent / "meshes"
if not source_meshes.is_dir():
return
destination_meshes = output / "meshes"
destination_meshes.mkdir(parents=True, exist_ok=True)
for mesh in source_meshes.iterdir():
if mesh.is_file():
shutil.copy2(mesh, destination_meshes / mesh.name)
def write_urdf_patches(
*,
source_urdf: str | Path,
destination_urdf: str | Path,
patches: UrdfPatchSet,
forbidden_source_stem_patterns: Sequence[str] = (),
copy_complete_mesh_directory: bool = False,
) -> Path:
"""Validate and atomically materialize one patched URDF."""
source = Path(source_urdf).expanduser().resolve()
destination = Path(destination_urdf).expanduser().resolve()
if not source.is_file():
raise ValueError(f"source URDF does not exist: {source}")
for pattern in forbidden_source_stem_patterns:
if re.search(str(pattern), source.stem, re.IGNORECASE):
raise ValueError(
"source URDF must be the immutable original CAD URDF"
)
if destination == source or destination.exists():
raise ValueError(f"refusing to overwrite URDF: {destination}")
destination.parent.mkdir(parents=True, exist_ok=True)
tree = ET.parse(source)
root = tree.getroot()
corrected = apply_urdf_patch_text(
source.read_text(encoding="utf-8"), root, patches
)
materialize_relative_mesh_assets(
source=source, output=destination.parent, urdf_root=root
)
if copy_complete_mesh_directory:
_copy_complete_mesh_directory(source, destination.parent)
temporary = destination.with_suffix(destination.suffix + ".tmp")
try:
with temporary.open("w", encoding="utf-8") as stream:
stream.write(corrected)
stream.flush()
os.fsync(stream.fileno())
os.replace(temporary, destination)
finally:
if temporary.exists():
temporary.unlink()
return destination
__all__ = [
"MujocoEqualityPatch",
"UrdfJointPatch",
"UrdfPatchSet",
"apply_urdf_patch_text",
"materialize_relative_mesh_assets",
"write_urdf_patches",
]
@@ -0,0 +1,104 @@
"""One authorization plan shared by URDF writers and validators."""
from __future__ import annotations
from dataclasses import dataclass, field
import hashlib
from pathlib import Path
from typing import Mapping
from ..domain import CalibrationProfile
@dataclass(frozen=True)
class UrdfCorrectionPlan:
source_sha256: str
allowed_active_joints: frozenset[str]
endpoint_limit_joints: frozenset[str]
mimic_source_by_joint: Mapping[str, str]
frozen_joints: frozenset[str]
frozen_offsets_rad: Mapping[str, float] = field(default_factory=dict)
forbid_calibrated_source: bool = True
forbid_overwrite: bool = True
preserve_passive_joints: bool = True
def __post_init__(self) -> None:
if len(self.source_sha256) != 64 or any(
character not in "0123456789abcdef"
for character in self.source_sha256.lower()
):
raise ValueError("source URDF SHA-256 is invalid")
if self.allowed_active_joints & self.frozen_joints:
raise ValueError("allowed and frozen URDF joints overlap")
applied = self.allowed_active_joints | set(self.frozen_offsets_rad)
if not set(self.frozen_offsets_rad).issubset(self.frozen_joints):
raise ValueError("frozen offsets must belong to frozen joints")
if not self.endpoint_limit_joints.issubset(applied):
raise ValueError("endpoint limit joint is not an applied active joint")
if set(self.mimic_source_by_joint) & self.allowed_active_joints:
raise ValueError("dependent mimic joints cannot be active edit targets")
def authorize_offsets(self, offsets_rad: Mapping[str, float]) -> None:
required = self.allowed_active_joints | set(self.frozen_offsets_rad)
unexpected = set(offsets_rad) - required
if unexpected:
raise ValueError(
"URDF correction contains unauthorized joints: "
+ ", ".join(sorted(unexpected))
)
missing = required - set(offsets_rad)
if missing:
raise ValueError(
"URDF correction is missing active joints: "
+ ", ".join(sorted(missing))
)
changed_frozen = {
name
for name, expected in self.frozen_offsets_rad.items()
if abs(float(offsets_rad[name]) - float(expected)) > 1.0e-12
}
if changed_frozen:
raise ValueError(
"URDF correction changed frozen offsets: "
+ ", ".join(sorted(changed_frozen))
)
def verify_source(self, source_urdf: str | Path) -> None:
digest = hashlib.sha256(Path(source_urdf).read_bytes()).hexdigest()
if digest != self.source_sha256.lower():
raise ValueError("source URDF SHA-256 differs from correction plan")
def build_correction_plan(
profile: CalibrationProfile,
*,
source_sha256: str,
scope: str,
frozen_offsets_rad: Mapping[str, float] | None = None,
) -> UrdfCorrectionPlan:
"""Build one scope-aware edit authorization from typed policies."""
selected = profile.scope.selected_joints(scope)
frozen = profile.scope.frozen_joints[str(scope)]
expected_frozen = {
str(name): float(value)
for name, value in dict(frozen_offsets_rad or {}).items()
}
if set(expected_frozen) != set(frozen):
missing = set(frozen) - set(expected_frozen)
extra = set(expected_frozen) - set(frozen)
raise ValueError(
"frozen URDF offset state differs from scope policy: "
f"missing={','.join(sorted(missing)) or '-'};"
f"extra={','.join(sorted(extra)) or '-'}"
)
applied = selected | frozen
return UrdfCorrectionPlan(
source_sha256=source_sha256,
allowed_active_joints=selected,
endpoint_limit_joints=(
profile.zero.mechanical_endpoint_joints & applied
),
mimic_source_by_joint=profile.zero.mimic_source_by_joint,
frozen_joints=frozen | profile.zero.cad_frozen_joints,
frozen_offsets_rad=expected_frozen,
)
@@ -0,0 +1,287 @@
"""Human-readable diagnostics for the calibration status topic."""
from __future__ import annotations
from typing import Any, Mapping
from .acquisition import TagQuality
ROLE_NAMES_ZH = {
"t0": "掌心T0",
"t3": "拇指根部T3",
"t4": "拇指中节T4",
"t5": "拇指末节T5",
}
STATE_NAMES_ZH = {
"PREFLIGHT": "设备和标签预检",
"WAIT_ROOT_CONFIRM": "等待开始根部标定",
"SCAN_ROOT": "正在标定拇指根部",
"WAIT_TIP_CONFIRM": "等待开始尖部标定",
"SCAN_TIP": "正在标定拇指尖部",
"VALIDATING": "正在随机复测",
"PAUSED": "标定已暂停",
"ABORTED": "标定已终止",
"COMPLETE": "标定已完成",
}
_REJECTION_ZH = {
"camera_info_not_ready": "相机内参尚未就绪",
"tag_not_detected": "当前画面未检测到标签",
"tag_quality_invalid": "标签图像质量未达到门限",
"no_pose_within_reprojection_or_tilt_limit": (
"PnP重投影误差过大或标签倾斜角过大"
),
"pose_jump": "PnP位置或姿态发生突跳",
"pnp_solve_failed": "PnP三维位置求解失败",
"group_missing_pose_candidates": "标签组缺少可用的PnP候选解",
"group_pose_jump": "标签组PnP结果发生突跳",
}
def pnp_rejection_zh(reason: str) -> str:
"""Translate a PnP rejection code without hiding its machine value."""
return _REJECTION_ZH.get(str(reason), f"PnP拒绝:{reason}")
def build_tag_quality_diagnostics(
tag_config: Mapping[str, Mapping[str, Any]],
qualities: Mapping[str, TagQuality],
rejections: Mapping[str, str],
reprojection_errors_px: Mapping[str, float],
*,
maximum_hamming: int,
minimum_decision_margin: float,
minimum_edge_pixels: float,
maximum_reprojection_error_px: float,
) -> dict[str, dict[str, Any]]:
"""Return compact per-tag values, failures and Chinese explanations."""
result: dict[str, dict[str, Any]] = {}
for role, config in tag_config.items():
quality = qualities.get(role)
rejection = rejections.get(role)
problems: list[str] = []
if quality is None:
problems.append("当前画面未检测到")
else:
if int(quality.hamming) > int(maximum_hamming):
problems.append(
f"hamming={quality.hamming},要求≤{maximum_hamming}"
)
if float(quality.decision_margin) < float(
minimum_decision_margin
):
problems.append(
"识别置信度"
f"{quality.decision_margin:.1f},要求≥"
f"{minimum_decision_margin:.1f}"
)
if float(quality.edge_pixels) < float(minimum_edge_pixels):
problems.append(
f"边长{quality.edge_pixels:.1f}px,要求≥"
f"{minimum_edge_pixels:.1f}px"
)
reprojection = reprojection_errors_px.get(role)
if (
reprojection is not None
and float(reprojection) > float(maximum_reprojection_error_px)
):
problems.append(
f"重投影误差{reprojection:.2f}px,要求≤"
f"{maximum_reprojection_error_px:.2f}px"
)
if rejection is not None and not problems:
problems.append(pnp_rejection_zh(rejection))
detection_valid = bool(
quality is not None
and int(quality.hamming) <= int(maximum_hamming)
and float(quality.decision_margin)
>= float(minimum_decision_margin)
and float(quality.edge_pixels) >= float(minimum_edge_pixels)
)
individual_valid = bool(
detection_valid
and rejection is None
and (
reprojection is None
or float(reprojection)
<= float(maximum_reprojection_error_px)
)
)
name_zh = ROLE_NAMES_ZH.get(role, role)
result[role] = {
"id": int(config["id"]),
"name_zh": name_zh,
"detected": quality is not None,
"individual_valid": individual_valid,
"hamming": None if quality is None else int(quality.hamming),
"decision_margin": (
None
if quality is None
else round(float(quality.decision_margin), 2)
),
"edge_pixels": (
None
if quality is None
else round(float(quality.edge_pixels), 2)
),
"reprojection_error_px": (
None
if reprojection is None
else round(float(reprojection), 3)
),
"rejection": rejection,
"problems_zh": problems,
"summary_zh": (
f"{name_zh}正常"
if not problems
else f"{name_zh}" + "".join(problems)
),
}
return result
def status_guidance_zh(
state: str,
reason: str,
tag_diagnostics: Mapping[str, Mapping[str, Any]],
) -> tuple[str, str]:
"""Return a concise Chinese reason and the next practical action."""
reason_text = str(reason)
invalid_tags = [
item
for item in tag_diagnostics.values()
if not bool(item.get("individual_valid", False))
]
tag_failure = (
"".join(str(item["summary_zh"]) for item in invalid_tags)
if invalid_tags
else ""
)
if "invalid_tag_frame" in reason_text or (
state == "PREFLIGHT" and invalid_tags
):
actions: list[str] = []
problem_text = "".join(
str(problem)
for item in invalid_tags
for problem in item.get("problems_zh", [])
)
if "未检测到" in problem_text:
actions.append("调整遮挡或画面范围,让四张标签同时可见")
if "边长" in problem_text:
actions.append("将相机稍微靠近,建议标签边长稳定大于32px")
if "识别置信度" in problem_text:
actions.append("改善照明、对焦并避免标签反光")
if "hamming" in problem_text:
actions.append("清洁或重新打印标签,并检查对焦")
if "相机内参" in problem_text:
actions.append("确认CameraInfo话题正常")
if not actions:
actions.append("保持机械手不动,检查标签和相机画面")
actions.append("修正后调用resume继续")
return (
f"标签帧无效,无法采集。{tag_failure}",
"".join(dict.fromkeys(actions)),
)
exact = {
"waiting_for_camera_tags_and_sdk": (
"正在等待相机、四张标签和灵巧手SDK就绪",
"保持设备连接,观察预检状态",
),
"call_start": (
"预检已通过,等待开始标定",
"调用/g20_thumb_calibration/start",
),
"call_confirm_root_full_range": (
"预检已通过,等待开始拇指根部全行程标定",
"调用/g20_thumb_calibration/start",
),
"operator_pause": (
"操作员已暂停标定",
"确认安全后调用resume继续",
),
"calibration_complete": (
"标定和随机复测已经完成",
"检查最终JSON中的quality.passed",
),
}
if reason_text in exact:
return exact[reason_text]
if reason_text.startswith("collecting_detection_preflight"):
return "正在采集标签预检帧", "保持相机和机械手静止"
if reason_text.startswith("detection_hz_too_low"):
return (
f"AprilTag检测频率过低({reason_text.split(':')[-1]}Hz",
"关闭图像显示等额外订阅,检查相机和检测节点负载",
)
if reason_text.startswith("detection_rate_too_low"):
return "四张标签同时有效的比例过低", "检查遮挡、边长和照明"
if "not_stable" in reason_text:
return "标签三维中心尚未稳定,无法完成静态采集", (
"不要触碰相机和机械手,检查标签固定及关节抖动后调用resume"
)
if reason_text.startswith("continuous_sweep_insufficient_coverage"):
return "连续扫描采样覆盖不足", "降低标定速度或提高AprilTag检测频率后重扫"
if "synchronised_tag_state_timeout" in reason_text:
return (
"运动过程中连续3秒没有取得同时有效的标签帧和电机状态;"
"暂停后当前画面恢复正常也不会自动继续",
"确认四张标签全行程稳定可见,并检查/g20/cb_left_hand_state"
"修正后调用resume继续,不要调用start",
)
if "timeout" in reason_text:
return f"等待超时:{reason_text}", "检查标签、同步状态和机械手是否到位"
if reason_text.startswith("pnp_trajectory"):
return f"三维轨迹质量检查未通过:{reason_text}", (
"检查标签固定、相机稳定和机械抖动"
)
if reason_text.startswith("root:continuous"):
return "正在连续采集拇指根部轨迹", "无需操作,等待该方向完成"
if reason_text.startswith("tip:continuous"):
return "正在连续采集拇指尖部轨迹", "无需操作,等待该方向完成"
return (
f"{STATE_NAMES_ZH.get(state, state)}{reason_text}",
"根据英文reason机器码检查详细原因",
)
def render_status_text_zh(
state_zh: str,
reason_zh: str,
action_zh: str,
tag_diagnostics: Mapping[str, Mapping[str, Any]],
) -> str:
"""Render a terminal-friendly multiline Chinese status message."""
lines = [
f"状态:{state_zh}",
f"原因:{reason_zh}",
f"建议:{action_zh}",
"标签:",
]
for item in tag_diagnostics.values():
detected = bool(item.get("detected", False))
valid = bool(item.get("individual_valid", False))
if detected:
metrics = (
f"边长{float(item['edge_pixels']):.1f}px"
f"置信度{float(item['decision_margin']):.1f}"
f"hamming={int(item['hamming'])}"
)
reprojection = item.get("reprojection_error_px")
if reprojection is not None:
metrics += f",重投影{float(reprojection):.2f}px"
else:
metrics = "未检测到"
problems = item.get("problems_zh", [])
problem_suffix = (
"" if not problems else "" + "".join(map(str, problems))
)
lines.append(
f"- {item['name_zh']}(ID {item['id']})"
f"{'正常' if valid else '异常'}{metrics}{problem_suffix}"
)
return "\n".join(lines)
@@ -0,0 +1,150 @@
"""Three-view compatibility policy over generic camera extrinsics."""
from __future__ import annotations
from dataclasses import dataclass
from pathlib import Path
from typing import Any, Mapping, Sequence
import numpy as np
import yaml
from .core.geometry.extrinsics import (
CameraCalibrationIdentity,
CameraExtrinsics,
camera_info_fingerprint,
load_camera_extrinsics,
matrix_payload,
transform_matrix,
validate_camera_extrinsics_payload,
)
VIEWS: tuple[str, ...] = ("front", "side", "top")
_QUALITY_LIMITS = {
"reprojection_rms_px": 1.2,
"maximum_rotation_repeatability_deg": 0.3,
"maximum_translation_repeatability_m": 0.0015,
}
_MINIMUM_CAPTURE_COUNTS = {
"front_side_captures": 15,
"front_top_captures": 15,
}
@dataclass(frozen=True)
class ThreeCameraExtrinsics:
"""Transforms points from each camera optical frame into front optical."""
cameras: Mapping[str, CameraCalibrationIdentity]
front_from_view: Mapping[str, np.ndarray]
quality: Mapping[str, float]
def transform(self, view: str) -> np.ndarray:
if view not in self.front_from_view:
raise KeyError(f"extrinsics do not contain view {view}")
return np.asarray(self.front_from_view[view], dtype=float).copy()
def camera_matches(
self,
view: str,
*,
serial_number: str,
width: int,
height: int,
intrinsics_sha256: str,
) -> bool:
expected = self.cameras.get(view)
return bool(
expected is not None
and expected.serial_number == str(serial_number)
and expected.width == int(width)
and expected.height == int(height)
and expected.intrinsics_sha256 == str(intrinsics_sha256)
)
def validate_extrinsics_payload(payload: Mapping[str, Any]) -> None:
validate_camera_extrinsics_payload(
payload,
required_views=VIEWS,
reference_view="front",
quality_limits=_QUALITY_LIMITS,
minimum_capture_counts=_MINIMUM_CAPTURE_COUNTS,
)
def load_three_camera_extrinsics(
path: str | Path,
*,
quality_limits: Mapping[str, float] | None = None,
minimum_capture_counts: Mapping[str, int] | None = None,
) -> ThreeCameraExtrinsics:
generic = load_camera_extrinsics(
path,
required_views=VIEWS,
reference_view="front",
quality_limits=(
_QUALITY_LIMITS if quality_limits is None else quality_limits
),
minimum_capture_counts=(
_MINIMUM_CAPTURE_COUNTS
if minimum_capture_counts is None
else minimum_capture_counts
),
)
return ThreeCameraExtrinsics(
cameras=generic.cameras,
front_from_view=generic.reference_from_view,
quality=generic.quality,
)
def dump_three_camera_extrinsics(
path: str | Path,
*,
cameras: Mapping[str, Mapping[str, Any]],
front_from_view: Mapping[str, Sequence[Sequence[float]]],
quality: Mapping[str, Any],
quality_limits: Mapping[str, float] | None = None,
) -> None:
payload = {
"schema_version": 1,
"reference_view": "front",
"cameras": {view: dict(cameras[view]) for view in VIEWS},
"front_from_view": {
view: matrix_payload(front_from_view[view]) for view in VIEWS
},
"quality": dict(quality),
}
validate_camera_extrinsics_payload(
payload,
required_views=VIEWS,
reference_view="front",
quality_limits=(
_QUALITY_LIMITS if quality_limits is None else quality_limits
),
minimum_capture_counts=_MINIMUM_CAPTURE_COUNTS,
)
destination = Path(path).expanduser().resolve()
destination.parent.mkdir(parents=True, exist_ok=True)
temporary = destination.with_suffix(destination.suffix + ".tmp")
with temporary.open("w", encoding="utf-8") as stream:
yaml.safe_dump(payload, stream, allow_unicode=True, sort_keys=False)
temporary.replace(destination)
__all__ = [
"CameraCalibrationIdentity",
"CameraExtrinsics",
"ThreeCameraExtrinsics",
"VIEWS",
"camera_info_fingerprint",
"dump_three_camera_extrinsics",
"load_camera_extrinsics",
"load_three_camera_extrinsics",
"matrix_payload",
"transform_matrix",
"validate_camera_extrinsics_payload",
"validate_extrinsics_payload",
]
File diff suppressed because it is too large Load Diff
@@ -0,0 +1,7 @@
"""One-release module alias for the relocated model profile implementation."""
import sys
from .models.g20 import profile as _implementation
sys.modules[__name__] = _implementation
@@ -0,0 +1,644 @@
"""ROS 2 image publisher for Hikrobot MVS USB3 Vision cameras."""
from __future__ import annotations
from ctypes import byref, cast, memset, POINTER, sizeof, string_at
from dataclasses import dataclass
import importlib
import os
from pathlib import Path
import sys
from threading import Event, Lock, Thread
from typing import Any, Sequence
from urllib.parse import unquote, urlparse
import rclpy
from rclpy.node import Node
from rclpy.qos import qos_profile_sensor_data
from sensor_msgs.msg import CameraInfo, Image
from sensor_msgs.srv import SetCameraInfo
import yaml
DEFAULT_MVS_PYTHON_PATH = "/opt/MVS/Samples/64/Python/MvImport"
DEFAULT_MVS_RUNTIME_PATH = "/opt/MVS/lib"
@dataclass(frozen=True)
class DeviceDescriptor:
"""Stable identity fields for one enumerated USB3 Vision camera."""
index: int
model: str
serial: str
guid: str
@dataclass(frozen=True)
class CameraCalibration:
"""Validated subset of a standard ROS camera calibration YAML file."""
camera_name: str
width: int
height: int
distortion_model: str
d: tuple[float, ...]
k: tuple[float, ...]
r: tuple[float, ...]
p: tuple[float, ...]
def decode_c_string(value: Any) -> str:
"""Decode a null-terminated MVS SDK character array."""
raw = bytes(value).split(b"\0", 1)[0]
for encoding in ("utf-8", "gbk", "latin-1"):
try:
return raw.decode(encoding)
except UnicodeDecodeError:
continue
return raw.decode("latin-1", errors="replace")
def select_device(
devices: Sequence[DeviceDescriptor],
selector: str,
expected_model: str,
) -> DeviceDescriptor:
"""Select exactly one camera by serial or GUID and check its model."""
if not devices:
raise RuntimeError("MVS did not enumerate any USB3 Vision cameras")
selector = selector.strip()
if selector:
matches = [
device
for device in devices
if selector in {device.serial, device.guid}
]
if not matches:
available = ", ".join(
f"{device.model}:{device.serial}:{device.guid}"
for device in devices
)
raise RuntimeError(
f"camera selector {selector!r} was not found; "
f"available cameras: {available}"
)
elif len(devices) == 1:
matches = [devices[0]]
else:
available = ", ".join(device.serial for device in devices)
raise RuntimeError(
"camera selector is required when multiple cameras are present; "
f"available serials: {available}"
)
if len(matches) != 1:
raise RuntimeError(f"camera selector {selector!r} is not unique")
selected = matches[0]
if expected_model and expected_model not in selected.model:
raise RuntimeError(
f"camera {selected.serial} is {selected.model!r}, expected a model "
f"containing {expected_model!r}"
)
return selected
def resolve_camera_info_path(url_or_path: str) -> Path | None:
"""Resolve a plain path or file:// URL used for CameraInfo persistence."""
value = url_or_path.strip()
if not value:
return None
parsed = urlparse(value)
if parsed.scheme not in {"", "file"}:
raise ValueError(
"camera_info_url must be a filesystem path or file:// URL"
)
if parsed.scheme == "file":
if parsed.netloc not in {"", "localhost"}:
raise ValueError("remote file:// camera_info_url is not supported")
value = unquote(parsed.path)
return Path(value).expanduser().resolve()
def _matrix_data(mapping: dict[str, Any], name: str, length: int) -> tuple[float, ...]:
section = mapping.get(name)
if not isinstance(section, dict):
raise ValueError(f"camera calibration is missing {name}")
data = section.get("data")
if not isinstance(data, list) or len(data) != length:
raise ValueError(f"{name}.data must contain exactly {length} values")
result = tuple(float(value) for value in data)
if not all(value == value and abs(value) != float("inf") for value in result):
raise ValueError(f"{name}.data contains a non-finite value")
return result
def load_camera_calibration(path: Path) -> CameraCalibration:
"""Load and validate a standard ROS camera calibration YAML file."""
mapping = yaml.safe_load(path.read_text(encoding="utf-8"))
if not isinstance(mapping, dict):
raise ValueError("camera calibration YAML root must be a mapping")
width = int(mapping.get("image_width", 0))
height = int(mapping.get("image_height", 0))
if width <= 0 or height <= 0:
raise ValueError("camera calibration image dimensions must be positive")
distortion = mapping.get("distortion_coefficients")
if not isinstance(distortion, dict) or not isinstance(
distortion.get("data"), list
):
raise ValueError(
"camera calibration is missing distortion_coefficients.data"
)
d = tuple(float(value) for value in distortion["data"])
calibration = CameraCalibration(
camera_name=str(mapping.get("camera_name", "hikrobot_camera")),
width=width,
height=height,
distortion_model=str(mapping.get("distortion_model", "plumb_bob")),
d=d,
k=_matrix_data(mapping, "camera_matrix", 9),
r=_matrix_data(mapping, "rectification_matrix", 9),
p=_matrix_data(mapping, "projection_matrix", 12),
)
if calibration.k[0] <= 0.0 or calibration.k[4] <= 0.0:
raise ValueError("camera calibration focal lengths must be positive")
if calibration.p[0] <= 0.0 or calibration.p[5] <= 0.0:
raise ValueError("camera calibration projection focal lengths must be positive")
return calibration
def calibration_to_mapping(
camera_name: str, camera_info: CameraInfo
) -> dict[str, Any]:
"""Convert CameraInfo into the standard ROS YAML representation."""
return {
"image_width": int(camera_info.width),
"image_height": int(camera_info.height),
"camera_name": camera_name,
"camera_matrix": {
"rows": 3,
"cols": 3,
"data": [float(value) for value in camera_info.k],
},
"distortion_model": camera_info.distortion_model,
"distortion_coefficients": {
"rows": 1,
"cols": len(camera_info.d),
"data": [float(value) for value in camera_info.d],
},
"rectification_matrix": {
"rows": 3,
"cols": 3,
"data": [float(value) for value in camera_info.r],
},
"projection_matrix": {
"rows": 3,
"cols": 4,
"data": [float(value) for value in camera_info.p],
},
}
def configure_fastdds_large_image_transport() -> Path:
"""Select the package's large-image SHM profile before creating ROS nodes."""
from ament_index_python.packages import get_package_share_directory
profile = (
Path(get_package_share_directory("linkerhand_calibration"))
/ "config"
/ "fastdds_large_images.xml"
)
if not profile.is_file():
raise RuntimeError(f"Fast DDS large-image profile not found: {profile}")
os.environ.setdefault("FASTRTPS_DEFAULT_PROFILES_FILE", str(profile))
return profile
class HikrobotCameraNode(Node):
"""Publish synchronized Mono8 Image and CameraInfo messages from MVS."""
def __init__(self) -> None:
super().__init__("hikrobot_camera")
self._declare_parameters()
self._stop_event = Event()
self._camera_info_lock = Lock()
self._grab_thread: Thread | None = None
self._camera: Any | None = None
self._mvs: Any | None = None
self._sdk_initialized = False
self._handle_created = False
self._camera_opened = False
self._grabbing = False
self._closed = False
self._frame_count = 0
self._timeout_count = 0
self.selector = str(self.get_parameter("serial_number").value)
self.expected_model = str(self.get_parameter("expected_model").value)
self.frame_id = str(self.get_parameter("frame_id").value)
self.camera_name = str(self.get_parameter("camera_name").value)
self.image_width = int(self.get_parameter("image_width").value)
self.image_height = int(self.get_parameter("image_height").value)
if self.image_width <= 0 or self.image_height <= 0:
raise ValueError("image_width and image_height must be positive")
if float(self.get_parameter("frame_rate").value) <= 0.0:
raise ValueError("frame_rate must be positive")
if int(self.get_parameter("grab_timeout_ms").value) <= 0:
raise ValueError("grab_timeout_ms must be positive")
self.camera_info_path = resolve_camera_info_path(
str(self.get_parameter("camera_info_url").value)
)
self._calibration = self._load_calibration()
self.image_publisher = self.create_publisher(
Image, "image_raw", qos_profile_sensor_data
)
self.camera_info_publisher = self.create_publisher(
CameraInfo, "camera_info", qos_profile_sensor_data
)
self.create_service(
SetCameraInfo, "set_camera_info", self._set_camera_info_callback
)
try:
self._open_camera()
self._grab_thread = Thread(
target=self._grab_loop,
name="hikrobot_mvs_grab",
daemon=True,
)
self._grab_thread.start()
except Exception:
self.close()
raise
def _declare_parameters(self) -> None:
self.declare_parameter("serial_number", "")
self.declare_parameter("expected_model", "MV-CS020-10UM")
self.declare_parameter("camera_name", "hikrobot_front")
self.declare_parameter("frame_id", "camera_color_optical_frame")
self.declare_parameter("image_width", 1624)
self.declare_parameter("image_height", 1240)
self.declare_parameter("frame_rate", 30.0)
self.declare_parameter("exposure_time_us", 5000.0)
self.declare_parameter("gain_db", 0.0)
self.declare_parameter("auto_exposure", False)
self.declare_parameter("camera_info_url", "")
self.declare_parameter("mvs_python_path", DEFAULT_MVS_PYTHON_PATH)
self.declare_parameter("mvs_runtime_path", DEFAULT_MVS_RUNTIME_PATH)
self.declare_parameter("grab_timeout_ms", 1000)
def _load_calibration(self) -> CameraCalibration | None:
if self.camera_info_path is None or not self.camera_info_path.exists():
target = self.camera_info_path or "an unset camera_info_url"
self.get_logger().warning(
f"No camera calibration found at {target}; publishing "
"uncalibrated CameraInfo. Trajectory calibration will remain "
"locked until valid intrinsics are installed."
)
return None
calibration = load_camera_calibration(self.camera_info_path)
self._validate_calibration_dimensions(calibration)
self.get_logger().info(
f"Loaded camera intrinsics from {self.camera_info_path}"
)
return calibration
def _validate_calibration_dimensions(
self, calibration: CameraCalibration
) -> None:
if (
calibration.width != self.image_width
or calibration.height != self.image_height
):
raise ValueError(
"camera calibration dimensions "
f"{calibration.width}x{calibration.height} do not match "
f"configured stream {self.image_width}x{self.image_height}"
)
def _import_mvs(self) -> Any:
python_path = Path(
str(self.get_parameter("mvs_python_path").value)
).expanduser()
runtime_path = Path(
str(self.get_parameter("mvs_runtime_path").value)
).expanduser()
if not python_path.is_dir():
raise RuntimeError(f"MVS Python bindings not found: {python_path}")
if not runtime_path.is_dir():
raise RuntimeError(f"MVS runtime not found: {runtime_path}")
os.environ.setdefault("MVCAM_COMMON_RUNENV", str(runtime_path))
if str(python_path) not in sys.path:
sys.path.insert(0, str(python_path))
return importlib.import_module("MvCameraControl_class")
def _enumerate_usb_cameras(
self, mvs: Any
) -> tuple[Any, list[DeviceDescriptor]]:
device_list = mvs.MV_CC_DEVICE_INFO_LIST()
result = mvs.MvCamera.MV_CC_EnumDevices(
mvs.MV_USB_DEVICE, device_list
)
self._require_ok("enumerate USB3 Vision devices", result)
descriptors: list[DeviceDescriptor] = []
for index in range(device_list.nDeviceNum):
device_info = cast(
device_list.pDeviceInfo[index], POINTER(mvs.MV_CC_DEVICE_INFO)
).contents
usb_info = device_info.SpecialInfo.stUsb3VInfo
descriptors.append(
DeviceDescriptor(
index=index,
model=decode_c_string(usb_info.chModelName),
serial=decode_c_string(usb_info.chSerialNumber),
guid=decode_c_string(usb_info.chDeviceGUID),
)
)
return device_list, descriptors
def _open_camera(self) -> None:
mvs = self._import_mvs()
self._mvs = mvs
self._require_ok("initialize MVS SDK", mvs.MvCamera.MV_CC_Initialize())
self._sdk_initialized = True
device_list, descriptors = self._enumerate_usb_cameras(mvs)
selected = select_device(descriptors, self.selector, self.expected_model)
device_info = cast(
device_list.pDeviceInfo[selected.index],
POINTER(mvs.MV_CC_DEVICE_INFO),
).contents
camera = mvs.MvCamera()
self._require_ok("create camera handle", camera.MV_CC_CreateHandle(device_info))
self._camera = camera
self._handle_created = True
self._require_ok(
"open camera",
camera.MV_CC_OpenDevice(mvs.MV_ACCESS_Exclusive, 0),
)
self._camera_opened = True
self._set_required_enum("AcquisitionMode", "Continuous")
self._set_required_enum("TriggerMode", "Off")
self._set_required_enum("PixelFormat", "Mono8")
self._set_required_integer("OffsetX", 0)
self._set_required_integer("OffsetY", 0)
self._set_required_integer("Width", self.image_width)
self._set_required_integer("Height", self.image_height)
self._set_optional_bool("AcquisitionFrameRateEnable", True)
self._set_optional_float(
"AcquisitionFrameRate",
float(self.get_parameter("frame_rate").value),
)
if bool(self.get_parameter("auto_exposure").value):
self._set_required_enum("ExposureAuto", "Continuous")
else:
self._set_required_enum("ExposureAuto", "Off")
self._set_optional_float(
"ExposureTime",
float(self.get_parameter("exposure_time_us").value),
)
self._set_required_enum("GainAuto", "Off")
self._set_optional_float(
"Gain", float(self.get_parameter("gain_db").value)
)
self._require_ok(
"set latest-frame grab strategy",
camera.MV_CC_SetGrabStrategy(mvs.MV_GrabStrategy_LatestImagesOnly),
)
self._require_ok("start image acquisition", camera.MV_CC_StartGrabbing())
self._grabbing = True
self.get_logger().info(
"Opened Hikrobot camera "
f"model={selected.model} serial={selected.serial} "
f"guid={selected.guid} stream={self.image_width}x{self.image_height} "
"encoding=mono8"
)
def _set_required_enum(self, name: str, value: str) -> None:
assert self._camera is not None
self._require_ok(
f"set {name}={value}",
self._camera.MV_CC_SetEnumValueByString(name, value),
)
def _set_required_integer(self, name: str, value: int) -> None:
assert self._camera is not None
self._require_ok(
f"set {name}={value}",
self._camera.MV_CC_SetIntValueEx(name, value),
)
def _set_optional_bool(self, name: str, value: bool) -> None:
assert self._camera is not None
result = self._camera.MV_CC_SetBoolValue(name, value)
if result != 0:
self.get_logger().warning(
f"MVS could not set {name}={value}: 0x{result:08x}"
)
def _set_optional_float(self, name: str, value: float) -> None:
assert self._camera is not None
result = self._camera.MV_CC_SetFloatValue(name, value)
if result != 0:
self.get_logger().warning(
f"MVS could not set {name}={value}: 0x{result:08x}"
)
@staticmethod
def _require_ok(operation: str, result: int) -> None:
if result != 0:
hint = ""
if result == 0x80000203:
hint = (
"; access denied: stop acquisition and close the MVS "
"viewer or any other process using this camera"
)
raise RuntimeError(
f"MVS failed to {operation}: 0x{result:08x}{hint}"
)
def _grab_loop(self) -> None:
assert self._camera is not None
assert self._mvs is not None
timeout_ms = int(self.get_parameter("grab_timeout_ms").value)
while not self._stop_event.is_set():
frame = self._mvs.MV_FRAME_OUT()
memset(byref(frame), 0, sizeof(frame))
result = self._camera.MV_CC_GetImageBuffer(frame, timeout_ms)
if result != 0:
self._timeout_count += 1
if self._timeout_count == 1 or self._timeout_count % 10 == 0:
self.get_logger().warning(
"MVS image acquisition timed out or failed: "
f"0x{result:08x}; consecutive={self._timeout_count}"
)
continue
try:
self._timeout_count = 0
self._publish_frame(frame)
except Exception as error:
self.get_logger().error(f"Failed to publish MVS frame: {error}")
finally:
free_result = self._camera.MV_CC_FreeImageBuffer(frame)
if free_result != 0:
self.get_logger().error(
f"MVS failed to release frame: 0x{free_result:08x}"
)
def _publish_frame(self, frame: Any) -> None:
assert self._mvs is not None
info = frame.stFrameInfo
width = int(info.nWidth)
height = int(info.nHeight)
if width != self.image_width or height != self.image_height:
raise RuntimeError(
f"received {width}x{height}, expected "
f"{self.image_width}x{self.image_height}"
)
if int(info.enPixelType) != int(self._mvs.PixelType_Gvsp_Mono8):
raise RuntimeError(
f"received pixel type 0x{int(info.enPixelType):x}, expected Mono8"
)
expected_size = width * height
if int(info.nFrameLen) < expected_size:
raise RuntimeError(
f"frame contains {info.nFrameLen} bytes, expected {expected_size}"
)
stamp = self.get_clock().now().to_msg()
image = Image()
image.header.stamp = stamp
image.header.frame_id = self.frame_id
image.height = height
image.width = width
image.encoding = "mono8"
image.is_bigendian = 0
image.step = width
image.data = string_at(frame.pBufAddr, expected_size)
camera_info = self._make_camera_info(width, height)
camera_info.header.stamp = stamp
camera_info.header.frame_id = self.frame_id
self.image_publisher.publish(image)
self.camera_info_publisher.publish(camera_info)
self._frame_count += 1
def _make_camera_info(self, width: int, height: int) -> CameraInfo:
message = CameraInfo()
message.width = width
message.height = height
with self._camera_info_lock:
calibration = self._calibration
if calibration is None:
message.distortion_model = "plumb_bob"
message.d = []
message.k = [0.0] * 9
message.r = [1.0, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0]
message.p = [0.0] * 12
return message
message.distortion_model = calibration.distortion_model
message.d = list(calibration.d)
message.k = list(calibration.k)
message.r = list(calibration.r)
message.p = list(calibration.p)
return message
def _set_camera_info_callback(
self,
request: SetCameraInfo.Request,
response: SetCameraInfo.Response,
) -> SetCameraInfo.Response:
try:
if self.camera_info_path is None:
raise ValueError(
"camera_info_url is empty; set it before saving calibration"
)
message = request.camera_info
if (
int(message.width) != self.image_width
or int(message.height) != self.image_height
):
raise ValueError(
f"calibration is {message.width}x{message.height}, expected "
f"{self.image_width}x{self.image_height}"
)
mapping = calibration_to_mapping(self.camera_name, message)
self.camera_info_path.parent.mkdir(parents=True, exist_ok=True)
temporary_path = self.camera_info_path.with_suffix(
self.camera_info_path.suffix + ".tmp"
)
temporary_path.write_text(
yaml.safe_dump(mapping, sort_keys=False), encoding="utf-8"
)
temporary_path.replace(self.camera_info_path)
calibration = load_camera_calibration(self.camera_info_path)
self._validate_calibration_dimensions(calibration)
with self._camera_info_lock:
self._calibration = calibration
response.success = True
response.status_message = (
f"saved camera calibration to {self.camera_info_path}"
)
self.get_logger().info(response.status_message)
except Exception as error:
response.success = False
response.status_message = str(error)
self.get_logger().error(
f"Rejected camera calibration: {response.status_message}"
)
return response
def close(self) -> None:
if self._closed:
return
self._closed = True
self._stop_event.set()
if self._grab_thread is not None:
self._grab_thread.join(timeout=2.0)
if self._camera is not None and self._camera_opened:
if self._grabbing:
result = self._camera.MV_CC_StopGrabbing()
if result != 0:
self.get_logger().warning(
f"MVS failed to stop grabbing: 0x{result:08x}"
)
self._grabbing = False
result = self._camera.MV_CC_CloseDevice()
if result != 0:
self.get_logger().warning(
f"MVS failed to close camera: 0x{result:08x}"
)
self._camera.MV_CC_DestroyHandle()
elif self._camera is not None and self._handle_created:
self._camera.MV_CC_DestroyHandle()
self._camera = None
self._handle_created = False
self._camera_opened = False
if self._sdk_initialized and self._mvs is not None:
self._mvs.MvCamera.MV_CC_Finalize()
self._sdk_initialized = False
def destroy_node(self) -> None:
self.close()
super().destroy_node()
def main(args: list[str] | None = None) -> None:
configure_fastdds_large_image_transport()
rclpy.init(args=args)
node: HikrobotCameraNode | None = None
try:
node = HikrobotCameraNode()
rclpy.spin(node)
except KeyboardInterrupt:
pass
finally:
if node is not None:
node.destroy_node()
if rclpy.ok():
rclpy.shutdown()
if __name__ == "__main__":
main()
@@ -0,0 +1,17 @@
"""Model- and side-specific calibration policies."""
from .registry import (
EngineBindings,
ProfileRegistry,
RegisteredProfile,
get_default_registry,
)
from .runtime_schema import validate_schema_v6_runtime_payload
__all__ = [
"EngineBindings",
"ProfileRegistry",
"RegisteredProfile",
"get_default_registry",
"validate_schema_v6_runtime_payload",
]
@@ -0,0 +1,15 @@
"""Registered profiles for this hand family."""
from ..registry import ProfileRegistry
def register_profiles(registry: ProfileRegistry) -> None:
from .legacy_11 import build_left_profile, build_right_profile
from .right_19 import build_profile
registry.register(build_profile())
registry.register(build_left_profile())
registry.register(build_right_profile())
__all__ = ["register_profiles"]
@@ -0,0 +1,219 @@
"""Adapt reviewed family profiles to the shared typed contract."""
from __future__ import annotations
from ...core import (
CalibrationProfile,
CommandLayout,
MeasurementPolicy,
MeasurementSpec,
MotionPolicy,
ProfileKey,
QualityPolicy,
ScopePolicy,
TagSpec,
TaskSpec,
ViewSpec,
VisionRigSpec,
ZeroSolvePolicy,
)
from .profile import MIMIC_DERIVED_FINGER_DIPS
from ..registry import EngineBindings, RegisteredProfile
from .artifacts import build_artifact_policy
from .motion import (
build_calibration_motion_command,
build_calibration_preparation_waypoints,
build_calibration_return_waypoints,
)
_HARD_THRESHOLD_KEYS = frozenset(
{
"minimum_detection_rate",
"maximum_reprojection_error_px",
"maximum_axis_cycle_difference_rad",
"maximum_pose_line_rms_m",
"maximum_hysteresis_rad",
"maximum_validation_error_rad",
}
)
def _run_cli(args: list[str] | None = None) -> None:
from .runner import main
main(args)
def _run_node(args: list[str] | None = None) -> None:
from .node import main
main(args)
def adapt_profile(
*,
key: ProfileKey,
namespace: str,
hand_profile,
zero_profile,
mechanical_endpoint_joints: frozenset[str] = frozenset(),
post_solve_endpoint_joints: frozenset[str] = frozenset(),
) -> RegisteredProfile:
fixed_by_view = {
view: frozenset(roles)
for view, roles in hand_profile.preflight_view_roles.items()
}
views = tuple(
ViewSpec(
name=view,
tags=tuple(
TagSpec(
role=role,
tag_id=int(tag_id),
fixed_reference=role in fixed_by_view.get(view, frozenset()),
)
for role, tag_id in roles.items()
),
)
for view, roles in hand_profile.view_tags.items()
)
record_specs = hand_profile.record_specs
command_index_by_joint = {
name: int(spec.motor_index) for name, spec in record_specs.items()
}
command_index_by_joint.update(
{
name: int(spec.motor_index)
for name, spec in hand_profile.joint_specs.items()
}
)
measurements = {
name: MeasurementSpec(
joint=name,
kind=str(spec.zero_kind or "curve"),
view=spec.view,
parent_role=spec.parent_role,
child_role=spec.child_role,
validation_source=(hand_profile.axis_validation_sources or {}).get(
name
),
pose_axis_line_required=bool(
spec.pose_axis_line_required
),
)
for name, spec in record_specs.items()
}
tasks = tuple(
TaskSpec(
key=spec.key,
view=spec.view,
command_index=int(spec.motor_index),
joints=tuple(spec.joints),
auxiliary_commands=tuple(spec.auxiliary_commands),
validation_only=bool(spec.validation_only),
)
for spec in hand_profile.sweep_specs
)
active = frozenset(hand_profile.active_joints)
passive = frozenset(hand_profile.passive_joints)
thumb = frozenset(name for name in active if name.startswith("thumb_"))
fingers = active - thumb
typed = CalibrationProfile(
key=key,
namespace=namespace,
command=CommandLayout(
names=tuple(hand_profile.command_names),
baseline_u8=tuple(int(value) for value in hand_profile.baseline_command),
command_index_by_joint=command_index_by_joint,
disabled_indices=frozenset(
index
for index, name in enumerate(hand_profile.command_names)
if name.startswith("reserved_")
),
),
vision=VisionRigSpec(
views=views,
common_frame="calibration_common",
extrinsic_reference_view=views[0].name,
extrinsics_quality_limits={
"reprojection_rms_px": 1.2,
"maximum_rotation_repeatability_deg": 0.3,
"maximum_translation_repeatability_m": 0.0015,
},
minimum_capture_counts={
"front_side_captures": 15,
"front_top_captures": 15,
},
),
motion=MotionPolicy(
tasks=tasks,
precheck_sweeps=bool(hand_profile.precheck_sweeps),
steady_command_checkpoints=bool(
hand_profile.steady_command_checkpoints
),
),
measurement=MeasurementPolicy(
measurements=measurements,
cross_view_sources=dict(
hand_profile.axis_validation_sources or {}
),
image_curve_joints=frozenset(
hand_profile.image_trajectory_joints
),
directional_zero=bool(hand_profile.directional_zero),
cross_view_roll_curve=bool(hand_profile.cross_view_roll_curve),
stable_cross_view_cone_bias=bool(
hand_profile.stable_cross_view_cone_bias
),
),
zero=ZeroSolvePolicy(
active_joints=active,
passive_joints=passive,
direct_zero_joints=tuple(zero_profile.direct_zero_joints),
axis_joints=tuple(zero_profile.axis_joints),
mechanical_endpoint_joints=mechanical_endpoint_joints,
post_solve_endpoint_joints=post_solve_endpoint_joints,
mimic_source_by_joint={
target: source
for target, source in MIMIC_DERIVED_FINGER_DIPS.items()
if target in passive and source in active
},
cad_frozen_joints=frozenset(
passive - set(zero_profile.static_output_zero_offsets_rad)
),
),
quality=QualityPolicy(
training_cycles=(0, 1, 2),
holdout_cycle=3 if key.layout != "legacy_11" else None,
hard_threshold_keys=_HARD_THRESHOLD_KEYS,
isolated_holdout=bool(hand_profile.isolated_holdout),
),
scope=ScopePolicy(
calibrate_joints={
"full": active,
"thumb": thumb,
"fingers": fingers,
},
frozen_joints={
"full": frozenset(),
"thumb": fingers,
"fingers": thumb,
},
),
artifacts=build_artifact_policy(
frozenset(hand_profile.capabilities)
),
)
return RegisteredProfile(
profile=typed,
engine=EngineBindings(
hand_profile=hand_profile,
zero_profile=zero_profile,
motion_command=build_calibration_motion_command,
preparation_waypoints=build_calibration_preparation_waypoints,
return_waypoints=build_calibration_return_waypoints,
cli_main=_run_cli,
node_main=_run_node,
),
)
@@ -0,0 +1,30 @@
"""Runtime JSON and corrected-URDF naming policy."""
from ...core import ArtifactPolicy
def build_artifact_policy(
compatibility_tokens: frozenset[str],
) -> ArtifactPolicy:
return ArtifactPolicy(
output_schema_version=4,
calibration_filename="g20_{side}_{serial_number}_calibration.json",
corrected_urdf_filename=(
"linkerhand_g20_{side}_{serial_number}_zero_calibrated.urdf"
),
protected_input_fields=frozenset(
{
"source_urdf_sha256",
"camera_extrinsics_sha256",
"calibration_config_sha256",
"tag_config_sha256",
}
),
session_compatibility_tokens=frozenset(compatibility_tokens),
publish_corrected_urdf=(
"urdf_zero_publication" in compatibility_tokens
),
)
__all__ = ["build_artifact_policy"]
@@ -0,0 +1,26 @@
"""Reviewed command-channel layouts for this hand family."""
G20_COMMAND_NAMES: tuple[str, ...] = (
"thumb_cmc_pitch",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
"thumb_cmc_roll",
"index_mcp_roll",
"middle_mcp_roll",
"ring_mcp_roll",
"pinky_mcp_roll",
"thumb_cmc_yaw",
"reserved_11",
"reserved_12",
"reserved_13",
"reserved_14",
"thumb_mcp",
"index_pip",
"middle_pip",
"ring_pip",
"pinky_pip",
)
__all__ = ["G20_COMMAND_NAMES"]
@@ -0,0 +1,144 @@
"""Read-only regression checks for the reviewed hardware sessions."""
from __future__ import annotations
import argparse
import hashlib
import json
from pathlib import Path
from typing import Any
_PASS_SESSIONS = {
"20260830_181154": "full",
"20260831_141123": "thumb",
"20260831_163843": "thumb",
}
_FAIL_SESSIONS = {
"20260831_111837": ("FIT-MODEL-401", "joint_fit_check_failed"),
"20260831_142322": ("VAL-QUALITY-501", "zero_model_validation_failed"),
}
def _sha256_file(path: Path) -> str:
digest = hashlib.sha256()
with path.open("rb") as stream:
for chunk in iter(lambda: stream.read(1024 * 1024), b""):
digest.update(chunk)
return digest.hexdigest()
def _summary(session: Path) -> dict[str, Any]:
value = json.loads(
(session / "calibration_summary_zh.json").read_text(encoding="utf-8")
)
if not isinstance(value, dict):
raise ValueError(f"invalid golden summary: {session}")
return value
def validate_golden_sessions(
serial_root: str | Path,
*,
replay_full_session: bool = True,
) -> dict[str, Any]:
"""Prove PASS/FAIL, hashes, partial freezes, and failure non-publication."""
root = Path(serial_root).expanduser().resolve()
results: dict[str, Any] = {}
for session_id, scope in _PASS_SESSIONS.items():
session = root / session_id
summary = _summary(session)
if summary.get("result") != "PASS":
raise ValueError(f"golden PASS changed: {session_id}")
if summary.get("calibration_scope") != scope:
raise ValueError(f"golden scope changed: {session_id}")
artifacts = summary["artifacts"]
hashes = summary["hashes"]
calibration_json = session / artifacts["json"]
corrected_urdf = session / artifacts["urdf"]
actual_json_hash = _sha256_file(calibration_json)
actual_urdf_hash = _sha256_file(corrected_urdf)
if actual_json_hash != hashes["calibration_json_sha256"]:
raise ValueError(f"golden JSON hash changed: {session_id}")
if actual_urdf_hash != hashes["corrected_urdf_sha256"]:
raise ValueError(f"golden URDF hash changed: {session_id}")
if session_id == "20260831_141123" and len(
summary.get("preserved_certified_zero_joints", ())
) != 12:
raise ValueError("merged thumb no longer freezes all finger zeros")
if session_id == "20260831_163843":
payload = json.loads(calibration_json.read_text(encoding="utf-8"))
if payload.get("artifact_type") != (
"g20_right_standalone_thumb_calibration"
):
raise ValueError("standalone thumb artifact type changed")
results[session_id] = {
"result": "PASS",
"json_sha256": actual_json_hash,
"urdf_sha256": actual_urdf_hash,
}
for session_id, (error_code, reason) in _FAIL_SESSIONS.items():
session = root / session_id
summary = _summary(session)
if (
summary.get("result") != "FAIL"
or summary.get("error_code") != error_code
or summary.get("reason") != reason
):
raise ValueError(f"golden failure decision changed: {session_id}")
results[session_id] = {
"result": "FAIL",
"error_code": error_code,
"reason": reason,
}
failure_ids = set(_FAIL_SESSIONS)
for pointer_name in ("latest_passed", "latest_thumb_passed"):
pointer = root / pointer_name
if pointer.exists() and pointer.resolve().name in failure_ids:
raise ValueError(f"failure session was published through {pointer_name}")
if replay_full_session:
from .offline_replay import replay_session
session_id = "20260830_181154"
replay = replay_session(root / session_id, write_outputs=False)
expected = results[session_id]
if replay["computed_final_json_sha256"] != expected["json_sha256"]:
raise ValueError(
"full-session replay JSON is not byte-identical: "
f"computed={replay['computed_final_json_sha256']} "
f"expected={expected['json_sha256']}"
)
if replay["corrected_urdf_sha256"] != expected["urdf_sha256"]:
raise ValueError(
"full-session replay URDF is not byte-identical: "
f"computed={replay['corrected_urdf_sha256']} "
f"expected={expected['urdf_sha256']}"
)
results[session_id]["offline_replay"] = "byte_identical"
return results
def main(args: list[str] | None = None) -> None:
parser = argparse.ArgumentParser(
description="Validate the five reviewed calibration sessions"
)
parser.add_argument("serial_root")
parser.add_argument("--no-replay", action="store_true")
selected = parser.parse_args(args)
print(
json.dumps(
validate_golden_sessions(
selected.serial_root,
replay_full_session=not selected.no_replay,
),
ensure_ascii=False,
indent=2,
sort_keys=True,
)
)
if __name__ == "__main__":
main()
@@ -0,0 +1,35 @@
"""One-release typed wrappers for the legacy 11-Tag layouts."""
from ...core import ProfileKey
from .profile import get_hand_calibration_profile
from ...urdf_zero import get_zero_calibration_profile
from ..registry import RegisteredProfile
from ._adapter import adapt_profile
LEFT_KEY = ProfileKey("G20", "left", "legacy_11", 1)
RIGHT_KEY = ProfileKey("G20", "right", "legacy_11", 1)
def build_left_profile() -> RegisteredProfile:
hand = get_hand_calibration_profile(LEFT_KEY.side, LEFT_KEY.layout)
return adapt_profile(
key=LEFT_KEY,
namespace="/g20_calibration",
hand_profile=hand,
zero_profile=get_zero_calibration_profile(
LEFT_KEY.side, LEFT_KEY.layout
),
)
def build_right_profile() -> RegisteredProfile:
hand = get_hand_calibration_profile(RIGHT_KEY.side, RIGHT_KEY.layout)
return adapt_profile(
key=RIGHT_KEY,
namespace="/g20_calibration",
hand_profile=hand,
zero_profile=get_zero_calibration_profile(
RIGHT_KEY.side, RIGHT_KEY.layout
),
)
@@ -0,0 +1,15 @@
"""Reviewed motion and safe-waypoint strategy exports."""
from .profile import (
build_calibration_motion_command,
build_calibration_preparation_waypoints,
build_calibration_return_waypoints,
build_calibration_speed_profile,
)
__all__ = [
"build_calibration_motion_command",
"build_calibration_preparation_waypoints",
"build_calibration_return_waypoints",
"build_calibration_speed_profile",
]
File diff suppressed because it is too large Load Diff
File diff suppressed because it is too large Load Diff
File diff suppressed because it is too large Load Diff
@@ -0,0 +1,914 @@
"""Validate and atomically publish one inseparable G20 JSON/URDF session."""
from __future__ import annotations
from datetime import datetime, timezone
import copy
import json
import math
import os
from pathlib import Path
import re
from typing import Any, Mapping, Sequence
import xml.etree.ElementTree as ET
import numpy as np
from scipy.spatial.transform import Rotation
from .profile import (
G20_COMBINATION_REQUIRED_TARGET_KEYS,
G20_RIGHT_19_LAYOUT,
get_hand_calibration_profile,
validate_compact_payload,
)
from ...product import ProductConfig, sha256_file
from ...storage import atomic_write_json
from ...core.urdf import UrdfCorrectionPlan, build_correction_plan
from .zero_solver import (
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
get_zero_calibration_profile,
)
PASSIVE_JOINTS = frozenset(
{"thumb_ip", "index_dip", "middle_dip", "ring_dip", "pinky_dip"}
)
VISUALLY_MEASURED_FINGER_DIPS = frozenset(
{"index_dip", "middle_dip", "ring_dip", "pinky_dip"}
)
ACTIVE_ZERO_JOINTS = frozenset(
get_zero_calibration_profile("right", G20_RIGHT_19_LAYOUT).direct_zero_joints
)
RETAINED_ACTIVE_ZERO_JOINTS = frozenset(
get_hand_calibration_profile("right", G20_RIGHT_19_LAYOUT).active_joints
) - ACTIVE_ZERO_JOINTS
SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD = 5.1e-9
def _load_json(path: Path) -> dict[str, Any]:
with path.open("r", encoding="utf-8") as stream:
payload = json.load(stream)
if not isinstance(payload, dict):
raise ValueError(f"{path} must contain a JSON object")
return payload
def _joint_blocks(text: str) -> dict[str, str]:
pattern = re.compile(
r"<joint\b[^>]*\bname\s*=\s*([\"'])(?P<name>[^\"']+)\1[^>]*>.*?</joint>",
re.DOTALL,
)
return {match.group("name"): match.group(0) for match in pattern.finditer(text)}
def _mask_origin_rpy(block: str) -> str:
return re.sub(
r"(<origin\b[^>]*\brpy\s*=\s*)([\"'])[^\"']*\2",
r"\1\2__CALIBRATED_RPY__\2",
block,
count=1,
)
def _mask_active_origin_rpy_fields(text: str) -> str:
pattern = re.compile(
r"<joint\b[^>]*\bname\s*=\s*([\"'])(?P<name>[^\"']+)\1[^>]*>.*?</joint>",
re.DOTALL,
)
def replace(match: re.Match[str]) -> str:
block = match.group(0)
if match.group("name") not in ACTIVE_ZERO_JOINTS:
return block
masked = _mask_origin_rpy(block)
if masked == block:
raise ValueError(
f"active joint {match.group('name')} has no origin.rpy"
)
return masked
return pattern.sub(replace, text)
def _mask_endpoint_coordinate_fields(text: str) -> str:
"""Mask only limit/mimic fields induced by endpoint zero coordinates."""
pattern = re.compile(
r"<joint\b[^>]*\bname\s*=\s*([\"'])(?P<name>[^\"']+)\1[^>]*>.*?</joint>",
re.DOTALL,
)
def replace(match: re.Match[str]) -> str:
block = match.group(0)
name = match.group("name")
if name in RIGHT_19_MECHANICAL_ENDPOINT_JOINTS:
return re.sub(
r"(<limit\b[^>]*\bupper\s*=\s*)([\"'])[^\"']*\2",
r"\1\2__CALIBRATED_UPPER__\2",
block,
count=1,
)
mimic = re.search(
r"<mimic\b[^>]*\bjoint\s*=\s*([\"'])(?P<source>[^\"']+)\1[^>]*>",
block,
re.DOTALL,
)
if (
mimic is not None
and mimic.group("source") in RIGHT_19_MECHANICAL_ENDPOINT_JOINTS
):
return re.sub(
r"(<mimic\b[^>]*\boffset\s*=\s*)([\"'])[^\"']*\2",
r"\1\2__CALIBRATED_MIMIC_OFFSET__\2",
block,
count=1,
)
return block
return pattern.sub(replace, text)
def _triplet(value: str) -> np.ndarray:
result = np.asarray([float(item) for item in value.split()], dtype=float)
if result.shape != (3,) or not np.all(np.isfinite(result)):
raise ValueError(f"invalid URDF triplet: {value}")
return result
def _joint_elements(path: str | Path) -> dict[str, ET.Element]:
return {
str(joint.get("name")): joint
for joint in ET.parse(Path(path)).getroot().findall("joint")
}
def _verify_expected_origin_offsets(
source: str | Path,
corrected: str | Path,
expected_offsets_rad: Mapping[str, float],
) -> None:
offsets = {str(name): float(value) for name, value in expected_offsets_rad.items()}
if set(offsets) != ACTIVE_ZERO_JOINTS or any(
not math.isfinite(value) for value in offsets.values()
):
raise ValueError("expected offsets must contain all finite active static-zero values")
before = _joint_elements(source)
after = _joint_elements(corrected)
maximum_rotation_error = 0.0
for name, original_joint in before.items():
corrected_joint = after[name]
original_origin = original_joint.find("origin")
corrected_origin = corrected_joint.find("origin")
if original_origin is None or corrected_origin is None:
if original_origin is not corrected_origin:
raise ValueError(f"corrected URDF changed origin presence for {name}")
continue
original_xyz = _triplet(original_origin.get("xyz", "0 0 0"))
corrected_xyz = _triplet(corrected_origin.get("xyz", "0 0 0"))
if not np.allclose(original_xyz, corrected_xyz, atol=1.0e-12, rtol=0.0):
raise ValueError(f"corrected URDF changed origin.xyz for {name}")
original_rotation = Rotation.from_euler(
"xyz", _triplet(original_origin.get("rpy", "0 0 0"))
)
corrected_rotation = Rotation.from_euler(
"xyz", _triplet(corrected_origin.get("rpy", "0 0 0"))
)
expected_rotation = original_rotation
if name in offsets:
axis_node = original_joint.find("axis")
axis = _triplet(
"1 0 0" if axis_node is None else axis_node.get("xyz", "1 0 0")
)
norm = float(np.linalg.norm(axis))
if norm <= 1.0e-12:
raise ValueError(f"source URDF joint {name} has a degenerate axis")
expected_rotation = expected_rotation * Rotation.from_rotvec(
axis / norm * offsets[name]
)
error = float((expected_rotation.inv() * corrected_rotation).magnitude())
maximum_rotation_error = max(maximum_rotation_error, error)
# Schema v4 intentionally stores zero offsets at eight decimal places.
# Older sessions wrote the corrected URDF from the full-precision solve,
# so comparing that file with the published JSON necessarily permits half
# of one last-place unit. This is about 2.9e-7 degrees and is far below
# any calibration or URDF numerical significance.
if maximum_rotation_error > SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD:
raise ValueError(
"corrected URDF origin.rpy does not match the published zero offsets"
)
def verify_corrected_urdf(
source: str | Path,
corrected: str | Path,
*,
expected_offsets_rad: Mapping[str, float] | None = None,
endpoint_anchored_offsets_rad: Mapping[str, float] | None = None,
correction_plan: UrdfCorrectionPlan | None = None,
) -> tuple[str, ...]:
"""Prove that only active-joint origin.rpy attributes changed.
Passive joint blocks, including their mimic elements, are compared as raw
UTF-8 text so formatting and numeric spelling are protected as well.
"""
source_text = Path(source).read_text(encoding="utf-8")
corrected_text = Path(corrected).read_text(encoding="utf-8")
if correction_plan is not None:
correction_plan.verify_source(source)
if expected_offsets_rad is None:
raise ValueError(
"correction-plan validation requires expected offsets"
)
correction_plan.authorize_offsets(expected_offsets_rad)
before = _joint_blocks(source_text)
after = _joint_blocks(corrected_text)
if set(before) != set(after):
raise ValueError("corrected URDF changed the joint set")
# Text patchers may normalize only the final newline. It has no URDF/XML
# semantics; every joint block and every non-rpy byte remains guarded
# below.
masked_source = _mask_endpoint_coordinate_fields(
_mask_active_origin_rpy_fields(source_text)
).rstrip("\r\n")
masked_corrected = _mask_endpoint_coordinate_fields(
_mask_active_origin_rpy_fields(corrected_text)
).rstrip("\r\n")
if masked_source != masked_corrected:
raise ValueError(
"corrected URDF changed content outside active origin.rpy or "
"endpoint-calibrated fields"
)
changed: list[str] = []
for name in before:
if before[name] == after[name]:
continue
if name not in ACTIVE_ZERO_JOINTS and name not in PASSIVE_JOINTS:
raise ValueError(f"corrected URDF changed protected joint {name}")
if name in ACTIVE_ZERO_JOINTS:
changed.append(name)
if expected_offsets_rad is not None:
_verify_expected_origin_offsets(source, corrected, expected_offsets_rad)
endpoint_offsets = {
str(name): float(value)
for name, value in dict(endpoint_anchored_offsets_rad or {}).items()
}
if endpoint_offsets:
if correction_plan is not None and not set(endpoint_offsets).issubset(
correction_plan.endpoint_limit_joints
):
raise ValueError(
"endpoint offsets are not authorized by the correction plan"
)
source_joints = _joint_elements(source)
corrected_joints = _joint_elements(corrected)
for name, offset in endpoint_offsets.items():
original_limit = source_joints[name].find("limit")
corrected_limit = corrected_joints[name].find("limit")
expected_upper = float(original_limit.get("upper")) - offset
# Schema v4 stores the corresponding zero at eight decimal
# places, while the URDF is written from the full-precision solve.
# Match the half-last-place tolerance used for origin rotations.
if (
abs(float(corrected_limit.get("upper")) - expected_upper)
> SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD
):
raise ValueError(f"corrected URDF has invalid {name} upper limit")
for name in PASSIVE_JOINTS:
original_mimic = source_joints[name].find("mimic")
corrected_mimic = corrected_joints[name].find("mimic")
if original_mimic is None or corrected_mimic is None:
continue
source_name = str(original_mimic.get("joint"))
multiplier = float(original_mimic.get("multiplier", "1"))
expected = float(original_mimic.get("offset", "0"))
expected += multiplier * endpoint_offsets.get(source_name, 0.0)
# The active endpoint offset comes from schema-v4 JSON rounded to
# eight decimal places, while the URDF mimic was written from the
# full-precision solve. Propagate exactly the same accepted
# quantization through the mimic multiplier; retain a much
# smaller allowance for XML decimal formatting itself.
tolerance = (
abs(multiplier)
* SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD
+ 1.0e-12
)
if abs(float(corrected_mimic.get("offset", "0")) - expected) > tolerance:
raise ValueError(f"corrected URDF has invalid {name} mimic offset")
return tuple(sorted(changed))
def verify_urdf_mesh_resources(urdf: str | Path) -> dict[str, Path]:
"""Return every session-local mesh after proving it resolves safely."""
path = Path(urdf).expanduser().resolve()
root = ET.parse(path).getroot()
resources: dict[str, Path] = {}
for mesh in root.findall(".//mesh"):
filename = str(mesh.get("filename", "")).strip()
if not filename or "://" in filename or filename.startswith("package:"):
continue
relative = Path(filename)
if relative.is_absolute() or ".." in relative.parts:
raise ValueError(f"URDF has an unsafe local mesh path: {filename}")
resolved = (path.parent / relative).resolve()
try:
resolved.relative_to(path.parent)
except ValueError as error:
raise ValueError(f"URDF mesh escapes the session: {filename}") from error
if not resolved.is_file():
raise ValueError(f"URDF mesh resource is missing: {filename}")
resources[relative.as_posix()] = resolved
return dict(sorted(resources.items()))
def validate_runtime_curves_against_urdf_limits(
payload: Mapping[str, Any], runtime_urdf: str | Path
) -> None:
"""Reject a curve whose q leaves its runtime URDF coordinate limits.
Curves in schema v4 are expressed in the corrected URDF joint coordinate,
not in the source-CAD coordinate. Endpoint zero calibration can therefore
move a corrected coordinate limit while preserving the same physical CAD
endpoint; callers publishing a calibrated pair must pass that corrected
URDF here.
"""
validate_compact_payload(payload)
runtime_joints = _joint_elements(runtime_urdf)
for name, calibration in payload["joints"].items():
joint = runtime_joints.get(str(name))
if joint is None:
raise ValueError(f"runtime URDF is missing joint {name}")
limit = joint.find("limit")
if limit is None or limit.get("lower") is None or limit.get("upper") is None:
raise ValueError(f"runtime URDF joint {name} has no finite position limit")
lower = float(limit.get("lower"))
upper = float(limit.get("upper"))
if not math.isfinite(lower) or not math.isfinite(upper) or lower > upper:
raise ValueError(f"runtime URDF joint {name} has invalid position limits")
curve = np.asarray(calibration["angle_rad"], dtype=float)
minimum = float(np.min(curve))
maximum = float(np.max(curve))
tolerance = 1.0e-7
if minimum < lower - tolerance or maximum > upper + tolerance:
raise ValueError(
f"runtime curve exceeds runtime URDF limit for {name}: "
f"[{minimum:.9g}, {maximum:.9g}] not within "
f"[{lower:.9g}, {upper:.9g}]"
)
def clamp_compact_payload_to_urdf_limits(
payload: Mapping[str, Any], runtime_urdf: str | Path
) -> tuple[dict[str, Any], dict[str, int]]:
"""Return a schema-preserving payload bounded in its runtime coordinates."""
result = copy.deepcopy(dict(payload))
validate_compact_payload(result)
runtime_joints = _joint_elements(runtime_urdf)
clipped_by_joint: dict[str, int] = {}
for name, calibration in result["joints"].items():
joint = runtime_joints.get(str(name))
limit = None if joint is None else joint.find("limit")
if (
limit is None
or limit.get("lower") is None
or limit.get("upper") is None
):
raise ValueError(f"runtime URDF joint {name} has no finite position limit")
lower = float(limit.get("lower"))
upper = float(limit.get("upper"))
if not math.isfinite(lower) or not math.isfinite(upper) or lower > upper:
raise ValueError(f"runtime URDF joint {name} has invalid position limits")
source = np.asarray(calibration["angle_rad"], dtype=float)
bounded = np.clip(source, lower, upper)
count = int(np.count_nonzero(bounded != source))
if count:
clipped_by_joint[str(name)] = count
calibration["angle_rad"] = [
round(float(value), 8) for value in bounded
]
validate_compact_payload(result)
return result, clipped_by_joint
def build_mujoco_validation_commands(
baseline: Sequence[int],
) -> dict[str, Any]:
if len(baseline) != 20:
raise ValueError("baseline must contain exactly 20 commands")
base = [int(value) for value in baseline]
if any(not 0 <= value <= 255 for value in base):
raise ValueError("baseline commands must be in [0, 255]")
def pose(name: str, label: str, changes: Mapping[int, int]) -> dict[str, Any]:
values = list(base)
for index, value in changes.items():
values[int(index)] = int(value)
return {"name": name, "label_zh": label, "command_u8": values}
return {
"schema_version": 1,
"topic": "/g20/cb_right_hand_control_cmd",
"serial_number": "G20_RIGHT_001",
"poses": [
pose("all_open", "全开", {}),
pose("thumb_middle", "拇指中位", {0: 160, 5: 160, 10: 160, 15: 160}),
pose("index_middle", "食指中位", {1: 160, 6: 127, 16: 160}),
pose("middle_middle", "中指中位", {2: 160, 7: 127, 17: 160}),
pose("ring_middle", "无名指中位", {3: 160, 8: 127, 18: 160}),
pose("pinky_middle", "小指中位", {4: 160, 9: 127, 19: 160}),
pose(
"half_grip",
"四指半握",
{1: 160, 2: 160, 3: 160, 4: 160, 16: 160, 17: 160, 18: 160, 19: 160},
),
pose(
"light_pinch",
"轻捏",
{0: 176, 5: 176, 10: 176, 15: 176, 1: 176, 6: 127, 16: 176},
),
],
}
def atomic_session_pointer(root: str | Path, name: str, session: str | Path) -> Path:
parent = Path(root).resolve()
target = Path(session).resolve()
if target.parent != parent:
raise ValueError("session pointer target must be a direct child of the serial root")
if not target.is_dir():
raise ValueError(f"session directory does not exist: {target}")
if name not in {"latest_attempt", "latest_passed", "latest_thumb_passed"}:
raise ValueError("unsupported session pointer name")
parent.mkdir(parents=True, exist_ok=True)
destination = parent / name
temporary = parent / f".{name}.{os.getpid()}.tmp"
if temporary.is_symlink():
temporary.unlink()
elif temporary.exists():
raise ValueError(f"temporary pointer path is occupied: {temporary}")
os.symlink(target.name, temporary, target_is_directory=True)
os.replace(temporary, destination)
return destination
def active_offsets(payload: Mapping[str, Any]) -> dict[str, float]:
validate_compact_payload(payload)
result = {
name: float(payload["joints"][name]["zero_angles"]["urdf_zero_offset_rad"])
for name in ACTIVE_ZERO_JOINTS
}
if set(result) != ACTIVE_ZERO_JOINTS or any(
not math.isfinite(value) for value in result.values()
):
raise ValueError(
"payload does not contain all finite observable active zero offsets"
)
return result
def standalone_thumb_offsets(payload: Mapping[str, Any]) -> dict[str, float]:
"""Validate a standalone thumb artifact and expand CAD finger zeros."""
if (
payload.get("schema_version") != 1
or payload.get("artifact_type")
!= "g20_right_standalone_thumb_calibration"
or payload.get("side") != "right"
or payload.get("non_thumb_zero_policy") != "source_cad_unchanged"
or not bool(payload.get("quality", {}).get("passed"))
):
raise ValueError("standalone thumb JSON contract is invalid")
joints = payload.get("joints")
expected_joint_names = {
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_cmc_pitch",
"thumb_mcp",
"thumb_ip",
}
if not isinstance(joints, Mapping) or set(joints) != expected_joint_names:
raise ValueError("standalone thumb JSON has the wrong joint set")
thumb_names = expected_joint_names - {"thumb_ip"}
result = {name: 0.0 for name in ACTIVE_ZERO_JOINTS}
for name in thumb_names:
try:
value = float(joints[name]["zero_angles"]["urdf_zero_offset_rad"])
except (KeyError, TypeError, ValueError) as error:
raise ValueError(
f"standalone thumb JSON is missing zero for {name}"
) from error
curve = np.asarray(joints[name].get("angle_rad", ()), dtype=float)
if curve.shape != (256,) or not np.all(np.isfinite(curve)):
raise ValueError(f"standalone thumb JSON curve is invalid: {name}")
result[name] = value
passive_curve = np.asarray(
joints["thumb_ip"].get("angle_rad", ()), dtype=float
)
if (
passive_curve.shape != (256,)
or not np.all(np.isfinite(passive_curve))
or not bool(joints["thumb_ip"].get("passive"))
or any(not math.isfinite(value) for value in result.values())
):
raise ValueError("standalone thumb JSON passive curve is invalid")
return result
def verify_partial_scope_preserves_certified_zeros(
*,
scope: str,
source_session: str | Path,
serial_root: str | Path | None = None,
serial_number: str,
current_offsets: Mapping[str, float],
) -> None:
"""Reject a partial artifact that changes any certified non-target zero."""
selected = str(scope).strip().lower()
if selected not in {"thumb", "fingers"}:
return
source = Path(source_session).expanduser()
if not source.is_absolute():
if serial_root is None:
raise ValueError(
"relative partial base session requires its serial root"
)
source = Path(serial_root).expanduser() / source
source = source.resolve()
base_payload = _load_json(
source / f"g20_right_{serial_number}_calibration.json"
)
base_offsets = (
standalone_thumb_offsets(base_payload)
if base_payload.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
else active_offsets(base_payload)
)
preserve_thumb = selected == "fingers"
changed = {
name: abs(float(current_offsets[name]) - float(base_offsets[name]))
for name in ACTIVE_ZERO_JOINTS
if name.startswith("thumb_") == preserve_thumb
and abs(float(current_offsets[name]) - float(base_offsets[name]))
> SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD
}
if changed:
raise ValueError(
f"partial {selected} calibration changed certified non-target "
"zeros: "
+ ",".join(sorted(changed))
)
def compare_session_offsets(
first: Mapping[str, Any],
second: Mapping[str, Any],
*,
maximum_difference_rad: float,
) -> dict[str, float]:
first_standalone = (
first.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
)
second_standalone = (
second.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
)
if first_standalone != second_standalone:
raise ValueError("cannot compare standalone thumb and full-hand artifacts")
left = (
standalone_thumb_offsets(first)
if first_standalone
else active_offsets(first)
)
right = (
standalone_thumb_offsets(second)
if second_standalone
else active_offsets(second)
)
differences = {
name: abs(left[name] - right[name])
for name in sorted(left)
}
failed = {name: value for name, value in differences.items() if value > maximum_difference_rad}
if failed:
details = ", ".join(
f"{name}={math.degrees(value):.3f}deg" for name, value in failed.items()
)
raise ValueError(f"independent-session static-zero mismatch: {details}")
return differences
def session_artifact_paths(session: str | Path, serial_number: str) -> dict[str, Path]:
directory = Path(session).resolve()
urdfs = sorted(directory.glob(f"*zero_calibrated_{serial_number}_*.urdf"))
if len(urdfs) != 1:
raise ValueError("session must contain exactly one corrected URDF")
return {
"json": directory / f"g20_right_{serial_number}_calibration.json",
"urdf": urdfs[0],
"summary": directory / "calibration_summary_zh.json",
"commands": directory / "mujoco_validation_commands.json",
"raw": directory / "raw_samples.jsonl",
"log": directory / "calibration.log",
}
def find_compatible_prior_session(
config: ProductConfig,
current: str | Path,
current_payload: Mapping[str, Any],
) -> tuple[Path | None, dict[str, float]]:
current_path = Path(current).resolve()
for candidate in sorted(config.session_root.glob("20??????_??????"), reverse=True):
if candidate.resolve() == current_path:
continue
json_path = candidate / f"g20_right_{config.serial_number}_calibration.json"
summary_path = candidate / "calibration_summary_zh.json"
if not json_path.is_file() or not summary_path.is_file():
continue
try:
summary = _load_json(summary_path)
if not bool(summary.get("quality", {}).get("passed")):
continue
payload = _load_json(json_path)
differences = compare_session_offsets(
payload,
current_payload,
maximum_difference_rad=config.static_repeatability_rad,
)
except (OSError, ValueError, KeyError, TypeError, json.JSONDecodeError):
continue
return candidate, differences
return None, {}
def _verify_combination_validation(combination: Mapping[str, Any]) -> None:
# The formal product uses the independently held-out fourth sweep cycle.
# The optional eight-pose check remains a developer diagnostic because the
# axis-line zero solve does not establish an absolute Cartesian hand-base
# transform. When explicitly enabled, retain its strict coverage and
# error checks.
if not bool(combination.get("enabled")):
return
position_p95 = float(combination.get("position_p95_m", float("inf")))
orientation_p95 = float(
combination.get("orientation_p95_rad", float("inf"))
)
required = {str(value) for value in combination.get("required_targets", ())}
expected = set(G20_COMBINATION_REQUIRED_TARGET_KEYS)
observations = combination.get("observation_counts")
validations = combination.get("validation_counts")
if required != expected:
raise ValueError("combination validation has the wrong required-target set")
if not isinstance(observations, Mapping) or not isinstance(validations, Mapping):
raise ValueError("combination validation is missing per-target coverage")
missing_observations = sorted(
key for key in expected if int(observations.get(key, 0)) < 2
)
missing_validations = sorted(
key for key in expected if int(validations.get(key, 0)) < 1
)
if missing_observations or missing_validations:
raise ValueError(
"combination validation target coverage is incomplete: "
f"observations={','.join(missing_observations) or '-'}; "
f"validations={','.join(missing_validations) or '-'}"
)
if (
not bool(combination.get("completed"))
or int(combination.get("completed_poses", 0)) != 8
or position_p95 > 0.003
or orientation_p95 > math.radians(2.0)
):
raise ValueError(
"eight-pose four-finger combination validation is incomplete or failed"
)
def finalize_session_artifacts(
config: ProductConfig,
session: str | Path,
*,
node_status: Mapping[str, Any],
) -> tuple[dict[str, Any], bool]:
"""Create diagnostics and update latest_passed only after every guard."""
directory = Path(session).resolve()
paths = session_artifact_paths(directory, config.serial_number)
for name in ("json", "urdf", "raw", "log"):
if not paths[name].is_file():
raise ValueError(f"session is missing {name}: {paths[name]}")
payload = _load_json(paths["json"])
standalone_thumb = bool(
payload.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
)
if standalone_thumb:
standalone_thumb_offsets(payload)
else:
validate_compact_payload(payload)
if payload.get("schema_version") != 4 or payload.get("side") != "right":
raise ValueError("runtime JSON is not the compact right-hand schema v4")
if not bool(payload.get("quality", {}).get("passed")):
raise ValueError("runtime JSON quality is not passed")
combination = node_status.get("combination_validation")
if not isinstance(combination, Mapping):
raise ValueError("node status is missing combination validation")
_verify_combination_validation(combination)
resume = node_status.get("resume", {})
if not isinstance(resume, Mapping):
raise ValueError("node status has invalid resume provenance")
calibration_scope = str(
resume.get("recalibration_scope", "full")
).strip().lower()
if calibration_scope not in {"full", "thumb", "fingers"}:
raise ValueError("node status has an unsupported recalibration scope")
recalibration_tasks = tuple(
str(value) for value in resume.get("recalibration_task_keys", ())
)
if calibration_scope == "thumb" and not standalone_thumb and (
not bool(resume.get("used"))
or not str(resume.get("source_session", ""))
or len(recalibration_tasks) != 4
or any("thumb_" not in name for name in recalibration_tasks)
):
raise ValueError(
"thumb recalibration is missing its passed base-session provenance"
)
if calibration_scope == "fingers" and (
not bool(resume.get("used"))
or not str(resume.get("source_session", ""))
or len(recalibration_tasks) != 12
or any("thumb_" in name for name in recalibration_tasks)
):
raise ValueError(
"finger recalibration is missing its certified thumb-session "
"provenance"
)
if standalone_thumb and calibration_scope != "thumb":
raise ValueError("standalone thumb artifact has the wrong node scope")
offsets = (
standalone_thumb_offsets(payload)
if standalone_thumb
else active_offsets(payload)
)
if calibration_scope != "full" and not standalone_thumb:
verify_partial_scope_preserves_certified_zeros(
scope=calibration_scope,
source_session=str(resume.get("source_session", "")),
serial_root=directory.parent,
serial_number=config.serial_number,
current_offsets=offsets,
)
endpoint_offsets = {
name: offsets[name]
for name in RIGHT_19_MECHANICAL_ENDPOINT_JOINTS
}
typed_profile = config.calibration_contract.typed_profile
frozen_names = typed_profile.scope.frozen_joints[calibration_scope]
correction_plan = build_correction_plan(
typed_profile,
source_sha256=config.source_urdf_sha256,
scope=calibration_scope,
frozen_offsets_rad={name: offsets[name] for name in frozen_names},
)
changed_joints = verify_corrected_urdf(
config.source_urdf,
paths["urdf"],
expected_offsets_rad=offsets,
endpoint_anchored_offsets_rad=endpoint_offsets,
correction_plan=correction_plan,
)
if standalone_thumb:
clipped_runtime_joints = {}
else:
payload, clipped_runtime_joints = clamp_compact_payload_to_urdf_limits(
payload, paths["urdf"]
)
if clipped_runtime_joints:
atomic_write_json(paths["json"], payload)
validate_runtime_curves_against_urdf_limits(payload, paths["urdf"])
mesh_resources = verify_urdf_mesh_resources(paths["urdf"])
mesh_hashes = {
name: sha256_file(path) for name, path in mesh_resources.items()
}
commands = (
{
"artifact_type": "standalone_thumb_no_full_hand_validation",
"poses": [],
}
if standalone_thumb
else build_mujoco_validation_commands(payload["baseline_command_u8"])
)
atomic_write_json(paths["commands"], commands)
prior, differences = find_compatible_prior_session(config, directory, payload)
release_ready = config.required_independent_passes == 1 or prior is not None
quality = dict(payload["quality"])
preserved_certified_zeros = sorted(
name
for name in ACTIVE_ZERO_JOINTS
if (
calibration_scope == "thumb"
and not name.startswith("thumb_")
)
or (
calibration_scope == "fingers"
and name.startswith("thumb_")
)
)
if standalone_thumb:
preserved_certified_zeros = []
calibrated_zero_joints = (
sorted(
name for name in ACTIVE_ZERO_JOINTS if name.startswith("thumb_")
)
if standalone_thumb
else sorted(ACTIVE_ZERO_JOINTS)
)
summary: dict[str, Any] = {
"schema_version": 1,
"serial_number": config.serial_number,
"session_id": f"{config.serial_number}_{directory.name}",
"calibration_scope": calibration_scope,
"inherited_base_session": (
None
if calibration_scope == "full" or standalone_thumb
else str(resume.get("source_session"))
),
"freshly_calibrated_task_keys": list(recalibration_tasks),
"preserved_certified_zero_joints": preserved_certified_zeros,
"result": "PASS" if release_ready else "PASS_AWAITING_SECOND_SESSION",
"quality": quality,
"runtime_limit_clipped_bins": clipped_runtime_joints,
"runtime_curve_domain": (
"thumb_diagnostic_only"
if standalone_thumb
else "requested_command_u8"
),
"static_zero_calibrated_joints": calibrated_zero_joints,
"non_thumb_zero_policy": (
"source_cad_unchanged" if standalone_thumb else None
),
"retained_active_urdf_zero_joints": sorted(
RETAINED_ACTIVE_ZERO_JOINTS
),
"retained_passive_urdf_joints": sorted(PASSIVE_JOINTS),
"mimic_derived_dynamic_joints": [],
"visually_measured_passive_joints": sorted(
VISUALLY_MEASURED_FINGER_DIPS
),
"changed_urdf_joint_origins": list(changed_joints),
"hashes": {
"source_urdf_sha256": config.source_urdf_sha256,
"camera_extrinsics_sha256": config.camera_extrinsics_sha256,
"calibration_config_sha256": config.calibration_config_sha256,
"corrected_urdf_sha256": sha256_file(paths["urdf"]),
"mesh_resources_sha256": mesh_hashes,
"calibration_json_sha256": sha256_file(paths["json"]),
"raw_samples_sha256": sha256_file(paths["raw"]),
},
"holdout": {
"training_cycles": [0, 1, 2],
"validation_cycle": 3,
"isolated": True,
},
"combination_validation": dict(combination),
"formal_release": {
"passed": release_ready,
"required_independent_passes": config.required_independent_passes,
"comparison_session": None if prior is None else prior.name,
"maximum_static_difference_deg": (
None if not differences else math.degrees(max(differences.values()))
),
},
"node_status": dict(node_status),
"created_at_utc": datetime.now(timezone.utc).isoformat(),
"artifacts": {name: path.name for name, path in paths.items()},
}
atomic_write_json(paths["summary"], summary)
# Recompute hashes after all files exist and validate the pair once more
# immediately before the one atomic publication operation.
if sha256_file(config.source_urdf) != config.source_urdf_sha256:
raise ValueError("source URDF changed during calibration")
verify_corrected_urdf(
config.source_urdf,
paths["urdf"],
expected_offsets_rad=offsets,
endpoint_anchored_offsets_rad=endpoint_offsets,
)
# Revalidate the same coordinate contract immediately before publication:
# verify_corrected_urdf proves that corrected endpoint limits map back to
# the original physical CAD endpoints, while the runtime curves must stay
# inside those corrected-coordinate limits.
if not standalone_thumb:
validate_runtime_curves_against_urdf_limits(payload, paths["urdf"])
final_mesh_hashes = {
name: sha256_file(path)
for name, path in verify_urdf_mesh_resources(paths["urdf"]).items()
}
if final_mesh_hashes != mesh_hashes:
raise ValueError("URDF mesh resources changed during publication")
if release_ready:
atomic_session_pointer(
config.session_root,
"latest_thumb_passed" if standalone_thumb else "latest_passed",
directory,
)
return summary, release_ready
@@ -0,0 +1,893 @@
"""Chinese, operator-facing diagnostics for three-camera calibration."""
from __future__ import annotations
import re
from typing import Any, Mapping, Sequence
STATE_NAMES_ZH = {
"PREFLIGHT": "设备和标签预检",
"WAIT_START": "等待开始标定",
"IMPORTING_BASE": "正在读取基础标定会话",
"REVALIDATING_INHERITED": "正在复核继承的四指数据",
"RETURN_BASELINE": "正在恢复目标姿态",
"PREPARE_SWEEP": "正在到达扫描起点",
"SWEEP": "正在采集轨迹",
"FITTING": "正在拟合轨迹和零位",
"VALIDATION_MOVE": "正在移动到随机复测位置",
"VALIDATION_CAPTURE": "正在采集随机复测数据",
"PAUSED": "标定已暂停",
"ABORTED": "标定已终止",
"COMPLETE": "标定已完成",
}
VIEW_NAMES_ZH = {
"front": "正面",
"side": "侧面",
"top": "上面",
}
JOINT_NAMES_ZH = {
"thumb_cmc_pitch": "拇指CMC俯仰",
"thumb_cmc_roll": "拇指CMC滚转",
"thumb_mcp": "拇指MCP",
"thumb_ip": "拇指IP(被动)",
"index_mcp_roll": "食指MCP侧摆",
"index_mcp_pitch": "食指MCP屈伸",
"index_pip": "食指PIP",
"index_dip": "食指DIP(被动)",
"middle_mcp_roll": "中指MCP侧摆",
"middle_mcp_pitch": "中指MCP屈伸",
"middle_pip": "中指PIP",
"middle_dip": "中指DIP(被动)",
"ring_mcp_roll": "无名指MCP侧摆",
"ring_mcp_pitch": "无名指MCP屈伸",
"ring_pip": "无名指PIP",
"ring_dip": "无名指DIP(被动)",
"pinky_mcp_roll": "小指MCP侧摆",
"pinky_mcp_pitch": "小指MCP屈伸",
"pinky_pip": "小指PIP",
"pinky_dip": "小指DIP(被动)",
"thumb_cmc_yaw": "拇指CMC侧摆",
"index_mcp_roll_side": "食指MCP侧摆(侧面校验)",
"middle_mcp_roll_side": "中指MCP侧摆(侧面校验)",
"ring_mcp_roll_side": "无名指MCP侧摆(侧面校验)",
"pinky_mcp_roll_side": "小指MCP侧摆(侧面校验)",
}
def _format_u8(value: Any) -> str:
if value is None:
return "尚无反馈"
return f"{float(value):.1f}"
def _task_text(active: Mapping[str, Any]) -> str:
if not active:
return "尚无活动任务"
view = VIEW_NAMES_ZH.get(str(active.get("view", "")), str(active.get("view", "")))
if active.get("kind") == "fit_failure":
joints = active.get("joints", [])
joint_text = "/".join(
JOINT_NAMES_ZH.get(str(joint), str(joint)) for joint in joints
)
return (
f"{view}机位,{joint_text}拟合检查失败,"
f"电机{active.get('motor_index')}"
f"{active.get('attempt', 1)}次尝试"
)
if active.get("kind") == "zero_model_failure":
joints = active.get("joints", [])
joint_text = "/".join(
JOINT_NAMES_ZH.get(str(joint), str(joint)) for joint in joints
)
return (
f"{view}机位,{joint_text}零位/URDF验证失败,"
f"电机{active.get('motor_index')},不会自动重扫"
)
if active.get("kind") == "motion_stall":
return (
f"电机{active.get('motor_index', '?')}运动停滞,目标"
f"{_format_u8(active.get('target_u8'))}、实际"
f"{_format_u8(active.get('actual_u8'))}"
)
if active.get("kind") == "cross_view_roll_diagnostic":
return (
f"{active.get('finger', '?')}侧摆跨机位诊断完成:"
f"正面最大{float(active.get('front_maximum_deg', 0.0)):.2f}°,"
f"侧面最大{float(active.get('side_maximum_deg', 0.0)):.2f}°"
)
if active.get("kind") == "validation":
return (
f"{view}机位,随机复测,电机{active.get('motor_index')}"
f"目标命令{active.get('command_u8')}"
)
joints = active.get("joints", [])
joint_text = "/".join(
JOINT_NAMES_ZH.get(str(joint), str(joint)) for joint in joints
)
start = active.get("start_u8")
target = active.get("target_u8")
cycle = active.get("cycle", "?")
repetitions = active.get("repetitions", "?")
task = (
f"{view}机位,{joint_text},电机{active.get('motor_index')}"
f"{cycle}/{repetitions}轮,{start}{target}"
)
fit_attempt = int(active.get("fit_attempt", 1))
if fit_attempt > 1:
retry_cycles = active.get("fit_retry_cycles", [])
if retry_cycles:
task += "(补采异常轮" + "/".join(
str(cycle) for cycle in retry_cycles
) + ""
else:
task += f"(拟合补采第{fit_attempt}次)"
return task
def three_camera_reason_zh(
state: str,
reason: str,
active: Mapping[str, Any],
) -> tuple[str, str]:
"""Translate a reason code and provide one concrete operator action."""
reason = str(reason)
sample = active.get("sample", {}) if active else {}
missing = [int(value) for value in sample.get("missing_endpoint_u8", [])]
sample_range = (
f"{_format_u8(sample.get('minimum_u8'))}"
f"{_format_u8(sample.get('maximum_u8'))}"
)
tolerance = sample.get("endpoint_tolerance_u8", "?")
if reason.startswith("motor_state_stalled:"):
fields = reason.split(":")
context = fields[1] if len(fields) > 1 else "unknown"
error_match = re.search(r"error_u8=([0-9.]+)", reason)
error = error_match.group(1) if error_match else "未知"
timeout_match = re.search(r"timeout_seconds=([0-9.]+)", reason)
timeout_value = active.get("timeout_seconds")
if timeout_value is None and timeout_match is not None:
timeout_value = float(timeout_match.group(1))
duration = (
f"连续{float(timeout_value):g}"
if timeout_value is not None
else "在规定时间内"
)
motor = active.get("motor_index")
if motor is not None:
return (
f"电机{motor}反馈{duration}没有向目标推进;目标"
f"{_format_u8(active.get('target_u8'))}、实际"
f"{_format_u8(active.get('actual_u8'))}、误差{error} u8"
f"允许容差±{_format_u8(active.get('tolerance_u8'))} u8"
f"(阶段={context})。程序已保持当前位置。",
"若实际反馈是稳定的固件端点,应只配置该电机该端点的专用容差后"
"重启;若仍在变化或有摩擦,则先排查机械问题,不要反复resume强推。",
)
return (
f"电机反馈{duration}没有向目标推进;停止位置距目标{error}个u8"
f"(阶段={context})。程序已保持当前位置,防止机械碰撞或摩擦加重。",
"检查该电机是否在机械端点稳定饱和或存在碰撞。若实际反馈已是该型号的"
"正常端点,应配置该电机专用端点容差后重启标定;不要反复调用resume强推。",
)
base_reason, separator, reason_detail = reason.partition(":")
if base_reason in {
"sweep_missing_endpoint_bin",
"sweep_bins_too_few",
"sweep_bin_gap_too_large",
"task_precheck_missing_command_127",
"task_precheck_detection_rate_too_low",
"synchronised_tag_state_timeout",
}:
reason = base_reason
detail_label = (
JOINT_NAMES_ZH.get(reason_detail, reason_detail)
if separator and reason_detail
else ""
)
detail_prefix = f"{detail_label}" if detail_label else ""
if "URDF zero offset reached the configured" in reason:
bound_match = re.search(
r"configured\s+([0-9.]+)\s+degree bound", reason
)
bound = bound_match.group(1) if bound_match else "配置的"
hit_text = ""
if "bound:" in reason:
hit_text = reason.split("bound:", 1)[1].split(
"; all_offsets:", 1
)[0]
for name, label in JOINT_NAMES_ZH.items():
hit_text = hit_text.replace(name, label)
hit_suffix = f";触边关节:{hit_text}" if hit_text else ""
return (
f"联合URDF零位求解触及±{bound}°安全边界{hit_suffix}。这不是可靠的"
"零位结果,而是三机位米制位姿或固定关节轴链无法由纯零位旋转共同解释。",
"不要调用resume,也不要增大零位边界。先确认Tag有效黑框边长、三相机"
"内外参和原始CAD URDF;Tag尺寸修正后必须调用start重新采集,旧尺度"
"产生的轨迹不能直接生成修正URDF。",
)
if reason == "sweep_missing_endpoint_bin":
missing_text = "".join(str(value) for value in missing) or "0或255"
return (
f"{detail_prefix}本方向已有{active.get('valid_frames', 0)}帧同步有效数据,但缺少"
f"电机端点{missing_text}附近的有效分箱;采样到的实际电机范围为"
f"{sample_range},端点容差为±{tolerance}。这通常表示电机虽然运动到"
"端点,但该时刻没有同时取得有效Tag图像和电机状态。",
"确认当前机位所需Tag在整个行程(尤其缺失端点)均可见,然后调用"
"/g20_calibration/resume;程序会重新扫描当前方向,不要调用start。",
)
if reason == "sweep_bins_too_few":
return (
f"{detail_prefix}有效电机分箱只有{sample.get('bin_count', 0)}个,要求至少"
f"{sample.get('minimum_bin_count', '?')}个;当前采样范围{sample_range}",
"检查Tag连续识别和电机状态频率,修正后调用resume重新扫描当前方向。",
)
if reason == "sweep_bin_gap_too_large":
gap_start = sample.get("maximum_bin_gap_start_u8")
gap_end = sample.get("maximum_bin_gap_end_u8")
gap_range = (
""
if gap_start is None or gap_end is None
else f"{gap_start}{gap_end}"
)
return (
f"{detail_prefix}轨迹相邻有效电机分箱的最大空缺为{sample.get('maximum_bin_gap', '?')}"
f"{gap_range}允许值不超过"
f"{sample.get('allowed_maximum_bin_gap', '?')}",
"检查运动中Tag是否间歇丢失;修正遮挡、反光或对焦后调用resume。",
)
if reason == "synchronised_tag_state_timeout":
group_reasons = active.get("group_pnp_reasons", {})
if isinstance(group_reasons, Mapping) and group_reasons:
tag_rejections = active.get("pnp_rejection_counts", {})
group_rejections = active.get(
"group_pnp_rejection_counts", {}
)
missing_roles = active.get(
"group_missing_candidate_roles", {}
)
candidate_diagnostics = active.get(
"pnp_candidate_diagnostics", {}
)
view_details: list[str] = []
for view, value in group_reasons.items():
view_name = str(view)
parts = [str(value)]
missing = (
missing_roles.get(view_name, ())
if isinstance(missing_roles, Mapping)
else ()
)
if isinstance(missing, Sequence) and not isinstance(
missing, (str, bytes)
) and missing:
parts.append(
"缺候选=" + ",".join(str(role) for role in missing)
)
counts: dict[str, int] = {}
for source in (tag_rejections, group_rejections):
values = (
source.get(view_name)
if isinstance(source, Mapping)
else None
)
if isinstance(values, Mapping):
for name, count in values.items():
counts[str(name)] = counts.get(str(name), 0) + int(
count
)
if counts:
common = sorted(
counts.items(), key=lambda pair: (-pair[1], pair[0])
)[:3]
parts.append(
"累计拒绝="
+ ",".join(
f"{name}×{count}" for name, count in common
)
)
view_candidates = (
candidate_diagnostics.get(view_name, {})
if isinstance(candidate_diagnostics, Mapping)
else {}
)
if isinstance(view_candidates, Mapping) and missing:
summaries: list[str] = []
for role in missing:
diagnostic = view_candidates.get(str(role), {})
if not isinstance(diagnostic, Mapping):
continue
summaries.append(
f"{role}(solve="
f"{int(diagnostic.get('solved_candidate_count', 0))},"
"reproj="
f"{int(diagnostic.get('reprojection_candidate_count', 0))},"
"tilt="
f"{int(diagnostic.get('independent_tilt_candidate_count', 0))})"
)
if summaries:
parts.append("候选统计=" + ",".join(summaries))
view_details.append(
f"{VIEW_NAMES_ZH.get(view_name, view_name)}="
+ "".join(parts)
)
reason_text = "".join(view_details)
return (
f"{detail_prefix}已经取得部分有效轨迹,但Tag仍可见且反馈正常时,"
"后续连续图像帧"
"被整组PnP几何检查拒绝"
f"{reason_text}),因此无法与电机状态形成有效轨迹帧。",
"不要调整或反复粘贴Tag;保留当前会话中的"
"group_pnp_candidate_event"
"按缺失角色的候选统计检查PnP分支逻辑。",
)
return (
f"{detail_prefix}运动过程中连续超过允许时间没有取得“所需Tag全部有效且能与电机状态"
"按时间戳配对”的图像帧。",
"查看下面活动机位的缺失Tag,确认状态话题仍在更新;修正后调用resume,"
"程序会重扫当前方向。",
)
if reason == "task_precheck_missing_command_127":
return (
f"{detail_prefix}低速预检没有取得反馈127附近的同步Tag样本。",
"检查中位姿态的Tag遮挡和反光;程序只会重扫当前物理任务。",
)
if reason == "task_precheck_detection_rate_too_low":
return (
f"{detail_prefix}低速预检的有效Tag识别率低于门限。",
"检查该机位当前任务Tag的遮挡、反光和对焦;程序只会重扫当前物理任务。",
)
if reason == "sweep_start_position_timeout":
return (
f"电机{active.get('motor_index')}未在规定时间到达扫描起点"
f"{active.get('start_u8')},当前实际值{_format_u8(active.get('actual_u8'))}",
"检查CAN、机械手使能和是否存在机械卡阻,确认安全后调用resume。",
)
if reason == "sweep_start_tag_timeout":
group_reasons = active.get("group_pnp_reasons", {})
progress_by_view = active.get("pnp_initialization_progress", {})
tag_rejections = active.get("pnp_rejection_counts", {})
group_rejections = active.get("group_pnp_rejection_counts", {})
if any(
isinstance(value, Mapping) and bool(value)
for value in (
group_reasons,
progress_by_view,
tag_rejections,
group_rejections,
)
):
details: list[str] = []
views = set()
for value in (
group_reasons,
progress_by_view,
tag_rejections,
group_rejections,
):
if isinstance(value, Mapping):
views.update(str(view) for view in value)
for view in sorted(views):
parts: list[str] = []
progress = (
progress_by_view.get(view)
if isinstance(progress_by_view, Mapping)
else None
)
if isinstance(progress, Mapping):
parts.append(
"初始化"
f"{int(progress.get('accepted', 0))}/"
f"{int(progress.get('required', 0))}"
)
counts: dict[str, int] = {}
for source in (tag_rejections, group_rejections):
values = (
source.get(view)
if isinstance(source, Mapping)
else None
)
if isinstance(values, Mapping):
for name, count in values.items():
counts[str(name)] = (
counts.get(str(name), 0) + int(count)
)
if counts:
common = sorted(
counts.items(), key=lambda pair: (-pair[1], pair[0])
)[:3]
parts.append(
"累计拒绝="
+ ",".join(
f"{name}×{count}" for name, count in common
)
)
latest = (
group_reasons.get(view)
if isinstance(group_reasons, Mapping)
else None
)
if latest and not str(latest).startswith(
"group_initializing:"
):
parts.append(f"最后状态={latest}")
if parts:
details.append(
f"{VIEW_NAMES_ZH.get(view, view)}=" + "".join(parts)
)
reason_text = "".join(details) or "未形成完整初始化窗口"
return (
"被测电机已经到达扫描起点,所需Tag也可见,但三维PnP位姿初始化"
f"没有完成({reason_text}),因此没有生成同步端点帧。",
"不要根据可见性重复粘贴Tag;保留累计拒绝原因并检查PnP候选选择。",
)
return (
"被测电机已经到达扫描起点,但当前任务所需的实时运动Tag没有形成足够的"
"同步有效帧。允许遮挡的固定掌部Tag会显示为“锁”,不会触发此错误。",
"只检查标记为✗的实时运动Tag、反光和外部遮挡;不要移动相机或手掌底座。",
)
if reason == "sweep_timeout":
return (
"当前方向在规定时间内未完成端点到达、有效帧数和行程覆盖要求。",
"检查电机实际值、Tag连续识别和标定速度,修正后调用resume。",
)
if reason == "return_baseline_timeout":
return (
"一个或多个标定电机未在规定时间返回基准命令。",
"检查机械手状态、CAN和机械卡阻,确认安全后调用resume。",
)
if reason == "validation_move_timeout":
return (
"随机复测时电机未在规定时间到达目标命令。",
"检查机械手状态和机械卡阻,确认安全后调用resume。",
)
if reason == "validation_capture_timeout":
return (
"随机复测位置没有采集到足够的同步有效Tag帧。",
"检查当前机位Tag可见性后调用resume。",
)
if reason == "palm_orientation_quality_failed":
failures = active.get("failures", [])
detail = (
str(failures[0].get("reason", "方向观测不足"))
if failures
else "方向观测不足"
)
if "thumb_cmc_" in detail:
return (
"拇指CMC yaw无法由顶部Tag 8/9的零位邻近短轨迹稳定确定:"
+ detail,
"保持Tag安装不变;确保顶部Tag 8/9在拇指CMC pitch和roll"
"从零位开始的前1/4行程持续可见后重新标定。",
)
return (
"掌部公共方向无法由至少三根手指的短时正面轨迹稳定确定:"
+ detail,
"保持Tag安装不变;让正面Tag 1013在对应MCP-pitch起始段"
"至少可见15°行程后重新标定。",
)
if reason in {"joint_fit_check_failed", "joint_fit_systematic_failure"}:
metric_names = {
"plane_rms_mm": "平面拟合RMS",
"radial_rms_mm": "圆半径拟合RMS",
"radius_mm": "拟合半径",
"image_radial_rms_px": "二维圆半径拟合RMS",
"image_radial_p95_px": "二维圆半径误差P95",
"image_radius_px": "二维拟合半径",
"arc_deg": "实测圆弧",
"monotonic_correction_deg": "最大单调修正",
"hysteresis_deg": "最大正反程差",
"baseline_hysteresis_deg": "baseline正反程关节角差",
"baseline_directional_gap_deg": "baseline方向分支间隙",
"baseline_directional_gap_range_deg": "baseline分支间隙跨轮极差",
"cycle_travel_range_deg": "三轮行程差",
"rotation_orthogonal_rms_deg": "三维旋转轴外残差RMS",
"axis_plane_rms_mm": "三维圆轴向RMS",
"axis_radial_rms_mm": "三维圆半径RMS",
"axis_pose_line_rms_mm": "姿态轨迹轴线RMS",
"axis_line_cycle_rms_mm": "四轮轴线位置RMS",
"rotation_circle_axis_difference_deg": "姿态轴与圆轨迹轴夹角",
"axis_cycle_difference_deg": "各轮转轴方向极差",
"cross_view_roll_curve": "正面/侧面关节角曲线差异RMS",
"third_cycle_axis_holdout_deg": "第三轮留出零位可观测轴向误差",
"third_cycle_axis_line_rms_mm": "第三轮留出轴线RMS",
"third_cycle_trajectory_p95_deg": "第三轮留出轨迹误差P95",
"zero_cycle_offset_range_deg": "训练轮零位极差",
"zero_confidence_95_half_width_deg": "零位95%置信半宽",
"state_image_sync_p95_ms": "图像与电机状态同步误差P95",
"tag_valid_rate_percent": "所需Tag同时有效率",
}
metric_units = {
"plane_rms_mm": "mm",
"radial_rms_mm": "mm",
"radius_mm": "mm",
"image_radial_rms_px": "px",
"image_radial_p95_px": "px",
"image_radius_px": "px",
"arc_deg": "°",
"monotonic_correction_deg": "°",
"hysteresis_deg": "°",
"baseline_hysteresis_deg": "°",
"baseline_directional_gap_deg": "°",
"baseline_directional_gap_range_deg": "°",
"cycle_travel_range_deg": "°",
"rotation_orthogonal_rms_deg": "°",
"axis_plane_rms_mm": "mm",
"axis_radial_rms_mm": "mm",
"axis_pose_line_rms_mm": "mm",
"axis_line_cycle_rms_mm": "mm",
"rotation_circle_axis_difference_deg": "°",
"axis_cycle_difference_deg": "°",
"third_cycle_axis_holdout_deg": "°",
"third_cycle_axis_line_rms_mm": "mm",
"third_cycle_trajectory_p95_deg": "°",
"zero_cycle_offset_range_deg": "°",
"zero_confidence_95_half_width_deg": "°",
"state_image_sync_p95_ms": "ms",
"tag_valid_rate_percent": "%",
"cross_view_roll_curve": "°",
}
details: list[str] = []
for failure in active.get("failures", []):
joint = JOINT_NAMES_ZH.get(
str(failure.get("joint")), str(failure.get("joint"))
)
metric = str(failure.get("metric", ""))
if metric in metric_names:
comparison = str(failure.get("comparison", ""))
requirement = "不超过" if comparison == "maximum" else "至少"
unit = metric_units[metric]
detail = (
f"{joint}{metric_names[metric]}"
f"{float(failure.get('actual', 0.0)):.2f}{unit}"
f"要求{requirement}{float(failure.get('limit', 0.0)):.2f}{unit}"
)
cycle_travel = failure.get("cycle_travel_deg", [])
if cycle_travel:
detail += "(各轮=" + "/".join(
f"{float(value):.2f}°" for value in cycle_travel
) + ""
cycle_values = failure.get("cycle_values_deg", [])
if not cycle_values:
cycle_values = failure.get("cycle_offset_deg", [])
if cycle_values:
detail += "(各轮=" + "/".join(
f"{float(value):.2f}°" for value in cycle_values
) + ""
details.append(detail)
else:
cycle = failure.get("cycle")
cycle_text = "" if cycle is None else f"{cycle}"
details.append(
f"{joint}{cycle_text}{metric or '轨迹'}拟合失败:"
f"{failure.get('reason', '未知原因')}"
)
detail_text = "".join(details) or "当前关节的轨迹拟合未通过"
directional_gap_failure = any(
str(failure.get("metric", "")).startswith(
"baseline_directional_gap"
)
for failure in active.get("failures", [])
)
if reason == "joint_fit_systematic_failure":
cross_view_systematic = any(
failure.get("classification")
in {
"stable_cross_view_installation_or_model_bias",
"stable_cross_view_direction_conflict",
}
for failure in active.get("failures", [])
)
suggestion = (
"四轮都出现稳定的正面/侧面差异,属于Tag安装外参或跨视角模型偏差,"
"继续重扫不会改善;检查Tag刚性安装与跨视角安装变换,不要放宽门限。"
if cross_view_systematic
else "各轮重复出现同一模型冲突,继续运动不会改善;程序已禁止自动重扫。"
"请直接复制诊断块给开发者,不要放宽门限。"
)
else:
source_task_names = set(active.get("source_task_names", []))
thumb_yaw_source_retry = source_task_names == {
"thumb_cmc_pitch_front",
"thumb_cmc_roll_front",
}
suggestion = (
"方向分支已由软件保留,不要放宽门限;请检查传动回差或高支架刚度,"
"处理后重新执行一键标定命令,程序会从最近可靠断点继续。"
if directional_gap_failure
else (
"保持顶部Tag 8/9无遮挡;程序只替换决定yaw零位的"
"CMC pitch/roll顶部轴观测并重扫"
f"{active.get('directions_to_rescan', 16)}个方向,"
"不会无效重扫yaw侧摆。"
if thumb_yaw_source_retry
else "修正Tag位置、遮挡或机械行程后重新执行一键标定命令;"
"程序只清除当前失败关节的数据并重扫"
f"{active.get('directions_to_rescan', 6)}个方向,"
"不需要手工调用ROS服务。"
)
)
return (
detail_text + "。程序已在当前关节结束后立即停止后续步骤。",
suggestion,
)
if reason == "zero_model_validation_failed":
reason_names = {
"zero_offset_reached_configured_bound": "零位解触及安全边界",
"zero_offset_exceeds_configured_limit": "零位估计超过安全范围",
"zero_offset_reached_diagnostic_bound": "零位估计仍触及诊断搜索边界",
"zero_offset_cycle_difference_too_large": "三轮零位离散过大",
"zero_offset_not_statistically_significant": "零位偏移未达到统计显著性",
"zero_axis_cone_mismatch_too_large": (
"父子轴夹角与原始URDF不一致,零位旋转无法解释"
),
"zero_phase_axis_line_residual_too_large": (
"整段SE(3)运动无法稳定确定平行轴线相位"
),
"zero_offset_did_not_improve_with_95pct_confidence": (
"第三轮留出验证未以95%置信度改善"
),
}
details: list[str] = []
for failure in active.get("failures", []):
joint = JOINT_NAMES_ZH.get(
str(failure.get("joint")), str(failure.get("joint"))
)
if failure.get("metric") == "zero_guard":
reason_text = reason_names.get(
str(failure.get("reason")), str(failure.get("reason"))
)
if "actual_deg" in failure and "limit_deg" in failure:
reason_text += (
f"(估计{float(failure['actual_deg']):+.2f}°,"
f"允许±{float(failure['limit_deg']):.2f}°)"
)
details.append(f"{joint}{reason_text}")
return (
"轨迹采集已完成,但零位/URDF几何验证失败"
+ ("" + "".join(details) + "" if details else "")
+ "。程序没有生成正式JSON或修正URDF。",
"该类稳定模型失败不能靠重复运动修复,程序不会自动重扫;"
"请检查Tag固定、相机外参和原始URDF后重新启动新标定。",
)
if reason in {"waiting_for_devices_and_sdk", "device_preflight_lost"}:
return (
"正在等待三台相机数据、内外参身份以及机械手SDK反馈就绪;此阶段不以Tag可见性阻止基准恢复。",
"保持机械手运动范围无障碍;设备就绪后系统会先安全恢复基准形态,再检查掌部Tag。",
)
if reason in {"waiting_for_three_cameras_tags_and_sdk", "preflight_lost"}:
return (
"正在等待三台相机内参、外参身份匹配、帧率、全部必需Tag以及机械手SDK同时就绪。",
"根据下面每个机位的缺失Tag和有效率排查;全部就绪后程序会进入等待开始状态。",
)
if reason == "waiting_for_baseline_tags_after_recovery":
return (
"机械手已经稳定恢复到基准形态,正在用新采集的画面确认三台相机各自的固定掌部Tag。",
"若某个掌部Tag持续缺失,只调整遮挡手指或检查Tag固定情况,不要移动相机和手掌底座。",
)
if reason == "locking_fixed_base_references":
return (
"基准形态Tag预检已通过,正在把三台相机的固定掌部Tag稳健锁定为本会话参考。",
"无需操作;锁定完成后允许任务姿态遮挡固定掌部Tag。",
)
if reason == "fixed_base_reference_moved":
return (
"顶部Tag 8在本会话基准锁定后连续多帧发生角点位移;程序已立即保持机械手当前位置,"
"本会话中已采集数据不再用于发布。",
"Tag 8允许在下一次标定预检前重新摆放,但本次不能继续;固定Tag 8和顶部相机后"
"重新启动新会话。",
)
if reason == "waiting_for_task_tags_at_sweep_start":
return (
"电机已到扫描起点,正在等待当前任务的实时运动Tag;显示为“锁”的固定掌部Tag"
"允许被手指遮挡。",
"只检查标记为✗的实时运动Tag;若均为✓或锁,程序会自动开始运动。",
)
if reason == "call_start_for_baseline_recovery":
return (
"相机数据和机械手反馈已就绪,等待一键程序触发安全基准恢复。",
"保持机械手运动范围无障碍;程序会自动开始,无需手工调用ROS服务。",
)
if reason == "call_start":
return (
"三机位预检已经通过,等待操作员确认开始。",
"清空机械手运动范围后调用/g20_calibration/start。",
)
if reason == "operator_pause":
return "操作员主动暂停了标定。", "确认安全后调用/g20_calibration/resume。"
if reason == "operator_abort":
return "操作员终止了本次标定,程序保持终止时的当前姿态。", "需要重新启动一次新标定。"
if reason == "collecting_timestamp_synchronised_tag_centres":
return "正在按时间戳配对Tag图像和电机状态并采集当前轨迹。", "无需操作,保持相机、标签和底座不动。"
if reason == "collecting_dedicated_baseline_hold":
return (
"正在从当前方向到达关节baseline并静止采集Tag与电机反馈;这批数据单独用于回差验收。",
"无需操作,保持相机、标签和底座不动。",
)
if reason == "steady checkpoint target is missing":
return (
"首轮稳态检查点已经到达最终端点,但采集状态没有及时切换到端点完成阶段。",
"程序已停止发布并保留已采样数据;这是软件状态切换问题,不需要调整相机、Tag或机械手。",
)
if reason == "cross_view_roll_front_failure_deferred":
return (
"正面侧摆回差不合格已保留,诊断模式将继续采集同一手指的侧面数据。",
"无需操作;该诊断会锁定URDF发布。",
)
if reason == "cross_view_roll_diagnostic_complete":
interpretation = str(active.get("interpretation", ""))
explanations = {
"both_views_confirm_direction_dependent_pose": (
"正面和侧面都确认了方向相关姿态,优先判断为roll输出机构或共同下游链的真实回差。"
),
"front_only_difference_check_roll_tag_bracket_or_front_pnp": (
"只有正面差异超限,优先检查roll Tag高支架刚度和正面PnP。"
),
"side_only_difference_check_side_tag_chain_or_side_pnp": (
"只有侧面差异超限,优先检查侧面Tag链和侧面PnP。"
),
"both_views_within_formal_hysteresis_limit": (
"两个机位的静止回差均满足正式门限。"
),
}
return (
explanations.get(interpretation, "四指侧摆跨机位诊断已经完成。")
+ " 本次为诊断会话,不会生成或发布URDF。",
"保存当前状态和raw_samples.jsonl;根据两机位结论处理后重新启动正式标定。",
)
if reason == "capturing_random_validation_pose":
return "正在当前随机命令位置采集复测数据。", "无需操作,保持设备不动。"
if reason in {"calibration_passed", "calibration_complete"}:
return "三维轨迹、关节轴零位和第三轮留出验证已经完成。", "检查JSON、修正URDF路径和quality.passed。"
if reason == "quality_failed":
return "标定流程完成,但拟合或随机复测质量没有达到验收阈值。", "检查最终JSON的quality以及启动终端中的拟合日志。"
if reason.startswith("validated_endpoint_zero_state"):
return (
"轨迹和URDF零位验证已经通过,但发布前检测到端点零位状态缺失或与"
"已验证模型不一致;这是程序内部状态生命周期错误,结果未发布。",
"不要移动相机、Tag或机械手底座;保留当前会话并把原因码交给开发者。",
)
if reason.startswith("PUB-ARTIFACT-601:"):
return (
"标定节点已经生成通过质量门限的JSON和候选URDF,但一键程序在正式发布前"
"发现这对产物的坐标、限位、哈希或资源一致性检查失败;原始URDF未被覆盖。",
"不要重新标定相机或调整Tag;保留本会话产物和启动日志供开发者检查发布契约。",
)
if reason == "combination_pose_prediction_failed":
return (
"单关节、零位和URDF几何验证已通过,但当前多关节组合姿态的Tag实测位姿与模型预测超过门限。",
"程序会在原姿态重新初始化PnP并自动复测;若最终仍失败,请把raw_samples.jsonl中的"
"combination_validation_failure记录交给开发者,不要重新采集16个单关节任务。",
)
if reason.startswith("prepare_") or state == "PREPARE_SWEEP":
return "正在把当前电机移动到本方向的扫描起点并等待稳定。", "无需操作。"
if reason == "holding_same_finger_clearance_before_next_task":
return (
"同一根手指的上一项已经完成;相邻手指继续保持当前避让姿态,只调整"
"被测关节以衔接下一项。",
"无需操作,不要手动展开正在避让的手指。",
)
if state == "RETURN_BASELINE":
return "正在把已使用的标定电机恢复到目标姿态。", "无需操作。"
if state == "FITTING":
return "所有扫描已经完成,正在联合拟合三维机械轴和URDF零位偏移。", "无需操作。"
return f"未分类原因码:{reason}", "保留该原因码和启动终端日志用于进一步定位。"
def render_three_camera_status_text_zh(payload: Mapping[str, Any]) -> str:
"""Render the complete operator status; the JSON topic remains unchanged."""
state = str(payload.get("state", ""))
active = payload.get("active", {})
reason_zh, action_zh = three_camera_reason_zh(
state, str(payload.get("reason", "")), active
)
progress = float(payload.get("progress", 0.0))
completed = payload.get("completed_sweeps", 0)
total = payload.get("total_sweeps", 0)
scan_progress = float(
payload.get(
"scan_progress",
0.0 if not total else float(completed) / float(total),
)
)
lines = [
f"状态:{STATE_NAMES_ZH.get(state, state)}{state}",
f"原因:{reason_zh}",
f"建议:{action_zh}",
f"总体进度:{progress:.1%}(计划扫描{completed}/{total}个方向,"
f"扫描进度{scan_progress:.1%}",
f"当前任务:{_task_text(active)}",
]
if state == "RETURN_BASELINE":
baseline_command = payload.get("baseline_command_u8", [])
return_command = payload.get("return_command_u8", baseline_command)
label = "恢复姿态" if return_command != baseline_command else "基准姿态"
lines.append(f"正在确认{label}{return_command}")
if active and active.get("kind") not in {
"fit_failure",
"zero_model_failure",
"motion_stall",
}:
retry_count = int(active.get("automatic_retry_count", 0))
if retry_count:
lines.append(
"自动重试:当前方向已自动重扫"
f"{retry_count}/{active.get('automatic_retry_limit', '?')}次,"
f"速度比例{float(active.get('retry_speed_scale', 1.0)):.0%}"
f"端点保持{float(active.get('endpoint_hold_seconds', 0.0)):.2f}s"
)
sample = active.get("sample", {})
motion_progress = active.get("motion_progress")
motion_text = (
"未知" if motion_progress is None else f"{float(motion_progress):.1%}"
)
lines.append(
"运动采样:"
f"目标{active.get('target_u8', active.get('command_u8', '?'))}"
f"实际{_format_u8(active.get('actual_u8'))}"
f"本方向{motion_text},有效帧{active.get('valid_frames', 0)}"
f"实际采样范围{_format_u8(sample.get('minimum_u8'))}"
f"{_format_u8(sample.get('maximum_u8'))}"
)
detection_frames = int(active.get("detection_frames", 0))
if detection_frames:
lines.append(
"本方向Tag检出:"
f"{float(active.get('detection_rate', 0.0)):.1%}"
f"{active.get('detection_valid_frames', 0)}/"
f"{detection_frames}帧)"
)
auxiliary = active.get("auxiliary_motors", [])
if auxiliary:
lines.append(
"避挡姿态:"
+ "".join(
f"电机{item.get('motor_index')}目标"
f"{item.get('command_u8')}、实际"
f"{_format_u8(item.get('actual_u8'))}"
for item in auxiliary
)
)
speed = active.get("speed", {})
if speed:
lines.append(
"阶段速度:五指目标"
f"{speed.get('commanded_finger_speed')}SDK报告"
f"{speed.get('reported_finger_speed')}"
)
if active.get("sweep_timeout_seconds") is not None:
lines.append(
"运动保护:扫描超时"
f"{float(active['sweep_timeout_seconds']):.1f}s"
"连续"
f"{float(active.get('motor_stall_timeout_seconds', 0.0)):.1f}s"
"进展不足"
f"{float(active.get('motor_stall_minimum_progress_u8', 0.0)):.1f}"
"则立即暂停"
)
lines.append("机位:")
for name, view in payload.get("views", {}).items():
missing = view.get("missing_tag_ids", [])
missing_text = "" if not missing else ",".join(map(str, missing))
lines.append(
f"- {VIEW_NAMES_ZH.get(str(name), str(name))}"
f"{'就绪' if view.get('ready') else '等待'}"
f"外参{'匹配' if view.get('camera_extrinsics_valid') else '不匹配'}"
f"{float(view.get('detection_hz', 0.0)):.1f}Hz"
f"全部必需Tag同时有效率{float(view.get('valid_rate', 0.0)):.1%}"
f"当前缺失Tag={missing_text}"
)
extrinsics_error = payload.get("camera_extrinsics_error")
if extrinsics_error:
lines.append(f"外参文件:{extrinsics_error}")
lines.append(f"JSON结果:{payload.get('result_path') or '尚未生成'}")
lines.append(
f"修正URDF{payload.get('corrected_urdf_path') or '尚未生成'}"
)
return "\n".join(lines)
@@ -0,0 +1,27 @@
"""Independent reviewed profile for the right 19-Tag product layout."""
from ...core import ProfileKey
from .profile import G20_RIGHT_19_LAYOUT, get_hand_calibration_profile
from .zero_policy import (
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS,
get_zero_calibration_profile,
)
from ..registry import RegisteredProfile
from ._adapter import adapt_profile
KEY = ProfileKey("G20", "right", G20_RIGHT_19_LAYOUT, 1)
def build_profile() -> RegisteredProfile:
hand = get_hand_calibration_profile(KEY.side, KEY.layout)
zero = get_zero_calibration_profile(KEY.side, KEY.layout)
return adapt_profile(
key=KEY,
namespace="/g20_calibration",
hand_profile=hand,
zero_profile=zero,
mechanical_endpoint_joints=RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
post_solve_endpoint_joints=RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS,
)
@@ -0,0 +1,731 @@
"""One-command runner for a registered hand-calibration product."""
from __future__ import annotations
import argparse
from datetime import datetime
import json
import os
from pathlib import Path
import signal
import subprocess
import sys
import time
import traceback
from typing import Any, Mapping
from ament_index_python.packages import get_package_share_directory
import rclpy
from rclpy.node import Node
from std_msgs.msg import String
from std_srvs.srv import Trigger
from ...hikrobot_camera import configure_fastdds_large_image_transport
from ...operator_report import (
ProgressEstimator,
build_failure_report,
render_progress_zh,
)
from ...product import ProductConfig, load_product_config, sha256_file
from .publication import atomic_session_pointer, finalize_session_artifacts
from ...storage import atomic_write_json
EXIT_PASS = 0
EXIT_QUALITY = 2
EXIT_SAFETY = 3
STATUS_TIMEOUT_SECONDS = 90.0
FITTING_STATUS_TIMEOUT_SECONDS = 600.0
def _status_timeout_seconds(status: Mapping[str, Any]) -> float:
"""Return the watchdog deadline for the node's current phase.
Motion and acquisition are expected to publish twice a second and retain
the strict transport watchdog. The final 3-D fit is intentionally a
synchronous, CPU-bound operation, so its executor cannot service the
status timer until the fit returns. The node publishes an explicit
FITTING status immediately before entering that operation; allow that
known phase enough time without weakening motion safety checks.
"""
if str(status.get("state", "")) == "FITTING":
return FITTING_STATUS_TIMEOUT_SECONDS
return STATUS_TIMEOUT_SECONDS
def _calibration_node_exited_before_status(log_path: Path) -> bool:
"""Detect a launch child crash while the parent launch is still alive."""
try:
with log_path.open("rb") as stream:
stream.seek(0, os.SEEK_END)
size = stream.tell()
stream.seek(max(0, size - 65536), os.SEEK_SET)
tail = stream.read().decode("utf-8", errors="replace")
except OSError:
return False
return (
"[three_camera_calibration_node-" in tail
and "]: process has died" in tail
)
class CalibrationMonitor(Node):
def __init__(self) -> None:
super().__init__("g20_calibration_product_runner")
self.latest_status: dict[str, Any] = {}
self.last_status_at = time.monotonic()
self.start_requested = False
self.start_future: Any = None
self.abort_future: Any = None
self.create_subscription(String, "/g20_calibration/status", self._status, 10)
self.start_client = self.create_client(Trigger, "/g20_calibration/start")
self.abort_client = self.create_client(Trigger, "/g20_calibration/abort")
def _status(self, message: String) -> None:
try:
payload = json.loads(message.data)
except (TypeError, json.JSONDecodeError):
return
if isinstance(payload, dict):
self.latest_status = payload
self.last_status_at = time.monotonic()
def maybe_start(self) -> None:
if self.start_requested or self.latest_status.get("state") != "WAIT_START":
return
if not self.start_client.service_is_ready():
self.start_client.wait_for_service(timeout_sec=0.05)
return
self.start_requested = True
self.start_future = self.start_client.call_async(Trigger.Request())
def abort(self) -> None:
if not self.abort_client.service_is_ready():
self.abort_client.wait_for_service(timeout_sec=1.0)
if self.abort_client.service_is_ready():
self.abort_future = self.abort_client.call_async(Trigger.Request())
class ProgressConsole:
def __init__(self, serial_number: str) -> None:
self.serial_number = serial_number
self.estimator = ProgressEstimator.start()
self.last_text = ""
self.last_issue = ""
def update(self, status: Mapping[str, Any]) -> None:
text = render_progress_zh(self.serial_number, status, self.estimator)
if text == self.last_text:
return
self.last_text = text
if sys.stdout.isatty():
sys.stdout.write("\x1b[2J\x1b[H" + text + "\n")
sys.stdout.flush()
else:
print(text, flush=True)
reason = str(status.get("reason", ""))
if reason.startswith("automatic_retry_") and reason != self.last_issue:
self.last_issue = reason
active = status.get("active", {})
print(
"\n".join(
[
f"⚠ 当前任务出现问题:{reason.removeprefix('automatic_retry_')}",
f"系统处理:只重扫当前任务(第 {active.get('automatic_retry_count', 1)}/2 次)",
]
),
flush=True,
)
def _default_product_config() -> Path:
try:
installed = Path(
get_package_share_directory("linkerhand_calibration")
) / "config" / "g20_right_product.yaml"
if installed.is_file():
return installed
except Exception:
pass
return (
Path.cwd()
/ "src/linkerhand_calibration/config/g20_right_product.yaml"
).resolve()
def _launch_command(
config: ProductConfig,
session: Path,
*,
resume_from: Path | None = None,
recalibration_scope: str = "full",
) -> list[str]:
values = {
"model": config.model,
"hand_type": config.side,
"tag_layout": config.tag_layout,
"serial_number": config.serial_number,
"can_interface": config.can_interface,
"session_dir": str(session),
"output_root": str(config.output_root),
"camera_extrinsics_file": str(config.camera_extrinsics),
"source_urdf_path": str(config.source_urdf),
"source_urdf_expected_sha256": config.source_urdf_sha256,
"corrected_urdf_output_dir": str(session),
"calibration_config": str(config.calibration_config),
"tag_config": str(config.tag_config),
"commands_enabled": "true",
"start_cameras": "true",
"start_sdk": "true",
"record_bag": "false",
"validation_enabled": "false",
"recalibration_scope": recalibration_scope,
}
if resume_from is not None:
values["resume_raw_samples_path"] = str(
resume_from / "raw_samples.jsonl"
)
for view, camera in config.cameras.items():
values[f"{view}_camera_serial"] = camera["serial_number"]
values[f"{view}_camera_name"] = camera["camera_name"]
values[f"{view}_camera_info_url"] = camera["camera_info"]
return [
"ros2",
"launch",
"linkerhand_calibration",
"three_camera_calibration.launch.py",
*(f"{name}:={value}" for name, value in values.items()),
]
def _stop_stack(process: subprocess.Popen[Any]) -> None:
if process.poll() is not None:
return
try:
os.killpg(process.pid, signal.SIGINT)
except ProcessLookupError:
return
try:
process.wait(timeout=15.0)
except subprocess.TimeoutExpired:
try:
os.killpg(process.pid, signal.SIGTERM)
except ProcessLookupError:
return
try:
process.wait(timeout=5.0)
except subprocess.TimeoutExpired:
try:
os.killpg(process.pid, signal.SIGKILL)
except ProcessLookupError:
return
process.wait(timeout=5.0)
def _write_trace(log_path: Path, error: BaseException) -> None:
with log_path.open("a", encoding="utf-8") as stream:
stream.write("\n[one-command exception]\n")
traceback.print_exception(type(error), error, error.__traceback__, file=stream)
def _request_safe_abort(monitor: CalibrationMonitor, timeout_seconds: float = 35.0) -> None:
monitor.abort()
deadline = time.monotonic() + float(timeout_seconds)
while time.monotonic() < deadline and rclpy.ok():
rclpy.spin_once(monitor, timeout_sec=0.1)
if monitor.latest_status.get("state") == "ABORTED":
return
def _run_hardware_session(
config: ProductConfig,
session: Path,
*,
resume_from: Path | None = None,
recalibration_scope: str = "full",
) -> tuple[dict[str, Any], int]:
session.mkdir(parents=True, exist_ok=False)
(session / "raw_samples.jsonl").touch()
log_path = session / "calibration.log"
log_stream = log_path.open("a", encoding="utf-8", buffering=1)
atomic_session_pointer(config.session_root, "latest_attempt", session)
monitor = CalibrationMonitor()
console = ProgressConsole(config.serial_number)
process: subprocess.Popen[Any] | None = None
latest_status: dict[str, Any] = {
"state": "PREFLIGHT",
"reason": "starting_ros_stack",
"progress": 0.0,
"views": {},
"feedback_hz": 0.0,
}
exit_code = EXIT_QUALITY
try:
process = subprocess.Popen(
_launch_command(
config,
session,
resume_from=resume_from,
recalibration_scope=recalibration_scope,
),
cwd=config.workspace,
stdout=log_stream,
stderr=subprocess.STDOUT,
text=True,
start_new_session=True,
)
launched_at = time.monotonic()
last_render = 0.0
last_startup_log_check = 0.0
while True:
rclpy.spin_once(monitor, timeout_sec=0.1)
if monitor.latest_status:
latest_status = monitor.latest_status
monitor.maybe_start()
now = time.monotonic()
if now - last_render >= 0.5:
console.update(latest_status)
last_render = now
if monitor.start_future is not None and monitor.start_future.done():
response = monitor.start_future.result()
if response is None or not response.success:
message = "start service failed" if response is None else response.message
raise RuntimeError(f"CFG-START-008:{message}")
monitor.start_future = None
state = str(latest_status.get("state", ""))
if state == "COMPLETE":
exit_code = EXIT_PASS
break
if state in {"PAUSED", "ABORTED"}:
reason = str(latest_status.get("reason", "calibration_paused"))
exit_code = EXIT_SAFETY if "stall" in reason or state == "ABORTED" else EXIT_QUALITY
if state == "PAUSED" and "stall" not in reason:
# Ordinary quality failures return to the reviewed baseline
# before the process tree is stopped. Mechanical stalls
# deliberately skip this path and keep the current pose.
failure_status = dict(latest_status)
_request_safe_abort(monitor)
latest_status = failure_status
break
if process.poll() is not None:
raise RuntimeError(f"PUB-STACK-602:ROS stack exited with {process.returncode}")
if (
not monitor.latest_status
and now - last_startup_log_check >= 0.5
):
last_startup_log_check = now
log_stream.flush()
if _calibration_node_exited_before_status(log_path):
raise RuntimeError(
"CAM-STATUS-202:calibration node exited before status"
)
if (
not monitor.latest_status
and now - launched_at > STATUS_TIMEOUT_SECONDS
):
raise RuntimeError("CAM-STATUS-202:no calibration status received")
if (
monitor.latest_status
and now - monitor.last_status_at
> _status_timeout_seconds(monitor.latest_status)
):
raise RuntimeError("MOTION-COMM-303:calibration status stopped")
except KeyboardInterrupt as error:
latest_status["state"] = "ABORTED"
latest_status["reason"] = "operator_abort"
_request_safe_abort(monitor)
_write_trace(log_path, error)
exit_code = EXIT_SAFETY
except BaseException as error:
latest_status["state"] = "PAUSED"
latest_status["reason"] = str(error)
_write_trace(log_path, error)
exit_code = EXIT_QUALITY
finally:
if process is not None:
_stop_stack(process)
monitor.destroy_node()
log_stream.flush()
os.fsync(log_stream.fileno())
log_stream.close()
if exit_code != EXIT_PASS:
_, block = build_failure_report(
config,
session,
latest_status,
reason=str(latest_status.get("reason", "unknown_failure")),
)
print(block, flush=True)
return latest_status, exit_code
def _startup_failure_block(path: Path, error: BaseException) -> str:
return "\n".join(
[
"========== 请复制以下内容给开发者 ==========",
"结果:FAIL",
"错误代码:CFG-PRODUCT-001",
"失败阶段:启动静态预检",
f"问题:{error}",
f"产品配置:{path}",
"自动处理:未启动相机、SDK或机械手运动",
"建议:复制本诊断块给开发者,不要手工修改哈希绕过检查。",
"========== 复制结束 ==========",
]
)
def _automatic_resume_candidate(config: ProductConfig) -> Path | None:
"""Return the newest compatible failed attempt, never a passed session.
Do not trust only ``latest_attempt``. A process interrupted during the
device-only startup gate may have already moved that pointer while still
containing no ``session_start`` checkpoint. In that case walk backwards
to the preceding usable failed session instead of throwing away hours of
completed tasks.
"""
root = config.session_root
try:
resolved_root = root.resolve(strict=True)
except OSError:
return None
candidates: list[Path] = []
pointer = config.session_root / "latest_attempt"
if pointer.exists():
try:
candidates.append(pointer.resolve(strict=True))
except OSError:
pass
try:
candidates.extend(
sorted(
(
path
for path in root.iterdir()
if path.is_dir() and not path.name.startswith("latest_")
),
key=lambda path: path.name,
reverse=True,
)
)
except OSError:
return None
passed_pointer = config.session_root / "latest_passed"
passed: Path | None = None
if passed_pointer.exists():
try:
passed = passed_pointer.resolve(strict=True)
except OSError:
pass
seen: set[Path] = set()
for unresolved in candidates:
try:
candidate = unresolved.resolve(strict=True)
except OSError:
continue
if candidate in seen:
continue
seen.add(candidate)
if candidate.parent != resolved_root or not candidate.is_dir():
continue
# A failed attempt older than the current formal release is stale and
# must not seed a new independent calibration.
if passed is not None and candidate.name <= passed.name:
continue
raw_path = candidate / "raw_samples.jsonl"
if not raw_path.is_file():
continue
summary_path = candidate / "calibration_summary_zh.json"
summary: dict[str, Any] | None = None
if summary_path.is_file():
try:
loaded = json.loads(summary_path.read_text(encoding="utf-8"))
except (OSError, json.JSONDecodeError):
continue
if not isinstance(loaded, dict) or loaded.get("result") != "FAIL":
continue
summary = loaded
hashes = summary.get("hashes", {})
if not isinstance(hashes, Mapping):
continue
if (
str(hashes.get("source_urdf_sha256", ""))
!= config.source_urdf_sha256
or str(hashes.get("camera_extrinsics_sha256", ""))
!= config.camera_extrinsics_sha256
):
continue
start: dict[str, Any] | None = None
try:
with raw_path.open("r", encoding="utf-8") as stream:
for line in stream:
if not line.strip():
continue
value = json.loads(line)
if (
isinstance(value, dict)
and value.get("kind") == "session_start"
):
start = value
break
except (OSError, json.JSONDecodeError):
continue
if (
start is None
or start.get("hand_type") != config.side
or start.get("tag_layout") != config.tag_layout
or start.get("source_urdf_sha256")
!= config.source_urdf_sha256
):
continue
if summary is None:
# Ctrl+C can terminate the ROS launch tree before the wrapper gets
# a chance to create calibration_summary_zh.json. The immutable
# checkpoint itself is enough to resume only after independently
# proving that its external geometry still matches the product.
try:
checkpoint_extrinsics = Path(
str(start["camera_extrinsics_file"])
).expanduser().resolve(strict=True)
if sha256_file(checkpoint_extrinsics) != (
config.camera_extrinsics_sha256
):
continue
except (KeyError, OSError, ValueError):
continue
return candidate
return None
def _resolve_partial_base_session(
config: ProductConfig, base_session: str | Path | None
) -> Path:
"""Validate the complete passed session that donates non-target tasks."""
if base_session is None or not str(base_session).strip():
raise ValueError(
"partial scope requires --base-session pointing to a passed "
"complete G20 right session"
)
candidate = Path(base_session).expanduser().resolve(strict=True)
root = config.session_root.resolve()
if candidate.parent != root or not candidate.is_dir():
raise ValueError(
"base session must resolve to a direct session directory under "
f"{root}"
)
raw_path = candidate / "raw_samples.jsonl"
summary_path = candidate / "calibration_summary_zh.json"
payload_path = (
candidate
/ f"g20_right_{config.serial_number}_calibration.json"
)
for required in (raw_path, summary_path, payload_path):
if not required.is_file():
raise ValueError(f"base session is missing required artifact: {required}")
try:
summary = json.loads(summary_path.read_text(encoding="utf-8"))
except json.JSONDecodeError as error:
raise ValueError("base session summary is invalid JSON") from error
if (
not isinstance(summary, dict)
or summary.get("result") != "PASS"
or not bool(summary.get("quality", {}).get("passed"))
):
raise ValueError("base session is not a formally passed session")
hashes = summary.get("hashes", {})
expected_hashes = {
"source_urdf_sha256": config.source_urdf_sha256,
"camera_extrinsics_sha256": config.camera_extrinsics_sha256,
"calibration_config_sha256": config.calibration_config_sha256,
}
if not isinstance(hashes, Mapping) or any(
str(hashes.get(name, "")) != expected
for name, expected in expected_hashes.items()
):
raise ValueError(
"base session source URDF, camera extrinsics or calibration "
"configuration differs from the current product"
)
return candidate
def run(
config_path: str | Path,
*,
workspace: str | Path | None = None,
preflight_only: bool = False,
allow_resume: bool = True,
scope: str = "full",
base_session: str | Path | None = None,
) -> int:
path = Path(config_path).expanduser().resolve()
try:
# Resolve every file and camera identity before allowing a hardware
# process to start. A second load enables the real CAN existence gate.
config = load_product_config(path, workspace=workspace, check_can=False)
load_product_config(path, workspace=workspace, check_can=True)
selected_scope = str(scope).strip().lower()
if selected_scope not in {"full", "thumb", "fingers"}:
raise ValueError("scope must be one of: full, thumb, fingers")
if selected_scope == "full" and base_session is not None:
raise ValueError(
"--base-session is valid only with --scope thumb/fingers"
)
partial_base = None
if selected_scope == "fingers" or base_session is not None:
partial_base = _resolve_partial_base_session(config, base_session)
except BaseException as error:
print(_startup_failure_block(path, error), flush=True)
return EXIT_QUALITY
if preflight_only:
print("PASS:产品文件、相机内外参、19张Tag配置和CAN接口静态预检通过。")
return EXIT_PASS
config.session_root.mkdir(parents=True, exist_ok=True)
resume_candidate = (
partial_base
if selected_scope != "full"
else (_automatic_resume_candidate(config) if allow_resume else None)
)
if resume_candidate is not None:
if selected_scope == "thumb":
print(
"拇指专项标定:四指任务继承自已通过会话 "
f"{resume_candidate.name}4项拇指任务将全部重新采集,"
"四指零位保持不变。",
flush=True,
)
elif selected_scope == "fingers":
print(
"四指专项标定:拇指任务和4个拇指零位继承自已通过会话 "
f"{resume_candidate.name}12项四指任务将全部重新采集。",
flush=True,
)
else:
print(
"检测到兼容的失败会话,将恢复已完整通过的关节任务:"
f"{resume_candidate.name}。失败中的当前任务会从头重做。",
flush=True,
)
elif selected_scope == "thumb":
print(
"独立拇指标定:不导入四指会话;仅采集4项拇指任务,"
"四指URDF零位保持原始CAD值。",
flush=True,
)
maximum_sessions = config.required_independent_passes
for pass_index in range(maximum_sessions):
stamp = datetime.now().strftime("%Y%m%d_%H%M%S")
session = config.session_root / stamp
while session.exists():
time.sleep(1.0)
stamp = datetime.now().strftime("%Y%m%d_%H%M%S")
session = config.session_root / stamp
if maximum_sessions > 1:
print(f"正式标定复验:第 {pass_index + 1}/{maximum_sessions}", flush=True)
status, code = _run_hardware_session(
config,
session,
resume_from=(
resume_candidate
if selected_scope != "full" or pass_index == 0
else None
),
recalibration_scope=selected_scope,
)
if code != EXIT_PASS:
return code
# Keep the exact node-side completion contract durable before the
# independent publication layer starts. If publication itself fails,
# developers can re-run artifact checks without repeating motion or
# inventing lost combination-validation metrics.
atomic_write_json(session / "node_status.json", status)
try:
summary, release_ready = finalize_session_artifacts(
config, session, node_status=status
)
except BaseException as error:
_write_trace(session / "calibration.log", error)
status = dict(status)
status["state"] = "PAUSED"
status["reason"] = f"PUB-ARTIFACT-601:{error}"
_, block = build_failure_report(config, session, status, reason=status["reason"])
print(block, flush=True)
return EXIT_QUALITY
if release_ready:
result_pointer = (
config.session_root / "latest_thumb_passed"
if selected_scope == "thumb" and partial_base is None
else config.session_root / "latest_passed"
)
print(
"\n".join(
[
f"PASS{config.model} {config.side} 标定、URDF修正和复验全部通过。",
f"正式结果:{result_pointer}",
f"JSON{session / summary['artifacts']['json']}",
f"URDF{summary['artifacts']['urdf']}",
]
),
flush=True,
)
return EXIT_PASS
print("本次会话质量PASS;正在自动执行第二次独立完整复验。", flush=True)
return EXIT_QUALITY
def main(args: list[str] | None = None) -> None:
parser = argparse.ArgumentParser(description="配置驱动的机械手精密标定")
parser.add_argument("--config", default=str(_default_product_config()))
parser.add_argument("--workspace", default=None)
parser.add_argument("--preflight-only", action="store_true")
parser.add_argument(
"--scope",
choices=("full", "thumb", "fingers"),
default="full",
help=(
"full重新标定全手;thumb仅重采4项拇指任务;"
"fingers复用已认证拇指并仅重采12项四指任务"
),
)
parser.add_argument(
"--base-session",
default=None,
help=(
"可选:thumb模式将结果合并到该完整会话;"
"fingers模式必须提供该基础会话"
),
)
parser.add_argument(
"--no-resume",
action="store_true",
help="忽略失败会话,从第一个关节开始全新采集",
)
arguments = parser.parse_args(args)
configure_fastdds_large_image_transport()
ros_log_dir = Path(
os.environ.setdefault("ROS_LOG_DIR", "/tmp/g20_calibration_ros_logs")
)
ros_log_dir.mkdir(parents=True, exist_ok=True)
rclpy.init()
try:
code = run(
arguments.config,
workspace=arguments.workspace,
preflight_only=arguments.preflight_only,
allow_resume=not arguments.no_resume,
scope=arguments.scope,
base_session=arguments.base_session,
)
finally:
if rclpy.ok():
rclpy.shutdown()
raise SystemExit(code)
if __name__ == "__main__":
main()
@@ -0,0 +1,133 @@
"""Exact JSON handoff between G20 fitting and the existing URDF writer."""
from __future__ import annotations
import hashlib
import json
import math
from pathlib import Path
from typing import Any, Mapping
SCHEMA_VERSION = 1
ARTIFACT_TYPE = "linkerhand_g20_urdf_correction_input"
def _sha256_file(path: str | Path) -> str:
digest = hashlib.sha256()
with Path(path).expanduser().resolve().open("rb") as stream:
for chunk in iter(lambda: stream.read(1024 * 1024), b""):
digest.update(chunk)
return digest.hexdigest()
def build_g20_urdf_input_payload(
*,
side: str,
layout_id: str,
serial_number: str,
source_urdf: str | Path,
offsets_rad: Mapping[str, float],
endpoint_anchored_offsets_rad: Mapping[str, float],
) -> dict[str, Any]:
"""Build the exact correction parameters that will be read from disk."""
payload: dict[str, Any] = {
"schema_version": SCHEMA_VERSION,
"artifact_type": ARTIFACT_TYPE,
"profile_id": f"G20/{str(side).lower()}/{layout_id}",
"model": "G20",
"side": str(side).lower(),
"layout_id": str(layout_id),
"serial_number": str(serial_number),
"source_urdf_sha256": _sha256_file(source_urdf),
"offsets_rad": {
str(name): float(value) for name, value in sorted(offsets_rad.items())
},
"endpoint_anchored_offsets_rad": {
str(name): float(value)
for name, value in sorted(endpoint_anchored_offsets_rad.items())
},
}
validate_g20_urdf_input_payload(payload)
return payload
def validate_g20_urdf_input_payload(payload: Mapping[str, Any]) -> None:
required = {
"schema_version", "artifact_type", "profile_id", "model", "side",
"layout_id", "serial_number", "source_urdf_sha256", "offsets_rad",
"endpoint_anchored_offsets_rad",
}
if set(payload) != required:
raise ValueError("G20 URDF correction input has unexpected fields")
if (
payload.get("schema_version") != SCHEMA_VERSION
or payload.get("artifact_type") != ARTIFACT_TYPE
or payload.get("model") != "G20"
or payload.get("side") not in {"left", "right"}
):
raise ValueError("G20 URDF correction input identity is invalid")
expected_profile = (
f"G20/{payload['side']}/{payload['layout_id']}"
)
if payload.get("profile_id") != expected_profile:
raise ValueError("G20 URDF correction input profile is invalid")
source_hash = str(payload.get("source_urdf_sha256", ""))
if len(source_hash) != 64 or any(
character not in "0123456789abcdef" for character in source_hash
):
raise ValueError("G20 URDF correction input source hash is invalid")
offsets = payload.get("offsets_rad")
endpoints = payload.get("endpoint_anchored_offsets_rad")
if not isinstance(offsets, Mapping) or not offsets:
raise ValueError("G20 URDF correction input offsets are missing")
if not isinstance(endpoints, Mapping) or not set(endpoints) <= set(offsets):
raise ValueError("G20 URDF correction input endpoint offsets are invalid")
if any(not math.isfinite(float(value)) for value in offsets.values()):
raise ValueError("G20 URDF correction input contains a non-finite offset")
if any(not math.isfinite(float(value)) for value in endpoints.values()):
raise ValueError("G20 URDF correction input has a non-finite endpoint")
def load_g20_urdf_input(
path: str | Path,
*,
source_urdf: str | Path,
side: str,
layout_id: str,
serial_number: str,
) -> tuple[dict[str, float], dict[str, float]]:
"""Read, validate and authenticate correction parameters from JSON."""
source = Path(path).expanduser().resolve()
try:
payload = json.loads(source.read_text(encoding="utf-8"))
except (OSError, json.JSONDecodeError) as error:
raise ValueError(f"could not read G20 URDF correction input: {source}") from error
if not isinstance(payload, Mapping):
raise ValueError("G20 URDF correction input must be a JSON object")
validate_g20_urdf_input_payload(payload)
if (
payload["side"] != str(side).lower()
or payload["layout_id"] != str(layout_id)
or payload["serial_number"] != str(serial_number)
):
raise ValueError("G20 URDF correction input does not match the session")
if payload["source_urdf_sha256"] != _sha256_file(source_urdf):
raise ValueError("G20 source URDF changed after calibration JSON was written")
return (
{
str(name): float(value)
for name, value in payload["offsets_rad"].items()
},
{
str(name): float(value)
for name, value in payload["endpoint_anchored_offsets_rad"].items()
},
)
__all__ = [
"build_g20_urdf_input_payload",
"load_g20_urdf_input",
"validate_g20_urdf_input_payload",
]
@@ -0,0 +1,17 @@
"""Reviewed static-zero, endpoint, and mimic topology exports."""
from .profile import MIMIC_DERIVED_FINGER_DIPS
from .zero_solver import (
RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS,
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS,
get_zero_calibration_profile,
)
__all__ = [
"MIMIC_DERIVED_FINGER_DIPS",
"RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS",
"RIGHT_19_MECHANICAL_ENDPOINT_JOINTS",
"RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS",
"get_zero_calibration_profile",
]
File diff suppressed because it is too large Load Diff
@@ -0,0 +1,12 @@
"""Registered L6 calibration profiles."""
from ..registry import ProfileRegistry
def register_profiles(registry: ProfileRegistry) -> None:
from .profile import build_profile
registry.register(build_profile())
__all__ = ["register_profiles"]

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