26 Commits

Author SHA1 Message Date
admin f94cf2c500 重构 2026-09-11 10:07:45 +08:00
admin c4ad2b968a O12重构一版提交 2026-09-09 15:05:09 +08:00
admin a8ddcc6296 O6gui预设动作修改、O12标定初始化提交 2026-09-04 18:35:04 +08:00
admin 2356bd6247 O12 gui 2026-09-04 15:35:45 +08:00
admin 889e0ea8db o12右手原始urdf 2026-09-04 10:48:19 +08:00
admin e1fb458eff 新增o6/l6左手原始urdf 2026-09-03 17:39:37 +08:00
admin 8de69c34a1 o6右手标定 2026-09-03 10:11:13 +08:00
admin d6b7bd6209 通用 URDF patch engine 抽取 2026-09-02 15:17:50 +08:00
admin 8a749a3687 根据json修正urdf 2026-09-02 14:20:29 +08:00
admin 08fe190b3a O6原始urdf 2026-09-02 13:36:16 +08:00
admin f7aeef87a8 L6右手标定 2026-09-02 13:26:32 +08:00
admin 2b7c1f92e7 原始urdf位置修改 2026-09-01 13:57:37 +08:00
admin 1ed36ecdd8 标定代码结构修改 2026-09-01 11:51:28 +08:00
admin 7f84225ba8 refactor: dispatch formal calibration through model profiles 2026-08-31 19:22:51 +08:00
admin ba9f1b25e8 refactor: establish reusable calibration architecture 2026-08-31 18:33:31 +08:00
admin 0d606c2ba2 refactor: rename calibration package 2026-08-31 18:06:15 +08:00
admin 06c050e446 test: restore calibration regression baseline 2026-08-31 17:58:11 +08:00
admin 286581bcba 大拇指单独标定,yaw正确和稳定性修改 2026-08-31 17:17:39 +08:00
admin 4dadfb954b 大拇指零位正确性稳定性修改 2026-08-30 17:35:23 +08:00
admin 83c69b48c2 标定稳定性 2026-08-27 16:24:01 +08:00
admin 4e594ddb09 G20右手四指独立标定(少thumb_mcp) 2026-08-24 10:12:23 +08:00
admin ef65681230 G20四指单独标定(少末端tag) 2026-08-21 12:21:39 +08:00
admin a609d521a0 g20右手标定 2026-08-11 15:51:36 +08:00
admin 41ff4a61a9 新零位相机外参标定方案 2026-08-07 16:22:24 +08:00
admin 4107da4c22 三机位标定 2026-08-05 18:43:10 +08:00
admin 5d206bcb73 三机位标定 2026-08-05 18:32:51 +08:00
479 changed files with 62673 additions and 9557 deletions
+15 -1
View File
@@ -50,6 +50,7 @@ Thumbs.db
# Runtime and calibration scratch files
/logs/
/MvSdkLog/
*.tmp
*.log
*.bak
@@ -61,13 +62,24 @@ Thumbs.db
# src/linkerhand_retarget/resource/linkerforce_v2/profiles/.
/profiles/
/calibration_output/
/config/*_three_camera_extrinsics.yaml
*.wear_check.json
*.checkpoint.json
*.verification.json
*_mapping_quality.json
# Device-specific robot descriptions derived from local CMC pitch calibration
# Device-specific robot descriptions derived from local calibration runs
# Includes full/partial zero-calibration outputs and local copies.
/src/linkerhand_calibration/urdf/*/*_calibrated_*.urdf
/src/linkerhand_calibration/urdf/*/*_zero_calibrated*.urdf
/src/linkerhand_calibration/urdf/*/*_transferred_from_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_left/linkerhand_g20_left_cmc_pitch_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_left/linkerhand_g20_left_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_left/linkerhand_g20_left_zero_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_g20_right_cmc_pitch_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_g20_right_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_g20_right_zero_calibrated_*.urdf
/src/linkerhand_retarget/linkerhand_retarget/assets/robots/hands/linker_hand/g20_right/linkerhand_G20_RIGHT_tag.urdf
# ROS bag / MCAP recordings and CAN captures
rosbag2_*/
@@ -84,3 +96,5 @@ candump-*
# Local Codex/agent workspace metadata
/.agents/
/.codex/
/.codebuddy/
/.zcode/
+1
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@@ -0,0 +1 @@
避免产生屎山代码,要求代码结构清晰可读性好
Submodule src/agillink_omnihand_sdk added at 026740d9fd
@@ -1,398 +0,0 @@
# G20 左手拇指正面 AprilTag 标定
该包启动 RealSense、彩色图像校正、`apriltag_ros`、Linker Hand SDK 和标定状态机,
只扫描 G20 左手命令下标 `0`、`15`。默认使用单终点连续模式:每个方向只发送一次
终点命令,速度保持在固件能稳定响应的 `15`。SDK 以独立时间戳反馈实际 20 维位置,
程序把每帧 AprilTag 三维中心与同一时刻的实际电机位置插值配对并按整数位置分箱。
完成 `255→0→255` 后分别拟合正反方向并检查回差,最终运行时 JSON 将两条曲线逐点
平均,只为每个关节保存一个 256 项 `angle_rad`。最后用 5 个随机静态命令复测精度。
当前默认使用 `trajectory_center_3d`。节点由四个亚像素角点和 `CameraInfo.P`
计算每张 Tag 的三维中心,但不把小尺寸平面 Tag 的 PnP 朝向直接当作关节角:
- 根部扫描先减去掌心 T0 的位置,再用 T3/T4/T5 三条圆轨迹共同拟合 CMC 旋转轴;
每帧三个角度取中位数。
- 尖部扫描用 T4 相对 T3 的圆轨迹直接拟合 MCP。G20 只有电机 15 这一个尖部输入,
URDF 将被动 IP 定义为 `thumb_ip = 1.02 × thumb_mcp`,因此运行时 IP 曲线严格按
这个机械耦合生成。这样不会把不同相机角度下 T5 的平面 PnP 深度偏差误认为 IP
真实运动。
- 程序仍会按 MCP 角将 T5 反向旋转并拟合剩余小圆,但该结果只用于
`trajectory_center_quality.tip` 中的观测一致性诊断,不参与最终 IP 数组。
- 每条曲线都减去命令 255 的测量角,所以最终文件严格满足
`angle_rad[255] == 0.0`;`angle_rad[0]` 是该关节相对零位的最大角度。
这种方法对固定的相机摆放角度、Tag 在同一刚性连杆上的固定位置和贴纸朝向更不敏感。
但相机或贴纸在一次扫描过程中移动、Tag 翘起、角点严重抖动仍会破坏圆轨迹。程序会
检查平面残差、圆残差、轨迹半径、实际弧长和根部三个轨迹点的角度一致性。
PnP 双分支跟踪和整段刚体复核仍保留,用于选出稳定的三维中心及辅助质量检查,不再
直接生成运行时角度。根部扫描用固定的 T3–T4、T4–T5 中心间距共同选择分支;
尖部扫描用固定的 T0–T3 中心间距约束非目标部分。中心间距漂移超过阈值仍会暂停,
避免错误中心进入圆拟合,但 Tag 的 PnP 朝向抖动不会触发该门限。
## 1. 标记和安全检查
- `T0` 必须保留并固定在掌壳,作为整体平移参考;`T3` 固定在拇指根部运动连杆,`T4` 固定在 MCP 后的连杆,
`T5` 固定在最末节。四张 Tag 必须与所在刚性件完全固定,不能跨关节或贴在软胶上。
- 当前实物使用 `tag36h11` 的 ID `0/1/2/3`,依次对应 T0/T3/T4/T5。如果实物 ID 改变,同时修改
`config/front_tags.yaml` 里检测节点和标定节点的两组数组。
- `tag.sizes`/`tag_sizes_m` 必须填写每张 Tag 的实测有效边长(米),当前配置为 `0.010`。
测量检测角点所围成的正方形边长,不包含外围白色留边。
- 当前试标定允许四张 Tag 的有效边长至少 30 px(实测静态约 32~38 px),最终仍由
静止角度 RMS 和随机复测误差决定是否合格。四张 Tag 必须在全行程内均可见。需要短时检查标记时,
启动参数增加 `publish_debug_image:=true`,再订阅
`/g20_thumb_calibration/debug_image`;正式长时间扫描建议保持默认关闭。
- 执行全行程前清空拇指周围空间并准备断开电机电源。确认这只手的下标 0 和 15
均可安全走完整 `255→0→255`。标定节点发现命令话题上另有发布者时不会解锁扫描。
## 2. 安装与构建
```bash
sudo apt-get update
sudo apt-get install -y \
ros-jazzy-realsense2-camera \
ros-jazzy-realsense2-description \
ros-jazzy-image-pipeline \
ros-jazzy-apriltag-ros \
ros-jazzy-apriltag-msgs
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
colcon build --symlink-install \
--packages-select linker_hand_ros2_sdk g20_thumb_apriltag_calibration
source install/setup.bash
```
连接 CAN 后先确认 `can0` 已启动。不要同时运行其他会发布
`/g20/cb_left_hand_control_cmd` 的程序。
## 3. 启动和操作
首次使用时可先用 `commands_enabled:=false` 做预检;SDK 仍会设置速度/扭矩并读取状态,
但标定节点不会发送位置运动命令,也不会允许解锁全行程扫描:
```bash
ros2 launch g20_thumb_apriltag_calibration front_thumb_calibration.launch.py \
serial_number:=G20_LEFT_001 \
commands_enabled:=false
```
确认 T0、T3、T4、T5 在根部和尖部全行程中不会被遮挡,且拇指运动不会碰撞后,
停止预检并启动一个新的正式会话。默认使用 AprilTag 内部 `decimate=1.5` 提升检测
速度,并使用单终点连续运动:
```bash
ros2 launch g20_thumb_apriltag_calibration front_thumb_calibration.launch.py \
serial_number:=G20_LEFT_001 \
can_interface:=can0 \
calibration_speed:=15 \
continuous_motion_mode:=endpoint \
angle_estimation_mode:=trajectory_center_3d \
apriltag_decimate:=1.5 \
use_roi:=false
```
默认关闭 ROI,AprilTag 使用完整的 1280×720 校正画面。查看实际送入 AprilTag
的完整画面:
```bash
ros2 run image_view image_view --ros-args \
--remap image:=/camera/camera/color/image_rect
```
图像检测链路使用 `sensor_data`(BEST_EFFORT)QoS,只保留最新帧,避免完整分辨率
下可靠队列积压反压相机;这不会裁剪图像,也不会降低相机分辨率。
若以后需要以帧率优先,可传入 `use_roi:=true`;默认 ROI 是原图中的
`x=128, y=192, width=1024, height=528`,也可用 `roi_x`、`roi_y`、
`roi_width`、`roi_height` 覆盖。
监控状态:
```bash
ros2 topic echo /g20_thumb_calibration/status
```
预检通过后状态为 `WAIT_ROOT_CONFIRM`,`reason` 为 `call_start`。只需调用一次:
```bash
ros2 service call /g20_thumb_calibration/start std_srvs/srv/Trigger {}
```
节点随后自动完成下标 0 的 `255→0→255`、下标 15 的 `255→0→255` 和 5 点随机复测,
正常结束状态为 `COMPLETE`,无需在根部和尖部之间再次确认。为安全起见,调用 `start`
前必须一次性确认两个关节的完整行程都已清空。原来的
`confirm_root_full_range`、`confirm_tip_full_range` 服务仍保留用于兼容。
暂停、恢复和终止:
```bash
ros2 service call /g20_thumb_calibration/pause std_srvs/srv/Trigger {}
ros2 service call /g20_thumb_calibration/resume std_srvs/srv/Trigger {}
ros2 service call /g20_thumb_calibration/abort std_srvs/srv/Trigger {}
```
预检要求四 Tag 有效帧率至少 95%,且检测消息频率至少 15 Hz。PnP 有效率也必须
至少 95%,每个候选解的重投影 RMS 不超过 1.5 px。中心轨迹模式以三组相对中心
的静止 RMS 不超过 2 mm、5 mm 范围内位置内点不少于 90% 为硬判据;PnP 朝向抖动
只作为诊断,不会阻止静态捕获。
状态中的
`pnp_rejections` 会指出当前是哪张 Tag 因丢失、重投影/倾角超限或姿态跳变而被拒绝,
`pnp_reprojection_error_px` 显示四张 Tag 最近一次有效解的误差。连续扫描要求
图像与状态的时间差不超过 150 ms、全行程至少得到 40 个有效帧、
至少覆盖 32 个整数位置且相邻实测位置间隔不超过 16。Tag 或同步状态持续丢失 3 秒、
90 秒内未到达终点,或覆盖不足时,节点保持当前命令并进入 `PAUSED`。恢复时会先回到
该方向的起点,再完整重扫这个方向,避免把半程数据混入结果。`abort` 也只停止队列,
不会主动移动机械手。正常扫描和随机复测最后一项均为命令 255。
PnP 跟踪在整个会话中对四张 Tag 都优先保持同一个 IPPE 平面分支;最多 5 秒的短暂检测
间隔不会重新初始化分支。随机复测只有在同步电机反馈与目标相差不超过 2、且稳定
窗口与捕获窗口内三个相对中心的最大偏差都不超过 3 mm 时才会写入,否则继续等待并最终暂停,
不会再生成明知不可靠但字段完整的结果。
单终点连续模式共有 4 个端到端命令:根部和尖部各一个往返。每个方向运动前会先用
实际电机反馈确认已经到达起点,再做一次短暂静态确认;随机验证的“接近位置”只等待
电机反馈到位,不再重复采图。若实际 AprilTag 检测仍低于 15 Hz,先优化检测链路,
不要降低到固件低速区。必须临时回退时可启动
`continuous_motion_mode:=paced`,该模式按步长 8 到位即发下一段。
连续扫描中的主要状态字段:
- `state_zh`/`reason_zh`/`action_zh`:当前阶段、失败原因和下一步操作的中文说明;
原有 `state`/`reason` 英文机器码继续保留。
- `tag_quality`:逐张显示 T0/T3/T4/T5 的边长、hamming、识别置信度、重投影误差、
是否有效和具体中文问题,不再需要手工解析 `/apriltag/detections`。
- `/g20_thumb_calibration/status_text`:适合终端直接查看的多行中文状态。使用
`ros2 topic echo --once /g20_thumb_calibration/status_text --field data`
即可看到原因、建议及四张标签的质量。
- `scan_progress`:4 个方向的完成比例,依次约为 0、0.25、0.5、0.75、1.0。
- `sweep_valid_frames_seen`:当前连续方向已收到的同步有效帧数。
- `sweep_state_span_u8`:当前方向实际覆盖的电机范围,接近 255 才算完整。
- `active_phase`/`active_direction`:当前是根部或尖部、下降或上升方向。
- `pnp_branch_corrections`:四张 Tag 联合跟踪为维持相邻关节姿态连续,而没有选择
单张 Tag 最小重投影分支的累计次数。
- `pnp_trajectory_quality`:最近一个完整方向的整段分支修正帧数,以及相对整段稳健
参考的旋转、相对平移和中心间距漂移。中心轨迹模式只按欧氏中心间距判断:
P95 超过 3 mm 或单帧最大值超过 6 mm 时暂停;旋转及随 Tag 坐标轴表达的相对平移
只保留为诊断。
- `trajectory_center_quality`:四个方向完成并拟合后,显示三维平面/圆残差、拟合半径、
实际弧长、T0/T3 锚点漂移和根部三个轨迹点的角度一致性。其中
`tip.ip_observed_vs_constrained_*` 显示T5残余小圆与URDF被动耦合之间的差异;
它用于发现T5识别误差、标签松动或机构异常,但不会改变最终IP曲线。
根部扫描中 T3/T4/T5 作为完整刚性组共同选择 IPPE 分支,不再把 T3 固定为在线解;
尖部扫描仍固定 T3,只用静止的 T0/T3 约束修正非目标根部姿态。
## 4. 中断恢复和输出
默认会话目录是启动命令当前目录下:
```text
calibration_output/<序列号>/<时间戳>/
```
恢复时必须显式复用原目录,否则会创建新会话:
```bash
ros2 launch g20_thumb_apriltag_calibration front_thumb_calibration.launch.py \
serial_number:=G20_LEFT_001 \
session_dir:=/绝对路径/calibration_output/G20_LEFT_001/20260727_120000
```
恢复会校验序列号、Tag 配置、基准命令、扫描模式、采集参数和代码哈希;
任一项变化都会拒绝混用旧样本,
此时应新建会话。
目录内文件:
- `raw_samples.jsonl`:连续帧按实际整数电机位置分箱后的 Tag 三维中心、姿态辅助统计及复测点;每完成一个
扫描方向后落盘。
- `checkpoint.json`:当前状态和进度。
- `session_manifest.json`:Tag、相机内参、SDK、代码哈希和会话信息。
- `validation.json`:随机复测及全部质量判据。
- `rosbag/`:仅在 `record_bag:=true` 时生成,用于保存相机、检测、命令和状态等诊断数据。
- `g20_left_<序列号>_thumb_angle.json`:精简后的运行时标定文件。
最终文件使用 `schema_version: 2`。每个关节只包含:
```json
{
"motor_index": 0,
"angle_rad": ["按命令0~255索引的256个弧度值"]
}
```
`thumb_ip.angle_rad` 由 `thumb_mcp.angle_rad` 乘
`ip_coupling.multiplier`(默认 `1.02`)得到,二者在命令255处都严格为零。
`thumb_ip` 另外包含 `"passive": true`。正反方向原始曲线不进入最终 JSON,但仍保留
在 `raw_samples.jsonl` 中,并用于最大回差和质量判定。
零位和最大角度可直接读取:
```python
import json
from pathlib import Path
data = json.loads(Path("g20_left_G20_LEFT_001_thumb_angle.json").read_text())
for name, joint in data["joints"].items():
print(name, "zero(rad)=", joint["angle_rad"][255],
"max(rad)=", joint["angle_rad"][0])
```
如果相机或 SDK 已由外部进程启动,可传
`start_camera:=false` 或 `start_sdk:=false`。用 `camera_serial_number:=<序列号>`
可绑定指定 RealSense。
D405 的彩色流来自 `depth_module`,启动文件会同时设置
`depth_module.color_profile` 和 `rgb_camera.color_profile`,默认均为
`1280x720x30`。连续模式默认关闭深度和 rosbag,以减少 USB、CPU 和磁盘负担;
它们都不参与角度计算。需要完整诊断留档时可增加
`enable_depth:=true record_bag:=true`。
默认对完整 1280×720 原图进行畸变校正和 AprilTag 检测。三维中心 PnP 必须使用
`image_rect` 的角点及同一条处理链对应的 `CameraInfo`,启动文件已自动保证二者配对。
校正和 AprilTag 组件运行
在同一个多线程容器内并启用进程内传输,避免在处理链路中重复序列化、复制大图像。
可选 ROI 模式会额外在同一容器内加入裁剪组件并同步修正 `CameraInfo`。标定节点默认
不订阅整幅图像,只订阅检测结果和 TF。
若启用调试图,预览会缩放到 50%、限速 10 Hz 并使用最新帧优先的传输方式,
不影响 AprilTag 的 ROI 输入。
静态预检先在单 Tag 层拒绝高重投影误差,再检查三组相对中心的位置内点率和毫米级 RMS。
当前 30~38 px 的 10 mm Tag 属于试标定尺寸,如果中心位置 RMS 持续不合格,应优先增加照明、缩短
相机距离或提高 Tag 有效像素,而不是放宽最终随机复测精度。
启用 rosbag 后保存裁剪后的原始图像和配套 `CameraInfo`,避免新增一个全分辨率图像
订阅者;同时使用 MCAP `zstd_fast` 压缩并按 10 GiB 分卷。快速标定通常不需要录制;
若用于正式可追溯验收,再启用并检查磁盘空间。
## 5. CMC Pitch 零位角测量
只测量命令 255 时 `thumb_cmc_pitch` 的画面水平投影零位角时,使用独立启动文件。
它只拟合 CMC 的二维零位轨迹圆,不运行完整 0~255 角度映射,也不会生成或修改
URDF:
```bash
ros2 launch g20_thumb_apriltag_calibration \
front_cmc_pitch_zero.launch.py \
serial_number:=G20_LEFT_001
```
该流程只要求 T0(ID 0)和 T3(ID 1)有效。T4/T5 可以留在手上,但丢失不会阻塞。
预检完成后查看中文状态:
```bash
ros2 topic echo --once --full-length \
/g20_thumb_cmc_pitch_zero/status_text \
--field data
```
状态显示“等待开始”后启动三轮测量:
```bash
ros2 service call \
/g20_thumb_cmc_pitch_zero/start \
std_srvs/srv/Trigger {}
```
查看带红色画面水平线、T0/T3标签中心、青色轨迹点、紫色拟合圆心和径向零位线
的调试画面:
```bash
ros2 run image_view image_view --ros-args \
--remap image:=/g20_thumb_cmc_pitch_zero/debug_image
```
画面底部红线是固定的相机水平与构图目标。程序会在画面下部自动寻找一条足够长、
接近水平的物理桌边或高对比参考直线,并画成蓝线。开始前调整相机,使蓝线与红线
重合;画面和 `status_text` 会实时显示红蓝线夹角及垂直偏差。`±0.5°` 和
`±12 px` 只用于显示 `ALIGNED/ADJUST`,完全不参与预检或 `start` 服务判断。
由操作人员确认相机位置后手动开始标定。参考直线应清晰、连续并尽量横跨画面;
该检测不使用 T0/T3 标签朝向。
一条二维直线只能确认相机滚转角和上下构图位置,不能单独证明相机的距离、俯仰、
偏航或完整三维位置。若需要严格复现这些量,还应使用固定相机支架或专用标定板。
每轮只控制电机 0 执行一次 `255→64` 端点运动和一次 `64→255` 返回运动。运动期间
连续采集 `T3中心−T0中心`,按机械手状态分箱后拟合图像平面圆;返回 255 后使用
“T3零位中心→拟合圆心”的固定内向径向矢量计算角度。运动前和返回后各采集30帧静态零位,
三轮轨迹合并后得到最终圆心。其他 19 个命令保持固定基准。任何其他节点同时发布
`/g20/cb_left_hand_control_cmd` 时,`start` 服务会拒绝启动。
T0中心用于消除相机或整只手的平移抖动。T0和T3标签自身的朝向与角点 `+x`
都不参与零位或行程计算;标签可以任意平面内旋转或反贴180°,只需标签平整、
固定且中心始终可见。若轨迹跨度、圆弧、半径、径向RMS/P95或回零误差不合格,
节点暂停或写出 `quality.passed=false`。
完成后只生成:
```text
calibration_output/G20_LEFT_001/<时间戳>/
g20_left_G20_LEFT_001_thumb_cmc_pitch_zero.json
```
核心字段是:
```text
zero_angles.table_projected_zero_rad
```
该值是内向径向零位矢量相对相机画面水平向右方向的角度。它不使用 T0 的方向,
但会用 T0 中心抵消平移;它仍不是真实三维桌面检测,因此会随相机滚转和机械手
摆放改变。
## 6. CMC Roll 零位与行程标定
`thumb_cmc_roll` 复用上节的 T0 平移补偿、T3 中心轨迹分箱和稳健圆拟合,
但控制的是电机 5。每轮执行 `255→0→255`:在 255 零位、0 行程端点和返回
255 后各静态采集 30 帧,因此可以同时测量零位角和完整 `0~255` 实际角行程。
命令 0 是完整行程端点,开始前必须确认拇指没有机械碰撞或硬限位顶死风险。
Roll同样固定使用“T3中心→拟合圆心”的内向径向矢量,不读取T3标签朝向。
```bash
ros2 launch g20_thumb_apriltag_calibration \
front_cmc_roll_calibration.launch.py \
serial_number:=G20_LEFT_001
```
预检通过后启动三轮标定:
```bash
ros2 topic echo --once --full-length \
/g20_thumb_cmc_roll_calibration/status_text \
--field data
ros2 service call \
/g20_thumb_cmc_roll_calibration/start \
std_srvs/srv/Trigger {}
```
调试画面:
```bash
ros2 run image_view image_view --ros-args \
--remap image:=/g20_thumb_cmc_roll_calibration/debug_image
```
Roll 使用与 Pitch 相同的红蓝参考线显示,但是否对齐由操作人员确认,程序不会用
蓝线状态阻止 `start` 进入电机运动。
完成后生成:
```text
calibration_output/G20_LEFT_001/<时间戳>/
g20_left_G20_LEFT_001_thumb_cmc_roll_zero_travel.json
```
核心输出字段:
```text
zero_angles.table_projected_zero_rad
travel.signed_rad
travel.range_rad
```
`travel.signed_rad` 是从命令 255 到 0 的有符号转角,`travel.range_rad` 是三轮
行程大小的中值。只有轨迹圆质量、T0/T3 检出率、三轮零位/行程一致性、端点径向
误差和回零误差全部通过时,`quality.passed` 才为 `true`。
@@ -1,5 +0,0 @@
# This is a flat parameter mapping consumed by realsense2_camera/rs_launch.py.
# Keep image and CameraInfo durability identical so image_transport can
# synchronize them for image_proc and apriltag_ros.
color_qos: DEFAULT
color_info_qos: DEFAULT
@@ -1,5 +0,0 @@
"""Front-camera AprilTag calibration for the left LinkerHand G20 thumb."""
from .core import BASELINE_COMMAND, COMMAND_NAMES
__all__ = ["BASELINE_COMMAND", "COMMAND_NAMES"]
File diff suppressed because it is too large Load Diff
@@ -1,979 +0,0 @@
"""Square AprilTag pose estimation with planar ambiguity tracking.
The AprilTag detections contain accurately refined image corners. This module
uses OpenCV's IPPE square solver directly so the calibration node can inspect
both planar PnP solutions instead of accepting an occasionally flipped TF
pose.
"""
from __future__ import annotations
from dataclasses import dataclass, replace
from itertools import product
import math
from typing import Mapping, Sequence
import cv2
import numpy as np
from scipy.spatial.transform import Rotation
@dataclass(frozen=True)
class SquareTagPose:
"""One tag-to-camera pose candidate returned by IPPE."""
quaternion_xyzw: tuple[float, float, float, float]
translation_xyz_m: tuple[float, float, float]
reprojection_error_px: float
def _relative_pose(
parent: SquareTagPose,
child: SquareTagPose,
) -> tuple[Rotation, np.ndarray]:
parent_rotation = Rotation.from_quat(parent.quaternion_xyzw)
child_rotation = Rotation.from_quat(child.quaternion_xyzw)
relative_rotation = parent_rotation.inv() * child_rotation
relative_translation = parent_rotation.inv().apply(
np.asarray(child.translation_xyz_m, dtype=float)
- np.asarray(parent.translation_xyz_m, dtype=float)
)
return relative_rotation, relative_translation
def select_rigid_group_trajectory(
frames: Sequence[Mapping[str, Sequence[SquareTagPose]]],
*,
roles: Sequence[str],
fixed_pairs: Sequence[tuple[str, str]],
reprojection_scale_px: float,
rotation_scale_rad: float,
translation_scale_m: float,
pair_geometry: str = "pose",
) -> tuple[
list[dict[str, SquareTagPose]],
dict[str, float | str],
]:
"""Resolve planar branches using geometry that should stay rigid.
Every possible branch combination in the first frame is treated as a
candidate rigid reference. For each such reference, every later frame
independently chooses the combination with the lowest reprojection plus
geometric-drift cost. ``pose`` compares relative rotation and translation;
``distance`` compares only Euclidean centre distances and therefore does
not allow planar-PnP orientation jitter into centre-trajectory angles.
The globally cheapest reference and path win.
"""
role_names = tuple(str(role) for role in roles)
pair_names = tuple((str(parent), str(child)) for parent, child in fixed_pairs)
if not frames:
raise ValueError("at least one PnP frame is required")
if len(set(role_names)) != len(role_names) or not role_names:
raise ValueError("roles must be non-empty and unique")
if any(
parent not in role_names or child not in role_names
for parent, child in pair_names
):
raise ValueError("fixed_pairs must reference roles")
reprojection_scale = float(reprojection_scale_px)
rotation_scale = float(rotation_scale_rad)
translation_scale = float(translation_scale_m)
geometry_mode = str(pair_geometry)
if min(reprojection_scale, rotation_scale, translation_scale) <= 0.0:
raise ValueError("trajectory selection scales must be positive")
if geometry_mode not in {"pose", "distance"}:
raise ValueError("pair_geometry must be pose or distance")
combinations_by_frame: list[list[dict[str, SquareTagPose]]] = []
for frame in frames:
candidate_lists = [tuple(frame.get(role, ())) for role in role_names]
if any(not candidates for candidates in candidate_lists):
raise ValueError("every frame must contain every requested role")
combinations_by_frame.append(
[
dict(zip(role_names, combination))
for combination in product(*candidate_lists)
]
)
best_total = float("inf")
best_path: list[dict[str, SquareTagPose]] | None = None
def emission(
combination: Mapping[str, SquareTagPose],
reference_pairs: Mapping[
tuple[str, str], tuple[Rotation, np.ndarray]
],
reference_distances: Mapping[tuple[str, str], float],
) -> tuple[float, float, float]:
reprojection_cost = sum(
pose.reprojection_error_px
for pose in combination.values()
) / reprojection_scale
rotation_drifts: list[float] = []
translation_drifts: list[float] = []
distance_drifts: list[float] = []
for pair, (
reference_rotation,
reference_translation,
) in reference_pairs.items():
rotation, translation = _relative_pose(
combination[pair[0]],
combination[pair[1]],
)
rotation_drifts.append(
float(
(reference_rotation.inv() * rotation).magnitude()
)
)
translation_drifts.append(
float(
np.linalg.norm(
translation - reference_translation
)
)
)
current_distance = float(
np.linalg.norm(
np.asarray(
combination[pair[1]].translation_xyz_m,
dtype=float,
)
- np.asarray(
combination[pair[0]].translation_xyz_m,
dtype=float,
)
)
)
distance_drifts.append(
abs(current_distance - reference_distances[pair])
)
if geometry_mode == "distance":
geometry_cost = sum(distance_drifts) / translation_scale
else:
geometry_cost = (
sum(rotation_drifts) / rotation_scale
+ sum(translation_drifts) / translation_scale
)
return (
reprojection_cost + geometry_cost,
max(rotation_drifts, default=0.0),
(
max(distance_drifts, default=0.0)
if geometry_mode == "distance"
else max(translation_drifts, default=0.0)
),
)
def transition_cost(
previous: Mapping[str, SquareTagPose],
current: Mapping[str, SquareTagPose],
) -> float:
rotation_motion = sum(
rotation_distance_rad(
previous[role].quaternion_xyzw,
current[role].quaternion_xyzw,
)
for role in role_names
)
translation_motion = sum(
float(
np.linalg.norm(
np.asarray(current[role].translation_xyz_m)
- np.asarray(previous[role].translation_xyz_m)
)
)
for role in role_names
)
if geometry_mode == "distance":
return translation_motion / translation_scale
return (
rotation_motion / rotation_scale
+ translation_motion / translation_scale
)
for reference_index, reference_combination in enumerate(
combinations_by_frame[0]
):
reference_pairs = {
pair: _relative_pose(
reference_combination[pair[0]],
reference_combination[pair[1]],
)
for pair in pair_names
}
reference_distances = {
pair: float(
np.linalg.norm(
np.asarray(
reference_combination[pair[1]].translation_xyz_m,
dtype=float,
)
- np.asarray(
reference_combination[pair[0]].translation_xyz_m,
dtype=float,
)
)
)
for pair in pair_names
}
first_emission = emission(
reference_combination,
reference_pairs,
reference_distances,
)
previous_costs = np.full(
len(combinations_by_frame[0]),
np.inf,
dtype=float,
)
previous_costs[reference_index] = first_emission[0]
back_pointers: list[list[int]] = []
for frame_index in range(1, len(combinations_by_frame)):
previous_combinations = combinations_by_frame[frame_index - 1]
combinations = combinations_by_frame[frame_index]
frame_emissions = [
emission(
combination,
reference_pairs,
reference_distances,
)
for combination in combinations
]
current_costs = np.full(len(combinations), np.inf, dtype=float)
frame_back_pointers: list[int] = []
for current_index, combination in enumerate(combinations):
transition_costs = [
previous_costs[previous_index]
+ transition_cost(
previous_combination,
combination,
)
for previous_index, previous_combination in enumerate(
previous_combinations
)
]
best_previous = int(np.argmin(transition_costs))
frame_back_pointers.append(best_previous)
current_costs[current_index] = (
transition_costs[best_previous]
+ frame_emissions[current_index][0]
)
back_pointers.append(frame_back_pointers)
previous_costs = current_costs
final_index = int(np.argmin(previous_costs))
total = float(previous_costs[final_index])
path_indices = [final_index]
for frame_back_pointers in reversed(back_pointers):
path_indices.append(
frame_back_pointers[path_indices[-1]]
)
path_indices.reverse()
path = [
combinations[index]
for combinations, index in zip(
combinations_by_frame,
path_indices,
)
]
if total < best_total:
best_total = total
best_path = path
if best_path is None:
raise RuntimeError("trajectory branch selection produced no path")
# The marker-to-marker mounting transforms are unknown, so the rigid
# reference must be estimated from the complete sweep. Using frame zero
# as both the optimisation seed and the reported quality reference made
# one noisy endpoint frame look like drift in every other frame. A
# rotation medoid and component-wise translation median are insensitive
# to that endpoint noise while still exposing a persistent mirror branch.
robust_reference_pairs: dict[
tuple[str, str], tuple[Rotation, np.ndarray]
] = {}
for pair in pair_names:
pair_poses = [
_relative_pose(frame[pair[0]], frame[pair[1]])
for frame in best_path
]
pair_rotations = [pose[0] for pose in pair_poses]
angular_costs = np.asarray(
[
sum(
float((candidate.inv() * other).magnitude())
for other in pair_rotations
)
for candidate in pair_rotations
],
dtype=float,
)
rotation_medoid = pair_rotations[int(np.argmin(angular_costs))]
translation_median = np.median(
np.asarray([pose[1] for pose in pair_poses], dtype=float),
axis=0,
)
robust_reference_pairs[pair] = (
rotation_medoid,
translation_median,
)
rotation_drifts_by_frame: list[float] = []
translation_drifts_by_frame: list[float] = []
pair_distances_by_pair = {
pair: np.asarray(
[
np.linalg.norm(
np.asarray(frame[pair[1]].translation_xyz_m, dtype=float)
- np.asarray(
frame[pair[0]].translation_xyz_m, dtype=float
)
)
for frame in best_path
],
dtype=float,
)
for pair in pair_names
}
robust_pair_distances = {
pair: float(np.median(distances))
for pair, distances in pair_distances_by_pair.items()
}
distance_drifts_by_frame: list[float] = []
for frame in best_path:
frame_rotation_drifts: list[float] = []
frame_translation_drifts: list[float] = []
frame_distance_drifts: list[float] = []
for pair, (
reference_rotation,
reference_translation,
) in robust_reference_pairs.items():
rotation, translation = _relative_pose(
frame[pair[0]], frame[pair[1]]
)
frame_rotation_drifts.append(
float((reference_rotation.inv() * rotation).magnitude())
)
frame_translation_drifts.append(
float(np.linalg.norm(translation - reference_translation))
)
distance = float(
np.linalg.norm(
np.asarray(frame[pair[1]].translation_xyz_m, dtype=float)
- np.asarray(
frame[pair[0]].translation_xyz_m, dtype=float
)
)
)
frame_distance_drifts.append(
abs(distance - robust_pair_distances[pair])
)
rotation_drifts_by_frame.append(
max(frame_rotation_drifts, default=0.0)
)
translation_drifts_by_frame.append(
max(frame_translation_drifts, default=0.0)
)
distance_drifts_by_frame.append(
max(frame_distance_drifts, default=0.0)
)
rotation_drifts = np.asarray(rotation_drifts_by_frame, dtype=float)
translation_drifts = np.asarray(
translation_drifts_by_frame, dtype=float
)
distance_drifts = np.asarray(distance_drifts_by_frame, dtype=float)
return best_path, {
"total_cost": float(best_total),
"pair_geometry": geometry_mode,
"maximum_pair_rotation_drift_rad": float(
np.max(rotation_drifts, initial=0.0)
),
"p95_pair_rotation_drift_rad": float(
np.percentile(rotation_drifts, 95.0)
),
"median_pair_rotation_drift_rad": float(
np.median(rotation_drifts)
),
"maximum_pair_translation_drift_m": float(
np.max(translation_drifts, initial=0.0)
),
"p95_pair_translation_drift_m": float(
np.percentile(translation_drifts, 95.0)
),
"maximum_pair_distance_drift_m": float(
np.max(distance_drifts, initial=0.0)
),
"p95_pair_distance_drift_m": float(
np.percentile(distance_drifts, 95.0)
),
"median_pair_distance_drift_m": float(
np.median(distance_drifts)
),
}
def _as_camera_matrix(camera_matrix: Sequence[Sequence[float]]) -> np.ndarray:
matrix = np.asarray(camera_matrix, dtype=np.float64)
if matrix.shape != (3, 3):
raise ValueError("camera_matrix must have shape (3, 3)")
if not np.all(np.isfinite(matrix)):
raise ValueError("camera_matrix must be finite")
if matrix[0, 0] <= 0.0 or matrix[1, 1] <= 0.0:
raise ValueError("camera focal lengths must be positive")
return matrix
def square_object_points(tag_size_m: float) -> np.ndarray:
"""Return IPPE-square points matching apriltag_msgs corner order.
``apriltag_ros`` reports bottom-left, bottom-right, top-right, top-left.
OpenCV's ``SOLVEPNP_IPPE_SQUARE`` requires the same physical corners in
the order below.
"""
size = float(tag_size_m)
if not math.isfinite(size) or size <= 0.0:
raise ValueError("tag_size_m must be finite and positive")
half = size / 2.0
return np.asarray(
[
[-half, half, 0.0],
[half, half, 0.0],
[half, -half, 0.0],
[-half, -half, 0.0],
],
dtype=np.float64,
)
def solve_square_tag_ippe(
corners_xy: Sequence[Sequence[float]],
*,
tag_size_m: float,
camera_matrix: Sequence[Sequence[float]],
) -> list[SquareTagPose]:
"""Return every finite, positive-depth IPPE pose for one square tag."""
image_points = np.asarray(corners_xy, dtype=np.float64)
if image_points.shape != (4, 2):
raise ValueError("corners_xy must have shape (4, 2)")
if not np.all(np.isfinite(image_points)):
raise ValueError("corners_xy must be finite")
intrinsic = _as_camera_matrix(camera_matrix)
object_points = square_object_points(tag_size_m)
distortion = np.zeros((4, 1), dtype=np.float64)
solved, rotation_vectors, translations, _ = cv2.solvePnPGeneric(
object_points,
image_points,
intrinsic,
distortion,
flags=cv2.SOLVEPNP_IPPE_SQUARE,
)
if not solved:
return []
candidates: list[SquareTagPose] = []
for rotation_vector, translation in zip(rotation_vectors, translations):
rotation_matrix, _ = cv2.Rodrigues(rotation_vector)
translation_vector = np.asarray(translation, dtype=float).reshape(3)
camera_points = (
rotation_matrix @ object_points.T
+ translation_vector.reshape(3, 1)
).T
if np.min(camera_points[:, 2]) <= 0.0:
continue
projected, _ = cv2.projectPoints(
object_points,
rotation_vector,
translation_vector,
intrinsic,
distortion,
)
residual = projected.reshape(4, 2) - image_points
reprojection_error = float(
np.sqrt(np.mean(np.sum(residual * residual, axis=1)))
)
quaternion = Rotation.from_matrix(rotation_matrix).as_quat()
if not (
np.all(np.isfinite(quaternion))
and np.all(np.isfinite(translation_vector))
and math.isfinite(reprojection_error)
):
continue
candidates.append(
SquareTagPose(
quaternion_xyzw=tuple(float(value) for value in quaternion),
translation_xyz_m=tuple(
float(value) for value in translation_vector
),
reprojection_error_px=reprojection_error,
)
)
return candidates
def rotation_distance_rad(
first_xyzw: Sequence[float],
second_xyzw: Sequence[float],
) -> float:
first = Rotation.from_quat(np.asarray(first_xyzw, dtype=float))
second = Rotation.from_quat(np.asarray(second_xyzw, dtype=float))
return float((first.inv() * second).magnitude())
def select_continuous_pose(
candidates: Sequence[SquareTagPose],
*,
previous: SquareTagPose | None,
maximum_reprojection_error_px: float,
reprojection_tie_px: float,
maximum_pose_jump_rad: float,
maximum_translation_jump_m: float,
maximum_tag_tilt_rad: float,
) -> tuple[SquareTagPose | None, str]:
"""Select the best IPPE branch using image fit and temporal continuity."""
maximum_error = float(maximum_reprojection_error_px)
tie_error = float(reprojection_tie_px)
maximum_rotation = float(maximum_pose_jump_rad)
maximum_translation = float(maximum_translation_jump_m)
maximum_tilt = float(maximum_tag_tilt_rad)
if min(
maximum_error,
maximum_rotation,
maximum_translation,
maximum_tilt,
) <= 0.0:
raise ValueError("PnP selection thresholds must be positive")
if tie_error < 0.0:
raise ValueError("reprojection_tie_px must be non-negative")
eligible: list[SquareTagPose] = []
for candidate in candidates:
if candidate.reprojection_error_px > maximum_error:
continue
normal = Rotation.from_quat(candidate.quaternion_xyzw).as_matrix()[:, 2]
tilt = math.acos(float(np.clip(abs(normal[2]), 0.0, 1.0)))
if tilt > maximum_tilt:
continue
eligible.append(candidate)
if not eligible:
return None, "no_pose_within_reprojection_or_tilt_limit"
eligible.sort(key=lambda item: item.reprojection_error_px)
best = eligible[0]
if previous is None:
return best, ""
# Temporal continuity must only break a genuine planar-PnP tie. The old
# implementation normalised reprojection error by the permissive 1.5 px
# rejection limit, which allowed a stale mirror branch at 0.25 px to beat
# the true branch at e.g. 0.05 px merely because it was closer to the
# preceding (already wrong) pose. Once one IPPE solution has a meaningful
# image-fit advantage, trust it and allow the tracker to leave the stale
# branch even if that correction is a large pose jump.
competitive = [
candidate
for candidate in eligible
if candidate.reprojection_error_px
<= best.reprojection_error_px + tie_error
]
if len(competitive) == 1:
return best, ""
previous_translation = np.asarray(previous.translation_xyz_m, dtype=float)
scored: list[tuple[float, SquareTagPose]] = []
for candidate in competitive:
rotation_jump = rotation_distance_rad(
previous.quaternion_xyzw,
candidate.quaternion_xyzw,
)
translation_jump = float(
np.linalg.norm(
np.asarray(candidate.translation_xyz_m, dtype=float)
- previous_translation
)
)
if (
rotation_jump > maximum_rotation
or translation_jump > maximum_translation
):
continue
score = (
(
candidate.reprojection_error_px
- best.reprojection_error_px
)
/ max(tie_error, np.finfo(float).eps)
+ rotation_jump / maximum_rotation
+ translation_jump / maximum_translation
)
scored.append((float(score), candidate))
if not scored:
return None, "pose_jump"
selected = min(scored, key=lambda item: item[0])[1]
previous_quaternion = np.asarray(previous.quaternion_xyzw, dtype=float)
selected_quaternion = np.asarray(selected.quaternion_xyzw, dtype=float)
if float(np.dot(previous_quaternion, selected_quaternion)) < 0.0:
selected = replace(
selected,
quaternion_xyzw=tuple(
float(value) for value in -selected_quaternion
),
)
return selected, ""
class SquareTagPoseTracker:
"""Maintain the selected planar-PnP branch independently for each tag."""
def __init__(
self,
*,
maximum_reprojection_error_px: float,
reprojection_tie_px: float,
maximum_pose_jump_rad: float,
maximum_translation_jump_m: float,
maximum_tag_tilt_rad: float,
reset_after_seconds: float,
) -> None:
self.maximum_reprojection_error_px = float(
maximum_reprojection_error_px
)
self.reprojection_tie_px = float(reprojection_tie_px)
self.maximum_pose_jump_rad = float(maximum_pose_jump_rad)
self.maximum_translation_jump_m = float(maximum_translation_jump_m)
self.maximum_tag_tilt_rad = float(maximum_tag_tilt_rad)
self.reset_after_ns = int(float(reset_after_seconds) * 1_000_000_000)
if self.reset_after_ns <= 0:
raise ValueError("reset_after_seconds must be positive")
self._previous: dict[str, tuple[int, SquareTagPose]] = {}
self.last_candidates_by_role: dict[
str, tuple[SquareTagPose, ...]
] = {}
self.branch_correction_counts: dict[str, int] = {}
def reset(self) -> None:
self._previous.clear()
self.last_candidates_by_role.clear()
self.branch_correction_counts.clear()
def estimate(
self,
role: str,
corners_xy: Sequence[Sequence[float]],
*,
tag_size_m: float,
camera_matrix: Sequence[Sequence[float]],
stamp_ns: int,
reprojection_tie_px: float | None = None,
) -> tuple[SquareTagPose | None, str]:
try:
candidates = solve_square_tag_ippe(
corners_xy,
tag_size_m=tag_size_m,
camera_matrix=camera_matrix,
)
except (ValueError, cv2.error):
self.last_candidates_by_role[str(role)] = ()
return None, "pnp_solve_failed"
if not candidates:
self.last_candidates_by_role[str(role)] = ()
return None, "pnp_solve_failed"
usable_candidates: list[SquareTagPose] = []
for candidate in candidates:
normal = Rotation.from_quat(
candidate.quaternion_xyzw
).as_matrix()[:, 2]
tilt = math.acos(
float(np.clip(abs(normal[2]), 0.0, 1.0))
)
if (
candidate.reprojection_error_px
<= self.maximum_reprojection_error_px
and tilt <= self.maximum_tag_tilt_rad
):
usable_candidates.append(candidate)
self.last_candidates_by_role[str(role)] = tuple(
usable_candidates
)
if not usable_candidates:
return None, "no_pose_within_reprojection_or_tilt_limit"
previous_record = self._previous.get(str(role))
previous: SquareTagPose | None = None
if previous_record is not None:
previous_stamp, previous_pose = previous_record
elapsed = int(stamp_ns) - previous_stamp
if 0 <= elapsed <= self.reset_after_ns:
previous = previous_pose
selected, reason = select_continuous_pose(
usable_candidates,
previous=previous,
maximum_reprojection_error_px=(
self.maximum_reprojection_error_px
),
reprojection_tie_px=(
self.reprojection_tie_px
if reprojection_tie_px is None
else float(reprojection_tie_px)
),
maximum_pose_jump_rad=self.maximum_pose_jump_rad,
maximum_translation_jump_m=self.maximum_translation_jump_m,
maximum_tag_tilt_rad=self.maximum_tag_tilt_rad,
)
if selected is not None:
if previous is not None:
rotation_jump = rotation_distance_rad(
previous.quaternion_xyzw,
selected.quaternion_xyzw,
)
translation_jump = float(
np.linalg.norm(
np.asarray(selected.translation_xyz_m, dtype=float)
- np.asarray(
previous.translation_xyz_m,
dtype=float,
)
)
)
if (
rotation_jump > self.maximum_pose_jump_rad
or translation_jump
> self.maximum_translation_jump_m
):
key = str(role)
self.branch_correction_counts[key] = (
self.branch_correction_counts.get(key, 0) + 1
)
self._previous[str(role)] = (int(stamp_ns), selected)
return selected, reason
class SquareTagGroupPoseTracker:
"""Choose all tag branches together using thumb-chain continuity.
A 30 px planar tag has two IPPE solutions whose reprojection errors can
exchange order from one frame to the next. Tracking each tag
independently can therefore choose an incompatible pair for a relative
joint such as T4->T5. This tracker enumerates the small Cartesian product
(at most 2**4 combinations) and favours the combination that keeps both
the camera poses and all adjacent relative poses continuous.
"""
def __init__(
self,
*,
roles: Sequence[str],
adjacent_pairs: Sequence[tuple[str, str]],
maximum_pose_jump_rad: float,
maximum_translation_jump_m: float,
relative_rotation_scale_rad: float,
relative_translation_scale_m: float,
reprojection_scale_px: float,
reprojection_weight: float,
reset_after_seconds: float,
) -> None:
self.roles = tuple(str(role) for role in roles)
self.adjacent_pairs = tuple(
(str(parent), str(child))
for parent, child in adjacent_pairs
)
if not self.roles or len(set(self.roles)) != len(self.roles):
raise ValueError("roles must be non-empty and unique")
if any(
parent not in self.roles or child not in self.roles
for parent, child in self.adjacent_pairs
):
raise ValueError("adjacent_pairs must reference roles")
self.maximum_pose_jump_rad = float(maximum_pose_jump_rad)
self.maximum_translation_jump_m = float(
maximum_translation_jump_m
)
self.relative_rotation_scale_rad = float(
relative_rotation_scale_rad
)
self.relative_translation_scale_m = float(
relative_translation_scale_m
)
self.reprojection_scale_px = float(reprojection_scale_px)
self.reprojection_weight = float(reprojection_weight)
reset_seconds = float(reset_after_seconds)
if min(
self.maximum_pose_jump_rad,
self.maximum_translation_jump_m,
self.relative_rotation_scale_rad,
self.relative_translation_scale_m,
self.reprojection_scale_px,
reset_seconds,
) <= 0.0:
raise ValueError("group tracking scales must be positive")
if self.reprojection_weight < 0.0:
raise ValueError("reprojection_weight must be non-negative")
self.reset_after_ns = int(reset_seconds * 1_000_000_000)
self._previous: dict[str, SquareTagPose] = {}
self._previous_stamp_ns: int | None = None
self.branch_correction_counts: dict[str, int] = {}
def reset(self) -> None:
self._previous.clear()
self._previous_stamp_ns = None
self.branch_correction_counts.clear()
def select(
self,
candidates_by_role: Mapping[str, Sequence[SquareTagPose]],
*,
stamp_ns: int,
) -> tuple[dict[str, SquareTagPose] | None, str]:
"""Return one mutually consistent pose for every configured role."""
candidate_lists = [
tuple(candidates_by_role.get(role, ()))
for role in self.roles
]
if any(not candidates for candidates in candidate_lists):
return None, "group_missing_pose_candidates"
combinations = [
dict(zip(self.roles, combination))
for combination in product(*candidate_lists)
]
minimum_errors = {
role: min(
candidate.reprojection_error_px
for candidate in candidates
)
for role, candidates in zip(self.roles, candidate_lists)
}
stamp = int(stamp_ns)
previous_is_fresh = (
self._previous_stamp_ns is not None
and 0 <= stamp - self._previous_stamp_ns
<= self.reset_after_ns
and set(self._previous) == set(self.roles)
)
if not previous_is_fresh:
selected = min(
combinations,
key=lambda combination: sum(
pose.reprojection_error_px
for pose in combination.values()
),
)
else:
previous_relative = {
pair: _relative_pose(
self._previous[pair[0]],
self._previous[pair[1]],
)
for pair in self.adjacent_pairs
}
scored: list[tuple[float, dict[str, SquareTagPose]]] = []
for combination in combinations:
absolute_rotation_motion = 0.0
absolute_translation_motion = 0.0
rejected = False
for role in self.roles:
rotation_motion = rotation_distance_rad(
self._previous[role].quaternion_xyzw,
combination[role].quaternion_xyzw,
)
translation_motion = float(
np.linalg.norm(
np.asarray(
combination[role].translation_xyz_m,
dtype=float,
)
- np.asarray(
self._previous[role].translation_xyz_m,
dtype=float,
)
)
)
if (
rotation_motion > self.maximum_pose_jump_rad
or translation_motion
> self.maximum_translation_jump_m
):
rejected = True
break
absolute_rotation_motion += rotation_motion
absolute_translation_motion += translation_motion
if rejected:
continue
relative_rotation_motion = 0.0
relative_translation_motion = 0.0
for pair in self.adjacent_pairs:
rotation, translation = _relative_pose(
combination[pair[0]],
combination[pair[1]],
)
old_rotation, old_translation = previous_relative[pair]
relative_rotation_motion += float(
(old_rotation.inv() * rotation).magnitude()
)
relative_translation_motion += float(
np.linalg.norm(translation - old_translation)
)
reprojection_penalty = sum(
max(
0.0,
combination[role].reprojection_error_px
- minimum_errors[role],
)
for role in self.roles
) / self.reprojection_scale_px
score = (
absolute_rotation_motion
/ self.maximum_pose_jump_rad
+ absolute_translation_motion
/ self.maximum_translation_jump_m
+ relative_rotation_motion
/ self.relative_rotation_scale_rad
+ relative_translation_motion
/ self.relative_translation_scale_m
+ self.reprojection_weight * reprojection_penalty
)
scored.append((float(score), combination))
if not scored:
return None, "group_pose_jump"
selected = min(scored, key=lambda item: item[0])[1]
aligned: dict[str, SquareTagPose] = {}
for role in self.roles:
pose = selected[role]
if previous_is_fresh:
old_quaternion = np.asarray(
self._previous[role].quaternion_xyzw,
dtype=float,
)
quaternion = np.asarray(
pose.quaternion_xyzw,
dtype=float,
)
if float(np.dot(old_quaternion, quaternion)) < 0.0:
pose = replace(
pose,
quaternion_xyzw=tuple(
float(value) for value in -quaternion
),
)
best_reprojection = min(
candidate_lists[self.roles.index(role)],
key=lambda candidate: candidate.reprojection_error_px,
)
if pose != best_reprojection:
self.branch_correction_counts[role] = (
self.branch_correction_counts.get(role, 0) + 1
)
aligned[role] = pose
self._previous = aligned
self._previous_stamp_ns = stamp
return dict(aligned), ""
File diff suppressed because it is too large Load Diff
@@ -1,238 +0,0 @@
"""Launch front-camera trajectory-circle CMC pitch zero measurement."""
from __future__ import annotations
from datetime import datetime
from pathlib import Path
import re
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
IncludeLaunchDescription,
LogInfo,
OpaqueFunction,
)
from launch.conditions import IfCondition
from launch.launch_description_sources import PythonLaunchDescriptionSource
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
def _launch_stack(context):
serial_number = LaunchConfiguration("serial_number").perform(context)
if (
not serial_number
or serial_number == "UNSET"
or re.fullmatch(r"[A-Za-z0-9_.-]+", serial_number) is None
or serial_number in {".", ".."}
):
raise RuntimeError(
"serial_number is required and may contain only letters, "
"digits, dot, underscore and dash"
)
requested_session = LaunchConfiguration("session_dir").perform(context)
output_root = Path(
LaunchConfiguration("output_root").perform(context)
).expanduser().resolve()
if requested_session:
session_dir = Path(requested_session).expanduser().resolve()
else:
timestamp = datetime.now().strftime("%Y%m%d_%H%M%S")
session_dir = output_root / serial_number / timestamp
session_dir.mkdir(parents=True, exist_ok=True)
tag_config = LaunchConfiguration("tag_config").perform(context)
zero_config = LaunchConfiguration("zero_config").perform(context)
realsense_config = LaunchConfiguration("realsense_config").perform(context)
realsense_launch = (
Path(get_package_share_directory("realsense2_camera"))
/ "launch"
/ "rs_launch.py"
)
camera = IncludeLaunchDescription(
PythonLaunchDescriptionSource(str(realsense_launch)),
condition=IfCondition(LaunchConfiguration("start_camera")),
launch_arguments={
"camera_name": "camera",
"camera_namespace": "camera",
"serial_no": LaunchConfiguration("camera_serial_number"),
"config_file": realsense_config,
"enable_color": "true",
"rgb_camera.color_profile": LaunchConfiguration("color_profile"),
"depth_module.color_profile": LaunchConfiguration("color_profile"),
"enable_depth": "false",
"enable_sync": "false",
"align_depth.enable": "false",
"diagnostics_period": "1.0",
}.items(),
)
raw_topic = "/camera/camera/color/image_raw"
camera_info_topic = "/camera/camera/color/camera_info"
rect_topic = "/camera/camera/color/image_rect"
vision_container = ComposableNodeContainer(
name="g20_thumb_zero_vision_container",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=[
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name="rectify_color",
namespace="/camera/camera/color",
remappings=[
("image", raw_topic),
("camera_info", camera_info_topic),
("image_rect", rect_topic),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
),
ComposableNode(
package="apriltag_ros",
plugin="AprilTagNode",
name="apriltag",
namespace="/apriltag",
parameters=[
tag_config,
{
"detector.decimate": ParameterValue(
LaunchConfiguration("apriltag_decimate"),
value_type=float,
)
},
],
remappings=[
("image_rect", rect_topic),
("camera_info", camera_info_topic),
],
extra_arguments=[{"use_intra_process_comms": True}],
),
],
output="screen",
emulate_tty=True,
)
sdk = Node(
package="linker_hand_ros2_sdk",
executable="linker_hand_sdk",
name="linker_hand_sdk",
output="screen",
condition=IfCondition(LaunchConfiguration("start_sdk")),
parameters=[
{
"hand_type": "left",
"hand_joint": "G20",
"can": LaunchConfiguration("can_interface"),
"modbus": "None",
"topic_prefix": "/g20",
"move_on_startup": False,
"startup_speed": ParameterValue(
LaunchConfiguration("calibration_speed"),
value_type=int,
),
"startup_torque": 80,
"state_poll_rate": 10.0,
"repeat_position_commands": False,
"is_touch": False,
}
],
)
zero_node = Node(
package="g20_thumb_apriltag_calibration",
executable="cmc_pitch_zero_node",
name="g20_thumb_cmc_pitch_zero",
output="screen",
parameters=[
zero_config,
{
"serial_number": serial_number,
"session_dir": str(session_dir),
"commands_enabled": ParameterValue(
LaunchConfiguration("commands_enabled"),
value_type=bool,
),
"image_topic": rect_topic,
"publish_debug_image": ParameterValue(
LaunchConfiguration("publish_debug_image"),
value_type=bool,
),
},
],
)
return [
LogInfo(msg=f"G20 CMC pitch zero session: {session_dir}"),
LogInfo(
msg=(
"Only T0(ID 0) and T3(ID 1) are required; "
"T4/T5 detections are ignored"
)
),
LogInfo(
msg=(
"Motor 0 performs three 255->64->255 sweeps; "
"zero angles come from the fitted T3-centre trajectory radius"
)
),
camera,
vision_container,
sdk,
zero_node,
]
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("g20_thumb_apriltag_calibration")
)
return LaunchDescription(
[
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument("camera_serial_number", default_value=""),
DeclareLaunchArgument(
"color_profile", default_value="1280x720x30"
),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
DeclareLaunchArgument("apriltag_decimate", default_value="1.5"),
DeclareLaunchArgument("commands_enabled", default_value="true"),
DeclareLaunchArgument(
"publish_debug_image", default_value="true"
),
DeclareLaunchArgument("start_camera", default_value="true"),
DeclareLaunchArgument("start_sdk", default_value="true"),
DeclareLaunchArgument(
"output_root",
default_value=str(Path.cwd() / "calibration_output"),
),
DeclareLaunchArgument("session_dir", default_value=""),
DeclareLaunchArgument(
"zero_config",
default_value=str(
package_share / "config" / "cmc_pitch_zero.yaml"
),
),
DeclareLaunchArgument(
"realsense_config",
default_value=str(
package_share / "config" / "realsense_color_qos.yaml"
),
),
DeclareLaunchArgument(
"tag_config",
default_value=str(
package_share / "config" / "front_tags.yaml"
),
),
OpaqueFunction(function=_launch_stack),
]
)
@@ -1,242 +0,0 @@
"""Launch front-camera trajectory-circle CMC roll zero/travel calibration."""
from __future__ import annotations
from datetime import datetime
from pathlib import Path
import re
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
IncludeLaunchDescription,
LogInfo,
OpaqueFunction,
)
from launch.conditions import IfCondition
from launch.launch_description_sources import PythonLaunchDescriptionSource
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
def _launch_stack(context):
serial_number = LaunchConfiguration("serial_number").perform(context)
if (
not serial_number
or serial_number == "UNSET"
or re.fullmatch(r"[A-Za-z0-9_.-]+", serial_number) is None
or serial_number in {".", ".."}
):
raise RuntimeError(
"serial_number is required and may contain only letters, "
"digits, dot, underscore and dash"
)
requested_session = LaunchConfiguration("session_dir").perform(context)
output_root = Path(
LaunchConfiguration("output_root").perform(context)
).expanduser().resolve()
if requested_session:
session_dir = Path(requested_session).expanduser().resolve()
else:
timestamp = datetime.now().strftime("%Y%m%d_%H%M%S")
session_dir = output_root / serial_number / timestamp
session_dir.mkdir(parents=True, exist_ok=True)
tag_config = LaunchConfiguration("tag_config").perform(context)
calibration_config = LaunchConfiguration(
"calibration_config"
).perform(context)
realsense_config = LaunchConfiguration("realsense_config").perform(context)
realsense_launch = (
Path(get_package_share_directory("realsense2_camera"))
/ "launch"
/ "rs_launch.py"
)
camera = IncludeLaunchDescription(
PythonLaunchDescriptionSource(str(realsense_launch)),
condition=IfCondition(LaunchConfiguration("start_camera")),
launch_arguments={
"camera_name": "camera",
"camera_namespace": "camera",
"serial_no": LaunchConfiguration("camera_serial_number"),
"config_file": realsense_config,
"enable_color": "true",
"rgb_camera.color_profile": LaunchConfiguration("color_profile"),
"depth_module.color_profile": LaunchConfiguration("color_profile"),
"enable_depth": "false",
"enable_sync": "false",
"align_depth.enable": "false",
"diagnostics_period": "1.0",
}.items(),
)
raw_topic = "/camera/camera/color/image_raw"
camera_info_topic = "/camera/camera/color/camera_info"
rect_topic = "/camera/camera/color/image_rect"
vision_container = ComposableNodeContainer(
name="g20_thumb_roll_vision_container",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=[
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name="rectify_color",
namespace="/camera/camera/color",
remappings=[
("image", raw_topic),
("camera_info", camera_info_topic),
("image_rect", rect_topic),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
),
ComposableNode(
package="apriltag_ros",
plugin="AprilTagNode",
name="apriltag",
namespace="/apriltag",
parameters=[
tag_config,
{
"detector.decimate": ParameterValue(
LaunchConfiguration("apriltag_decimate"),
value_type=float,
)
},
],
remappings=[
("image_rect", rect_topic),
("camera_info", camera_info_topic),
],
extra_arguments=[{"use_intra_process_comms": True}],
),
],
output="screen",
emulate_tty=True,
)
sdk = Node(
package="linker_hand_ros2_sdk",
executable="linker_hand_sdk",
name="linker_hand_sdk",
output="screen",
condition=IfCondition(LaunchConfiguration("start_sdk")),
parameters=[
{
"hand_type": "left",
"hand_joint": "G20",
"can": LaunchConfiguration("can_interface"),
"modbus": "None",
"topic_prefix": "/g20",
"move_on_startup": False,
"startup_speed": ParameterValue(
LaunchConfiguration("calibration_speed"),
value_type=int,
),
"startup_torque": 80,
"state_poll_rate": 10.0,
"repeat_position_commands": False,
"is_touch": False,
}
],
)
calibration_node = Node(
package="g20_thumb_apriltag_calibration",
executable="cmc_roll_calibration_node",
name="g20_thumb_cmc_roll_calibration",
output="screen",
parameters=[
calibration_config,
{
"serial_number": serial_number,
"session_dir": str(session_dir),
"commands_enabled": ParameterValue(
LaunchConfiguration("commands_enabled"),
value_type=bool,
),
"image_topic": rect_topic,
"publish_debug_image": ParameterValue(
LaunchConfiguration("publish_debug_image"),
value_type=bool,
),
},
],
)
return [
LogInfo(msg=f"G20 CMC roll calibration session: {session_dir}"),
LogInfo(
msg=(
"Only T0(ID 0) and T3(ID 1) are required; "
"T4/T5 detections are ignored"
)
),
LogInfo(
msg=(
"Motor 5 performs three 255->0->255 sweeps; "
"static captures measure both zero and angular travel"
)
),
camera,
vision_container,
sdk,
calibration_node,
]
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("g20_thumb_apriltag_calibration")
)
return LaunchDescription(
[
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument("camera_serial_number", default_value=""),
DeclareLaunchArgument(
"color_profile", default_value="1280x720x30"
),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
DeclareLaunchArgument("apriltag_decimate", default_value="1.5"),
DeclareLaunchArgument("commands_enabled", default_value="true"),
DeclareLaunchArgument(
"publish_debug_image", default_value="true"
),
DeclareLaunchArgument("start_camera", default_value="true"),
DeclareLaunchArgument("start_sdk", default_value="true"),
DeclareLaunchArgument(
"output_root",
default_value=str(Path.cwd() / "calibration_output"),
),
DeclareLaunchArgument("session_dir", default_value=""),
DeclareLaunchArgument(
"calibration_config",
default_value=str(
package_share
/ "config"
/ "cmc_roll_zero_travel.yaml"
),
),
DeclareLaunchArgument(
"realsense_config",
default_value=str(
package_share / "config" / "realsense_color_qos.yaml"
),
),
DeclareLaunchArgument(
"tag_config",
default_value=str(
package_share / "config" / "front_tags.yaml"
),
),
OpaqueFunction(function=_launch_stack),
]
)
@@ -1,364 +0,0 @@
"""Launch the complete front-camera G20 thumb calibration stack."""
from __future__ import annotations
from datetime import datetime
from pathlib import Path
import re
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
ExecuteProcess,
IncludeLaunchDescription,
LogInfo,
OpaqueFunction,
)
from launch.conditions import IfCondition
from launch.launch_description_sources import PythonLaunchDescriptionSource
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
def _launch_stack(context):
serial_number = LaunchConfiguration("serial_number").perform(context)
if not serial_number or serial_number == "UNSET":
raise RuntimeError(
"serial_number is required, for example serial_number:=G20_LEFT_001"
)
if (
re.fullmatch(r"[A-Za-z0-9_.-]+", serial_number) is None
or serial_number in {".", ".."}
):
raise RuntimeError(
"serial_number may contain only letters, digits, dot, underscore and dash"
)
requested_session = LaunchConfiguration("session_dir").perform(context)
output_root = Path(LaunchConfiguration("output_root").perform(context)).resolve()
if requested_session:
session_dir = Path(requested_session).expanduser().resolve()
else:
timestamp = datetime.now().strftime("%Y%m%d_%H%M%S")
session_dir = output_root / serial_number / timestamp
session_dir.mkdir(parents=True, exist_ok=True)
bag_path = session_dir / "rosbag"
calibration_config = LaunchConfiguration("calibration_config").perform(context)
tag_config = LaunchConfiguration("tag_config").perform(context)
realsense_config = LaunchConfiguration("realsense_config").perform(context)
use_roi_text = LaunchConfiguration("use_roi").perform(context).strip().lower()
if use_roi_text not in {"true", "false"}:
raise RuntimeError("use_roi must be true or false")
use_roi = use_roi_text == "true"
roi_values = {}
for name in ("roi_x", "roi_y", "roi_width", "roi_height"):
text = LaunchConfiguration(name).perform(context)
try:
roi_values[name] = int(text)
except ValueError as error:
raise RuntimeError(f"{name} must be an integer") from error
if roi_values["roi_x"] < 0 or roi_values["roi_y"] < 0:
raise RuntimeError("roi_x and roi_y must be non-negative")
if roi_values["roi_width"] <= 0 or roi_values["roi_height"] <= 0:
raise RuntimeError("roi_width and roi_height must be positive")
color_profile = LaunchConfiguration("color_profile").perform(context)
profile_match = re.fullmatch(r"(\d+)x(\d+)x(\d+)", color_profile)
if use_roi and profile_match is not None:
image_width = int(profile_match.group(1))
image_height = int(profile_match.group(2))
if (
roi_values["roi_x"] + roi_values["roi_width"] > image_width
or roi_values["roi_y"] + roi_values["roi_height"] > image_height
):
raise RuntimeError(
"ROI lies outside color_profile "
f"{image_width}x{image_height}"
)
realsense_launch = Path(
get_package_share_directory("realsense2_camera")
) / "launch" / "rs_launch.py"
camera = IncludeLaunchDescription(
PythonLaunchDescriptionSource(str(realsense_launch)),
condition=IfCondition(LaunchConfiguration("start_camera")),
launch_arguments={
"camera_name": "camera",
"camera_namespace": "camera",
"serial_no": LaunchConfiguration("camera_serial_number"),
"config_file": realsense_config,
"enable_color": "true",
# D405 exposes color from the stereo/depth module. Keep the RGB
# camera argument as well so the same launch file also works with
# D435/D455-class devices.
"rgb_camera.color_profile": LaunchConfiguration("color_profile"),
"depth_module.color_profile": LaunchConfiguration("color_profile"),
"enable_depth": LaunchConfiguration("enable_depth"),
"depth_module.depth_profile": LaunchConfiguration("depth_profile"),
# Depth is archival/diagnostic only. Synchronising and aligning it
# adds significant D405 processing latency without affecting the
# relative AprilTag rotation calculation.
"enable_sync": "false",
"align_depth.enable": "false",
"diagnostics_period": "1.0",
}.items(),
)
vision_components = []
if use_roi:
processed_image_raw_topic = "/g20_thumb_roi/image_raw"
processed_camera_info_topic = "/g20_thumb_roi/camera_info"
processed_image_rect_topic = "/g20_thumb_roi/image_rect"
vision_components.append(
ComposableNode(
package="image_proc",
plugin="image_proc::CropDecimateNode",
name="crop_color_roi",
namespace="/g20_thumb_roi",
remappings=[
("in/image_raw", "/camera/camera/color/image_raw"),
("in/camera_info", "/camera/camera/color/camera_info"),
("out/image_raw", processed_image_raw_topic),
("out/camera_info", processed_camera_info_topic),
],
parameters=[
{
"queue_size": 5,
"decimation_x": 1,
"decimation_y": 1,
"offset_x": roi_values["roi_x"],
"offset_y": roi_values["roi_y"],
"width": roi_values["roi_width"],
"height": roi_values["roi_height"],
}
],
extra_arguments=[{"use_intra_process_comms": True}],
)
)
rectifier_namespace = "/g20_thumb_roi"
rectifier_name = "rectify_color_roi"
else:
processed_image_raw_topic = "/camera/camera/color/image_raw"
processed_camera_info_topic = "/camera/camera/color/camera_info"
processed_image_rect_topic = "/camera/camera/color/image_rect"
rectifier_namespace = "/camera/camera/color"
rectifier_name = "rectify_color"
vision_components.append(
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name=rectifier_name,
namespace=rectifier_namespace,
remappings=[
("image", processed_image_raw_topic),
("camera_info", processed_camera_info_topic),
("image_rect", processed_image_rect_topic),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
)
)
vision_components.append(
ComposableNode(
package="apriltag_ros",
plugin="AprilTagNode",
name="apriltag",
namespace="/apriltag",
parameters=[
tag_config,
{
"detector.decimate": ParameterValue(
LaunchConfiguration("apriltag_decimate"),
value_type=float,
)
},
],
remappings=[
("image_rect", processed_image_rect_topic),
("camera_info", processed_camera_info_topic),
],
extra_arguments=[{"use_intra_process_comms": True}],
)
)
vision_container = ComposableNodeContainer(
name="g20_thumb_vision_container",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=vision_components,
output="screen",
emulate_tty=True,
)
sdk = Node(
package="linker_hand_ros2_sdk",
executable="linker_hand_sdk",
name="linker_hand_sdk",
output="screen",
condition=IfCondition(LaunchConfiguration("start_sdk")),
parameters=[
{
"hand_type": "left",
"hand_joint": "G20",
"can": LaunchConfiguration("can_interface"),
"modbus": "None",
"topic_prefix": "/g20",
"move_on_startup": False,
"startup_speed": ParameterValue(
LaunchConfiguration("calibration_speed"),
value_type=int,
),
"startup_torque": 80,
"state_poll_rate": 10.0,
"repeat_position_commands": False,
"is_touch": False,
}
],
)
calibration = Node(
package="g20_thumb_apriltag_calibration",
executable="calibration_node",
name="g20_thumb_calibration",
output="screen",
parameters=[
calibration_config,
tag_config,
{
"serial_number": serial_number,
"session_dir": str(session_dir),
"commands_enabled": LaunchConfiguration("commands_enabled"),
"calibration_speed": ParameterValue(
LaunchConfiguration("calibration_speed"),
value_type=int,
),
"continuous_motion_mode": ParameterValue(
LaunchConfiguration("continuous_motion_mode"),
value_type=str,
),
"angle_estimation_mode": ParameterValue(
LaunchConfiguration("angle_estimation_mode"),
value_type=str,
),
"camera_serial_number": LaunchConfiguration("camera_serial_number"),
"rosbag_path": str(bag_path),
"camera_info_topic": processed_camera_info_topic,
"image_topic": processed_image_rect_topic,
"publish_debug_image": LaunchConfiguration(
"publish_debug_image"
),
},
],
)
bag = ExecuteProcess(
condition=IfCondition(LaunchConfiguration("record_bag")),
cmd=[
"ros2",
"bag",
"record",
"--storage",
"mcap",
"--storage-preset-profile",
"zstd_fast",
"--max-bag-size",
"10737418240",
"--output",
str(bag_path),
processed_image_raw_topic,
processed_camera_info_topic,
"/camera/camera/depth/image_rect_raw",
"/apriltag/detections",
"/tf",
"/g20/cb_left_hand_control_cmd",
"/g20/cb_left_hand_state",
"/g20/cb_left_hand_info",
"/g20_thumb_calibration/status",
],
output="screen",
)
actions = [
LogInfo(msg=f"G20 thumb calibration session: {session_dir}"),
LogInfo(
msg=(
"G20 thumb image ROI: "
f"x={roi_values['roi_x']}, y={roi_values['roi_y']}, "
f"width={roi_values['roi_width']}, "
f"height={roi_values['roi_height']}"
if use_roi
else "G20 thumb image ROI: disabled"
)
),
camera,
vision_container,
]
actions.extend([sdk, calibration, bag])
return actions
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("g20_thumb_apriltag_calibration")
)
default_output = str(Path.cwd() / "calibration_output")
return LaunchDescription(
[
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument("camera_serial_number", default_value=""),
DeclareLaunchArgument(
"color_profile", default_value="1280x720x30"
),
DeclareLaunchArgument(
"depth_profile", default_value="640x480x30"
),
DeclareLaunchArgument("enable_depth", default_value="false"),
DeclareLaunchArgument(
"publish_debug_image", default_value="false"
),
DeclareLaunchArgument("use_roi", default_value="false"),
DeclareLaunchArgument("roi_x", default_value="128"),
DeclareLaunchArgument("roi_y", default_value="192"),
DeclareLaunchArgument("roi_width", default_value="1024"),
DeclareLaunchArgument("roi_height", default_value="528"),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
DeclareLaunchArgument(
"continuous_motion_mode", default_value="endpoint"
),
DeclareLaunchArgument(
"angle_estimation_mode",
default_value="trajectory_center_3d",
),
DeclareLaunchArgument("apriltag_decimate", default_value="1.5"),
DeclareLaunchArgument("commands_enabled", default_value="true"),
DeclareLaunchArgument("start_camera", default_value="true"),
DeclareLaunchArgument("start_sdk", default_value="true"),
DeclareLaunchArgument("record_bag", default_value="false"),
DeclareLaunchArgument("output_root", default_value=default_output),
DeclareLaunchArgument("session_dir", default_value=""),
DeclareLaunchArgument(
"calibration_config",
default_value=str(package_share / "config" / "calibration.yaml"),
),
DeclareLaunchArgument(
"realsense_config",
default_value=str(
package_share / "config" / "realsense_color_qos.yaml"
),
),
DeclareLaunchArgument(
"tag_config",
default_value=str(package_share / "config" / "front_tags.yaml"),
),
OpaqueFunction(function=_launch_stack),
]
)
@@ -1,4 +0,0 @@
[develop]
script_dir=$base/lib/g20_thumb_apriltag_calibration
[install]
install_scripts=$base/lib/g20_thumb_apriltag_calibration
@@ -1,41 +0,0 @@
from glob import glob
from setuptools import find_packages, setup
package_name = "g20_thumb_apriltag_calibration"
setup(
name=package_name,
version="0.1.0",
packages=find_packages(),
data_files=[
(
"share/ament_index/resource_index/packages",
["resource/" + package_name],
),
("share/" + package_name, ["package.xml", "README.md"]),
("share/" + package_name + "/config", glob("config/*.yaml")),
("share/" + package_name + "/launch", glob("launch/*.launch.py")),
],
install_requires=["setuptools", "numpy", "scipy"],
tests_require=["pytest"],
zip_safe=True,
maintainer="lxp",
maintainer_email="support@linker-robotics.com",
description="Front RealSense AprilTag calibration for the left G20 thumb",
license="MIT",
entry_points={
"console_scripts": [
"calibration_node = g20_thumb_apriltag_calibration.node:main",
(
"cmc_pitch_zero_node = "
"g20_thumb_apriltag_calibration.zero_node:main"
),
(
"cmc_roll_calibration_node = "
"g20_thumb_apriltag_calibration.zero_node:main"
),
],
},
)
@@ -1,184 +0,0 @@
from pathlib import Path
import yaml
PACKAGE_ROOT = Path(__file__).resolve().parents[1]
def test_front_tag_parameters_match_namespaced_detector() -> None:
config = yaml.safe_load(
(PACKAGE_ROOT / "config" / "front_tags.yaml").read_text()
)
detector = config["/apriltag/apriltag"]["ros__parameters"]
calibration = config["g20_thumb_calibration"]["ros__parameters"]
assert detector["tag"]["ids"] == calibration["tag_ids"]
assert detector["tag"]["frames"] == calibration["tag_frames"]
assert detector["tag"]["sizes"] == calibration["tag_sizes_m"]
assert detector["tag"]["ids"] == [0, 1, 2, 3]
assert detector["qos_profile"] == "sensor_data"
assert detector["detector"]["decimate"] == 1.5
assert detector["detector"]["refine"] is True
assert detector["detector"]["debug"] is False
def test_trial_uses_centre_trajectory_and_thirty_pixel_tags() -> None:
config = yaml.safe_load(
(PACKAGE_ROOT / "config" / "calibration.yaml").read_text()
)
parameters = config["g20_thumb_calibration"]["ros__parameters"]
assert parameters["angle_estimation_mode"] == "trajectory_center_3d"
assert parameters["passive_ip_multiplier"] == 1.02
assert parameters["pnp_minimum_valid_rate"] == 0.95
assert parameters["pnp_maximum_reprojection_error_px"] <= 1.5
assert parameters["pnp_reprojection_tie_px"] == 1.5
assert parameters["pnp_tracker_reset_seconds"] == 5.0
assert parameters["pnp_group_relative_rotation_scale_deg"] == 5.0
assert parameters["pnp_group_relative_translation_scale_m"] == 0.01
assert parameters["pnp_group_reprojection_weight"] == 0.05
assert parameters["pnp_trajectory_reprojection_scale_px"] == 0.1
assert parameters["pnp_rigid_rotation_scale_deg"] == 5.0
assert parameters["pnp_rigid_p95_accepted_drift_deg"] == 8.0
assert parameters["pnp_rigid_maximum_accepted_drift_deg"] == 15.0
assert (
parameters["pnp_rigid_p95_accepted_distance_drift_m"]
<= 0.003
)
assert (
parameters["pnp_rigid_maximum_accepted_distance_drift_m"]
<= 0.006
)
assert parameters["pnp_maximum_pose_jump_deg"] <= 35.0
assert parameters["trajectory_maximum_plane_rms_m"] <= 0.004
assert parameters["trajectory_maximum_radial_rms_m"] <= 0.004
assert parameters["trajectory_minimum_radius_m"] >= 0.005
assert parameters["trajectory_minimum_arc_deg"] >= 15.0
assert (
parameters["trajectory_maximum_root_role_disagreement_deg"]
<= 5.0
)
assert parameters["trajectory_maximum_anchor_drift_m"] <= 0.005
assert parameters["trajectory_static_translation_outlier_m"] <= 0.005
assert (
parameters["trajectory_maximum_static_translation_rms_m"]
<= 0.002
)
assert parameters["minimum_edge_pixels"] == 30.0
assert parameters["maximum_static_std_deg"] == 3.0
assert parameters["minimum_pose_inlier_rate"] == 0.90
assert parameters["repetitions"] == 1
assert parameters["command_step"] == 8
assert parameters["scan_mode"] == "continuous"
assert parameters["continuous_motion_mode"] == "endpoint"
assert parameters["auto_start_tip"] is True
assert parameters["minimum_detection_hz"] == 15.0
assert parameters["stable_frames"] == 5
assert parameters["capture_frames"] == 8
assert parameters["maximum_stable_spread_deg"] == 3.0
assert parameters["maximum_stable_translation_spread_m"] <= 0.003
assert parameters["validation_command_count"] == 5
assert parameters["continuous_minimum_bins"] >= 32
assert parameters["continuous_maximum_bin_gap"] <= 16
assert parameters["continuous_segment_minimum_seconds"] >= 0.1
assert parameters["continuous_segment_timeout_seconds"] >= 5.0
assert parameters["continuous_prepare_timeout_seconds"] >= 30.0
def test_realsense_color_and_camera_info_use_matching_qos() -> None:
config = yaml.safe_load(
(PACKAGE_ROOT / "config" / "realsense_color_qos.yaml").read_text()
)
assert config["color_qos"] == "DEFAULT"
assert config["color_info_qos"] == "DEFAULT"
def test_cmc_pitch_zero_config_uses_three_trajectory_circle_rounds() -> None:
config = yaml.safe_load(
(PACKAGE_ROOT / "config" / "cmc_pitch_zero.yaml").read_text()
)
parameters = config["g20_thumb_cmc_pitch_zero"]["ros__parameters"]
assert parameters["t0_id"] == 0
assert parameters["t3_id"] == 1
assert parameters["joint_name"] == "thumb_cmc_pitch"
assert parameters["motor_index"] == 0
assert parameters["zero_command_u8"] == 255
assert parameters["measure_travel"] is False
assert parameters["baseline_command_u8"] == [
255,
255,
255,
255,
255,
255,
193,
148,
105,
42,
245,
255,
255,
255,
255,
255,
255,
255,
255,
255,
]
assert parameters["repetitions"] == 3
assert parameters["zero_capture_frames"] == 30
assert parameters["trajectory_command_u8"] <= 64
assert parameters["trajectory_minimum_state_span_u8"] >= 160.0
assert parameters["trajectory_minimum_bins"] >= 18
assert parameters["trajectory_minimum_arc_deg"] >= 20.0
assert parameters["trajectory_maximum_radial_rms_px"] <= 2.0
assert parameters["trajectory_maximum_p95_radial_error_px"] <= 3.5
assert parameters["minimum_detection_rate"] == 0.95
assert parameters["minimum_edge_pixels"] == 40.0
assert parameters["maximum_static_position_rms_px"] <= 1.5
assert "maximum_axis_alignment_deg" not in parameters
assert "maximum_static_std_deg" not in parameters
assert "maximum_anchor_drift_deg" not in parameters
assert parameters["camera_alignment_enabled"] is True
assert parameters["camera_alignment_max_angle_deg"] <= 0.5
assert parameters["camera_alignment_max_vertical_offset_px"] <= 12.0
assert parameters["camera_alignment_required_frames"] >= 10
assert parameters["camera_alignment_minimum_detection_rate"] <= 0.8
def test_cmc_roll_config_measures_full_endpoint_travel() -> None:
config = yaml.safe_load(
(PACKAGE_ROOT / "config" / "cmc_roll_zero_travel.yaml").read_text()
)
parameters = config[
"g20_thumb_cmc_roll_calibration"
]["ros__parameters"]
assert parameters["t0_id"] == 0
assert parameters["t3_id"] == 1
assert parameters["joint_name"] == "thumb_cmc_roll"
assert parameters["motor_index"] == 5
assert parameters["zero_command_u8"] == 255
assert parameters["trajectory_command_u8"] == 0
assert parameters["measure_travel"] is True
assert parameters["baseline_command_u8"][5] == 255
assert parameters["repetitions"] == 3
assert parameters["zero_capture_frames"] == 30
assert parameters["trajectory_minimum_state_span_u8"] >= 240.0
assert parameters["trajectory_minimum_bins"] >= 30
assert parameters["minimum_travel_deg"] >= 20.0
assert parameters["maximum_travel_difference_deg"] <= 1.0
assert parameters["maximum_round_difference_deg"] == 1.0
assert "maximum_axis_alignment_deg" not in parameters
assert "maximum_static_std_deg" not in parameters
assert "maximum_anchor_drift_deg" not in parameters
assert parameters["camera_alignment_enabled"] is True
assert parameters["camera_alignment_max_angle_deg"] <= 0.5
assert parameters["camera_alignment_max_vertical_offset_px"] <= 12.0
assert parameters["camera_alignment_required_frames"] >= 10
assert parameters["camera_alignment_minimum_detection_rate"] <= 0.8
+79 -11
View File
@@ -9,6 +9,20 @@ class HandConfig:
joint_names_en: Optional[List[str]] = None
init_pos: List[int] = field(default_factory=list)
preset_actions: Optional[Dict[str, List[int]]] = None
preset_action_overrides: Optional[Dict[str, Dict[str, List[int]]]] = None
# Integer GUI values are divided by this scale before publishing.
# Legacy hands use raw u8 values (scale=1); O12 uses milliradians.
position_scale: int = 1
position_unit: str = "u8"
def get_preset_actions(self, hand_type: str) -> Dict[str, List[int]]:
"""Return preset actions with hand-specific values applied."""
actions = dict(self.preset_actions or {})
if self.preset_action_overrides:
actions.update(
self.preset_action_overrides.get(hand_type.lower(), {})
)
return actions
# ------------------------------------------------------------------
# 常量字典(仅构建一次)
@@ -75,10 +89,10 @@ _HAND_CONFIGS: Dict[str, HandConfig] = {
"点赞": [255, 0, 0, 0, 0, 255, 162, 162, 144, 100, 210, 255, 255, 255, 255, 255, 0, 0, 0, 0],
"握拳": [96, 0, 0, 0, 0, 0, 193, 158, 128, 91, 132, 255, 255, 255, 255, 144, 0, 0, 0, 0],
"张开": [255, 255, 255, 255, 255, 255, 193, 148, 105, 42, 245, 255, 255, 255, 255, 255, 255, 255, 255, 255],
"OK": [148, 110, 255, 255, 255, 44, 164, 100, 114, 127, 178, 255, 255, 255, 255, 94, 71, 255, 255, 255],
"拇指对中指": [191, 255, 55, 255, 255, 96, 95, 100, 114, 127, 105, 255, 255, 255, 255, 94, 255, 108, 255, 255],
"拇指对无名指": [191, 255, 255, 72, 255, 115, 95, 100, 114, 127, 60, 255, 255, 255, 255, 94, 255, 255, 97, 255],
"拇指对小指": [191, 255, 255, 255, 55, 0, 95, 100, 114, 121, 70, 255, 255, 255, 255, 94, 255, 255, 255, 100],
"OK": [0, 0, 255, 255, 255, 138, 147, 148, 105, 42, 109, 255, 255, 255, 255, 255, 211, 255, 255, 255],
"拇指对中指": [0, 255, 0, 255, 255, 107, 149, 148, 105, 42, 109, 255, 255, 255, 255, 255, 225, 202, 255, 255],
"拇指对无名指": [0, 255, 255, 0, 255, 88, 171, 148, 105, 42, 59, 255, 255, 255, 255, 255, 255, 255, 206, 254],
"拇指对小指": [0, 255, 255, 255, 0, 32, 170, 148, 105, 42, 109, 255, 255, 255, 255, 255, 255, 255, 255, 203],
"准备1": [255, 0, 0, 0, 0, 255, 162, 162, 144, 100, 210, 255, 255, 255, 255, 255, 0, 0, 0, 0],
"壹": [96, 255, 0, 0, 0, 0, 190, 161, 127, 80, 68, 255, 255, 255, 255, 144, 255, 0, 0, 0],
"贰": [96, 255, 255, 0, 0, 0, 190, 66, 127, 80, 68, 255, 255, 255, 255, 144, 255, 255, 0, 0],
@@ -100,8 +114,6 @@ _HAND_CONFIGS: Dict[str, HandConfig] = {
"动作9": [255, 255, 255, 255, 255, 255, 125, 129, 125, 130, 210, 255, 255, 255, 255, 255, 255, 255, 255, 255],
"根部1": [0, 0, 0, 0, 0, 255, 125, 129, 125, 130, 245, 255, 255, 255, 255, 255, 255, 255, 255, 255],
"根部2": [255, 255, 255, 255, 255, 255, 125, 129, 125, 130, 245, 255, 255, 255, 255, 255, 255, 255, 255, 255],
"根部1": [0, 0, 0, 0, 0, 255, 125, 129, 125, 130, 245, 255, 255, 255, 255, 255, 255, 255, 255, 255],
"根部2": [255, 255, 255, 255, 255, 255, 125, 129, 125, 130, 245, 255, 255, 255, 255, 255, 255, 255, 255, 255],
"末端1": [6, 0, 0, 0, 0, 255, 125, 129, 125, 130, 219, 255, 255, 255, 255, 125, 0, 0, 0, 0],
"末端2": [6, 0, 0, 0, 0, 255, 125, 129, 125, 130, 219, 255, 255, 255, 255, 255, 255, 255, 255, 255],
"末端3": [6, 0, 0, 0, 0, 255, 125, 129, 125, 130, 219, 255, 255, 255, 255, 125, 0, 0, 0, 0],
@@ -224,13 +236,20 @@ _HAND_CONFIGS: Dict[str, HandConfig] = {
"叁": [92, 87, 255, 255, 255, 0],
"肆": [92, 87, 255, 255, 255, 255],
"伍": [255, 255, 255, 255, 255, 255],
"OK": [139, 91, 103, 250, 250, 250],
"OK": [95, 75, 116, 255, 255, 255],
"拇指对中指": [88, 2, 255, 114, 255, 255],
"点赞": [250, 79, 0, 0, 0, 0],
"握拳": [102, 18, 0, 0, 0, 0],
}
},
preset_action_overrides={
"right": {
"OK": [95, 83, 122, 255, 255, 255],
"拇指对中指": [95, 8, 255, 114, 255, 255],
},
},
),
"L6": HandConfig(
joint_names_en=["thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch", "middle_mcp_pitch", "pinky_mcp_pitch", "ring_mcp_pitch"],
joint_names_en=["thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"],
joint_names=["大拇指弯曲", "大拇指横摆", "食指弯曲", "中指弯曲", "无名指弯曲", "小拇指弯曲"],
init_pos=[250] * 6,
preset_actions={
@@ -240,7 +259,7 @@ _HAND_CONFIGS: Dict[str, HandConfig] = {
"叁": [0, 39, 255, 255, 255, 0],
"肆": [0, 0, 255, 255, 255, 255],
"伍": [255, 255, 255, 255, 255, 255],
"OK": [74, 13, 153, 255, 255, 255],
"OK": [62, 5, 151, 255, 255, 255],
"点赞": [255, 255, 0, 0, 0, 0],
"握拳": [79, 11, 0, 0, 0, 0],
"序列动作1": [250, 250, 250, 250, 250, 250],
@@ -256,7 +275,56 @@ _HAND_CONFIGS: Dict[str, HandConfig] = {
"拇指压感准备1": [139, 18, 130, 0, 0, 0],
"拇指压感测试": [39, 30, 122, 250, 250, 250],
"拇指压感准备2": [139, 18, 130, 0, 0, 0]
}
},
preset_action_overrides={
"right": {
"OK": [58, 6, 153, 255, 255, 255],
},
},
),
"O12": HandConfig(
# O12 active-angle API order. Keep this independent from the
# physical motor order exposed by some SDK metadata.
joint_names_en=[
"thumb_roll", "thumb_abad", "thumb_mcp", "thumb_pip",
"index_abad", "index_mcp", "index_pip",
"middle_abad", "middle_mcp", "middle_pip",
"ring_mcp", "pinky_mcp",
],
joint_names=[
"拇指旋转", "拇指侧摆", "拇指根部", "拇指中部",
"食指侧摆", "食指根部", "食指中部",
"中指侧摆", "中指根部", "中指中部",
"无名指根部", "小指根部",
],
# Values are milliradians so QSlider can retain 0.001 rad resolution.
init_pos=[0] * 12,
preset_actions={
"展开": [0] * 12,
"食指轻弯": [0, 0, 0, 0, 0, 300, 400, 0, 0, 0, 0, 0],
"半握": [
300, -200, -200, -500,
0, 650, 700, 0, 650, 800, 700, 700,
],
},
preset_action_overrides={
"right": {
"拇指对食指": [
245, -766, -818, 0, 0, 1046, 0, 0, 0, 0, 0, 0,
],
"拇指对中指": [
489, -843, -685, 0, 0, 0, 0, 0, 1147, 0, 0, 0,
],
"拇指对无名指": [
699, -779, -827, 0, 0, 0, 0, 0, 0, 0, 690, 0,
],
"拇指对小指": [
786, -1065, -827, 0, 0, 0, 0, 0, 0, 0, 0, 645,
],
},
},
position_scale=1000,
position_unit="rad",
),
}
HAND_CONFIGS = MappingProxyType(_HAND_CONFIGS)
+180 -37
View File
@@ -1,5 +1,6 @@
import sys
import time, json
import math
import threading
from dataclasses import dataclass
from typing import List, Dict
@@ -33,6 +34,16 @@ _CANONICAL_COMMAND_NAMES = {
"thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch",
"middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch",
],
"L6": [
"thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch",
"middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch",
],
"O12": [
"thumb_roll", "thumb_abad", "thumb_mcp", "thumb_pip",
"index_abad", "index_mcp", "index_pip",
"middle_abad", "middle_mcp", "middle_pip",
"ring_mcp", "pinky_mcp",
],
}
_CANONICAL_COMMAND_BOUNDS = {
@@ -43,17 +54,38 @@ _CANONICAL_COMMAND_BOUNDS = {
*[(0, 255)] * 5,
],
"O6": [(0, 255)] * 6,
"L6": [(0, 255)] * 6,
}
# Integer slider bounds in milliradians, derived from the O12 active-angle
# limits. Right and left thumb signs differ; all other limits are shared.
_O12_COMMAND_BOUNDS_MRAD = {
"right": [
(0, 942), (-1387, 0), (-827, 0), (-1291, 0),
(-261, 261), (0, 1352), (0, 1530), (-261, 261),
(0, 1357), (0, 1815), (0, 1535), (0, 1535),
],
"left": [
(-942, 0), (0, 1387), (-827, 0), (-1291, 0),
(-261, 261), (0, 1352), (0, 1530), (-261, 261),
(0, 1357), (0, 1815), (0, 1535), (0, 1535),
],
}
class ROS2NodeManager(QObject):
"""ROS2节点管理器,处理ROS通信"""
status_updated = pyqtSignal(str, str) # 状态类型, 消息内容
feedback_updated = pyqtSignal(object)
def __init__(self, node_name: str = "hand_control_node"):
super().__init__()
self.node = None
self.publisher = None
self.publisher_arc = None
self.state_subscription = None
self.speed_pub = None
self.torque_pub = None
self.joint_state = JointState()
self.joint_state.header = Header()
@@ -83,27 +115,40 @@ class ROS2NodeManager(QObject):
self.node.get_parameter('topic_prefix').value
)
if self.is_arc == True:
if self.hand_joint == "O12":
topic_base = f'/o12/{self.hand_type}'
self.publisher = self.node.create_publisher(
JointState, f'{topic_base}/joint_cmd', 10
)
self.state_subscription = self.node.create_subscription(
JointState,
f'{topic_base}/joint_states',
self._o12_feedback_callback,
10,
)
elif self.is_arc == True:
# 创建发布者
self.publisher_arc = self.node.create_publisher(
JointState,
self.topic(f'/cb_{self.hand_type}_hand_control_cmd_arc'),
10
)
# 创建发布者
self.publisher = self.node.create_publisher(
JointState,
self.topic(f'/cb_{self.hand_type}_hand_control_cmd'),
10
)
# 创建旧型号发布者
if self.hand_joint != "O12":
self.publisher = self.node.create_publisher(
JointState,
self.topic(f'/cb_{self.hand_type}_hand_control_cmd'),
10
)
self.snapshot_publisher = self.node.create_publisher(
JointState, self.topic('/calibration_pose_snapshot'), 10
)
# 新增 speed / torque 发布者
self.speed_pub = self.node.create_publisher(
String, self.topic('/cb_hand_setting_cmd'), 10)
self.torque_pub = self.node.create_publisher(
String, self.topic('/cb_hand_setting_cmd'), 10)
if self.hand_joint != "O12":
self.speed_pub = self.node.create_publisher(
String, self.topic('/cb_hand_setting_cmd'), 10)
self.torque_pub = self.node.create_publisher(
String, self.topic('/cb_hand_setting_cmd'), 10)
self.status_updated.emit(
"info",
f"ROS2节点初始化成功: {self.topic_prefix or '/'} "
@@ -136,15 +181,36 @@ class ROS2NodeManager(QObject):
while rclpy.ok() and self.node:
rclpy.spin_once(self.node, timeout_sec=0.1)
def _o12_feedback_callback(self, msg: JointState):
"""Forward 12-channel O12 radian feedback safely into the Qt thread."""
if len(msg.position) != 12:
self.status_updated.emit(
"error", f"O12位置反馈长度错误: {len(msg.position)},应为12"
)
return
self.feedback_updated.emit([float(value) for value in msg.position])
def command_bounds(self, count: int):
if self.hand_joint == "O12":
bounds = _O12_COMMAND_BOUNDS_MRAD.get(self.hand_type)
else:
bounds = _CANONICAL_COMMAND_BOUNDS.get(self.hand_joint)
if not bounds or len(bounds) != count:
return [(0, 255)] * count
return bounds
def bound_positions(self, positions: List[int]) -> List[int]:
bounds = _CANONICAL_COMMAND_BOUNDS.get(self.hand_joint)
if not bounds or len(bounds) != len(positions):
return list(positions)
bounds = self.command_bounds(len(positions))
return [
max(minimum, min(maximum, int(value)))
for value, (minimum, maximum) in zip(positions, bounds)
]
def wire_positions(self, positions: List[int]) -> List[float]:
positions = self.bound_positions(positions)
scale = _HAND_CONFIGS[self.hand_joint].position_scale
return [float(value) / float(scale) for value in positions]
def publish_joint_state(self, positions: List[int]):
"""发布关节状态消息"""
if not self.publisher or not self.node:
@@ -153,15 +219,21 @@ class ROS2NodeManager(QObject):
try:
positions = self.bound_positions(positions)
wire_positions = self.wire_positions(positions)
self.joint_state.header.stamp = self.node.get_clock().now().to_msg()
self.joint_state.position = [float(pos) for pos in positions]
self.joint_state.position = wire_positions
# self.joint_state.velocity = [0.1] * len(positions)
# self.joint_state.effort = [0.01] * len(positions)
# 如果有关节名称,添加到消息中
#hand_config = HandConfig.from_hand_type(self.hand_joint)
hand_config = _HAND_CONFIGS[self.hand_joint]
canonical_names = _CANONICAL_COMMAND_NAMES.get(self.hand_joint)
if canonical_names and len(canonical_names) == len(positions):
# O12 SDK 1.1.8 may expose names in physical motor order while the
# position array uses active-angle order. An empty name array makes
# the documented position order unambiguous to the driver.
if self.hand_joint == "O12":
self.joint_state.name = []
elif canonical_names and len(canonical_names) == len(positions):
self.joint_state.name = canonical_names
elif len(hand_config.joint_names) == len(positions):
if hand_config.joint_names_en != None:
@@ -170,7 +242,7 @@ class ROS2NodeManager(QObject):
self.joint_state.name = hand_config.joint_names
self.publisher.publish(self.joint_state)
if self.is_arc == True:
if self.is_arc == True and self.hand_joint != "O12":
if self.hand_joint == "O6":
if self.hand_type == "left":
pose = range_to_arc_left(positions,self.hand_joint)
@@ -205,14 +277,21 @@ class ROS2NodeManager(QObject):
positions = self.bound_positions(positions)
self.publish_joint_state(positions)
self.joint_state.header.stamp = self.node.get_clock().now().to_msg()
self.joint_state.position = [float(pos) for pos in positions]
self.joint_state.position = self.wire_positions(positions)
canonical_names = _CANONICAL_COMMAND_NAMES.get(self.hand_joint)
if canonical_names:
if canonical_names and self.hand_joint != "O12":
self.joint_state.name = canonical_names
elif self.hand_joint == "O12":
self.joint_state.name = []
self.snapshot_publisher.publish(self.joint_state)
self.status_updated.emit("info", "当前标定姿势快照已发布")
def publish_speed(self, val: int):
if self.hand_joint == "O12":
self.status_updated.emit(
"warning", "O12不使用旧版u8速度接口;请通过角度轨迹限制速度"
)
return
if self.hand_joint.upper() in ("O6", "L6"):
joint_len = 6
elif self.hand_joint == "L7":
@@ -232,6 +311,11 @@ class ROS2NodeManager(QObject):
self.speed_pub.publish(msg)
def publish_torque(self, val: int):
if self.hand_joint == "O12":
self.status_updated.emit(
"warning", "O12不使用旧版u8扭矩接口;位置GUI已禁用该设置"
)
return
if self.hand_joint.upper() in ("O6", "L6"):
joint_len = 6
elif self.hand_joint == "L7":
@@ -273,11 +357,17 @@ class HandControlGUI(QWidget):
# 设置ROS管理器
self.ros_manager = ros_manager
self.ros_manager.status_updated.connect(self.update_status)
self.ros_manager.feedback_updated.connect(self.on_feedback_updated)
# 获取手部配置
self.hand_joint = self.ros_manager.hand_joint
self.hand_type = self.ros_manager.hand_type
self.hand_config = _HAND_CONFIGS[self.hand_joint]
self.preset_actions = self.hand_config.get_preset_actions(self.hand_type)
self.feedback_positions = None
# O12 only publishes after an explicit slider/preset action. This
# prevents opening or closing the real hand merely by launching GUI.
self.command_dirty = self.hand_joint != "O12"
# 初始化UI
self.init_ui()
@@ -288,6 +378,20 @@ class HandControlGUI(QWidget):
self.publish_timer.timeout.connect(self.publish_joint_state)
self.publish_timer.start()
def format_position(self, value: int) -> str:
"""Format an integer GUI value in the hand's actual command unit."""
scale = self.hand_config.position_scale
if self.hand_config.position_unit == "rad":
radians = float(value) / float(scale)
return f"{radians:.3f} rad / {math.degrees(radians):.1f}°"
return str(value)
def command_positions(self) -> List[float]:
"""Return current slider values converted to wire units."""
return self.ros_manager.wire_positions(
[slider.value() for slider in self.sliders]
)
def init_ui(self):
"""初始化用户界面"""
# 设置窗口属性
@@ -465,13 +569,11 @@ class HandControlGUI(QWidget):
for i, (name, value) in enumerate(zip(
self.hand_config.joint_names, self.hand_config.init_pos
)):
bounds = _CANONICAL_COMMAND_BOUNDS.get(self.hand_joint)
minimum, maximum = (
bounds[i] if bounds and i < len(bounds) else (0, 255)
)
bounds = self.ros_manager.command_bounds(len(self.hand_config.init_pos))
minimum, maximum = bounds[i]
value = max(minimum, min(maximum, int(value)))
# 创建标签
label = QLabel(f"{name}: {value}")
label = QLabel(f"{name}: {self.format_position(value)}")
label.setMinimumWidth(120)
# 创建滑动条
@@ -535,9 +637,9 @@ class HandControlGUI(QWidget):
def create_system_preset_buttons(self, parent_layout):
"""创建系统预设动作按钮"""
self.preset_buttons = [] # 清空按钮列表
if self.hand_config.preset_actions:
if self.preset_actions:
buttons = []
for idx, (name, positions) in enumerate(self.hand_config.preset_actions.items()):
for idx, (name, positions) in enumerate(self.preset_actions.items()):
button = QPushButton(name)
button.setProperty("category", "preset")
button.clicked.connect(
@@ -564,6 +666,9 @@ class HandControlGUI(QWidget):
# —— 2. 新增:速度与扭矩设置(每行一个)——
quick_set_gb = QGroupBox("快速设置")
if self.hand_joint == "O12":
quick_set_gb.setEnabled(False)
quick_set_gb.setToolTip("O12不使用旧版0-255速度/扭矩设置接口")
qv_layout = QVBoxLayout(quick_set_gb)
# 速度行
@@ -692,7 +797,10 @@ class HandControlGUI(QWidget):
"""滑动条值改变事件处理"""
if 0 <= index < len(self.slider_labels):
joint_name = self.hand_config.joint_names[index]
self.slider_labels[index].setText(f"{joint_name}: {value}")
self.slider_labels[index].setText(
f"{joint_name}: {self.format_position(value)}"
)
self.command_dirty = True
# 更新数值显示
self.update_value_display()
@@ -700,10 +808,23 @@ class HandControlGUI(QWidget):
def update_value_display(self):
"""更新数值显示面板内容"""
# 获取所有滑动条的当前值
values = [slider.value() for slider in self.sliders]
# 格式化显示为列表形式
self.value_display.setText(f"{values}")
command = self.command_positions()
command_text = ", ".join(f"{value:.3f}" for value in command)
lines = [f"目标({self.hand_config.position_unit}): [{command_text}]"]
if self.feedback_positions is not None:
feedback_text = ", ".join(
f"{value:.3f}" for value in self.feedback_positions
)
lines.append(f"反馈(rad): [{feedback_text}]")
self.value_display.setText("\n".join(lines))
def on_feedback_updated(self, positions):
"""Display actual O12 joint feedback without moving command sliders."""
self.feedback_positions = list(positions)
self.update_value_display()
if hasattr(self, "connection_status"):
self.connection_status.setText("O12右手已连接并收到位置反馈")
self.connection_status.setObjectName("StatusInfo")
def on_preset_action_clicked(self, positions: List[int]):
"""预设动作按钮点击事件处理"""
@@ -742,7 +863,25 @@ class HandControlGUI(QWidget):
self.cycle_button.setText("循环运行预设动作")
self.reset_preset_buttons_color()
self.status_updated.emit("warning", "已停止所有动作")
if self.hand_joint == "O12" and self.feedback_positions is not None:
# Hold the latest measured pose instead of merely stopping topic
# publication while a previous position target is still active.
scale = self.hand_config.position_scale
hold_values = [
int(round(value * scale)) for value in self.feedback_positions
]
hold_values = self.ros_manager.bound_positions(hold_values)
for slider, value in zip(self.sliders, hold_values):
slider.blockSignals(True)
slider.setValue(value)
slider.blockSignals(False)
self.command_dirty = True
self.publish_joint_state()
self.update_value_display()
self.status_updated.emit("warning", "已下发当前反馈位置并保持")
else:
self.command_dirty = False
self.status_updated.emit("warning", "已停止连续动作和新的位置发布")
def on_save_pose_clicked(self):
"""发布当前滑块姿势,供hand_pose_capture写入profile。"""
@@ -751,7 +890,7 @@ class HandControlGUI(QWidget):
def on_cycle_clicked(self):
"""循环运行预设动作按钮点击事件处理"""
if not self.hand_config.preset_actions:
if not self.preset_actions:
QMessageBox.warning(self, "无预设动作", "当前手部型号没有预设动作可循环运行")
return
@@ -774,19 +913,19 @@ class HandControlGUI(QWidget):
def run_next_action(self):
"""运行下一个预设动作"""
if not self.hand_config.preset_actions:
if not self.preset_actions:
return
# 重置所有按钮颜色
self.reset_preset_buttons_color()
# 计算下一个动作索引
self.current_action_index = (self.current_action_index + 1) % len(self.hand_config.preset_actions)
self.current_action_index = (self.current_action_index + 1) % len(self.preset_actions)
# 获取下一个动作
action_names = list(self.hand_config.preset_actions.keys())
action_names = list(self.preset_actions.keys())
action_name = action_names[self.current_action_index]
action_positions = self.hand_config.preset_actions[action_name]
action_positions = self.preset_actions[action_name]
# 执行动作
self.on_preset_action_clicked(action_positions)
@@ -811,6 +950,7 @@ class HandControlGUI(QWidget):
"""关节类型改变事件处理"""
self.hand_joint = joint_type
self.hand_config = _HAND_CONFIGS[self.hand_joint]
self.preset_actions = self.hand_config.get_preset_actions(self.hand_type)
# 更新手部信息
info_text = f"""手部类型: {self.hand_type}
@@ -829,8 +969,11 @@ class HandControlGUI(QWidget):
def publish_joint_state(self):
"""发布当前关节状态"""
if self.hand_joint == "O12" and not self.command_dirty:
return
positions = [slider.value() for slider in self.sliders]
self.ros_manager.publish_joint_state(positions)
self.command_dirty = False
def update_status(self, status_type: str, message: str):
"""更新状态显示"""
@@ -0,0 +1,42 @@
#!/usr/bin/env python3
"""Start the HCAN-connected O12 right hand and its safe position GUI."""
from launch import LaunchDescription
from launch.actions import IncludeLaunchDescription, TimerAction
from launch.launch_description_sources import PythonLaunchDescriptionSource
from launch.substitutions import PathJoinSubstitution
from launch_ros.actions import Node
from launch_ros.substitutions import FindPackageShare
def generate_launch_description():
o12_driver = IncludeLaunchDescription(
PythonLaunchDescriptionSource(
PathJoinSubstitution([
FindPackageShare("omnihand_node"),
"launch",
"omnihand_pro_2025_node.launch.py",
])
)
)
o12_gui = Node(
package="gui_control",
executable="gui_control",
name="o12_right_gui_control",
output="screen",
parameters=[{
"hand_type": "right",
"hand_joint": "O12",
# Commands are coalesced, so dragging a slider sends at most 10 Hz.
"topic_hz": 10,
"is_arc": False,
"topic_prefix": "",
}],
)
return LaunchDescription([
o12_driver,
# Give the CANFD driver a moment to claim and initialise the adapter.
TimerAction(period=1.5, actions=[o12_gui]),
])
+1
View File
@@ -13,6 +13,7 @@
<test_depend>python3-pytest</test_depend>
<exec_depend>linker_hand_ros2_sdk</exec_depend>
<exec_depend>omnihand_node</exec_depend>
<export>
<build_type>ament_python</build_type>
+23
View File
@@ -0,0 +1,23 @@
from gui_control.config.constants import HAND_CONFIGS
def test_l6_gui_uses_the_sdk_channel_order() -> None:
assert HAND_CONFIGS["L6"].joint_names_en == [
"thumb_cmc_pitch",
"thumb_cmc_roll",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
]
def test_l6_ok_preset_is_hand_specific() -> None:
config = HAND_CONFIGS["L6"]
assert config.get_preset_actions("left")["OK"] == [
62, 5, 151, 255, 255, 255,
]
assert config.get_preset_actions("right")["OK"] == [
58, 6, 153, 255, 255, 255,
]
+46
View File
@@ -0,0 +1,46 @@
from gui_control.config.constants import HAND_CONFIGS
def test_o12_gui_uses_active_angle_order_and_milliradians() -> None:
config = HAND_CONFIGS["O12"]
assert config.joint_names_en == [
"thumb_roll", "thumb_abad", "thumb_mcp", "thumb_pip",
"index_abad", "index_mcp", "index_pip",
"middle_abad", "middle_mcp", "middle_pip",
"ring_mcp", "pinky_mcp",
]
assert config.position_scale == 1000
assert config.position_unit == "rad"
assert len(config.init_pos) == 12
assert all(len(pose) == 12 for pose in config.preset_actions.values())
def test_o12_right_fingertip_preset_actions_use_requested_radians() -> None:
config = HAND_CONFIGS["O12"]
actions = config.get_preset_actions("right")
assert actions["拇指对食指"] == [
245, -766, -818, 0, 0, 1046, 0, 0, 0, 0, 0, 0,
]
assert actions["拇指对中指"] == [
489, -843, -685, 0, 0, 0, 0, 0, 1147, 0, 0, 0,
]
assert actions["拇指对无名指"] == [
699, -779, -827, 0, 0, 0, 0, 0, 0, 0, 690, 0,
]
assert actions["拇指对小指"] == [
786, -1065, -827, 0, 0, 0, 0, 0, 0, 0, 0, 645,
]
assert all(len(actions[name]) == 12 for name in (
"拇指对食指", "拇指对中指", "拇指对无名指", "拇指对小指",
))
def test_o12_fingertip_preset_actions_are_right_hand_only() -> None:
actions = HAND_CONFIGS["O12"].get_preset_actions("left")
assert "拇指对食指" not in actions
assert "拇指对中指" not in actions
assert "拇指对无名指" not in actions
assert "拇指对小指" not in actions
+18
View File
@@ -0,0 +1,18 @@
from gui_control.config.constants import HAND_CONFIGS
def test_o6_ok_preset_is_hand_specific() -> None:
config = HAND_CONFIGS["O6"]
assert config.get_preset_actions("left")["OK"] == [
95, 75, 116, 255, 255, 255,
]
assert config.get_preset_actions("right")["OK"] == [
95, 83, 122, 255, 255, 255,
]
assert config.get_preset_actions("left")["拇指对中指"] == [
88, 2, 255, 114, 255, 255,
]
assert config.get_preset_actions("right")["拇指对中指"] == [
95, 8, 255, 114, 255, 255,
]
-31
View File
@@ -1,31 +0,0 @@
from launch import LaunchDescription
from launch_ros.actions import Node
def generate_launch_description():
return LaunchDescription([
Node(
package='linker_hand_ros2_sdk',
executable='linker_hand_sdk',
name='linker_hand_sdk_left',
output='screen',
parameters=[{
'hand_type': 'left',
'hand_joint': "L10", # 这里需要修改为实际Linker Hand的型号 L7、L10、L20、L21、L25
'is_touch': True, # 是否带有压力传感器
'can': 'can0', # 这里需要修改为实际的CAN总线名称
}],
),
Node(
package='linker_hand_ros2_sdk',
executable='linker_hand_sdk',
name='linker_hand_sdk_right',
output='screen',
parameters=[{
'hand_type': 'right',
'hand_joint': "L10", # 这里需要修改为实际Linker Hand的型号 L7、L10、L20、L21、L25
'is_touch': True, # 是否带有压力传感器
'can': 'can0', # 这里需要修改为实际的CAN总线名称
}],
),
])
@@ -1,3 +1,5 @@
from collections import deque
import can
import time, sys
import threading
@@ -57,6 +59,14 @@ class LinkerHandL6Can:
self.normal_force, self.tangential_force, self.tangential_force_dir, self.approach_inc = [[-1] * 6 for _ in range(4)]
self.is_lock = False
self.version = None
# L6 replies to a six-byte 0x01 position command with an immediate
# byte-for-byte echo on the same CAN ID. A zero-payload 0x01 state
# query also replies on that ID, but with the measured positions.
# Keep the two transactions distinct so command echoes never enter
# the published feedback stream used by calibration.
self._position_echo_lock = threading.Lock()
self._pending_position_echoes = deque(maxlen=32)
self._position_echo_timeout_seconds = 0.02
# Start the receiving thread
self.running = True
self.receive_thread = threading.Thread(target=self.receive_response)
@@ -111,6 +121,11 @@ class LinkerHandL6Can:
frame_property_value = int(frame_property.value) if hasattr(frame_property, 'value') else frame_property
data = [frame_property_value] + [int(val) for val in data_list]
msg = can.Message(arbitration_id=self.can_id, data=data, is_extended_id=False)
if frame_property_value == 0x01 and len(data_list) == 6:
with self._position_echo_lock:
self._pending_position_echoes.append(
(time.monotonic(), tuple(int(value) for value in data_list))
)
try:
self.bus.send(msg)
except can.CanError as e:
@@ -201,7 +216,23 @@ class LinkerHandL6Can:
except:
return
if frame_type == 0x01: # 0x01
self.x01 = list(response_data)
response = tuple(int(value) for value in response_data)
now = time.monotonic()
is_position_echo = False
with self._position_echo_lock:
while (
self._pending_position_echoes
and now - self._pending_position_echoes[0][0]
> self._position_echo_timeout_seconds
):
self._pending_position_echoes.popleft()
for pending in tuple(self._pending_position_echoes):
if pending[1] == response:
self._pending_position_echoes.remove(pending)
is_position_echo = True
break
if not is_position_echo:
self.x01 = list(response)
elif frame_type == 0x02: # 0x02
self.x02 = list(response_data)
elif frame_type == 0x05: # Set speed
@@ -391,7 +422,10 @@ class LinkerHandL6Can:
return self.x35
def get_finger_order(self):
return ["thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
# L6 channel 1 is the physical CMC roll actuator. Older SDK releases
# exposed the channel as ``thumb_cmc_yaw`` even though the wire order
# and mechanism have always been roll.
return ["thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
def show_fun_table(self):
pass
@@ -372,7 +372,7 @@ class LinkerHandL6RS485:
return [0] * 6
def get_finger_order(self):
return ["thumb_cmc_pitch", "thumb_cmc_yaw", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
return ["thumb_cmc_pitch", "thumb_cmc_roll", "index_mcp_pitch", "middle_mcp_pitch", "ring_mcp_pitch", "pinky_mcp_pitch"]
# --------------------------------------------------
# 便捷方法
@@ -1,444 +0,0 @@
#!/usr/bin/env python3
import os
import time
from pymodbus.client import ModbusSerialClient
from typing import List, Dict
import numpy as np
_INTERVAL = 0.006 # 8 ms
class LinkerHandL6RS485:
"""L6机械手 Modbus-RTU 控制类"""
# 6个关节名称
JOINT_NAMES = ["thumb_pitch", "thumb_yaw", "index_pitch",
"middle_pitch", "ring_pitch", "little_pitch"]
# 手指名称
FINGER_NAMES = ["thumb", "index", "middle", "ring", "little"]
def __init__(self, hand_id=0x27, modbus_port="/dev/ttyUSB0", baudrate=115200):
"""
初始化L6机械手
hand_id: 右手0x27(39), 左手0x28(40)
modbus_port: 串口设备路径
baudrate: 波特率,固定115200
"""
self.slave = hand_id
self.cli = ModbusSerialClient(
port=modbus_port,
baudrate=baudrate,
bytesize=8,
parity="N",
stopbits=1,
timeout=0.05
)
# pymodbus 3.5.1 需要显式连接
self.connected = self.cli.connect()
if not self.connected:
raise ConnectionError(f"RS485连接失败,端口: {modbus_port}")
def _read_input_registers(self, address: int, count: int) -> List[int]:
"""读取输入寄存器"""
time.sleep(_INTERVAL)
result = self.cli.read_input_registers(address=address, count=count, slave=self.slave)
if result.isError():
raise RuntimeError(f"读取输入寄存器失败: address={address}, count={count}")
return result.registers
def _write_register(self, address: int, value: int):
"""写入单个寄存器"""
time.sleep(_INTERVAL)
result = self.cli.write_register(address=address, value=value, slave=self.slave)
if result.isError():
raise RuntimeError(f"写入寄存器失败: address={address}, value={value}")
def _write_registers(self, address: int, values: List[int]):
"""写入多个寄存器"""
time.sleep(_INTERVAL)
result = self.cli.write_registers(address=address, values=values, slave=self.slave)
if result.isError():
raise RuntimeError(f"写入多个寄存器失败: address={address}, values={values}")
# --------------------------------------------------
# 基础读取接口
# --------------------------------------------------
def read_angles(self) -> List[int]:
"""读取6个关节角度 (输入寄存器 0-5)"""
return self._read_input_registers(0, 6)
def read_torques(self) -> List[int]:
"""读取6个关节转矩 (输入寄存器 6-11)"""
return self._read_input_registers(6, 6)
def read_speeds(self) -> List[int]:
"""读取6个关节速度 (输入寄存器 12-17)"""
return self._read_input_registers(12, 6)
def read_temperatures(self) -> List[int]:
"""读取6个关节温度 (输入寄存器 18-23)"""
return self._read_input_registers(18, 6)
def read_error_codes(self) -> List[int]:
"""读取6个关节错误码 (输入寄存器 24-29)"""
return self._read_input_registers(24, 6)
# --------------------------------------------------
# 压力传感器接口
# --------------------------------------------------
# def _pressure(self, finger: int) -> List[int]:
# """内部:选手指 → 读压力数据"""
# # 选择手指 (保持寄存器 36)
# self._write_register(36, finger)
# time.sleep(_INTERVAL)
# # 读取压力数据 (输入寄存器 52-122)
# return np.array(self._read_input_registers(52, 71))
def _pressure(self, finger: int) -> np.ndarray:
"""
6x12 (72点) 矩阵尺寸。
Modbus 地址 60/62。
"""
rows = 12 # 12 行
cols = 6 # 6 列
finger_size = rows * cols # 72 个数据点
# modbus 地址和计数
write_address = 60 # 写入手指选择
read_address = 62 # 读取压力数据
read_count = 96 # 读取 96 个寄存器
skip_count = 10 # 跳过前 10 个校验点
# 0. 参数校验和手指写入值确定
if finger < 1 or finger > 5:
raise ValueError(f"无效的手指编号: {finger}。手指编号应在 1 到 5 之间。")
finger_write_value = finger
# 1. 写入手指选择寄存器 (地址 60)
time.sleep(0.008)
wrsp = self.cli.write_register(address=write_address, value=finger_write_value, slave=self.slave)
if wrsp.isError():
raise RuntimeError(f"写入手指选择 {finger} 到地址 {write_address} 失败: {wrsp}")
# 写入后等待片刻
time.sleep(0.008)
# 2. 读取地址 62 的数据
rrsp = self.cli.read_input_registers(address=read_address, count=read_count, slave=self.slave)
if rrsp.isError():
raise RuntimeError(f"读取地址 {read_address} 压力数据失败: {rrsp}")
registers_16bit: List[int] = rrsp.registers
# 3. 核心数据处理
# a. 提取低 8 位数据 (得到 96 个 8 位数据点)
final_data_96 = [reg_value & 255 for reg_value in registers_16bit]
# b. 跳过前 10 个校验/头部数据点 (得到 86 个有效数据点)
effective_data = np.array(final_data_96[skip_count:], dtype=np.uint8)
# c. 截取当前手指的矩阵数据 (从 86 个有效点中截取 72 个点)
start_idx = 0
end_idx = finger_size # 72
finger_data_flat = effective_data[start_idx:end_idx]
# d. 验证数据长度
if finger_data_flat.size != finger_size:
raise ValueError(
f"数据提取失败。期望 {finger_size} 点 ({rows}x{cols}),"
f"但仅截取到 {finger_data_flat.size} 点。请检查协议,确认地址 62 是否一次性返回了所有手指数据。"
)
# e. 重塑为二维矩阵 (12 行 6 列)
finger_matrix = finger_data_flat.reshape((rows, cols))
return finger_matrix
def read_pressure_thumb(self) -> np.ndarray:
"""读取大拇指压力数据"""
return np.array(self._pressure(1), dtype=np.uint8)
def read_pressure_index(self) -> np.ndarray:
"""读取食指压力数据"""
return np.array(self._pressure(2), dtype=np.uint8)
def read_pressure_middle(self) -> np.ndarray:
"""读取中指压力数据"""
return np.array(self._pressure(3), dtype=np.uint8)
def read_pressure_ring(self) -> np.ndarray:
"""读取无名指压力数据"""
return np.array(self._pressure(4), dtype=np.uint8)
def read_pressure_little(self) -> np.ndarray:
"""读取小拇指压力数据"""
return np.array(self._pressure(5), dtype=np.uint8)
# --------------------------------------------------
# 版本信息接口
# --------------------------------------------------
def read_versions(self) -> Dict[str, int]:
"""读取版本信息 (输入寄存器 148-155)"""
result = self._read_input_registers(148, 8)
return {
"hand_freedom": result[0],
"hand_version": result[1],
"hand_number": result[2],
"hand_direction": result[3],
"software_version_major": result[4],
"software_version_minor": result[5] if len(result) > 5 else 0,
"software_version_revision": result[6] if len(result) > 6 else 0,
"hardware_version": result[7] if len(result) > 7 else 0
}
# --------------------------------------------------
# 写入接口
# --------------------------------------------------
def write_angles(self, vals: List[int]):
"""设置6个关节角度 (保持寄存器 0-5)"""
vals = [int(x) for x in vals]
if not self.is_valid_6xuint8(vals):
raise ValueError("需要6个0-255的整数")
self._write_registers(0, vals)
def write_torques(self, vals: List[int]):
"""设置6个关节转矩 (保持寄存器 6-11)"""
vals = [int(x) for x in vals]
if not self.is_valid_6xuint8(vals):
raise ValueError("需要6个0-255的整数")
self._write_registers(6, vals)
def write_speeds(self, vals: List[int]):
"""设置6个关节速度 (保持寄存器 12-17)"""
vals = [int(x) for x in vals]
if not self.is_valid_6xuint8(vals):
raise ValueError("需要6个0-255的整数")
self._write_registers(12, vals)
# --------------------------------------------------
# 上下文管理
# --------------------------------------------------
def close(self):
"""关闭连接"""
if self.connected:
self.cli.close()
self.connected = False
def __enter__(self):
return self
def __exit__(self, exc_type, exc_val, exc_tb):
self.close()
# --------------------------------------------------
# API固定接口函数
# --------------------------------------------------
def is_valid_6xuint8(self, lst) -> bool:
"""验证6个0-255的整数列表"""
if len(lst) != 6:
return False
return all(isinstance(x, int) and 0 <= x <= 255 for x in lst)
def set_joint_positions(self, joint_angles=None):
"""设置关节位置"""
joint_angles = joint_angles or [0] * 6
self.write_angles(joint_angles)
def set_speed(self, speed=None):
"""设置速度"""
speed = speed or [200] * 6
self.write_speeds(speed)
def set_torque(self, torque=None):
"""设置扭矩"""
torque = torque or [200] * 6
self.write_torques(torque)
def set_current(self, current=None):
"""设置电流 (L6不支持)"""
print("当前L6不支持设置电流", flush=True)
def get_version(self) -> list:
"""获取版本信息"""
versions = self.read_versions()
return [
versions.get("hand_freedom", 0),
versions.get("hand_version", 0),
versions.get("hand_number", 0),
versions.get("hand_direction", 0),
versions.get("software_version_major", 0),
versions.get("hardware_version", 0)
]
def get_current(self):
"""获取电流 (L6不支持)"""
print("当前L6不支持获取电流", flush=True)
return []
def get_state(self) -> list:
"""获取关节状态"""
return self.read_angles()
def get_state_for_pub(self) -> list:
return self.get_state()
def get_current_status(self) -> list:
return self.get_state()
def get_speed(self) -> list:
"""获取当前速度"""
return self.read_speeds()
def get_joint_speed(self) -> list:
return self.get_speed()
def get_touch_type(self) -> int:
"""获取压感类型 (2=矩阵式)"""
return 2
def get_normal_force(self) -> list:
"""获取压感数据:点式"""
return [-1] * 5
def get_tangential_force(self) -> list:
"""获取压感数据:点式"""
return [-1] * 5
def get_approach_inc(self) -> list:
"""获取压感数据:点式"""
return [-1] * 5
def get_touch(self) -> list:
return [-1] * 5
def get_thumb_matrix_touch(self,sleep_time=0):
return self._pressure(1)
def get_index_matrix_touch(self,sleep_time=0):
return self._pressure(2)
def get_middle_matrix_touch(self,sleep_time=0):
return self._pressure(3)
def get_ring_matrix_touch(self,sleep_time=0):
return self._pressure(4)
def get_little_matrix_touch(self,sleep_time=0):
return self._pressure(5)
def get_matrix_touch(self) -> list:
"""获取压感数据:矩阵式"""
return [self._pressure(1), self._pressure(2), self._pressure(3),
self._pressure(4), self._pressure(5)]
def get_matrix_touch_v2(self) -> list:
"""获取压感数据:矩阵式"""
return self.get_matrix_touch()
def get_torque(self) -> list:
"""获取当前扭矩"""
return self.read_torques()
def get_temperature(self) -> list:
"""获取当前电机温度"""
return self.read_temperatures()
def get_fault(self) -> list:
"""获取当前电机故障码"""
return self.read_error_codes()
def get_serial_number(self):
return [0] * 6
# --------------------------------------------------
# 便捷方法
# --------------------------------------------------
def relax(self):
"""所有手指伸直"""
self.set_joint_positions([255] * 6)
def fist(self):
"""所有手指握拳"""
self.set_joint_positions([0] * 6)
def dump_status(self):
"""打印状态信息"""
print("=" * 50)
print("L6机械手状态信息")
print("=" * 50)
try:
# 关节状态
angles = self.read_angles()
torques = self.read_torques()
speeds = self.read_speeds()
temps = self.read_temperatures()
errors = self.read_error_codes()
print("关节状态:")
for i, name in enumerate(self.JOINT_NAMES):
print(f" {name:15s}: 角度={angles[i]:3d}, 扭矩={torques[i]:3d}, "
f"速度={speeds[i]:3d}, 温度={temps[i]:2d}℃, 错误={errors[i]:2d}")
# 版本信息
versions = self.read_versions()
print("\n版本信息:")
for key, value in versions.items():
print(f" {key:20s}: {value}")
# 压力传感器测试
print("\n压力传感器测试:")
thumb_pressure = self.read_pressure_thumb()
print(f"大拇指压力数据长度: {len(thumb_pressure)}")
except Exception as e:
print(f"读取状态时出错: {e}")
print("=" * 50)
# ------------------- 演示程序 -------------------
if __name__ == "__main__":
# 使用示例
try:
with LinkerHandL6RS485(hand_id=0x27, modbus_port="/dev/ttyUSB0", baudrate=115200) as hand:
print("连接成功!")
# 打印状态信息
hand.dump_status()
# 测试基本控制
print("\n测试控制功能...")
print("伸直手指...")
hand.relax()
time.sleep(2)
print("握拳...")
hand.fist()
time.sleep(2)
print("恢复伸直...")
hand.relax()
# 测试压力传感器
print("\n测试压力传感器...")
thumb_matrix = hand.get_thumb_matrix_touch()
print(f"大拇指压力数据: {len(thumb_matrix)}个点")
# 获取所有手指压力数据
all_matrices = hand.get_matrix_touch()
for i, name in enumerate(hand.FINGER_NAMES):
matrix = all_matrices[i]
print(f"{name}手指压力数据长度: {len(matrix)}")
except Exception as e:
print(f"错误: {e}")
@@ -1,414 +0,0 @@
#!/usr/bin/env python3
# -*- coding: utf-8 -*-
'''
编译: colcon build --symlink-install
启动命令:ros2 run linker_hand_ros2_sdk linker_hand_sdk
'''
from re import A
import rclpy,sys # ROS2 Python接口库
import time
import numpy as np
from rclpy.node import Node # ROS2 节点类
from rclpy.clock import Clock
from std_msgs.msg import String, Header, Float32MultiArray
from sensor_msgs.msg import JointState, PointCloud2, PointField
import time, json, threading
from linker_hand_ros2_sdk.LinkerHand.linker_hand_api import LinkerHandApi
from linker_hand_ros2_sdk.LinkerHand.utils.color_msg import ColorMsg
from linker_hand_ros2_sdk.LinkerHand.utils.open_can import OpenCan
class LinkerHand(Node):
def __init__(self, name):
super().__init__(name)
# 声明参数(带默认值)
self.declare_parameter('hand_type', 'left')
self.declare_parameter('hand_joint', 'L6')
self.declare_parameter('is_touch', False)
self.declare_parameter('can', 'can0')
self.declare_parameter('modbus', "None")
# ros时间获取
self.stamp_clock = Clock()
# 获取参数值
self.hand_type = self.get_parameter('hand_type').value
self.hand_joint = self.get_parameter('hand_joint').value
self.is_touch = self.get_parameter('is_touch').value
self.can = self.get_parameter('can').value
self.modbus = self.get_parameter('modbus').value
self.sdk_v = 2
self.sleep_time = 0.005
self.cmd_lock = False
self.last_hand_post_cmd = None # 最新手指位置命令
self.last_hand_vel_cmd = None # 最新手指速度命令
self.last_hand_eff_cmd = None # 最新手指力矩命令
self.last_hand_state = [-1] * 10
self.last_hand_vel = [-1] * 10
self.force = [[-1] * 5] * 4
self.matrix_dic = {
"stamp":{
"sec": 0,
"nanosec": 0,
},
"thumb_matrix":[[-1] * 6 for _ in range(12)],
"index_matrix":[[-1] * 6 for _ in range(12)],
"middle_matrix":[[-1] * 6 for _ in range(12)],
"ring_matrix":[[-1] * 6 for _ in range(12)],
"little_matrix":[[-1] * 6 for _ in range(12)]
}
# 压感矩阵合值,单位g 克
self.matrix_mass_dic = {
"stamp":{
"secs": 0,
"nsecs": 0,
},
"thumb_mass":[-1],
"index_mass":[-1],
"middle_mass":[-1],
"ring_mass":[-1],
"little_mass":[-1]
}
self.last_hand_info = {
"version": [-1], # Dexterous hand version number
"hand_joint": self.hand_joint, # Dexterous hand joint type
"speed": [-1] * 10, # Current speed threshold of the dexterous hand
"current": [-1] * 10, # Current of the dexterous hand
"fault": [-1] * 10, # Current fault of the dexterous hand
"motor_temperature": [-1] * 10, # Current motor temperature of the dexterous hand
"torque": [-1] * 10, # Current torque of the dexterous hand
"is_touch":self.is_touch,
"touch_type": -1,
"finger_order": None # Finger motor order
}
self.version = []
self.touch_type = -1
self.hz = 1.0/60.0
self.hand_setting_sub = self.create_subscription(String,'/cb_hand_setting_cmd', self.hand_setting_cb, 10)
self._init_hand()
time.sleep(1)
self.run_count = 0 # 计数器,用于记录运行次数
self.timer = self.create_timer(0.01, self.run) # 100 Hz
self.thread_pub_state = threading.Thread(target=self.pub_state)
self.thread_pub_state.daemon = True
self.thread_pub_state.start()
def _init_hand(self):
self.api = LinkerHandApi(hand_type=self.hand_type, hand_joint=self.hand_joint,modbus=self.modbus,can=self.can)
time.sleep(0.1)
self.touch_type = self.api.get_touch_type()
self.hand_cmd_sub = self.create_subscription(JointState, f'/cb_{self.hand_type}_hand_control_cmd', self.hand_control_cb,10)
self.hand_state_pub = self.create_publisher(JointState, f'/cb_{self.hand_type}_hand_state',10)
self.hand_info_pub = self.create_publisher(String, f'/cb_{self.hand_type}_hand_info', 10)
if self.is_touch == True:
if self.touch_type > 1:
ColorMsg(msg=f"{self.hand_type} {self.hand_joint} Equipped with matrix pressure sensing", color='green')
self.matrix_touch_pub = self.create_publisher(String, f'/cb_{self.hand_type}_hand_matrix_touch', 10)
self.matrix_touch_pub_pc = self.create_publisher(PointCloud2, f'/cb_{self.hand_type}_hand_matrix_touch_pc', 10)
self.matrix_touch_mass_pub = self.create_publisher(String, f'/cb_{self.hand_type}_hand_matrix_touch_mass', 10)
elif self.touch_type != -1:
ColorMsg(msg=f"{self.hand_type} {self.hand_joint} Equipped with pressure sensor", color="green")
self.touch_pub = self.create_publisher(Float32MultiArray, f'/cb_{self.hand_type}_hand_force', 10)
else:
ColorMsg(msg=f"{self.hand_type} {self.hand_joint} Not equipped with any pressure sensors", color="red")
self.is_touch = False
self.embedded_version = self.api.get_embedded_version()
pose = None
torque = [200, 200, 200, 200, 200]
speed = [200, 250, 250, 250, 250]
if self.hand_joint.upper() == "O6" or self.hand_joint.upper() == "L6" or self.hand_joint.upper() == "L6P":
pose = [200, 255, 255, 255, 255, 180]
torque = [250, 250, 250, 250, 250, 250]
# O6 最大速度阈值
speed = [200, 250, 250, 250, 250, 250]
elif self.hand_joint == "L7":
# The data length of L7 is 7, reinitialize here
pose = [255, 200, 255, 255, 255, 255, 180]
torque = [250, 250, 250, 250, 250, 250, 250]
speed = [120, 250, 250, 250, 250, 250, 250]
elif self.hand_joint == "L10":
torque = [255] * 10
pose = [255, 200, 255, 255, 255, 255, 180, 180, 180, 41]
speed = [200, 250, 250, 250, 250, 250, 250, 250, 250, 250]
elif self.hand_joint == "L20":
pose = [255,255,255,255,255,255,10,100,180,240,245,255,255,255,255,255,255,255,255,255]
elif self.hand_joint == "L21":
pose = [75, 255, 255, 255, 255, 176, 97, 81, 114, 147, 202, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255]
elif self.hand_joint == "L25":
pose = [75, 255, 255, 255, 255, 176, 97, 81, 114, 147, 202, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255]
if pose is not None:
for i in range(1):
self.api.set_speed(speed=speed)
time.sleep(0.1)
self.api.set_torque(torque=torque)
time.sleep(0.1)
self.api.finger_move(pose=pose)
time.sleep(0.1)
def list_check(self,pose):
if isinstance(pose, list) == False:
return False
if len(self.last_hand_post_cmd) != len(pose):
return False
return any(abs(self.last_hand_post_cmd - pose) >= 3 for self.last_hand_post_cmd, pose in zip(self.last_hand_post_cmd, pose))
def hand_control_cb(self, msg):
if self.last_hand_post_cmd == None or self.list_check(msg.position) == True:
self.last_hand_post_cmd = msg.position
if self.last_hand_vel_cmd == None or self.list_check(msg.velocity) == True:
self.last_hand_vel_cmd = msg.velocity
if self.last_hand_eff_cmd == None or self.list_check(msg.effort) == True:
self.last_hand_eff_cmd = msg.effort
def run(self):
if self.sdk_v == 1:
self.sleep_time = 0.009
if self.hand_state_pub.get_subscription_count() > 0:
# 优先获取手指状态并且发布
self.last_hand_state = self.api.get_state()
time.sleep(0.003)
self.last_hand_vel = self.api.get_joint_speed()
time.sleep(0.002)
if self.cmd_lock == False:
if self.last_hand_post_cmd != None:
self.api.finger_move(pose=self.last_hand_post_cmd)
self.last_hand_post_cmd = None
if self.last_hand_vel_cmd != None:
vel = list(self.last_hand_vel_cmd)
if all(x == 0 for x in vel):
pass
else:
if (str(self.hand_joint).upper() == "O6" or str(self.hand_joint).upper() == "L6" or str(self.hand_joint).upper() == "L6P") and len(vel) == 6:
speed = vel
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L7" and len(vel) == 7:
speed = vel
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L10" and len(vel) == 10:
speed = [vel[0],vel[2],vel[3],vel[4],vel[5]]
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L20" and len(vel) == 20:
speed = [vel[10],vel[1],vel[2],vel[3],vel[4]]
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L21" and len(vel) == 25:
speed = vel
self.api.set_joint_speed(speed=speed)
elif self.hand_joint == "L25" and len(vel) == 25:
speed = vel
self.api.set_joint_speed(speed=speed)
self.last_hand_vel_cmd = None
time.sleep(0.003)
if self.run_count == 3 and self.is_touch == True and self.touch_type == 1 and self.touch_pub.get_subscription_count() > 0:
"""单点式压力传感器"""
self.force = self.api.get_force()
if self.is_touch == True and self.touch_type > 1 and (self.matrix_touch_pub.get_subscription_count() > 0 or self.matrix_touch_mass_pub.get_subscription_count() > 0 or self.matrix_touch_pub_pc.get_subscription_count() > 0):
"""矩阵式压力传感器"""
if self.run_count == 3:
self.matrix_dic["thumb_matrix"] = self.api.get_thumb_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 4:
self.matrix_dic["index_matrix"] = self.api.get_index_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 5:
self.matrix_dic["middle_matrix"] = self.api.get_middle_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 6:
self.matrix_dic["ring_matrix"] = self.api.get_ring_matrix_touch(sleep_time=self.sleep_time).tolist()
if self.run_count == 7:
self.matrix_dic["little_matrix"] = self.api.get_little_matrix_touch(sleep_time=self.sleep_time).tolist()
time.sleep(0.005)
if self.run_count == 8 and self.hand_info_pub.get_subscription_count() > 0:
"""手部信息"""
self.last_hand_info = {
"version": self.embedded_version, # Dexterous hand version number
"hand_joint": self.hand_joint, # Dexterous hand joint type
"speed": self.api.get_speed(), # Current speed threshold of the dexterous hand
"current": self.api.get_current(), # Current of the dexterous hand
"fault": self.api.get_fault(), # Current fault of the dexterous hand
"motor_temperature": self.api.get_temperature(), # Current motor temperature of the dexterous hand
"torque": self.api.get_torque(), # Current torque of the dexterous hand
"is_touch":self.is_touch,
"touch_type": self.touch_type,
"finger_order": self.api.get_finger_order() # Finger motor order
}
if self.run_count == 9:
self.run_count = 0
self.run_count += 1
time.sleep(0.003)
def pub_state(self):
while True:
if self.hand_state_pub.get_subscription_count() > 0:
msg = self.joint_state_msg(self.last_hand_state, self.last_hand_vel)
self.hand_state_pub.publish(msg)
if self.is_touch == True and self.touch_type == 1 and self.touch_pub.get_subscription_count() > 0:
msg = Float32MultiArray()
msg.data = [float(val) for sublist in self.force for val in sublist]
self.touch_pub.publish(msg)
if self.is_touch == True and self.touch_type > 1 and (self.matrix_touch_pub.get_subscription_count() > 0 or self.matrix_touch_mass_pub.get_subscription_count() > 0 or self.matrix_touch_pub_pc.get_subscription_count() > 0):
# 发布矩阵压感数据JSON格式
self.pub_matrix_dic()
# 发布矩阵压感和值JSON格式
self.pub_matrix_mass(dic=self.matrix_dic)
# 发布矩阵压感点云格式
self.pub_matrix_point_cloud()
if self.hand_info_pub.get_subscription_count() > 0:
msg = String()
msg.data = json.dumps(self.last_hand_info)
self.hand_info_pub.publish(msg)
time.sleep(self.hz)
def pub_matrix_mass(self, dic):
"""发布矩阵数据合值 单位g 克 JSON格式"""
msg = String()
# 获取当前的 ROS 时间
current_time = self.stamp_clock.now()
# 提取 secs 和 nsecs
t_secs = current_time.to_msg().sec
t_nsecs = current_time.to_msg().nanosec
self.matrix_mass_dic["stamp"]["secs"] = t_secs
self.matrix_mass_dic["stamp"]["nsecs"] = t_nsecs
self.matrix_mass_dic["unit"] = "g"
self.matrix_mass_dic["thumb_mass"] = sum(sum(row) for row in dic["thumb_matrix"])
self.matrix_mass_dic["index_mass"] = sum(sum(row) for row in dic["index_matrix"])
self.matrix_mass_dic["middle_mass"] = sum(sum(row) for row in dic["middle_matrix"])
self.matrix_mass_dic["ring_mass"] = sum(sum(row) for row in dic["ring_matrix"])
self.matrix_mass_dic["little_mass"] = sum(sum(row) for row in dic["little_matrix"])
msg.data = json.dumps(self.matrix_mass_dic)
self.matrix_touch_mass_pub.publish(msg)
def pub_matrix_point_cloud(self):
"""发布矩阵数据点云格式"""
tmp_dic = self.matrix_dic.copy()
del tmp_dic['stamp'] # 去掉时间戳字段
all_matrices = list(tmp_dic.values()) # 5 帧,每帧 6×12=72 个数
# 摊平到一维:360 个 float
flat_list = [v for frame in all_matrices for v in frame] # 360
flat = np.concatenate([np.asarray(np.clip(c, 0, 255), dtype=np.uint8) for c in flat_list])
fields = [PointField(
name='val',
offset=0,
datatype=PointField.UINT8,
count=1
)]
pc = PointCloud2()
pc.header.stamp = self.stamp_clock.now().to_msg()
pc.header.frame_id = ''
pc.height = 1
pc.width = flat.size # 360
pc.fields = fields
pc.is_bigendian = False
pc.point_step = 1 # 1 个 float32
pc.row_step = pc.point_step * pc.width
pc.data = flat.tobytes() # 1440 字节
self.matrix_touch_pub_pc.publish(pc)
def pub_matrix_dic(self):
"""发布矩阵数据JSON格式"""
msg = String()
# 获取当前的 ROS 时间
current_time = self.stamp_clock.now()
# 提取 secs 和 nsecs
t_secs = current_time.to_msg().sec
t_nsecs = current_time.to_msg().nanosec
self.matrix_dic["stamp"]["secs"] = t_secs
self.matrix_dic["stamp"]["nsecs"] = t_nsecs
msg.data = json.dumps(self.matrix_dic)
self.matrix_touch_pub.publish(msg)
def joint_state_msg(self, pose,vel=[]):
joint_state = JointState()
joint_state.header = Header()
joint_state.header.stamp = self.get_clock().now().to_msg()
joint_state.name = self.api.get_finger_order()
joint_state.position = [float(x) for x in pose]
if len(vel) > 1:
joint_state.velocity = [float(x) for x in vel]
else:
joint_state.velocity = [0.0] * len(pose)
joint_state.effort = [0.0] * len(pose)
return joint_state
def hand_setting_cb(self,msg):
'''控制命令回调'''
data = json.loads(msg.data)
print(f"Received setting command: {data['setting_cmd']}",flush=True)
try:
if data["params"]["hand_type"] == "left":
hand = self.api
hand_left = True
elif data["params"]["hand_type"] == "right":
hand = self.api
hand_right = True
else:
print("Please specify the hand part to be set",flush=True)
return
self.cmd_lock = True
# Set maximum torque
if data["setting_cmd"] == "set_max_torque_limits": # Set maximum torque
torque = list(data["params"]["torque"])
hand.set_torque(torque=torque)
if data["setting_cmd"] == "set_speed": # Set speed
if isinstance(data["params"]["speed"], list) == True:
speed = data["params"]["speed"]
hand.set_speed(speed=speed)
else:
ColorMsg(msg=f"Speed parameter error, speed must be a list", color="red")
if data["setting_cmd"] == "clear_faults": # Clear faults
if hand_left == True and self.hand_joint == "L10" :
ColorMsg(msg=f"L10 left hand cannot clear faults")
elif hand_right == True and self.hand_joint == "L10" :
ColorMsg(msg=f"L10 right hand cannot clear faults")
else:
hand.clear_faults()
if data["setting_cmd"] == "get_faults": # Get faults
f = hand.get_fault()
ColorMsg(msg=f"Get faults: {f}")
if data["setting_cmd"] == "electric_current": # Get current
ColorMsg(msg=f"Get current: {hand.get_current()}")
if data["setting_cmd"] == "set_electric_current": # Set current
if isinstance(data["params"]["current"], list) == True:
hand.set_current(data["params"]["current"])
if data["setting_cmd"] == "show_fun_table": # Get faults
f = hand.show_fun_table()
except:
print("命令参数错误")
self.cmd_lock = False
finally:
self.cmd_lock = False
def close_can(self):
self.api.open_can.close_can(can=self.can)
sys.exit(0)
def main(args=None):
try:
rclpy.init(args=args)
node = LinkerHand("linker_hand_sdk")
embedded_version = node.embedded_version
if len(embedded_version) == 3 or node.hand_joint.upper() == "O6" or node.hand_joint.upper() == "L6" or node.hand_joint.upper() == "G20":
ColorMsg(msg=f"New Matrix Touch For SDK V2", color="green")
node.sdk_v = 2
elif len(embedded_version) == 6 and node.hand_joint == "L10":
ColorMsg(msg=f"New Matrix Touch For SDK V2", color="green")
node.sdk_v = 2
elif len(embedded_version) > 4 and ((embedded_version[0]==10 and embedded_version[4]>35) or (embedded_version[0]==7 and embedded_version[4]>50) or (embedded_version[0] == 6)):
ColorMsg(msg=f"New Matrix Touch For SDK V2", color="green")
node.sdk_v = 2
else:
ColorMsg(msg=f"SDK V1", color="green")
node.sdk_v = 1
rclpy.spin(node) # 主循环,监听 ROS 回调
except KeyboardInterrupt:
print("收到 Ctrl+C,准备退出...")
finally:
# node.close_can() # 关闭 CAN 或其他硬件资源
# node.destroy_node() # 销毁 ROS 节点
# rclpy.shutdown() # 关闭 ROS
print("程序已退出。")
@@ -0,0 +1,72 @@
import ast
from collections import deque
from pathlib import Path
import sys
import threading
import time
from types import SimpleNamespace
PACKAGE = Path(__file__).resolve().parents[1] / "linker_hand_ros2_sdk/LinkerHand/core"
EXPECTED = [
"thumb_cmc_pitch",
"thumb_cmc_roll",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
]
def _finger_order(path: Path, class_name: str) -> list[str]:
module = ast.parse(path.read_text(encoding="utf-8"))
selected = next(
item
for item in module.body
if isinstance(item, ast.ClassDef) and item.name == class_name
)
method = next(
item
for item in selected.body
if isinstance(item, ast.FunctionDef) and item.name == "get_finger_order"
)
returned = next(item for item in method.body if isinstance(item, ast.Return))
return ast.literal_eval(returned.value)
def test_l6_can_and_rs485_publish_the_same_physical_channel_order() -> None:
assert _finger_order(PACKAGE / "can/linker_hand_l6_can.py", "LinkerHandL6Can") == EXPECTED
assert _finger_order(
PACKAGE / "rs485/linker_hand_l6_rs485.py", "LinkerHandL6RS485"
) == EXPECTED
def test_l6_can_position_echo_does_not_replace_measured_feedback() -> None:
linker_hand_root = PACKAGE.parent
sys.path.insert(0, str(linker_hand_root))
try:
from core.can.linker_hand_l6_can import LinkerHandL6Can
finally:
sys.path.remove(str(linker_hand_root))
hand = LinkerHandL6Can.__new__(LinkerHandL6Can)
hand.can_id = 0x27
hand.x01 = [10, 20, 30, 40, 50, 60]
hand._position_echo_lock = threading.Lock()
command = (255, 2, 253, 253, 253, 253)
hand._pending_position_echoes = deque(
[(time.monotonic(), command)], maxlen=32
)
hand._position_echo_timeout_seconds = 0.02
hand.process_response(
SimpleNamespace(arbitration_id=0x27, data=bytes((0x01, *command)))
)
assert hand.x01 == [10, 20, 30, 40, 50, 60]
assert not hand._pending_position_echoes
measured = (250, 3, 252, 252, 252, 252)
hand.process_response(
SimpleNamespace(arbitration_id=0x27, data=bytes((0x01, *measured)))
)
assert hand.x01 == list(measured)
Submodule src/linkerhand-l30-sdk added at 0103fc55f9
@@ -0,0 +1,169 @@
# 统一标定需求代码审查(2026-09-10)
## 结论与审查范围
审查当前工作区(包含未提交的统一重构、精简 JSON v2 和本会话启动参数修复),
不是只审查 Git HEAD,也没有把历史 PASS 当作当前实机验收。
通用采集、拟合、URDF 修正、最终文件验收和发布架构已经存在,但仍有迁移残留和精度验证缺口。
本轮修正可由代码及隔离测试确认的问题,没有改变原始 CAD、机械限位、SDK、贴 Tag 配置或相机外参。
没有启动 SDK、相机或发送机械手运动指令。
## 已修复的问题
| 问题 | 影响 | 修改 |
| --- | --- | --- |
| `vendor_sdk_config:=` 等空 launch 实参 | O6/L6/G20 可能在节点启动前退出 | runner 省略空参数,使用 ROS CLI 的实际解析器覆盖四型号 |
| 在线 IO 使用固定 front/side/top 外参加载器 | 新 Profile 即使静态校验通过,在线仍可能不能使用其他机位 | 直接用通用外参加载器,视图和参考机位来自 Profile |
| launch 固定三机位、型号文件名回退和过期参数 | 新型号需修改启动代码;部分开关没有实际作用 | 按 Profile 创建机位;要求受保护 Profile/原始 URDF/Tag 路径;移除旧诊断、速度、scope 和输出目录覆盖参数 |
| MVS 无图像时只显示“等待设备” | 操作者无法区分 SDK、相机或检测链路故障 | 统一显示每机位有效内参/检测消息等待项、SDK 条件和内参不匹配原因 |
| READY 后设备断流仍保留可开始状态 | 启动请求可能使用已失效的就绪条件 | 开始前可撤销 READY;Start 再次检查完整设备条件 |
| 实时 CameraInfo 只比较 P 的部分字段 | K、D、R 改变但 P 未变时,整流图可能与原外参不一致 | 实时校验宽高及 K/D/R/P 指纹;开始后不匹配按原有坐标变化故障停止继续采集 |
| 每个稳态采样点清空整方向统计 | 显示有效帧和覆盖率归零,误导进度判断 | 分离方向数据与当前稳态点数据,重扫/换方向才重置方向统计 |
| 标题只显示序列号 | 序列号不含型号时无法确认当前型号 | 所有型号统一显示 model、side、serial_number |
| 正式 finalizer 仍允许旧格式绕过指令拟合 | 新型号配置旧版本可能没有所需的 SDK 指令→rad 产物 | 正式 Profile 与 finalizer 均只接受统一输出版本 2,取消旧输出分派 |
| 完成回调读取精简 JSON 已删除的 `quality` | 文件可能已经发布,但节点在结束时抛 KeyError | 删除没有消费者的 `final_quality` 赋值,增加无 quality 字段的完成回调回归 |
| 视觉暂停与控制定时器之间的状态竞争 | 定时器等待锁期间已暂停,取得锁后仍可能继续动作 | 在控制锁内再次检查终止状态 |
开始前等待相机消息的 2 秒窗口不用于扫描中的实时暂停;空检测数组算视觉链路存活。
短时 Tag 丢失、低检测率等仍按方向结束的数据质量策略处理,同速重扫一次后仍不足才暂停。
清理的在线残留包括无人读取的回调计数、命令频率缓存/方法、型号质量标签、旧 tracker reset hook,
以及每次反馈回调不必要构造的备用 Adapter。没有删除 SDK 协议接口的抽象方法。
五个过渡期写出器已移出生产包并保留原文件:
`calibration_output/code_review_retired_serializers_umhxlepj/`。
包括 `select.py`、`generic_v1.py`、`legacy_v4.py`、`legacy_v6.py`、`native_v7.py`。
历史读取器和历史诊断工具仍在;此归档不包含或改写用户的历史标定产物。
## 视频复核后的补充修复:共用姿态分支筛选
视频复核发现旧配置把 `pnp_reprojection_tie_px` 和姿态拒绝阈值均设为 `1.5 px`,
导致通过质量门槛的 IPPE 候选都参加时间连续性比较,旧镜像分支可能压过明确更好的图像拟合。
用现有候选姿态复现时,旧分支 `0.24 px` 会压过另一分支 `0.05 px`。
公共模块统一默认近似同误差阈值为 `0.03 px`;ROS 与离线采集继承该值。
五份旧 YAML 的重复覆盖已移除,四产品的 `calibration_config_sha256` 已同步更新。
新增校验拒绝非有限、负值或不小于图像拒绝阈值的分支容差,防止旧的 `1.5/1.5` 配置再次生效。
保持实际近似同误差时的连续性选择、原有倾角/图像质量限制和方向结束重扫策略。
因此前文“配置保持不变”仅描述首轮结构审查;这次补充修复修改了上述算法配置及其哈希。
覆盖五份配置和四型号默认采集的九个复现用例,在修复前全部失败,修复后全部通过。
第一组姿态、配置、采集与加载实际参数文件的四型号隔离 ROS host 检查共 51 项通过。
第二组公共采集/拟合与发布、O12 姿态解析、来源保护、四型号配置及启动检查共 141 项通过,
耗时 114.53 秒。两组为本次修改的定向回归,没有宣称本次又执行过全包测试。
本次 `colcon build --packages-select linkerhand_calibration --symlink-install` 通过;
安装环境读取四产品配置、校验受保护哈希及公共默认值均通过,`git diff --check` 通过。
这不代表所有平面双解已消除,也不替代下述相机时序和实机重复性验证。
## 仍不能由本轮软件审查保证的事项
### P1:真实采集时间与传输积压
`hikrobot_camera.py::_publish_frame` 使用主机取到帧时的 ROS 时间戳,未将设备曝光时间映射到统一时钟。
SDK 帧结构有设备时间戳和帧号,但设备时钟单位、偏移、漂移与主机时钟同步还没有在当前硬件验证。
`runtime/ros/io.py::_state_callback` 对无时间戳反馈也采用接收时间。
因此,USB/驱动缓存可能把旧图像与新反馈配对;50 ms 的消息时间戳检查和“只取最新帧”不能排除该问题。
本会话已经实测到三台相机共享 480 Mbps Hub 上行,且正面/上方取帧超时。
后续应在恢复 USB 3.x 链路后,核验设备时间戳、帧号、曝光与反馈时序,并用独立运动数据检查配对误差。
不能猜测设备时钟单位、直接给时间戳减一个常数,或放宽质量阈值作为修复。
### P1:重复性和实机/仿真验收尚未完成
前三轮训练、第四轮独立验证、冻结 Tag 安装和双文件重读校验已接入。
但同手多次独立重采、重新摆放和重新贴 Tag、不同保持姿态/多关节组合动作的实际验收仍缺证据。
L6/O6 部分关节由小指参数迁移,不属于所有关节独立实测。
发布报告仍应如实保留 `arbitrary_multiaxis_validated: false`。
外部仿真要加载本次修正 URDF,用同一 SDK 指令话题及配套 JSON 驱动;用实机反馈直接驱动仿真,
只能显示反馈对应姿态,不能证明指令映射正确。桥本身是消息转换器,不是独立精度测量工具。
### P2:数学模块和旧配置仍有维护负担
`core/fitting/spatial.py` 约 3,656 行,包含轴线拟合、基座位姿、零位优化、可观测性和验证,
其中 `solve_urdf_zero_offsets` 从约第 1,921 行开始,嵌套函数及共享局部状态较多。
它是当前生产算法,不是可直接删除的废代码。后续拆分应按这些数学职责进行,
用固定输入的参数、残差、失败原因和产物回归验证等价性,不应复制成各型号独立算法。
当前约 58 个兼容模块仍用于旧导入路径、历史回放/迁移工具和旧回归;不能仅因目录名称或静态引用少就删除。
几行的公开兼容导出不是第二套拟合算法。旧型号诊断、旧 URDF plan 和部分旧 YAML 参数仍需明确退休范围后继续收缩。
受保护的历史配置在本轮保持不变;旧 YAML 中一些已不被在线节点读取的参数,不应当作当前算法的生效开关。
原始 G20/O12 的 mimic/限位冲突和 CAD 保留策略仍需机械资料确认;当前通用 URDF 修正
主要处理零位、限位和线性 mimic,不估计连杆长度、轴位置、mesh 或惯量。
## 按需求核对
| 需求 | 当前判断 |
| --- | --- |
| 多型号共用拟合和 URDF 修正 | 已实现统一生产链;SDK 新协议仍需 Adapter 和 ROS 启动绑定 |
| 新型号只关心 SDK、贴 Tag、避让 | 基本成立,但必须声明关节绑定、可观测性、迁移/保留策略和可修改字段,不能从未知安装的单轴 Tag 自动猜出 CAD 零位 |
| 统一 SDK 指令→rad JSON 与修正 URDF | 正式仅生成统一 v2 指令表;u8 为 256 项,rad 为显式节点;被动表由标准 mimic 推导并验收,详细证据保留在报告 |
| 开始前可移动、开始后固定 | 每次 Start 丢弃预览参考,正式锁定;可见固定基准有漂移监测;遮挡对象是否移动不能实时保证 |
| 正确、可重复 | 有独立验证和来源保护,但仍受采集时序与未完成实机验收限制 |
| 少暂停且原因明确 | 统一策略保留;开始前明确缺失设备,不用短时视觉丢失实时打断扫描 |
| 统一进度且明确型号 | 已修正型号、设备等待原因及方向统计显示 |
| 同源指令实机/仿真验证 | 有统一转换桥;实际动态/组合动作对比尚未完成 |
## 本轮验证
- 审查中完整标定包回归:**544 通过、1 跳过,383.25 秒**。跳过项要求显式提供
`O12_REPLAY_RAW` / `O12_REPLAY_REFERENCE`,没有用合成数据替代历史实测。
- 随后补充的启动清理、单一正式输出及归档改动:启动/runner/正式 Profile 拟合/精简产物定向组
**74 通过,108.78 秒**,包含四型号与虚拟型号的实际公共拟合和发布路径。
- 最后完成回调、暂停竞争、ROS host、等待诊断、实时内参保护:**25 通过,0.98 秒**。
与上一组有重叠,不相加冒充一次全量结果;没有宣称最后所有变更又跑过一次全量。
- `colcon build --packages-select linkerhand_calibration --symlink-install` 通过。
安装入口读取四产品的受保护配置、ROS launch 实参解析均通过;167 个生产/兼容 Python 文件 AST 通过;
`git diff --check` 通过。
- 新 launch 测试实际构造四型号及改名机位的 launch actions,但不执行这些动作。
隔离 ROS 节点/标准加载器测试不启动 SDK 或相机,不代表实机验收。
## 数学核心与 ROS 组合重构的验收记录
本轮以包含公共 `0.03 px` 姿态分支修复的工作区为基线,只拆分职责、明确数据和并发边界。
没有删除基线中仍存在的历史入口,没有修改配置、拟合公式、优化初值/顺序、残差权重或验收阈值。
- `core/fitting/spatial.py` 保留 45 个原定义符号的显式导出;实际计算在 `spatial_solver/`。
`solve.py` 的入口顺序为输入准备、训练求解、统计、独立验证及结果装配。
数据通过 `ZeroProblem`、`TrainingProblem`、`TrainingFit` 和各验收结果类型传递。
训练接口只接收训练观测,训练几何中的掌部姿态按训练轮筛选。
- `core/geometry/pnp.py` 保留 14 个原定义符号;实现拆为 IPPE、单 Tag 跟踪、刚性组和轨迹选择。
跟踪默认值集中在 `tag_pose/parameters.py`,ROS 参数只负责加载和 deg/rad 转换。
- `UnifiedCalibrationNode` 直接继承 ROS `Node`,组合消息 IO 与 `CalibrationCoordinator`。
协调器不加载 ROS 库,复用 `SessionExecution`、采集、运动、固定基准和断点组件。
运行参数、观测输入和快照使用明确类型;阶段只有 `CalibrationSession.phase` 一个来源。
- `FinalizationController` 组合原 worker 与发布器,协调器接收阶段事件并授权提交。
状态锁先于 worker 锁;PnP 在状态锁外计算,提交时检查会话版本、采集/运动对象及稳态边界。
暂停、中止与提交互斥;失败不触发自动恢复运动,成功只提交一次。
SDK 绑定显式接收反馈新鲜度、时钟、健康订阅和发布接口。
固定输入记录在本次工作区快照 `/tmp/calibration_structure_baseline_30qf3ozo/`。
持久化的对比报告及压缩前后输出位于 `calibration_output/structure_refactor_20260910/`,
其中 `comparison.json` 记录输入摘要、差异、产物摘要和拒绝原因,`protected_inputs.json` 保存输入哈希。
这些记录是合成数据的结构等价证据,不是实机精度验收。
| 固定输入 | 比较浮点值数量 | 最大绝对差异 | JSON/拟合结果/阶段事件及 URDF 文本 |
| --- | ---: | ---: | --- |
| G20 | 46,046 | 0 | 一致 |
| L6 | 15,304 | 0 | 一致 |
| O6 | 15,304 | 0 | 一致 |
| O12 | 14,494 | 0 | 一致 |
| 虚拟型号(任务重排) | 15,304 | 0 | 一致 |
对五组输入分别移除第四轮或注入第四轮 Tag 姿态滑移,10 个拒绝原因和阶段事件与基线一致。
167 个配置、Profile、原始 URDF/资源文件的哈希不变。
另一个虚拟型号同时重排 SDK 通道、机位名称和扫描任务,经过真实公共采集、finalizer、
最终 JSON/URDF 验收和发布,再检查同一 SDK 指令经过模拟传输、查表和标准 mimic 图的一致性。
验证结果:
- 整个标定包:581 passed,1 skipped,337.43 s。
- SDK 绑定时钟补充后,协调器、四型号 ROS 构造和安全策略回归:27 passed。
- 跳过项是 `test_o12_recorded_replay.py`:未提供 `O12_REPLAY_RAW` 与独立参考模型;不计作实机通过。
- 改动模块通过 Pyflakes,`git diff --check` 通过。
- `colcon build --packages-select linkerhand_calibration --symlink-install` 成功。
- 安装后的 12 个 console entry 可导入;两个产品 CLI 的 `--help` 正常。
两个 ROS 节点入口均通过四型号受保护 Profile 的转交检查;安装环境下四型号 ROS 构造/Start 回归 4 passed。
本轮不处理相机采集时刻同步,也不替代实机多次标定和同话题实机/仿真运动对照。
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# LinkerHand 多型号统一标定
G20、L6、O6、O12 使用同一个产品启动器、在线状态机、采集器、拟合器、标准 URDF
验收和发布器。型号差异来自 `config/profiles/*.yaml` 和 SDK Adapter,不再调用型号节点。
本包校准关节零位、有效行程及标准线性 mimic;保留 CAD 连杆尺寸、轴位置、mesh、惯量。
JSON 描述 SDK 输入与修正 URDF 角度的转换,不能补偿错误的 URDF。
软件仿真通过不等于实机精度通过;当前原始 G20/O12 存在需要确认的 mimic/限位冲突。
详见 [执行与验收记录](CALIBRATION_REFACTOR_PROGRESS.md)。
## 启动
```bash
cd /home/lxp/projects/linkerhand_retarget_ros2
source /opt/ros/jazzy/setup.bash
colcon build --packages-select linkerhand_calibration --symlink-install
source install/setup.bash
# 无运动、无 SDK 启动的配置检查
ros2 run linkerhand_calibration calibrate_hand --config \
src/linkerhand_calibration/config/o12_right_product.yaml --validate-only
# 正式启动:自动启动 SDK、相机、检测及标定,READY 后自动开始运动
ros2 run linkerhand_calibration calibrate_hand --config \
src/linkerhand_calibration/config/o12_right_product.yaml
```
其他型号替换为 `g20_right_product.yaml`、`l6_right_product.yaml`、`o6_right_product.yaml`。
`calibrate_g20_right` 是同一 runner 的旧命令别名。不要同时运行 GUI、单独 SDK 或其他控制器。
`--commands-disabled` 只预览,不发送运动;`--no-resume` 强制新采集。Ctrl+C 中止,不自动快速张手。
重新开始时先安全回基准,仍必须确保现场没有障碍物。
| Profile | SDK 位置通道 | 扫描任务 | Tag | 输出格式 |
| --- | ---: | ---: | ---: | --- |
| G20/right/g20_right_19/v1 | 20 | 16 | 19 | unified v2,256 项指令查表 |
| L6/right/l6_right_8/v1 | 6 | 3 | 8 | unified v2,256 项指令查表 |
| O6/right/o6_right_8/v1 | 6 | 3 | 8 | unified v2,256 项指令查表 |
| O12/right/o12_right_16/v1 | 12 | 11 | 16 | unified v2,rad 输入节点查表 |
任务数、主动关节数和实测关节数不必相等。一条运动可观测多个主动/被动关节。
L6/O6 未贴 Tag 的同机构关节使用显式迁移,不能把迁移称为独立实测。
每任务四个往返周期:前三轮训练,第四轮独立验证。
每个方向先连续扫描,再单通道访问稳态点。训练每方向默认 9 点,第四轮为交错点加端点;
每点至少 3 个稳定同步图像,轨迹结束后最多等待 2 秒,不能用精确指令/反馈相等判断稳定。
稳态点缺失与连续扫描不足统一在方向结束处理,最多同速重扫一次。
字节拟合不再改写原始 command/feedback,也不将接近端点的读数伪装成 0/255。
## 基准、避让与恢复
- 开始前可以调整手掌、相机和 Tag;预览数据不会成为正式参考。
- 开始后清空预览缓存,先安全回基准,再为每机位固定 Tag 收集至少 10 个有效帧。
缺少基准时保持并显示缺少的 ID,不因为等待时间长暂停。
- 锁定后禁止人工移动手掌、相机、支架、Tag 粘贴位置;程序驱动关节和避让仍是允许的。
- 相机相对位置改变时须重新确认/标定外参;仅重新锁定掌心 Tag 不能替代外参标定。
- 固定 Tag 被避让遮住时可用已锁定参考继续采集;软件不能保证检测完全不可见对象的移动。
运动 Tag 的刚性和几何一致性仍须通过最终独立验证。
- 断点版本为 `unified_engine_v4_dual_mapping`,不复用缺少稳态证据的旧 v1/v2/v3。
新断点检查配置哈希、基准及所复用 Tag 安装关系(5 px、2°、5 mm)。缺失或不一致即放弃复用,
自动完整重采,旧会话不修改。恢复时重新执行准备与避让,不直接跳到旧姿态。
O12 避让:小指和无名指到 Profile 的最大弯曲指令;标定食指前,中指 MCP/PIP 到最大弯曲指令,
中指侧摆为 0 rad。到位采用完成轨迹、正确方向、至少 80% 请求位移和短时稳定,
不要求反馈数值精确等于命令。SDK 指令最大值与实测 URDF 角度不是同一个量。
O12 使用 HCAN device 0/channel 0 的已锁定 vendor Python wheel,不检查 `can0`。
只读反馈桥可在第一次运动命令之前取得状态,不会发送零位命令来“激活回读”。
POSITION 和活动故障由 SDK 确认;无法单独回读温度时使用 SDK 错误位过热保护,不伪造温度。
字节 SDK 当前没有独立硬件故障遥测,状态会明确注明这一能力边界。
## 哪些情况暂停
实时仅因人工中止、竞争控制器、活动硬件故障/模式错误、真实失联、反馈超过 1 秒未更新、
物理越限、明显运动要求下连续 2 秒无推进、已锁固定基准连续 10 帧漂移超过 5 px 而暂停。
开始后相机投影参数变化也会拒绝继续使用混合坐标数据。
短时 Tag 丢失、PnP/同步失败、低检测率/低反馈 Hz、正常跟随滞后、固有耦合和非目标小幅运动
不会实时中断轨迹。无效视觉帧直接丢弃。
所有型号的独立 Tag 姿态筛选共用 `core/geometry/pnp.py` 中的近似同误差阈值,默认 `0.03 px`。
ROS 和离线采集使用相同默认值,型号 YAML 不重复声明该值。`1.5 px` 是图像质量拒绝阈值,
不能用它判断两种姿态是否同样可信;仅在误差差值不超过近似同误差阈值时使用时间连续性。
当另一分支的图像拟合明确更好时允许纠正旧分支。覆盖参数必须有限、非负且小于图像质量拒绝阈值。
这项修复不保证解决所有平面 Tag 双解,真实角点噪声、采集时序和最终运动精度仍需实测验证。
方向结束才检查 ≥40 个有效同步样本、≥32 分箱、内部空白 ≤行程的 1/16、规定的有效行程覆盖,
以及 Profile 声明的端点/双视角观测。数据不足只同速重扫一次;第二次失败暂停。
拟合或最终文件验收失败不重新自动运动、不更新发布指针。
所有型号显示相同进度:阶段、任务/轮次/方向、分机位 Tag ID、命令/反馈/单位/速度、
有效数据、基准、断点来源,以及中文原因、建议和原始诊断。耗时拟合在后台执行,不阻塞反馈与状态。
标题明确显示型号、左右手和序列号。开始前等待状态列出缺少或过期的相机内参、检测消息和 SDK 条件;
空 Tag 检测消息可以证明视觉链路工作,不要求开始前已经识别全部 Tag。
收到开始请求时重新检查设备状态;相机有效内参必须与受保护外参中的指纹一致。
开始前相机消息的新鲜度窗口为 2 秒,该窗口不用于扫描中的实时暂停。
## 唯一生产代码链
```text
linkerhand_calibration/
├── config/profiles/ 唯一型号定义(受保护 YAML)
├── config/*_product.yaml 设备、序列号、相机、路径与哈希
├── urdf/ 原始 CAD/mesh,不覆盖
└── linkerhand_calibration/
├── profiles/ 加载、静态验证、Tag/CAD 观测关系
├── core/domain/ Profile、样本、CalibrationResult、状态
├── core/geometry/ 相机、变换、PnP 兼容导出
│ └── tag_pose/ IPPE、连续跟踪、刚性组、轨迹分支选择
├── core/fitting/ 运动曲线、线性耦合、固定安装
│ └── spatial_solver/ 空间观测、基座、零位、统计与独立验收
├── core/urdf/ 授权修正、FK、范围与最终文件验收
├── runtime/runner.py 唯一产品启动器
├── runtime/coordinator.py 会话协调、采集提交、运动和收尾接线
├── runtime/parameters.py 已解析的运行参数;无 ROS 类型
├── runtime/inputs.py 相机/检测输入、时钟与发布接口
├── runtime/cameras.py 受保护相机身份与消息新鲜度
├── runtime/session.py 唯一在线状态机
├── runtime/execution.py Profile 任务与运动效果调度
├── runtime/motion_execution.py 平滑轨迹与位移到位判定
├── runtime/capture.py 多机位视觉/反馈采集
├── runtime/scan_quality.py 唯一方向数据门
├── runtime/reference_lock.py 开始后固定基准
├── runtime/resume.py 唯一断点证据检查
├── runtime/safety.py 最小实时保护
├── runtime/status.py 统一状态与中文显示
├── runtime/snapshot.py 类型化状态快照与旧状态映射
├── runtime/adapters/ SDK 协议,不包含标定业务
├── runtime/ros/ ROS 参数加载、消息转换、订阅/服务/定时器
├── runtime/artifacts/ 收尾控制、后台 finalizer、serializer、原子发布
└── compat/ 历史格式、布局与离线诊断;不提供旧在线流程
```
`calibrate_hand → runner → runtime/ros/entrypoint → UnifiedCalibrationNode → CalibrationCoordinator → SessionExecution`
是所有型号的生产调用链。节点直接继承 ROS `Node`,组合 `RosCalibrationIO` 和协调器,
不通过父子类业务回调执行标定。SDK 绑定接收明确的反馈新鲜度、时钟、健康订阅和发布接口。
空间入口 `core/fitting/spatial.py` 保留显式兼容导出,计算顺序在
`spatial_solver/solve.py`:输入准备 → 仅训练求解 → 可观测性/轮间统计 → 冻结结果的独立验证 → 结果装配。
`TrainingProblem` 不包含第四轮观测,训练几何中的掌部姿态也按训练轮筛选。
基座策略由 Profile 的几何约束选择;曲线、零位坐标约定、权重、阈值和原始 URDF 授权修正规则不变。
PnP 的原导入路径继续可用。`tag_pose/parameters.py` 集中定义跟踪默认值,
ROS 加载器将角度参数由 deg 转为 rad,离线采集直接使用同一套默认值。
公共分支容差仍为 `0.03 px`,重投影质量、倾角、过滤原因和连续跟踪恢复策略保持一致。
`CalibrationSession.phase` 是流程状态来源。协调器在状态锁内开始、中止、推进和提交观测;
耗时姿态计算在锁外进行,提交时核对会话版本、采集对象、运动对象及稳态采样边界。
Start 更换预览采集对象并重新锁定基准,暂停/中止使尚未完成的旧观测失效。
收尾由 `FinalizationController` 组合 worker 和发布器,worker 只上报阶段事件、准备候选文件;
协调器核实全部验收阶段后才能提交。锁顺序固定为状态锁 → worker 锁,
拟合失败维持当前姿态,中止后禁止提交,成功产物只提交一次。
老的单相机拇指/CMC 在线节点和 launch 已退出安装入口;需要局部测量时应增加经过验证的 Profile,
不能重新启用旧状态机。老版本离线诊断不是新的标准 URDF 发布证据。
## 新增型号
必需文件:
```text
config/profiles/new_hand.yaml
config/new_hand_product.yaml
urdf/new_hand/raw.urdf
urdf/new_hand/meshes/*
```
Profile 声明:
1. Adapter、SDK 通道顺序、单位、正负方向、命令/反馈范围、基准值、独立速度槽布局。
2. Tag ID/尺寸/机位/安装 link,以及每次运动的父子观测关系;不明确的 link 不能靠名称猜。
3. 扫描任务、速度、准备/避让/收尾 waypoint;必要时指定不可见 Tag 的恢复验证姿态。
4. 哪些零位可观测、哪些固定保留 CAD、哪些参数同机构迁移;声明空间观测约束和拟合原语。
5. 每关节允许修正的 `origin.rpy`、`limit.lower/upper`、`mimic.multiplier/offset`。
这仍需要正确的可观测性设计:单轴加一对未知安装角的 Tag 不能自动辨识绝对 CAD 零位。
不能为了减少配置,默认把 SDK 零点或最大指令当成 CAD 零位。可参考最简单的 L6/O6 Profile,
删除不适用关系后重新声明;不要盲目复制另一型号的空间约束。
复用 SDK 不增加 Python;新协议只增加 `runtime/adapters/` 实现及协议工厂注册。
没有型号节点、runner、状态机、质量/断点/发布器;新数学只能增加通用拟合原语。
新型号使用 `artifacts.output_schema_version: 2` 选择统一指令查表格式;产物自身为
`format: unified_calibration_v2, schema_version: 2`。详细双映射保留在独立标定报告中。
旧 generic v1、v4/v6/v7 只保留历史兼容工具,不把反馈表改名为指令表来伪造兼容。
正式 Profile 校验及 finalizer 只接受 `output_schema_version: 2`,不能用旧格式跳过指令映射拟合。
配置错字、错误绑定、未知修正字段在启动前失败;修改受保护文件后应审查并更新对应 SHA256。
## 产物与离线验证
会话目录保存原始样本、冻结 Tag 安装、拟合诊断、标准 URDF 验收、JSON、URDF。
有效发布由 `release_manifest.json` 及产品发布指针共同证明;单独的 `PASS` 摘要或存在 URDF 文件不等于已发布。
manifest 记录 JSON、URDF、标定报告三文件 SHA256、受保护输入和独立 holdout 证据。任一验收失败都不会替换原发布指针。
`measurement_contract.json` 提前列出 Tag/link、零位观测关系、CAD 保留/迁移与原始 mimic 限位冲突。
主 JSON 以原始 URDF 关节名为键,每个关节仅包含 `sdk_channel` 和 `angle_rad`;
O12 等 rad 输入还包含一一对应的 `input_values`(在有效节点间线性插值,不外推)。
字节型号固定 256 项:SDK 指令 `v` 对应 `angle_rad[v]`,只能在训练指令实际覆盖 0–255 时导出。
输出均是修正 URDF 的 q_output,不再加零偏。顶层保留 `format/schema_version/profile_id/model/side/serial_number/input_unit`。
被动关节的查表由导出 URDF 的标准 mimic 递归生成,绑定同一驱动通道,必须与 URDF 完全一致。
单张查表取训练正反向指令曲线的平均值,再用实际导出表重放第四轮视觉数据;回差等因素导致超差时禁止发布,
不通过隐藏方向分支、外推、放宽精度或 JSON 非线性被动联动制造通过结果。
`calibration_report.json` 保存完整的 `command_to_rad` / `feedback_to_rad`、输入域、方向分支、
零位、来源、迁移和训练/holdout 指标。报告中的 `applicability` 记录保持姿态;
未采集多姿态证据不能宣称任意多轴工况已验证。主 JSON 用于指令查表,不能误作反馈转换。
旧 unified v1 会话继续只读兼容,不自动覆盖或转换历史产物;新输出单表必须重新通过最终文件验收。
统一消费桥可直接读取通过验证的 manifest(纯消息转换,不会发送实机命令):
```bash
ros2 run linkerhand_calibration calibrated_joint_state_bridge --ros-args \
-p calibration_file:=<session/release_manifest.json> -p input_kind:=command \
-p input_topic:=<SDK原始指令话题> -p output_topic:=/calibration/verification/joint_states
```
需要反馈角度显示时显式选择 `input_kind:=feedback`,桥读取配套报告中的反馈映射。
桥检查三文件哈希、拒绝越域输入,
被动角由实际导出 URDF 计算,不加第二次零偏。仿真输出不能与实机反馈话题同名。
MuJoCo 是用户后续使用的外部验收项目,本轮不改动它、不增加 MuJoCo 依赖,自动标定不要求打开 GUI。
外部对比须确认加载的模型来自这份 URDF,指令转换使用配套 JSON;不能用实机反馈直接驱动仿真来证明指令映射。
```bash
# 同一算法离线回放新策略的完整采集;不启动硬件,默认不发布
ros2 run linkerhand_calibration calibrate_hand --config <product.yaml> \
--offline-raw <raw_samples.jsonl> --offline-output <新的输出目录>
# 只比较两份 URDF,不修改,不控制机械手
ros2 run linkerhand_calibration compare_calibration_urdfs \
--reference <参考.urdf> --candidate <本次.urdf> --output <新报告.json>
```
离线回放也检查原始会话策略、SDK 输入域、配置/相机证据、每方向完整数据及最终文件。
旧会话不能自动获得当前哈希或新版本认证。`--publish-offline` 必须显式给出,且不会绕过验证。
算法和坐标规则见 [CALIBRATION_FLOW.md](CALIBRATION_FLOW.md),批准的原始方案保持在
[CALIBRATION_REFACTOR_PLAN.md](CALIBRATION_REFACTOR_PLAN.md)。
当前代码审查、已修复问题与未完成的精度验收见
[2026-09-10 需求审查](CALIBRATION_CODE_REVIEW_20260910.md)。相机图像目前采用主机取帧时间;
USB/驱动积压情况下,图像与反馈的时间戳接近不能证明曝光时刻同步,不能据此宣称实机精度通过。
@@ -44,7 +44,7 @@ g20_thumb_calibration:
minimum_detection_hz: 15.0
maximum_hamming: 0
minimum_decision_margin: 30.0
# Trial threshold for the current 10 mm tags (observed at 32-38 px).
# Trial threshold for small/far tags (historically observed at 32-38 px).
# Final acceptance is still guarded by static RMS and random validation.
minimum_edge_pixels: 30.0
# Current 30 px tags measure about 0.50-0.53 deg RMS while stationary.
@@ -60,11 +60,8 @@ g20_thumb_calibration:
# 30-38 px tags are usable, but only if IPPE gives a tight image fit and
# a pose continuous with the preceding frame.
pnp_maximum_reprojection_error_px: 1.5
# All four tags keep a temporally continuous IPPE solution throughout the
# complete session. With 30 px planar tags, tiny reprojection differences
# do not reliably identify the physical branch and previously caused
# stationary T0 to flip by about 25 deg between scan and validation.
pnp_reprojection_tie_px: 1.5
# Independent IPPE selection inherits the shared near-tie tolerance from
# core/geometry/pnp.py; continuity cannot override a clear image-fit lead.
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
@@ -0,0 +1,32 @@
<?xml version="1.0" encoding="UTF-8" ?>
<dds>
<profiles xmlns="http://www.eprosima.com/XMLSchemas/fastRTPS_Profiles">
<transport_descriptors>
<transport_descriptor>
<transport_id>g20_udp_transport</transport_id>
<type>UDPv4</type>
<sendBufferSize>10485760</sendBufferSize>
<receiveBufferSize>10485760</receiveBufferSize>
</transport_descriptor>
<transport_descriptor>
<transport_id>g20_shm_transport</transport_id>
<type>SHM</type>
<segment_size>67108864</segment_size>
<port_queue_capacity>512</port_queue_capacity>
<healthy_check_timeout_ms>1000</healthy_check_timeout_ms>
</transport_descriptor>
</transport_descriptors>
<participant
profile_name="g20_large_image_participant"
is_default_profile="true">
<rtps>
<userTransports>
<transport_id>g20_udp_transport</transport_id>
<transport_id>g20_shm_transport</transport_id>
</userTransports>
<useBuiltinTransports>false</useBuiltinTransports>
</rtps>
</participant>
</profiles>
</dds>
@@ -6,7 +6,7 @@
# from back-pressuring image_proc's reliable image publisher.
qos_profile: sensor_data
family: 36h11
size: 0.01
size: 0.016
profile: false
max_hamming: 0
detector:
@@ -20,11 +20,11 @@
tag:
ids: [0, 1, 2, 3]
frames: [tag_t0, tag_t3, tag_t4, tag_t5]
sizes: [0.010, 0.010, 0.010, 0.010]
sizes: [0.016, 0.016, 0.016, 0.016]
g20_thumb_calibration:
ros__parameters:
tag_roles: [t0, t3, t4, t5]
tag_ids: [0, 1, 2, 3]
tag_frames: [tag_t0, tag_t3, tag_t4, tag_t5]
tag_sizes_m: [0.010, 0.010, 0.010, 0.010]
tag_sizes_m: [0.016, 0.016, 0.016, 0.016]
@@ -0,0 +1,40 @@
schema_version: 3
profile_id: G20/right/g20_right_19/v1
profile_config: package://linkerhand_calibration/config/profiles/g20_right_19.yaml
profile_config_sha256: 35cad4432a01b3e1af157f1e914c2054e71522a44c6786db2519e4c2a0966a46
model: G20
side: right
tag_layout: g20_right_19
serial_number: G20_RIGHT_001
can_interface: can0
output_root: calibration_output
cameras:
front:
serial_number: DB2163742
camera_name: hikrobot_front_DB2163742
camera_info: ~/.ros/camera_info/hikrobot_DB2163742.yaml
side:
serial_number: DB2163749
camera_name: hikrobot_side_DB2163749
camera_info: ~/.ros/camera_info/hikrobot_DB2163749.yaml
top:
serial_number: DB2163739
camera_name: hikrobot_top_DB2163739
camera_info: ~/.ros/camera_info/hikrobot_DB2163739.yaml
artifacts:
source_urdf: package://linkerhand_calibration/urdf/g20_right/linkerhand_g20_right.urdf
source_urdf_sha256: eeb6ffb0e95d2a6acd4c26331ae68062e0d74160de4b552b4f6d395cce5ca4e8
camera_extrinsics: config/g20_three_camera_extrinsics.yaml
camera_extrinsics_sha256: dd623572df3cb83fdefcbe92204dab54a60f2c68eb3a8c9bdb08407e8f0e5d80
calibration_config: src/g20_thumb_apriltag_calibration/config/three_camera_calibration.yaml
calibration_config_sha256: 4927506d787d665c16f0209ee4d052654e648bb25beaa1913ed0d416f449d523
tag_config: src/g20_thumb_apriltag_calibration/config/three_camera_tags_g20_right_19.yaml
tag_config_sha256: b1ab45e97ae42d57b0a3a63c725107b5aa3828c06b2ced16f8222d6e9ebadc41
release:
# Each task already contains three training cycles plus an isolated fourth
# holdout, so a second complete hardware session duplicates hours of motion.
required_independent_passes: 1
static_repeatability_deg: 1.0
@@ -0,0 +1,59 @@
/l6_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2]
frames: [front_base, thumb_pitch, thumb_dip]
sizes: [0.016, 0.016, 0.016]
/l6_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [3, 4, 5]
frames: [side_base, pinky_pitch, pinky_dip]
sizes: [0.016, 0.016, 0.016]
/l6_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [6, 7]
frames: [top_base, thumb_roll]
sizes: [0.016, 0.016]
@@ -0,0 +1,39 @@
schema_version: 3
profile_id: L6/right/l6_right_8/v1
profile_config: package://linkerhand_calibration/config/profiles/l6_right_8.yaml
profile_config_sha256: b9654ce998b56c10d7094364e8b715663163d2101e1f70e077cb0723fc47f02e
model: L6
side: right
tag_layout: l6_right_8
namespace: /l6_calibration
serial_number: L6_RIGHT_001
can_interface: can0
output_root: calibration_output
cameras:
front:
serial_number: DB2163742
camera_name: hikrobot_front_DB2163742
camera_info: ~/.ros/camera_info/hikrobot_DB2163742.yaml
side:
serial_number: DB2163749
camera_name: hikrobot_side_DB2163749
camera_info: ~/.ros/camera_info/hikrobot_DB2163749.yaml
top:
serial_number: DB2163739
camera_name: hikrobot_top_DB2163739
camera_info: ~/.ros/camera_info/hikrobot_DB2163739.yaml
artifacts:
source_urdf: package://linkerhand_calibration/urdf/l6_right/linkerhand_l6v3.1_right.urdf
source_urdf_sha256: 298c1fbf5189648911426f530b50bdbeea4830cab9c54e20f46c532485df4666
camera_extrinsics: config/g20_three_camera_extrinsics.yaml
camera_extrinsics_sha256: dd623572df3cb83fdefcbe92204dab54a60f2c68eb3a8c9bdb08407e8f0e5d80
calibration_config: package://linkerhand_calibration/config/l6_three_camera_calibration.yaml
calibration_config_sha256: 090d82a5609e8b981c1b8c6ebeaf4c2f477323209ae3db3b9d8713ac6d6169b5
tag_config: package://linkerhand_calibration/config/l6_right_8_tags.yaml
tag_config_sha256: be1499eb947b61d2fe360ae2c92307a87710480fae8a9dd4cd171fc959fdcbf5
release:
required_independent_passes: 1
static_repeatability_deg: 1.0
@@ -0,0 +1,66 @@
l6_calibration:
ros__parameters:
command_topic: /l6/cb_right_hand_control_cmd
state_topic: /l6/cb_right_hand_state
setting_topic: /l6/cb_hand_setting_cmd
front_camera_info_topic: /l6_calibration/front/camera/camera_info
front_detections_topic: /l6_calibration/front/apriltag/detections
side_camera_info_topic: /l6_calibration/side/camera/camera_info
side_detections_topic: /l6_calibration/side/apriltag/detections
top_camera_info_topic: /l6_calibration/top/camera/camera_info
top_detections_topic: /l6_calibration/top/apriltag/detections
baseline_command_u8: [255, 255, 255, 255, 255, 255]
# L6_RIGHT_001 measured a 250->5 travel of only ~0.9 s at speed 10,
# which left fewer than 32 useful feedback bins. Speed 1 is still only a
# firmware ceiling: different L6 motors complete a full stroke in 0.7-1.3 s.
# A 100 Hz cosine trajectory therefore sets the actual, model-level pace.
preflight_speed_u8: 1
formal_speed_u8: 1
speed_settle_seconds: 0.2
command_trajectory_full_range_seconds: 6.0
torque_u8: 80
repetitions: 4
preflight_checkpoints_u8: [255, 127, 0]
tag_size_m: 0.016
tag_size_override_ids: [0, 1, 2, 3, 4, 5, 6, 7]
tag_size_overrides_m: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
minimum_detection_rate: 0.95
# Per-Tag quality remains >=95%. With three independently detected Tags,
# the fully joined frame rate may be 0.95^3 ~= 85.7%.
minimum_joint_frame_rate: 0.85
minimum_feedback_hz: 25.0
maximum_state_image_skew_ms: 50.0
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 30.0
pnp_maximum_reprojection_error_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
pnp_tracker_reset_seconds: 5.0
minimum_sweep_frames: 40
minimum_state_span_u8: 240.0
minimum_sweep_bins: 32
maximum_bin_gap: 16
maximum_monotonic_correction_deg: 2.0
passive_maximum_monotonic_correction_deg: 3.0
maximum_validation_mae_deg: 1.0
maximum_validation_p95_deg: 2.0
maximum_validation_error_deg: 3.0
mimic_minimum_multiplier: 0.5
mimic_maximum_multiplier: 1.5
mimic_maximum_cycle_range: 0.03
mimic_maximum_residual_p95_deg: 2.0
endpoint_tolerance_u8: 2.0
endpoint_hold_seconds: 1.0
motor_stall_timeout_seconds: 2.0
position_timeout_seconds: 30.0
sweep_timeout_seconds: 90.0
automatic_sweep_retry_limit: 1
non_target_motion_tolerance_u8: 3.0
fixed_base_maximum_corner_drift_px: 5.0
fixed_base_movement_confirmation_frames: 10
@@ -0,0 +1,41 @@
/o12_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector: {threads: 4, decimate: 1.0, blur: 0.0, refine: true, sharpening: 0.25, debug: false}
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3, 12, 13]
frames: [front_base, thumb_cmc, thumb_mcp, thumb_dip, middle_roll, index_roll]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/o12_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector: {threads: 4, decimate: 1.0, blur: 0.0, refine: true, sharpening: 0.25, debug: false}
pose_estimation_method: pnp
tag:
ids: [4, 5, 6, 7, 8, 9, 10, 11]
frames: [side_base, pinky_mcp, pinky_pip, pinky_dip, middle_pip, middle_dip, index_pip, index_dip]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/o12_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector: {threads: 4, decimate: 1.0, blur: 0.0, refine: true, sharpening: 0.25, debug: false}
pose_estimation_method: pnp
tag:
ids: [14, 15]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,47 @@
schema_version: 3
profile_id: O12/right/o12_right_16/v1
profile_config: package://linkerhand_calibration/config/profiles/o12_right_16.yaml
profile_config_sha256: 0b5cd27168bc863e5c1aed5382c08e33ab4c02a23359a325dc9925fd30599e5f
model: O12
side: right
tag_layout: o12_right_16
namespace: /o12_calibration
serial_number: O12_RIGHT_001
output_root: calibration_output
sdk:
driver: o12_sdk_bridge
python_package: src/agillink_omnihand_sdk/linux/x64/python/omnihand-1.1.8-cp312-cp312-linux_x86_64.whl
package_sha256: cae7a0d5bce7e7c9d72cc90a0dd15e152f11e2a1ecf04cb6761e8171399ff170
transport: hcan
setup: src/agillink_omnihand_sdk/linux/x64/ros2/jazzy/setup.bash
config: src/agillink_omnihand_sdk/linux/x64/ros2/jazzy/share/omnihand_node/config/omnihand_pro_2025_node.yaml
config_sha256: 1e3c0942b32128943fbba27846a69a8483af6da9551d99ed687e45c4321ade9c
cameras:
front:
serial_number: DB2163742
camera_name: hikrobot_front_DB2163742
camera_info: ~/.ros/camera_info/hikrobot_DB2163742.yaml
side:
serial_number: DB2163749
camera_name: hikrobot_side_DB2163749
camera_info: ~/.ros/camera_info/hikrobot_DB2163749.yaml
top:
serial_number: DB2163739
camera_name: hikrobot_top_DB2163739
camera_info: ~/.ros/camera_info/hikrobot_DB2163739.yaml
artifacts:
source_urdf: package://linkerhand_calibration/urdf/o12_right/linkerhand_o12_t3_right-0703.urdf
source_urdf_sha256: 75b3c18992a3640d2d7d36719da5ff75428ded477b97d9cf29adbe43a6eb27eb
camera_extrinsics: config/o12_three_camera_extrinsics.yaml
camera_extrinsics_sha256: 5a515d0706f4e67d5e26bfddb348b519817bd72e885ea9e43997e41016176e53
calibration_config: package://linkerhand_calibration/config/o12_three_camera_calibration.yaml
calibration_config_sha256: c2fcdd532e22c15013413e655311de2ca87107c23a96d5c043e8f340f232eebd
tag_config: package://linkerhand_calibration/config/o12_right_16_tags.yaml
tag_config_sha256: 41001c3afba74cc01eb524a75dc58561a37e9364fab029ea12d879156a008dab
release:
required_independent_passes: 1
static_repeatability_deg: 1.0
@@ -0,0 +1,53 @@
o12_calibration:
ros__parameters:
command_topic: /o12/right/joint_cmd
state_topic: /o12/right/joint_states
front_camera_info_topic: /o12_calibration/front/camera/camera_info
front_detections_topic: /o12_calibration/front/apriltag/detections
side_camera_info_topic: /o12_calibration/side/camera/camera_info
side_detections_topic: /o12_calibration/side/apriltag/detections
top_camera_info_topic: /o12_calibration/top/camera/camera_info
top_detections_topic: /o12_calibration/top/apriltag/detections
# O12 standard interface is radians. Scan the complete reviewed SDK range;
# the source CAD limits are outputs to correct, not acquisition limits.
# Raw 0..2000 mixed control is forbidden.
command_rate_hz: 50.0
repetitions: 4
tag_size_m: 0.016
tag_size_override_ids: [0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15]
tag_size_overrides_m: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
minimum_detection_rate: 0.95
minimum_joint_frame_rate: 0.85
minimum_feedback_hz: 35.0
maximum_state_image_skew_ms: 50.0
minimum_sweep_frames: 40
minimum_state_span_fraction: 0.90
minimum_sweep_bins: 32
maximum_bin_gap: 2
endpoint_tolerance_rad: 0.01
endpoint_hold_seconds: 0.5
motor_stall_timeout_seconds: 2.0
position_timeout_seconds: 60.0
sweep_timeout_seconds: 180.0
automatic_sweep_retry_limit: 1
non_target_motion_tolerance_rad: 0.015
maximum_temperature_c: 70
# 当前 O12 固件返回空温度报告。仍发起查询;5秒无结果后依赖已验证的
# joint_error_states bit1 过热保护,并在会话记录中明确标注降级。
temperature_report_required: false
temperature_fallback_after_seconds: 5.0
# 快速标定档:各任务按4倍请求,但拇指pitch、侧摆、屈曲及避让均有独立硬上限。
motion_speed_scale: 4.0
# 正弦速度加减速时间;中段保持关节限速,避免位置余弦全程低速。
trajectory_ramp_seconds: 0.4
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 30.0
fixed_base_maximum_corner_drift_px: 5.0
fixed_base_movement_confirmation_frames: 10
pnp_maximum_reprojection_error_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
pnp_tracker_reset_seconds: 5.0
@@ -0,0 +1,59 @@
/o6_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2]
frames: [front_base, thumb_pitch, thumb_ip]
sizes: [0.016, 0.016, 0.016]
/o6_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [3, 4, 5]
frames: [side_base, pinky_pitch, pinky_dip]
sizes: [0.016, 0.016, 0.016]
/o6_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
max_hamming: 0
detector:
threads: 4
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [6, 7]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,39 @@
schema_version: 3
profile_id: O6/right/o6_right_8/v1
profile_config: package://linkerhand_calibration/config/profiles/o6_right_8.yaml
profile_config_sha256: ab1d86cb0c3e514de5322a44c1444e99d9b1f1ce43f8a2451cd032ed9c31e4ff
model: O6
side: right
tag_layout: o6_right_8
namespace: /o6_calibration
serial_number: O6_RIGHT_001
can_interface: can0
output_root: calibration_output
cameras:
front:
serial_number: DB2163742
camera_name: hikrobot_front_DB2163742
camera_info: ~/.ros/camera_info/hikrobot_DB2163742.yaml
side:
serial_number: DB2163749
camera_name: hikrobot_side_DB2163749
camera_info: ~/.ros/camera_info/hikrobot_DB2163749.yaml
top:
serial_number: DB2163739
camera_name: hikrobot_top_DB2163739
camera_info: ~/.ros/camera_info/hikrobot_DB2163739.yaml
artifacts:
source_urdf: package://linkerhand_calibration/urdf/o6_right/linkerhand_o6_right.urdf
source_urdf_sha256: 8f184faad699fbf771e388f109a4e8793b5cb190c33a87b2eba8491a3a37dd62
camera_extrinsics: config/o6_three_camera_extrinsics.yaml
camera_extrinsics_sha256: 29af61f7bf1bad6718cbbaa54b0536f0a471c83f5bb3554f264ab9d292e56ca4
calibration_config: package://linkerhand_calibration/config/o6_three_camera_calibration.yaml
calibration_config_sha256: 15adaec462d0895dc68d19760e8f333c62e57786d124f22cfc481007a3d976a4
tag_config: package://linkerhand_calibration/config/o6_right_8_tags.yaml
tag_config_sha256: 16abe7119b4764f86333dae8264247571d1e0bca45af959d558bef4fb5485f5e
release:
required_independent_passes: 1
static_repeatability_deg: 1.0
@@ -0,0 +1,63 @@
o6_calibration:
ros__parameters:
command_topic: /o6/cb_right_hand_control_cmd
state_topic: /o6/cb_right_hand_state
setting_topic: /o6/cb_hand_setting_cmd
front_camera_info_topic: /o6_calibration/front/camera/camera_info
front_detections_topic: /o6_calibration/front/apriltag/detections
side_camera_info_topic: /o6_calibration/side/camera/camera_info
side_detections_topic: /o6_calibration/side/apriltag/detections
top_camera_info_topic: /o6_calibration/top/camera/camera_info
top_detections_topic: /o6_calibration/top/apriltag/detections
baseline_command_u8: [255, 255, 255, 255, 255, 255]
# O6 has a different speed scale from L6. Motion is still bounded by the
# six-second cosine command trajectory; these values are firmware limits.
baseline_speed_u8: 80
preflight_speed_u8: 60
formal_speed_u8: 40
speed_settle_seconds: 0.2
command_trajectory_full_range_seconds: 6.0
torque_u8: 80
repetitions: 4
preflight_checkpoints_u8: [255, 127, 0]
tag_size_m: 0.016
tag_size_override_ids: [0, 1, 2, 3, 4, 5, 6, 7]
tag_size_overrides_m: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
minimum_detection_rate: 0.95
minimum_joint_frame_rate: 0.85
minimum_feedback_hz: 25.0
maximum_state_image_skew_ms: 50.0
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 30.0
pnp_maximum_reprojection_error_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
pnp_tracker_reset_seconds: 5.0
minimum_sweep_frames: 40
minimum_state_span_u8: 240.0
minimum_sweep_bins: 32
maximum_bin_gap: 16
maximum_monotonic_correction_deg: 2.0
passive_maximum_monotonic_correction_deg: 3.0
maximum_validation_mae_deg: 1.0
maximum_validation_p95_deg: 2.0
maximum_validation_error_deg: 3.0
mimic_minimum_multiplier: 0.5
mimic_maximum_multiplier: 2.2
mimic_maximum_cycle_range: 0.03
mimic_maximum_residual_p95_deg: 2.0
endpoint_tolerance_u8: 2.0
endpoint_hold_seconds: 1.0
motor_stall_timeout_seconds: 2.0
position_timeout_seconds: 30.0
sweep_timeout_seconds: 90.0
automatic_sweep_retry_limit: 1
non_target_motion_tolerance_u8: 3.0
fixed_base_maximum_corner_drift_px: 5.0
fixed_base_movement_confirmation_frames: 10
File diff suppressed because it is too large Load Diff
@@ -0,0 +1,372 @@
schema_version: 1
profile_id: L6/right/l6_right_8/v1
namespace: /l6_calibration
sdk_adapter: legacy_byte_sdk
command:
sdk_to_joint_direction: [-1, -1, -1, -1, -1, -1]
names:
- thumb_cmc_pitch
- thumb_cmc_roll
- index_mcp_pitch
- middle_mcp_pitch
- ring_mcp_pitch
- pinky_mcp_pitch
baseline_u8:
- 255
- 255
- 255
- 255
- 255
- 255
command_index_by_joint:
rh_thumb_cmc_pitch: 0
rh_thumb_cmc_roll: 1
rh_index_mcp_pitch: 2
rh_middle_mcp_pitch: 3
rh_ring_mcp_pitch: 4
rh_pinky_mcp_pitch: 5
disabled_indices: []
urdf_joint_by_joint:
rh_thumb_cmc_pitch: rh_thumb_cmc_pitch
rh_thumb_cmc_roll: rh_thumb_cmc_roll
rh_index_mcp_pitch: rh_index_mcp_pitch
rh_middle_mcp_pitch: rh_middle_mcp_pitch
rh_ring_mcp_pitch: rh_ring_mcp_pitch
rh_pinky_mcp_pitch: rh_pinky_mcp_pitch
feedback_name_aliases:
thumb_cmc_yaw: thumb_cmc_roll
speed_slot_by_command_index:
'0': 0
'1': 1
'2': 2
'3': 3
'4': 4
'5': 5
unit: u8
baseline: []
lower_bounds: []
upper_bounds: []
feedback_lower_bounds: []
feedback_upper_bounds: []
feedback_by_index: false
vision:
views:
- name: front
tags:
- role: front_base
fixed_reference: true
id: 0
- role: thumb_pitch
fixed_reference: false
id: 1
- role: thumb_dip
fixed_reference: false
id: 2
- name: side
tags:
- role: side_base
fixed_reference: true
id: 3
- role: pinky_pitch
fixed_reference: false
id: 4
- role: pinky_dip
fixed_reference: false
id: 5
- name: top
tags:
- role: top_base
fixed_reference: true
id: 6
- role: thumb_roll
fixed_reference: false
id: 7
common_frame: calibration_common
extrinsic_reference_view: front
extrinsics_quality_limits:
reprojection_rms_px: 1.2
maximum_rotation_repeatability_deg: 0.3
maximum_translation_repeatability_m: 0.0015
minimum_capture_counts:
front_side_captures: 15
front_top_captures: 15
motion:
tasks:
- key: thumb_roll_top
view: top
command_index: 1
joints:
- rh_thumb_cmc_roll
auxiliary_commands:
- - 0
- 255
validation_only: false
start_u8: 255
end_u8: 0
preflight_speed_u8: 1
formal_speed_u8: 1
start: null
end: null
preflight_speed: null
formal_speed: null
- key: thumb_pitch_dip_front
view: front
command_index: 0
joints:
- rh_thumb_cmc_pitch
- rh_thumb_dip
auxiliary_commands:
- - 1
- 255
validation_only: false
start_u8: 255
end_u8: 0
preflight_speed_u8: 1
formal_speed_u8: 1
start: null
end: null
preflight_speed: null
formal_speed: null
- key: pinky_pitch_dip_side
view: side
command_index: 5
joints:
- rh_pinky_mcp_pitch
- rh_pinky_dip
auxiliary_commands: []
validation_only: false
start_u8: 255
end_u8: 0
preflight_speed_u8: 1
formal_speed_u8: 1
start: null
end: null
preflight_speed: null
formal_speed: null
preparation_waypoints_u8: []
safe_return_waypoints_u8: []
speed_parameters:
preflight_u8: 1
formal_u8: 1
speed_settle_seconds: 0.2
command_trajectory_full_range_seconds: 6.0
torque_u8: 80
endpoint_hold_seconds: 1.0
stall_timeout_seconds: 2.0
precheck_sweeps: false
steady_command_checkpoints: false
measurement:
measurements:
rh_thumb_cmc_roll:
joint: rh_thumb_cmc_roll
kind: relative_rotation
view: top
parent_role: top_base
child_role: thumb_roll
validation_source: null
pose_axis_line_required: true
rh_thumb_cmc_pitch:
joint: rh_thumb_cmc_pitch
kind: relative_rotation
view: front
parent_role: front_base
child_role: thumb_pitch
validation_source: null
pose_axis_line_required: true
rh_thumb_dip:
joint: rh_thumb_dip
kind: relative_rotation
view: front
parent_role: thumb_pitch
child_role: thumb_dip
validation_source: null
pose_axis_line_required: true
rh_pinky_mcp_pitch:
joint: rh_pinky_mcp_pitch
kind: relative_rotation
view: side
parent_role: side_base
child_role: pinky_pitch
validation_source: null
pose_axis_line_required: true
rh_pinky_dip:
joint: rh_pinky_dip
kind: relative_rotation
view: side
parent_role: pinky_pitch
child_role: pinky_dip
validation_source: null
pose_axis_line_required: true
cross_view_sources: {}
image_curve_joints: []
directional_zero: true
cross_view_roll_curve: false
stable_cross_view_cone_bias: false
zero:
active_joints:
- rh_index_mcp_pitch
- rh_middle_mcp_pitch
- rh_pinky_mcp_pitch
- rh_ring_mcp_pitch
- rh_thumb_cmc_pitch
- rh_thumb_cmc_roll
passive_joints:
- rh_index_dip
- rh_middle_dip
- rh_pinky_dip
- rh_ring_dip
- rh_thumb_dip
direct_zero_joints:
- rh_pinky_mcp_pitch
- rh_thumb_cmc_pitch
- rh_thumb_cmc_roll
axis_joints:
- rh_pinky_dip
- rh_pinky_mcp_pitch
- rh_thumb_cmc_pitch
- rh_thumb_cmc_roll
- rh_thumb_dip
mechanical_endpoint_joints: []
post_solve_endpoint_joints: []
mimic_source_by_joint:
rh_thumb_dip: rh_thumb_cmc_pitch
rh_index_dip: rh_index_mcp_pitch
rh_middle_dip: rh_middle_mcp_pitch
rh_ring_dip: rh_ring_mcp_pitch
rh_pinky_dip: rh_pinky_mcp_pitch
cad_frozen_joints:
- rh_index_dip
- rh_middle_dip
- rh_pinky_dip
- rh_ring_dip
- rh_thumb_dip
endpoint_anchor_by_joint: {}
fitted_mimic_joints:
- rh_pinky_dip
- rh_thumb_dip
coupling_model_by_joint:
rh_thumb_dip: linear_mimic
rh_pinky_dip: linear_mimic
rh_index_dip: linear_mimic
rh_middle_dip: linear_mimic
rh_ring_dip: linear_mimic
transferred_zero_sources: {rh_index_mcp_pitch: rh_pinky_mcp_pitch, rh_middle_mcp_pitch: rh_pinky_mcp_pitch, rh_ring_mcp_pitch: rh_pinky_mcp_pitch}
transferred_mimic_sources: {rh_index_dip: rh_pinky_dip, rh_middle_dip: rh_pinky_dip, rh_ring_dip: rh_pinky_dip}
spatial:
base_pose_strategy: thumb_serial
root_anchor_joints: [rh_thumb_cmc_roll]
orientation_anchor_joint: rh_pinky_mcp_pitch
directed_base_axis_joints: [rh_thumb_cmc_roll, rh_pinky_mcp_pitch]
depth_free_axis_projection: true
axis_order: [rh_thumb_cmc_roll, rh_thumb_cmc_pitch, rh_thumb_dip, rh_pinky_mcp_pitch, rh_pinky_dip]
axis_parent_joint: {rh_thumb_cmc_pitch: rh_thumb_cmc_roll}
phase_parent_joint: {rh_thumb_dip: rh_thumb_cmc_pitch, rh_pinky_dip: rh_pinky_mcp_pitch}
offset_observer_joint: {rh_thumb_cmc_roll: rh_thumb_cmc_pitch, rh_thumb_cmc_pitch: rh_thumb_dip, rh_pinky_mcp_pitch: rh_pinky_dip}
quality:
training_cycles:
- 0
- 1
- 2
holdout_cycle: 3
hard_threshold_keys:
- maximum_mimic_residual_rad
- maximum_state_image_skew_ms
- maximum_validation_error_rad
- minimum_detection_rate
retry_metric_scope: {}
isolated_holdout: true
scope:
calibrate_joints:
partial:
- rh_pinky_mcp_pitch
- rh_thumb_cmc_pitch
- rh_thumb_cmc_roll
frozen_joints:
partial:
- rh_index_mcp_pitch
- rh_middle_mcp_pitch
- rh_ring_mcp_pitch
default_scope: partial
artifacts:
output_schema_version: 2
calibration_filename: l6_right_{serial_number}_partial_calibration.json
corrected_urdf_filename: linkerhand_l6_right_{serial_number}_partial_zero_calibrated.urdf
protected_input_fields:
- calibration_config_sha256
- camera_extrinsics_sha256
- profile_config_sha256
- source_urdf_sha256
- tag_config_sha256
publication_pointer: latest_partial_passed
session_compatibility_tokens:
- feedback_curves_v6
- l6_partial_v1
publish_corrected_urdf: true
acquisition:
policy_version: unified_engine_v4_dual_mapping
mapping_probe_maximum_rad: 0.0
automatic_rescan_limit: 1
minimum_valid_samples: 40
minimum_bins: 32
maximum_unobserved_fraction: 0.0625
legacy_minimum_span_01: 0.9411764705882353
physical_first_cycle_minimum_span_01: 0.85
physical_repeat_minimum_fraction: 0.9
stall_timeout_seconds: 2.0
feedback_stale_seconds: 1.0
fixed_reference_minimum_frames: 10
fixed_reference_maximum_drift_px: 5.0
fixed_reference_confirmation_frames: 10
urdf:
authorized_fields:
rh_pinky_mcp_pitch:
- limit.lower
- limit.upper
- origin.rpy
rh_thumb_cmc_roll:
- limit.lower
- limit.upper
- origin.rpy
rh_index_mcp_pitch:
- limit.lower
- limit.upper
- origin.rpy
rh_thumb_cmc_pitch:
- limit.lower
- limit.upper
- origin.rpy
rh_middle_mcp_pitch:
- limit.lower
- limit.upper
- origin.rpy
rh_ring_mcp_pitch:
- limit.lower
- limit.upper
- origin.rpy
rh_ring_dip:
- mimic.multiplier
- mimic.offset
rh_thumb_dip:
- mimic.multiplier
- mimic.offset
rh_index_dip:
- mimic.multiplier
- mimic.offset
rh_pinky_dip:
- mimic.multiplier
- mimic.offset
rh_middle_dip:
- mimic.multiplier
- mimic.offset
joint_coverage:
rh_pinky_mcp_pitch: measured_static_dynamic
rh_thumb_cmc_roll: measured_static_dynamic
rh_thumb_cmc_pitch: measured_static_dynamic
rh_middle_mcp_pitch: transferred_static_dynamic
rh_index_mcp_pitch: transferred_static_dynamic
rh_ring_mcp_pitch: transferred_static_dynamic
rh_pinky_dip: measured_dynamic_cad_static
rh_middle_dip: transferred_dynamic_cad_static
rh_ring_dip: transferred_dynamic_cad_static
rh_thumb_dip: measured_dynamic_cad_static
rh_index_dip: transferred_dynamic_cad_static
@@ -0,0 +1,926 @@
schema_version: 1
profile_id: O12/right/o12_right_16/v1
namespace: /o12_calibration
sdk_adapter: o12_hcan_sdk
command:
unit: rad
feedback_by_index: true
sdk_to_joint_direction:
- 1
- -1
- -1
- -1
- -1
- 1
- 1
- -1
- 1
- 1
- 1
- 1
names:
- thumb_roll
- thumb_abad
- thumb_mcp
- thumb_pip
- index_abad
- index_mcp
- index_pip
- middle_abad
- middle_mcp
- middle_pip
- ring_mcp
- pinky_mcp
baseline_u8: []
baseline:
- 0
- 0
- 0
- 0
- 0
- 0
- 0
- 0
- 0
- 0
- 0
- 0
lower_bounds:
- 0
- -1.387536755335492
- -0.8272860654453121
- -1.2915436464758039
- -0.2617993877991494
- 0
- 0
- -0.2617993877991494
- 0
- 0
- 0
- 0
upper_bounds:
- 0.9424777960769379
- 0
- 0
- 0
- 0.2617993877991494
- 1.3526301702956054
- 1.530653753999027
- 0.2617993877991494
- 1.3578661580515883
- 1.8151424220741028
- 1.53588974175501
- 1.53588974175501
feedback_lower_bounds:
- -0.03490658503988659
- -1.4224433403753787
- -0.8621926504851987
- -1.3264502315156905
- -0.296705972839036
- -0.03490658503988659
- -0.03490658503988659
- -0.296705972839036
- -0.03490658503988659
- -0.03490658503988659
- -0.03490658503988659
- -0.03490658503988659
feedback_upper_bounds:
- 0.9773843811168246
- 0.03490658503988659
- 0.03490658503988659
- 0.03490658503988659
- 0.296705972839036
- 1.387536755335492
- 1.5655603390389137
- 0.296705972839036
- 1.392772743091475
- 1.8500490071139892
- 1.5707963267948966
- 1.5707963267948966
command_index_by_joint:
thumb_cmc_roll: 0
thumb_cmc_yaw: 1
thumb_cmc_pitch: 2
thumb_mcp: 3
index_mcp_roll: 4
index_mcp_pitch: 5
index_pip: 6
middle_mcp_roll: 7
middle_mcp_pitch: 8
middle_pip: 9
ring_mcp_pitch: 10
pinky_mcp_pitch: 11
urdf_joint_by_joint:
thumb_cmc_roll: thumb_cmc_roll
thumb_cmc_yaw: thumb_cmc_yaw
thumb_cmc_pitch: thumb_cmc_pitch
thumb_mcp: thumb_mcp
index_mcp_roll: index_mcp_roll
index_mcp_pitch: index_mcp_pitch
index_pip: index_pip
middle_mcp_roll: middle_mcp_roll
middle_mcp_pitch: middle_mcp_pitch
middle_pip: middle_pip
ring_mcp_pitch: ring_mcp_pitch
pinky_mcp_pitch: pinky_mcp_pitch
maximum_velocity:
- 0.16
- 0.16
- 0.1
- 0.32
- 0.12
- 0.32
- 0.32
- 0.12
- 0.32
- 0.32
- 0.32
- 0.32
vision:
common_frame: calibration_common
extrinsic_reference_view: front
extrinsics_quality_limits:
reprojection_rms_px: 2.0
maximum_rotation_repeatability_deg: 0.3
maximum_translation_repeatability_m: 0.0015
minimum_capture_counts:
front_side_captures: 15
front_top_captures: 15
views:
- name: front
tags:
- role: front_base
id: 0
fixed_reference: true
- role: thumb_cmc
id: 1
- role: thumb_mcp
id: 2
- role: thumb_dip
id: 3
- role: middle_roll
id: 12
- role: index_roll
id: 13
- name: side
tags:
- role: side_base
id: 4
fixed_reference: true
- role: pinky_mcp
id: 5
- role: pinky_pip
id: 6
- role: pinky_dip
id: 7
- role: middle_pip
id: 8
- role: middle_dip
id: 9
- role: index_pip
id: 10
- role: index_dip
id: 11
- name: top
tags:
- role: top_base
id: 14
fixed_reference: true
- role: thumb_yaw
id: 15
motion:
speed_parameters:
command_rate_hz: 50
clearance_flex_rad_s: 0.1
clearance_splay_rad_s: 0.04
probe_travel_rad: 0.05235987755982989
probe_speed_rad_s: 0.02
endpoint_hold_seconds: 1.0
stall_timeout_seconds: 2.0
baseline_rad_s: 0.2
trajectory_ramp_seconds: 0.4
tasks:
- key: thumb_pitch_front
view: front
command_index: 2
joints:
- thumb_cmc_pitch
start: 0
end: -0.8272860654453121
preflight_speed: 0.06
formal_speed: 0.1
preparation_groups:
- - 0
- 1
- 3
- - 4
- 7
- - 5
- 6
- 8
- 9
- - 10
- 11
- - 2
- key: thumb_roll_front
view: front
command_index: 0
joints:
- thumb_cmc_roll
start: 0
end: 0.9424777960769379
preflight_speed: 0.06
formal_speed: 0.16
preparation_groups:
- - 1
- 2
- 3
- - 4
- 7
- - 5
- 6
- 8
- 9
- - 10
- 11
- - 0
- key: thumb_mcp_dip_front
view: front
command_index: 3
joints:
- thumb_mcp
- thumb_dip
start: 0
end: -1.2915436464758039
preflight_speed: 0.06
formal_speed: 0.32
preparation_groups:
- - 0
- 1
- 2
- - 4
- 7
- - 5
- 6
- 8
- 9
- - 10
- 11
- - 3
- key: thumb_yaw_top
view: top
command_index: 1
joints:
- thumb_cmc_yaw
start: 0
end: -1.387536755335492
preflight_speed: 0.06
formal_speed: 0.16
preparation_groups:
- - 0
- 2
- 3
- - 4
- 7
- - 5
- 6
- 8
- 9
- - 10
- 11
- - 1
- key: pinky_chain_side
view: side
command_index: 11
joints:
- pinky_mcp_pitch
- pinky_pip
- pinky_dip
start: 0
end: 1.53588974175501
preflight_speed: 0.06
formal_speed: 0.32
preparation_groups:
- - 0
- 1
- 2
- 3
- - 4
- 7
- - 5
- 6
- 8
- 9
- - 10
- - 11
- key: middle_roll_front
view: front
command_index: 7
joints:
- middle_mcp_roll
auxiliary_commands:
- - 4
- -0.17453292519943295
- - 5
- 0.11
- - 10
- 1.53588974175501
- - 11
- 1.53588974175501
- - 8
- 0.17
start: 0.2617993877991494
end: -0.2617993877991494
preflight_speed: 0.06
formal_speed: 0.12
preparation_groups:
- - 10
- 11
- - 5
- 6
- - 4
- - 0
- 1
- 2
- 3
- - 8
- 9
- - 7
- key: middle_mcp_side
view: side
command_index: 8
joints:
- middle_mcp_pitch
auxiliary_commands:
- - 4
- -0.17453292519943295
- - 5
- 0.11
- - 10
- 1.53588974175501
- - 11
- 1.53588974175501
start: 0
end: 1.3578661580515883
preflight_speed: 0.06
formal_speed: 0.32
preparation_groups:
- - 10
- 11
- - 5
- 6
- - 4
- - 0
- 1
- 2
- 3
- - 7
- 9
- - 8
- key: middle_pip_dip_side
view: side
command_index: 9
joints:
- middle_pip
- middle_dip
auxiliary_commands:
- - 4
- -0.17453292519943295
- - 5
- 0.11
- - 10
- 1.53588974175501
- - 11
- 1.53588974175501
start: 0
end: 1.8151424220741028
preflight_speed: 0.06
formal_speed: 0.32
preparation_groups:
- - 10
- 11
- - 5
- 6
- - 4
- - 0
- 1
- 2
- 3
- - 7
- 8
- - 9
- key: index_roll_front
view: front
command_index: 4
joints:
- index_mcp_roll
auxiliary_commands:
- - 7
- 0
- - 8
- 1.3578661580515883
- - 9
- 1.8151424220741028
- - 10
- 1.53588974175501
- - 11
- 1.53588974175501
- - 5
- 0.17
start: 0.2617993877991494
end: -0.2617993877991494
preflight_speed: 0.06
formal_speed: 0.12
entry_waypoints:
- - - 10
- 1.53588974175501
- - 11
- 1.53588974175501
- - - 4
- 0
- - 7
- 0
- - - 8
- 1.3578661580515883
- - 9
- 1.8151424220741028
preparation_groups:
- - 10
- 11
- - 7
- - 8
- 9
- - 0
- 1
- 2
- 3
- - 5
- 6
- - 4
- key: index_mcp_side
view: side
command_index: 5
joints:
- index_mcp_pitch
auxiliary_commands:
- - 7
- 0
- - 8
- 1.3578661580515883
- - 9
- 1.8151424220741028
- - 10
- 1.53588974175501
- - 11
- 1.53588974175501
start: 0
end: 1.3526301702956054
preflight_speed: 0.06
formal_speed: 0.32
entry_waypoints:
- - - 10
- 1.53588974175501
- - 11
- 1.53588974175501
- - - 4
- 0
- - 7
- 0
- - - 8
- 1.3578661580515883
- - 9
- 1.8151424220741028
preparation_groups:
- - 10
- 11
- - 7
- - 8
- 9
- - 0
- 1
- 2
- 3
- - 4
- 6
- - 5
- key: index_pip_dip_side
view: side
command_index: 6
joints:
- index_pip
- index_dip
auxiliary_commands:
- - 7
- 0
- - 8
- 1.3578661580515883
- - 9
- 1.8151424220741028
- - 10
- 1.53588974175501
- - 11
- 1.53588974175501
start: 0
end: 1.530653753999027
preflight_speed: 0.06
formal_speed: 0.32
entry_waypoints:
- - - 10
- 1.53588974175501
- - 11
- 1.53588974175501
- - - 4
- 0
- - 7
- 0
- - - 8
- 1.3578661580515883
- - 9
- 1.8151424220741028
preparation_groups:
- - 10
- 11
- - 7
- - 8
- 9
- - 0
- 1
- 2
- 3
- - 4
- 5
- - 6
return_groups:
- - 4
- 7
- - 8
- 9
- - 10
- 11
- - 0
- 1
- 2
- 3
- 5
- 6
measurement:
candidate_selection_tasks:
- thumb_mcp_dip_front
directional_zero: true
stable_cross_view_cone_bias: true
cross_view_sources:
middle_mcp_roll: middle_mcp_pitch
index_mcp_roll: index_mcp_pitch
measurements:
thumb_cmc_pitch:
kind: relative_rotation
view: front
parent_role: front_base
child_role: thumb_cmc
thumb_cmc_roll:
kind: relative_rotation
view: front
parent_role: front_base
child_role: thumb_cmc
thumb_mcp:
kind: relative_rotation
view: front
parent_role: thumb_cmc
child_role: thumb_mcp
thumb_dip:
kind: relative_rotation
view: front
parent_role: thumb_mcp
child_role: thumb_dip
pose_axis_line_required: false
thumb_cmc_yaw:
kind: relative_rotation
view: top
parent_role: top_base
child_role: thumb_yaw
pinky_mcp_pitch:
kind: relative_rotation
view: side
parent_role: side_base
child_role: pinky_mcp
pinky_pip:
kind: relative_rotation
view: side
parent_role: pinky_mcp
child_role: pinky_pip
pose_axis_line_required: false
pinky_dip:
kind: relative_rotation
view: side
parent_role: pinky_pip
child_role: pinky_dip
pose_axis_line_required: false
middle_mcp_roll:
kind: relative_rotation
view: front
parent_role: front_base
child_role: middle_roll
middle_mcp_pitch:
kind: relative_rotation
view: side
parent_role: side_base
child_role: middle_pip
middle_pip:
kind: relative_rotation
view: side
parent_role: side_base
child_role: middle_pip
middle_dip:
kind: relative_rotation
view: side
parent_role: middle_pip
child_role: middle_dip
pose_axis_line_required: false
index_mcp_roll:
kind: relative_rotation
view: front
parent_role: front_base
child_role: index_roll
index_mcp_pitch:
kind: relative_rotation
view: side
parent_role: side_base
child_role: index_pip
index_pip:
kind: relative_rotation
view: side
parent_role: side_base
child_role: index_pip
index_dip:
kind: relative_rotation
view: side
parent_role: index_pip
child_role: index_dip
pose_axis_line_required: false
zero:
active_joints:
- thumb_cmc_roll
- thumb_cmc_yaw
- thumb_cmc_pitch
- thumb_mcp
- index_mcp_roll
- index_mcp_pitch
- index_pip
- middle_mcp_roll
- middle_mcp_pitch
- middle_pip
- ring_mcp_pitch
- pinky_mcp_pitch
passive_joints:
- thumb_dip
- index_dip
- middle_dip
- ring_pip
- ring_dip
- pinky_pip
- pinky_dip
direct_zero_joints:
- thumb_cmc_roll
- thumb_cmc_yaw
- thumb_cmc_pitch
- index_mcp_roll
- index_mcp_pitch
- index_pip
- middle_mcp_roll
- middle_mcp_pitch
- middle_pip
- pinky_mcp_pitch
axis_joints:
- thumb_cmc_roll
- thumb_cmc_yaw
- thumb_cmc_pitch
- thumb_mcp
- index_mcp_roll
- index_mcp_pitch
- index_pip
- middle_mcp_roll
- middle_mcp_pitch
- middle_pip
- pinky_mcp_pitch
- index_dip
- middle_dip
- pinky_pip
mechanical_endpoint_joints: []
post_solve_endpoint_joints: []
mimic_source_by_joint:
thumb_dip: thumb_mcp
index_dip: index_pip
middle_dip: middle_pip
ring_pip: ring_mcp_pitch
ring_dip: ring_pip
pinky_pip: pinky_mcp_pitch
pinky_dip: pinky_pip
cad_frozen_joints:
- thumb_mcp
- thumb_dip
- index_dip
- middle_dip
- ring_pip
- ring_dip
- pinky_pip
- pinky_dip
fitted_mimic_joints:
- thumb_dip
- index_dip
- middle_dip
- pinky_pip
- pinky_dip
coupling_model_by_joint:
thumb_dip: linear_mimic
index_dip: linear_mimic
middle_dip: linear_mimic
pinky_pip: linear_mimic
pinky_dip: linear_mimic
transferred_zero_sources:
ring_mcp_pitch: pinky_mcp_pitch
spatial:
base_pose_strategy: thumb_serial
root_anchor_joints:
- thumb_cmc_roll
orientation_anchor_joint: pinky_mcp_pitch
directed_base_axis_joints:
- thumb_cmc_roll
- pinky_mcp_pitch
depth_free_axis_projection: true
accept_validated_zero_in_confidence_interval: true
project_axis_gauge_before_image: true
axis_order:
- thumb_cmc_roll
- thumb_cmc_yaw
- thumb_cmc_pitch
- thumb_mcp
- pinky_mcp_pitch
- pinky_pip
- middle_mcp_roll
- middle_mcp_pitch
- middle_pip
- middle_dip
- index_mcp_roll
- index_mcp_pitch
- index_pip
- index_dip
axis_parent_joint:
thumb_cmc_yaw: thumb_cmc_roll
thumb_cmc_pitch: thumb_cmc_yaw
index_mcp_pitch: index_mcp_roll
middle_mcp_pitch: middle_mcp_roll
phase_parent_joint:
thumb_mcp: thumb_cmc_pitch
index_pip: index_mcp_pitch
index_dip: index_pip
middle_pip: middle_mcp_pitch
middle_dip: middle_pip
pinky_pip: pinky_mcp_pitch
offset_observer_joint:
thumb_cmc_roll: thumb_cmc_yaw
thumb_cmc_yaw: thumb_cmc_pitch
thumb_cmc_pitch: thumb_mcp
index_mcp_roll: index_mcp_pitch
index_mcp_pitch: index_pip
index_pip: index_dip
middle_mcp_roll: middle_mcp_pitch
middle_mcp_pitch: middle_pip
middle_pip: middle_dip
pinky_mcp_pitch: pinky_pip
quality:
training_cycles:
- 0
- 1
- 2
holdout_cycle: 3
hard_threshold_keys:
- holdout
isolated_holdout: true
scope:
default_scope: full
calibrate_joints:
full:
- thumb_cmc_roll
- thumb_cmc_yaw
- thumb_cmc_pitch
- thumb_mcp
- index_mcp_roll
- index_mcp_pitch
- index_pip
- middle_mcp_roll
- middle_mcp_pitch
- middle_pip
- ring_mcp_pitch
- pinky_mcp_pitch
frozen_joints:
full: []
artifacts:
output_schema_version: 2
calibration_filename: o12_right_{serial_number}_calibration.json
corrected_urdf_filename: linkerhand_o12_right_{serial_number}_zero_calibrated.urdf
protected_input_fields:
- source_urdf_sha256
- camera_extrinsics_sha256
- calibration_config_sha256
- tag_config_sha256
- sdk_config_sha256
- sdk_package_sha256
- profile_config_sha256
publication_pointer: latest_passed
session_compatibility_tokens:
- o12_right_16_v1
- feedback_rad_v1
- full_sdk_range_v2
publish_corrected_urdf: true
acquisition:
policy_version: unified_engine_v4_dual_mapping
mapping_probe_maximum_rad: 0.05235987755982989
urdf:
authorized_fields:
thumb_cmc_roll:
- origin.rpy
- limit.lower
- limit.upper
thumb_cmc_yaw:
- origin.rpy
- limit.lower
- limit.upper
thumb_cmc_pitch:
- origin.rpy
- limit.lower
- limit.upper
thumb_mcp:
- origin.rpy
- limit.lower
- limit.upper
index_mcp_roll:
- origin.rpy
- limit.lower
- limit.upper
index_mcp_pitch:
- origin.rpy
- limit.lower
- limit.upper
index_pip:
- origin.rpy
- limit.lower
- limit.upper
middle_mcp_roll:
- origin.rpy
- limit.lower
- limit.upper
middle_mcp_pitch:
- origin.rpy
- limit.lower
- limit.upper
middle_pip:
- origin.rpy
- limit.lower
- limit.upper
ring_mcp_pitch:
- origin.rpy
- limit.lower
- limit.upper
pinky_mcp_pitch:
- origin.rpy
- limit.lower
- limit.upper
thumb_dip:
- mimic.multiplier
- mimic.offset
index_dip:
- mimic.multiplier
- mimic.offset
middle_dip:
- mimic.multiplier
- mimic.offset
pinky_pip:
- mimic.multiplier
- mimic.offset
pinky_dip:
- mimic.multiplier
- mimic.offset
ring_pip:
- mimic.offset
ring_dip:
- mimic.offset
joint_coverage:
thumb_cmc_roll: measured_static_dynamic
thumb_cmc_yaw: measured_static_dynamic
thumb_cmc_pitch: measured_static_dynamic
thumb_mcp: measured_dynamic_cad_static
thumb_dip: measured_dynamic_cad_static
index_mcp_roll: measured_static_dynamic
index_mcp_pitch: measured_static_dynamic
index_pip: measured_static_dynamic
index_dip: measured_dynamic_cad_static
middle_mcp_roll: measured_static_dynamic
middle_mcp_pitch: measured_static_dynamic
middle_pip: measured_static_dynamic
middle_dip: measured_dynamic_cad_static
ring_mcp_pitch: transferred_static_dynamic
ring_pip: mimic_nominal
ring_dip: mimic_nominal
pinky_mcp_pitch: measured_static_dynamic
pinky_pip: measured_dynamic_cad_static
pinky_dip: measured_dynamic_cad_static
@@ -0,0 +1,368 @@
schema_version: 1
profile_id: O6/right/o6_right_8/v1
namespace: /o6_calibration
sdk_adapter: legacy_byte_sdk
command:
sdk_to_joint_direction: [-1, -1, -1, -1, -1, -1]
names:
- thumb_cmc_pitch
- thumb_cmc_yaw
- index_mcp_pitch
- middle_mcp_pitch
- ring_mcp_pitch
- pinky_mcp_pitch
baseline_u8:
- 255
- 255
- 255
- 255
- 255
- 255
command_index_by_joint:
rh_thumb_cmc_pitch: 0
rh_thumb_cmc_yaw: 1
rh_index_mcp_pitch: 2
rh_middle_mcp_pitch: 3
rh_ring_mcp_pitch: 4
rh_pinky_mcp_pitch: 5
disabled_indices: []
urdf_joint_by_joint:
rh_thumb_cmc_pitch: rh_thumb_cmc_pitch
rh_thumb_cmc_yaw: rh_thumb_cmc_yaw
rh_index_mcp_pitch: rh_index_mcp_pitch
rh_middle_mcp_pitch: rh_middle_mcp_pitch
rh_ring_mcp_pitch: rh_ring_mcp_pitch
rh_pinky_mcp_pitch: rh_pinky_mcp_pitch
feedback_name_aliases: {}
speed_slot_by_command_index:
'0': 0
'1': 1
'2': 2
'3': 3
'4': 4
'5': 5
unit: u8
baseline: []
lower_bounds: []
upper_bounds: []
feedback_lower_bounds: []
feedback_upper_bounds: []
feedback_by_index: false
vision:
views:
- name: front
tags:
- role: front_base
fixed_reference: true
id: 0
- role: thumb_pitch
fixed_reference: false
id: 1
- role: thumb_ip
fixed_reference: false
id: 2
- name: side
tags:
- role: side_base
fixed_reference: true
id: 3
- role: pinky_pitch
fixed_reference: false
id: 4
- role: pinky_dip
fixed_reference: false
id: 5
- name: top
tags:
- role: top_base
fixed_reference: true
id: 6
- role: thumb_yaw
fixed_reference: false
id: 7
common_frame: calibration_common
extrinsic_reference_view: front
extrinsics_quality_limits:
reprojection_rms_px: 1.5
maximum_rotation_repeatability_deg: 0.3
maximum_translation_repeatability_m: 0.0015
minimum_capture_counts:
front_side_captures: 15
front_top_captures: 15
motion:
tasks:
- key: thumb_yaw_top
view: top
command_index: 1
joints:
- rh_thumb_cmc_yaw
auxiliary_commands: []
validation_only: false
start_u8: 255
end_u8: 0
preflight_speed_u8: 60
formal_speed_u8: 40
start: null
end: null
preflight_speed: null
formal_speed: null
- key: thumb_pitch_ip_front
view: front
command_index: 0
joints:
- rh_thumb_cmc_pitch
- rh_thumb_ip
auxiliary_commands: []
validation_only: false
start_u8: 255
end_u8: 0
preflight_speed_u8: 60
formal_speed_u8: 40
start: null
end: null
preflight_speed: null
formal_speed: null
- key: pinky_pitch_dip_side
view: side
command_index: 5
joints:
- rh_pinky_mcp_pitch
- rh_pinky_dip
auxiliary_commands: []
validation_only: false
start_u8: 255
end_u8: 0
preflight_speed_u8: 60
formal_speed_u8: 40
start: null
end: null
preflight_speed: null
formal_speed: null
preparation_waypoints_u8: []
safe_return_waypoints_u8: []
speed_parameters:
baseline_u8: 80
preflight_u8: 60
formal_u8: 40
speed_settle_seconds: 0.2
command_trajectory_full_range_seconds: 6.0
torque_u8: 80
endpoint_hold_seconds: 1.0
stall_timeout_seconds: 2.0
precheck_sweeps: false
steady_command_checkpoints: false
measurement:
measurements:
rh_thumb_cmc_yaw:
joint: rh_thumb_cmc_yaw
kind: relative_rotation
view: top
parent_role: top_base
child_role: thumb_yaw
validation_source: null
pose_axis_line_required: true
rh_thumb_cmc_pitch:
joint: rh_thumb_cmc_pitch
kind: relative_rotation
view: front
parent_role: front_base
child_role: thumb_pitch
validation_source: null
pose_axis_line_required: true
rh_thumb_ip:
joint: rh_thumb_ip
kind: relative_rotation
view: front
parent_role: thumb_pitch
child_role: thumb_ip
validation_source: null
pose_axis_line_required: true
rh_pinky_mcp_pitch:
joint: rh_pinky_mcp_pitch
kind: relative_rotation
view: side
parent_role: side_base
child_role: pinky_pitch
validation_source: null
pose_axis_line_required: true
rh_pinky_dip:
joint: rh_pinky_dip
kind: relative_rotation
view: side
parent_role: pinky_pitch
child_role: pinky_dip
validation_source: null
pose_axis_line_required: true
cross_view_sources: {}
image_curve_joints: []
directional_zero: true
cross_view_roll_curve: false
stable_cross_view_cone_bias: false
zero:
active_joints:
- rh_index_mcp_pitch
- rh_middle_mcp_pitch
- rh_pinky_mcp_pitch
- rh_ring_mcp_pitch
- rh_thumb_cmc_pitch
- rh_thumb_cmc_yaw
passive_joints:
- rh_index_dip
- rh_middle_dip
- rh_pinky_dip
- rh_ring_dip
- rh_thumb_ip
direct_zero_joints:
- rh_pinky_mcp_pitch
- rh_thumb_cmc_pitch
- rh_thumb_cmc_yaw
axis_joints:
- rh_pinky_dip
- rh_pinky_mcp_pitch
- rh_thumb_cmc_pitch
- rh_thumb_cmc_yaw
- rh_thumb_ip
mechanical_endpoint_joints: []
post_solve_endpoint_joints: []
mimic_source_by_joint:
rh_thumb_ip: rh_thumb_cmc_pitch
rh_index_dip: rh_index_mcp_pitch
rh_middle_dip: rh_middle_mcp_pitch
rh_ring_dip: rh_ring_mcp_pitch
rh_pinky_dip: rh_pinky_mcp_pitch
cad_frozen_joints:
- rh_index_dip
- rh_middle_dip
- rh_pinky_dip
- rh_ring_dip
- rh_thumb_ip
endpoint_anchor_by_joint: {}
fitted_mimic_joints:
- rh_pinky_dip
- rh_thumb_ip
coupling_model_by_joint:
rh_thumb_ip: linear_mimic
rh_index_dip: linear_mimic
rh_middle_dip: linear_mimic
rh_ring_dip: linear_mimic
rh_pinky_dip: linear_mimic
transferred_zero_sources: {rh_index_mcp_pitch: rh_pinky_mcp_pitch, rh_middle_mcp_pitch: rh_pinky_mcp_pitch, rh_ring_mcp_pitch: rh_pinky_mcp_pitch}
transferred_mimic_sources: {rh_index_dip: rh_pinky_dip, rh_middle_dip: rh_pinky_dip, rh_ring_dip: rh_pinky_dip}
spatial:
base_pose_strategy: thumb_serial
root_anchor_joints: [rh_thumb_cmc_yaw]
orientation_anchor_joint: rh_pinky_mcp_pitch
directed_base_axis_joints: [rh_thumb_cmc_yaw, rh_pinky_mcp_pitch]
depth_free_axis_projection: true
axis_order: [rh_thumb_cmc_yaw, rh_thumb_cmc_pitch, rh_thumb_ip, rh_pinky_mcp_pitch, rh_pinky_dip]
axis_parent_joint: {rh_thumb_cmc_pitch: rh_thumb_cmc_yaw}
phase_parent_joint: {rh_thumb_ip: rh_thumb_cmc_pitch, rh_pinky_dip: rh_pinky_mcp_pitch}
offset_observer_joint: {rh_thumb_cmc_yaw: rh_thumb_cmc_pitch, rh_thumb_cmc_pitch: rh_thumb_ip, rh_pinky_mcp_pitch: rh_pinky_dip}
quality:
training_cycles:
- 0
- 1
- 2
holdout_cycle: 3
hard_threshold_keys:
- maximum_mimic_residual_rad
- maximum_state_image_skew_ms
- maximum_validation_error_rad
- minimum_detection_rate
retry_metric_scope: {}
isolated_holdout: true
scope:
calibrate_joints:
partial:
- rh_pinky_mcp_pitch
- rh_thumb_cmc_pitch
- rh_thumb_cmc_yaw
frozen_joints:
partial:
- rh_index_mcp_pitch
- rh_middle_mcp_pitch
- rh_ring_mcp_pitch
default_scope: partial
artifacts:
output_schema_version: 2
calibration_filename: o6_right_{serial_number}_partial_calibration.json
corrected_urdf_filename: linkerhand_o6_right_{serial_number}_partial_zero_calibrated.urdf
protected_input_fields:
- calibration_config_sha256
- camera_extrinsics_sha256
- profile_config_sha256
- source_urdf_sha256
- tag_config_sha256
publication_pointer: latest_partial_passed
session_compatibility_tokens:
- feedback_curves_v6
- o6_partial_v1
publish_corrected_urdf: true
acquisition:
policy_version: unified_engine_v4_dual_mapping
mapping_probe_maximum_rad: 0.0
automatic_rescan_limit: 1
minimum_valid_samples: 40
minimum_bins: 32
maximum_unobserved_fraction: 0.0625
legacy_minimum_span_01: 0.9411764705882353
physical_first_cycle_minimum_span_01: 0.85
physical_repeat_minimum_fraction: 0.9
stall_timeout_seconds: 2.0
feedback_stale_seconds: 1.0
fixed_reference_minimum_frames: 10
fixed_reference_maximum_drift_px: 5.0
fixed_reference_confirmation_frames: 10
urdf:
authorized_fields:
rh_pinky_mcp_pitch:
- limit.lower
- limit.upper
- origin.rpy
rh_index_mcp_pitch:
- limit.lower
- limit.upper
- origin.rpy
rh_thumb_cmc_pitch:
- limit.lower
- limit.upper
- origin.rpy
rh_middle_mcp_pitch:
- limit.lower
- limit.upper
- origin.rpy
rh_ring_mcp_pitch:
- limit.lower
- limit.upper
- origin.rpy
rh_thumb_cmc_yaw:
- limit.lower
- limit.upper
- origin.rpy
rh_ring_dip:
- mimic.multiplier
- mimic.offset
rh_index_dip:
- mimic.multiplier
- mimic.offset
rh_pinky_dip:
- mimic.multiplier
- mimic.offset
rh_thumb_ip:
- mimic.multiplier
- mimic.offset
rh_middle_dip:
- mimic.multiplier
- mimic.offset
joint_coverage:
rh_pinky_mcp_pitch: measured_static_dynamic
rh_thumb_cmc_pitch: measured_static_dynamic
rh_middle_mcp_pitch: transferred_static_dynamic
rh_index_mcp_pitch: transferred_static_dynamic
rh_ring_mcp_pitch: transferred_static_dynamic
rh_thumb_cmc_yaw: measured_static_dynamic
rh_pinky_dip: measured_dynamic_cad_static
rh_thumb_ip: measured_dynamic_cad_static
rh_middle_dip: transferred_dynamic_cad_static
rh_ring_dip: transferred_dynamic_cad_static
rh_index_dip: transferred_dynamic_cad_static
@@ -0,0 +1,44 @@
$schema: https://json-schema.org/draft/2020-12/schema
title: LinkerHand calibration profile
type: object
additionalProperties: false
required:
- schema_version
- profile_id
- namespace
- sdk_adapter
- command
- vision
- motion
- measurement
- zero
- quality
- scope
- artifacts
- urdf
properties:
schema_version: {const: 1}
profile_id: {type: string, pattern: "^[A-Za-z0-9_-]+/(left|right)/[a-z0-9_-]+/v[1-9][0-9]*$"}
namespace: {type: string, pattern: "^/[^/].*[^/]$"}
sdk_adapter: {type: string, minLength: 1}
command: {type: object}
vision: {type: object}
motion: {type: object}
measurement: {type: object}
zero: {type: object}
quality: {type: object}
scope: {type: object}
artifacts: {type: object}
acquisition: {type: object}
urdf:
type: object
required: [authorized_fields]
properties:
authorized_fields:
type: object
additionalProperties:
type: array
uniqueItems: true
items:
enum: [origin.rpy, limit.lower, limit.upper, mimic.multiplier, mimic.offset]
joint_coverage: {type: object}
@@ -0,0 +1,14 @@
$schema: https://json-schema.org/draft/2020-12/schema
title: LinkerHand calibration product
type: object
required: [schema_version, profile_id, serial_number, cameras, artifacts]
properties:
schema_version: {type: integer, minimum: 2}
profile_id: {type: string}
profile_config: {type: string}
serial_number: {type: string, pattern: "^[A-Za-z0-9_.-]+$"}
namespace: {type: string}
sdk: {type: object}
cameras: {type: object, minProperties: 1}
artifacts: {type: object}
release: {type: object}
@@ -0,0 +1,191 @@
g20_calibration:
ros__parameters:
command_topic: /g20/cb_left_hand_control_cmd
state_topic: /g20/cb_left_hand_state
info_topic: /g20/cb_left_hand_info
setting_topic: /g20/cb_hand_setting_cmd
front_camera_info_topic: /g20_calibration/front/camera/camera_info
front_detections_topic: /g20_calibration/front/apriltag/detections
side_camera_info_topic: /g20_calibration/side/camera/camera_info
side_detections_topic: /g20_calibration/side/apriltag/detections
top_camera_info_topic: /g20_calibration/top/camera/camera_info
top_detections_topic: /g20_calibration/top/apriltag/detections
# /start先下发并确认这个20通道基准姿态,稳定后才进入第一条扫描。
baseline_command_u8: [255, 255, 255, 255, 255, 255, 127, 127, 127, 127, 255, 255, 255, 255, 255, 255, 255, 255, 255, 255]
normal_calibration_speed: 15
index_roll_calibration_speed: 5
index_flex_calibration_speed: 10
# 19-Tag产品预检仍使用上面保守速度;只有正反预检都留出至少双倍正式分箱余量,
# 才把非roll任务正式扫描最多提速1.5倍。四指roll受0.5°回差门限约束,
# 始终保持速度5;任一方向采样余量不足也保持原速度。
adaptive_formal_speed_enabled: true
adaptive_formal_speed_max_scale: 1.5
adaptive_formal_speed_minimum_bins: 64
adaptive_formal_speed_maximum_bin_gap: 8
speed_setting_settle_seconds: 0.25
# tag36h11尺寸是检测角点围成的黑色正方形边长,不包含外围白边。
# 19张Tag的黑色码区外边长均为16 mm。自定义PnP必须与
# apriltag_ros逐ID尺寸一致,禁止用纸张/白边尺寸代替码区尺寸。
tag_size_m: 0.016
# ROS 2无法从YAML空数组推断整数/浮点数组类型。这四个
# 末端Tag仍显式写16 mm,防止节点启动时得到未初始化参数。
tag_size_override_ids: [7, 14, 16, 18]
tag_size_overrides_m: [0.016, 0.016, 0.016, 0.016]
repetitions: 3
# 19-Tag产品正式零位使用前三轮训练、最后一轮完全留出;旧11-Tag仍读取repetitions=3。
g20_right_19_repetitions: 4
preflight_frames: 60
minimum_detection_rate: 0.95
minimum_detection_hz: 15.0
minimum_feedback_hz: 25.0
maximum_hamming: 0
minimum_decision_margin: 30.0
minimum_edge_pixels: 30.0
pnp_maximum_reprojection_error_px: 1.5
pnp_maximum_pose_jump_deg: 35.0
pnp_maximum_translation_jump_m: 0.04
pnp_maximum_tag_tilt_deg: 75.0
pnp_tracker_reset_seconds: 5.0
# 标定任务不再用第一帧决定平面Tag的IPPE分支;静止端点联合8帧选择整组最稳定解。
pnp_group_initialization_frames: 8
# 侧面当前任务所需Tag在初始化端点的贴面法向应一致;用此先验消除静态IPPE镜像双解。
pnp_group_normal_alignment_scale_deg: 5.0
pnp_group_maximum_normal_alignment_deg: 15.0
# 三个拇指顶部任务共用预检时冻结的Tag 8位姿。Tag 8仍须实时可见;
# 任一角点相对会话基准漂移超过2 px并连续5帧时,判定标定中基准被移动。
fixed_base_maximum_corner_drift_px: 5.0
fixed_base_movement_confirmation_frames: 10
# 仅在拇指MCP/IP同步运动且至少一个候选落入可信区间时,用源URDF mimic
# 关系辅助选择IPPE分支;若全部候选超限则退回纯视觉,绝不丢帧,也不生成、
# 缩放或替代被动IP的自身Tag实测曲线。
thumb_ip_pnp_coupling_multiplier: 1.03
thumb_ip_pnp_coupling_scale_deg: 3.0
thumb_ip_pnp_maximum_coupling_residual_deg: 7.5
top_pnp_invalid_reset_seconds: 1.0
# 三维位姿必须与实测20通道状态严格按时间戳配对。
maximum_state_image_skew_ms: 50.0
axis_maximum_plane_rms_m: 0.003
# 被动耦合轴只用轨迹确定轴线位置,允许更大的轴向深度噪声;径向和跨轮
# 轴线一致性仍沿用严格检查。
passive_axis_maximum_plane_rms_m: 0.004
axis_maximum_radial_rms_m: 0.003
# 整段相对SE(3)运动拟合轴线点;端视关节会投影掉单目PnP光轴深度。
axis_maximum_pose_line_rms_m: 0.001
# 仅用于运动平面在三维中可观测的斜视关节;近图像平面关节使用姿态轴
# 约束三维圆,不让单目平面Tag的深度噪声自由决定转轴方向。
axis_maximum_rotation_circle_difference_deg: 1.0
# 单轴模型残差与跨轮重复误差分开判定:主动刚性关节要求更严;被动耦合
# 关节允许可重复的非理想单轴分量,但仍须通过0.75°跨轮轴差及最终轮留出。
active_maximum_rotation_orthogonal_rms_deg: 2.5
passive_maximum_rotation_orthogonal_rms_deg: 7.5
zero_maximum_axis_cycle_difference_deg: 0.75
# 零位无法改变父子轴夹角;超过该值属于CAD/PnP几何错误,不能吸收到零位。
zero_maximum_axis_cone_mismatch_deg: 5.0
zero_maximum_observability_condition_number: 10000000000.0
zero_maximum_offset_deg: 20.0
# 四指MCP roll保留严格的装配保护范围。thumb CMC三轴由多轴视觉几何
# 求解且不假定电气端点等于CAD上限;thumb_mcp及四指MCP pitch/PIP
# 静态零位由实测全行程与CAD机械端点联合求解,不写死为0。
zero_finger_maximum_offset_deg: 3.0
# 只对实物已确认等同CAD端点的关节使用该限制;CMC电气端点不作此假设。
mechanical_endpoint_maximum_offset_deg: 5.0
endpoint_tolerance_u8: 2.0
# 请求命令与固件反馈是两个标定域。稳态检查点允许小幅死区,但反馈
# 必须已经稳定;大残差仍由机械卡滞保护处理。
steady_checkpoint_command_feedback_tolerance_u8: 8.0
steady_checkpoint_maximum_feedback_range_u8: 2.0
# 电机10在命令0时实测会稳定反馈为4;该0端使用±4。
thumb_yaw_zero_endpoint_tolerance_u8: 4.0
# 右手电机10在命令255时多次实测稳定反馈为250;仅右手该端点使用±5。
right_thumb_yaw_255_endpoint_tolerance_u8: 5.0
# 右手小指PIP电机19在命令0时固件反馈稳定饱和为5;仅其0端使用±5。
pinky_pip_zero_endpoint_tolerance_u8: 5.0
endpoint_hold_seconds: 0.5
# roll零位127必须从两个方向到位并静止采集,禁止用运动中经过127的帧判回差。
baseline_hold_seconds: 0.5
minimum_baseline_hold_frames: 10
# unified_engine_v2 不执行每任务全行程预检;保留参数仅兼容旧配置读取。
task_precheck_hold_seconds: 2.0
position_timeout_seconds: 30.0
sweep_timeout_seconds: 90.0
# 启动宽限1秒后,反馈连续2秒没有至少1个u8的进展,按机械卡滞立即暂停;
# 这类硬故障不自动重试。
motor_stall_timeout_seconds: 2.0
motor_stall_startup_grace_seconds: 1.0
motor_stall_minimum_progress_u8: 1.0
invalid_timeout_seconds: 3.0
minimum_sweep_frames: 40
minimum_state_span_u8: 240.0
minimum_sweep_bins: 32
maximum_bin_gap: 16
# 可恢复的采样失败自动重扫当前方向;超过次数才暂停等待人工处理。
automatic_sweep_retry_limit: 1
# 轨迹拟合失败优先只重扫失败轮次;零位/URDF模型失败不重复运动。
automatic_fit_retry_limit: 0
automatic_motion_retry_limit: 0
# 留空为正式标定;设为pinky/ring/middle/index时只采该指正面+侧面roll,
# 即使正面baseline回差失败也继续完成侧面对照,并永久锁定本会话URDF发布。
cross_view_roll_diagnostic_finger: ""
# 过程检查允许25%的黄色预警带,最终验收仍使用下面的严格门限。
provisional_warning_ratio: 1.25
retry_minimum_speed: 3
retry_speed_scales: [1.0]
retry_endpoint_hold_seconds: [0.5]
trajectory_maximum_plane_rms_m: 0.004
trajectory_maximum_radial_rms_m: 0.004
trajectory_minimum_radius_m: 0.003
trajectory_minimum_arc_deg: 15.0
# 以下二维参数只供旧轨迹工具兼容,三机位v4零位不使用二维投影。
image_trajectory_maximum_radial_rms_px: 2.0
image_trajectory_maximum_radial_p95_px: 3.5
image_trajectory_minimum_radius_px: 20.0
trajectory_maximum_cycle_travel_difference_deg: 3.0
passive_maximum_cycle_travel_difference_deg: 10.0
maximum_monotonic_correction_deg: 2.0
# 旧布局仍用连续扫描正反程差门限;19-Tag产品的连续运动包含速度相关滞后,
# 由方向曲线和最终留出验证建模,不再重复硬判。其绝对正反程门禁使用下面
# 的九点稳态command_maximum_direction_gap_deg。
maximum_hysteresis_deg: 2.0
# 19-Tag产品模式额外要求每轮正反方向在各自baseline处绕实测关节轴的角度差
# 不超过0.5°;四指roll例外:127以255→127为唯一物理零位,反向分支
# 保留实测偏差,并改为检查分支间隙上限及跨轮稳定性。
baseline_maximum_hysteresis_deg: 0.5
directional_zero_maximum_branch_gap_deg: 2.0
directional_zero_maximum_branch_gap_range_deg: 0.3
cross_view_roll_maximum_branch_gap_difference_deg: 0.3
# 正面roll是Tag中心的二维投影角,侧面roll是三维姿态角。允许一个有界的
# 固定比例吸收Tag安装倾角/偏置带来的投影缩放,再严格比较两条曲线形状;
# 比例过大、方向相反、形状RMS及两视角各自的四轮重复性仍会失败。
cross_view_roll_maximum_shape_rms_deg: 1.25
cross_view_roll_maximum_projection_scale_ratio: 1.5
passive_maximum_monotonic_correction_deg: 3.0
passive_maximum_hysteresis_deg: 2.0
# 九点姿态先按实测反馈重新对齐,再用此门限检查固有机械回差;请求命令域
# 的两条运行曲线仍原样保留固件方向死区,不能把command/feedback差算成回差。
command_maximum_direction_gap_deg: 2.0
# 默认无额外随机动作;19-Tag产品最终一轮始终作为不可关闭的留出验证。
validation_enabled: false
# 第四轮留出求解后必须再走8个固定安全组合姿态;三机位规定Tag全部可见
# 且实测20通道到位才允许发布。只保存Tag位姿,不保存原始图像。
# Developer diagnostic only. The formal fourth sweep cycle already gives
# every isolated PIP/DIP pair an independent holdout.
combination_validation_enabled: false
combination_validation_frames: 10
combination_maximum_position_p95_m: 0.003
combination_maximum_orientation_p95_deg: 2.0
validation_command_count: 3
validation_frames: 10
validation_seed: 20260804
validation_timeout_seconds: 20.0
maximum_validation_mae_deg: 1.0
maximum_validation_p95_deg: 2.0
# 19-Tag产品模式使用更严格的任一点及静态零偏95%置信区间门限。
maximum_validation_error_deg: 3.0
zero_maximum_confidence_half_width_deg: 1.5
@@ -0,0 +1,62 @@
/g20_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3, 10]
frames: [front_base, thumb_cmc, thumb_mcp, thumb_ip, index_roll]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [4, 5, 6, 7]
frames: [side_base, index_mcp, index_pip, index_dip]
sizes: [0.016, 0.016, 0.016, 0.016]
/g20_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [8, 9]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,62 @@
/g20_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3, 10, 11, 12, 13]
frames: [front_base, thumb_cmc, thumb_mcp, thumb_ip, pinky_roll, ring_roll, middle_roll, index_roll]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [4, 5, 6, 15, 17]
frames: [side_base, ring_pip, pinky_pip, middle_pip, index_pip]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [8, 9]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,63 @@
/g20_calibration/front/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [0, 1, 2, 3, 10, 11, 12, 13]
frames: [front_base, thumb_cmc, thumb_mcp, thumb_ip, pinky_roll, ring_roll, middle_roll, index_roll]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/side/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
# Distal Tags use the same measured 16 mm black-code edge as all others.
decimate: 1.0
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [4, 5, 6, 7, 14, 15, 16, 17, 18]
frames: [side_base, ring_pip, pinky_pip, pinky_dip, ring_dip, middle_pip, middle_dip, index_pip, index_dip]
sizes: [0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016, 0.016]
/g20_calibration/top/apriltag/apriltag:
ros__parameters:
image_transport: raw
qos_profile: sensor_data
family: 36h11
size: 0.016
profile: false
max_hamming: 0
detector:
threads: 4
decimate: 1.5
blur: 0.0
refine: true
sharpening: 0.25
debug: false
pose_estimation_method: pnp
tag:
ids: [8, 9]
frames: [top_base, thumb_yaw]
sizes: [0.016, 0.016]
@@ -0,0 +1,21 @@
"""One-release compatibility surface for the former Python package name.
New code must import :mod:`linkerhand_calibration`. Only the documented
configuration loader is re-exported here; calibration algorithms continue to
have a single implementation in the renamed package.
"""
from __future__ import annotations
import warnings
warnings.warn(
"g20_thumb_apriltag_calibration is deprecated; "
"import linkerhand_calibration instead",
DeprecationWarning,
stacklevel=2,
)
from linkerhand_calibration.product import ProductConfig, load_product_config
__all__ = ["ProductConfig", "load_product_config"]
@@ -0,0 +1,9 @@
"""Deprecated forwarding entry point for the runtime joint-state bridge."""
from linkerhand_calibration.calibrated_joint_state_bridge import main
__all__ = ["main"]
if __name__ == "__main__":
main()
@@ -0,0 +1,9 @@
"""Deprecated forwarding entry point for offline replay."""
from linkerhand_calibration.offline_replay import main
__all__ = ["main"]
if __name__ == "__main__":
main()
@@ -0,0 +1,9 @@
"""Deprecated forwarding entry point for the former Python package."""
from linkerhand_calibration.one_command import main
__all__ = ["main"]
if __name__ == "__main__":
main()
@@ -0,0 +1,37 @@
"""Publish profile-calibrated URDF angles from raw command/feedback u8 values."""
from launch import LaunchDescription
from launch.actions import DeclareLaunchArgument
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import Node
def generate_launch_description() -> LaunchDescription:
return LaunchDescription(
[
DeclareLaunchArgument("hand_type", default_value="right"),
DeclareLaunchArgument("calibration_file"),
DeclareLaunchArgument("input_topic", default_value=""),
DeclareLaunchArgument("output_topic", default_value=""),
Node(
package="linkerhand_calibration",
executable="calibrated_joint_state_bridge",
name=[
"calibrated_joint_state_bridge_",
LaunchConfiguration("hand_type"),
],
output="screen",
emulate_tty=True,
parameters=[
{
"hand_type": LaunchConfiguration("hand_type"),
"calibration_file": LaunchConfiguration(
"calibration_file"
),
"input_topic": LaunchConfiguration("input_topic"),
"output_topic": LaunchConfiguration("output_topic"),
}
],
),
]
)
@@ -0,0 +1,452 @@
"""Launch Profile-declared Hikrobot views and one calibration owner."""
from __future__ import annotations
from datetime import datetime
import hashlib
from pathlib import Path
import re
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import (
DeclareLaunchArgument,
ExecuteProcess,
LogInfo,
OpaqueFunction,
SetEnvironmentVariable,
)
from launch.conditions import IfCondition
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
def _launch_stack(context):
from linkerhand_calibration.product import (
ProductCalibrationContract,
)
from linkerhand_calibration.profiles import load_hand_profile
from linkerhand_calibration.runtime.adapters.ros_topics import sdk_topics
model = LaunchConfiguration("model").perform(context).strip().upper()
hand_type = LaunchConfiguration("hand_type").perform(context).lower()
if hand_type not in {"left", "right"}:
raise RuntimeError("hand_type must be left or right")
tag_layout = LaunchConfiguration("tag_layout").perform(context).lower()
try:
profile_path = LaunchConfiguration("profile_config").perform(context).strip()
if not profile_path:
raise ValueError("online calibration requires a protected YAML Profile; use calibrate_hand --config")
expected = LaunchConfiguration("profile_config_expected_sha256").perform(context).strip()
if not expected or hashlib.sha256(Path(profile_path).read_bytes()).hexdigest() != expected:
raise ValueError("Profile changed between product validation and launch")
contract = ProductCalibrationContract(declarative=load_hand_profile(profile_path))
key = contract.typed_profile.key
if (key.model, key.side, key.layout) != (model, hand_type, tag_layout):
raise ValueError("launch identity differs from the protected Profile")
except ValueError as error:
raise RuntimeError(str(error)) from error
views = contract.typed_profile.vision.view_names
requested_tag_config = LaunchConfiguration("tag_config").perform(context)
if not requested_tag_config:
raise RuntimeError("tag_config is required; use calibrate_hand --config")
tag_config = Path(requested_tag_config).expanduser().resolve()
if not tag_config.is_file():
raise RuntimeError(f"tag config does not exist: {tag_config}")
topic_prefix = f"/{model.lower()}"
uses_hcan = contract.typed_profile.sdk_adapter == "o12_hcan_sdk"
if contract.typed_profile.sdk_adapter not in {"legacy_byte_sdk", "o12_hcan_sdk"}:
raise RuntimeError("SDK adapter has no ROS launch binding")
topics = sdk_topics(contract.typed_profile)
command_topic, state_topic = topics.command, topics.feedback
requested_source = LaunchConfiguration("source_urdf_path").perform(context)
if not requested_source:
raise RuntimeError("source_urdf_path is required; use calibrate_hand --config")
source_urdf = Path(requested_source).expanduser().resolve()
if not source_urdf.is_file():
raise RuntimeError(f"source URDF does not exist: {source_urdf}")
expected_source_hash = LaunchConfiguration(
"source_urdf_expected_sha256"
).perform(context).strip().lower()
if contract.typed_profile.artifacts.publish_corrected_urdf:
if re.fullmatch(r"[0-9a-f]{64}", expected_source_hash) is None:
raise RuntimeError(
"this profile requires source_urdf_expected_sha256 confirmed "
"by the CAD/hardware owner"
)
actual_source_hash = hashlib.sha256(source_urdf.read_bytes()).hexdigest()
if actual_source_hash != expected_source_hash:
raise RuntimeError(
"source_urdf_expected_sha256 does not match source_urdf_path"
)
hand_serial = LaunchConfiguration("serial_number").perform(context)
if (
not hand_serial
or hand_serial == "UNSET"
or re.fullmatch(r"[A-Za-z0-9_.-]+", hand_serial) is None
or hand_serial in {".", ".."}
):
raise RuntimeError("serial_number must be a safe non-empty hand serial")
requested_session = LaunchConfiguration("session_dir").perform(context)
output_root = Path(
LaunchConfiguration("output_root").perform(context)
).expanduser().resolve()
if requested_session:
session_dir = Path(requested_session).expanduser().resolve()
else:
session_dir = (
output_root
/ hand_serial
/ datetime.now().strftime("%Y%m%d_%H%M%S")
)
session_dir.mkdir(parents=True, exist_ok=True)
camera_serials = {
view: LaunchConfiguration(f"{view}_camera_serial").perform(context)
for view in views
}
if any(not serial for serial in camera_serials.values()):
raise RuntimeError("all Profile camera serial numbers are required")
if len(set(camera_serials.values())) != len(views):
raise RuntimeError("Profile camera serial numbers must be unique")
cameras = []
components = []
raw_topics = []
info_topics = []
detection_topics = []
calibration_namespace = contract.typed_profile.namespace
for view in views:
namespace = f"{calibration_namespace}/{view}/camera"
raw_topic = f"{namespace}/image_raw"
info_topic = f"{namespace}/camera_info"
rect_topic = f"{namespace}/image_rect"
detector_namespace = f"{calibration_namespace}/{view}/apriltag"
detection_topic = f"{detector_namespace}/detections"
raw_topics.append(raw_topic)
info_topics.append(info_topic)
detection_topics.append(detection_topic)
cameras.append(
Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace=namespace,
output="screen",
emulate_tty=True,
condition=IfCondition(LaunchConfiguration("start_cameras")),
parameters=[
{
"serial_number": LaunchConfiguration(
f"{view}_camera_serial"
),
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration(
f"{view}_camera_name"
),
"frame_id": (
f"{model.lower()}_calibration_{view}_optical_frame"
),
"image_width": 1624,
"image_height": 1240,
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"),
value_type=float,
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"),
value_type=float,
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": ParameterValue(
LaunchConfiguration("auto_exposure"), value_type=bool
),
"camera_info_url": LaunchConfiguration(
f"{view}_camera_info_url"
),
}
],
)
)
components.extend(
[
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name=f"rectify_{view}",
namespace=namespace,
remappings=[
("image", raw_topic),
("camera_info", info_topic),
("image_rect", rect_topic),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
),
ComposableNode(
package="apriltag_ros",
plugin="AprilTagNode",
name="apriltag",
namespace=detector_namespace,
parameters=[
str(tag_config),
{
"detector.decimate": ParameterValue(
LaunchConfiguration("apriltag_decimate"),
value_type=float,
)
},
],
remappings=[
("image_rect", rect_topic),
("camera_info", info_topic),
],
extra_arguments=[{"use_intra_process_comms": True}],
),
]
)
vision = ComposableNodeContainer(
name=f"{model.lower()}_calibration_vision",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=components,
output="screen",
emulate_tty=True,
)
sdk = (
Node(
package="linkerhand_calibration",
executable="o12_sdk_bridge",
name="o12_sdk_bridge",
output="screen",
condition=IfCondition(LaunchConfiguration("start_sdk")),
parameters=[{
"vendor_config": LaunchConfiguration("vendor_sdk_config"),
"vendor_config_sha256": LaunchConfiguration("sdk_config_expected_sha256"),
"vendor_python_package": LaunchConfiguration("vendor_sdk_python_package"),
"vendor_package_sha256": LaunchConfiguration("sdk_package_expected_sha256"),
"hand_type": hand_type,
"topic_prefix": f"/{model.lower()}/{hand_type}",
}],
)
if uses_hcan
else Node(
package="linker_hand_ros2_sdk",
executable="linker_hand_sdk",
name="linker_hand_sdk",
output="screen",
condition=IfCondition(LaunchConfiguration("start_sdk")),
parameters=[{
"hand_type": hand_type,
"hand_joint": model,
"can": LaunchConfiguration("can_interface"),
"modbus": "None",
"topic_prefix": topic_prefix,
"move_on_startup": False,
"startup_speed": ParameterValue(
LaunchConfiguration("calibration_speed"), value_type=int
),
"startup_torque": 80,
# Match 30 Hz cameras so state/image p95 skew stays below 50 ms.
"state_poll_rate": 30.0,
# Calibration does not consume measured joint velocity. A
# G20 velocity read sends another five synchronous CAN
# queries, so keep it off the trajectory-critical path.
"velocity_poll_rate": 1.0,
# G20 sends an endpoint and L6 streams a bounded trajectory.
# Keep polling the real motor state during either command path;
# otherwise the SDK republishes stale state and creates large
# command-unit holes in the trajectory bins.
"defer_state_reads_while_commanding": False,
"repeat_position_commands": False,
"is_touch": False,
}],
)
)
calibration = Node(
package="linkerhand_calibration",
executable="three_camera_calibration_node",
name=f"{model.lower()}_calibration",
output="screen",
emulate_tty=True,
arguments=[
"--profile-id",
contract.typed_profile.key.profile_id,
"--profile-config", profile_path, "--profile-sha256", expected,
],
parameters=[
LaunchConfiguration("calibration_config"),
{
"serial_number": hand_serial,
"session_dir": str(session_dir),
"resume_raw_samples_path": LaunchConfiguration(
"resume_raw_samples_path"
),
"command_topic": command_topic,
"state_topic": state_topic,
"camera_extrinsics_file": LaunchConfiguration(
"camera_extrinsics_file"
),
"source_urdf_path": str(source_urdf),
"source_urdf_expected_sha256": LaunchConfiguration(
"source_urdf_expected_sha256"
),
"camera_extrinsics_expected_sha256": LaunchConfiguration(
"camera_extrinsics_expected_sha256"
),
"calibration_config_expected_sha256": LaunchConfiguration(
"calibration_config_expected_sha256"
),
"tag_config_expected_sha256": LaunchConfiguration(
"tag_config_expected_sha256"
),
"sdk_config_expected_sha256": LaunchConfiguration(
"sdk_config_expected_sha256"
),
"sdk_package_expected_sha256": LaunchConfiguration("sdk_package_expected_sha256"),
"profile_config_expected_sha256": LaunchConfiguration(
"profile_config_expected_sha256"
),
"commands_enabled": ParameterValue(
LaunchConfiguration("commands_enabled"), value_type=bool
),
},
],
)
bag = ExecuteProcess(
condition=IfCondition(LaunchConfiguration("record_bag")),
cmd=[
"ros2",
"bag",
"record",
"--storage",
"mcap",
"--storage-preset-profile",
"zstd_fast",
"--max-bag-size",
"10737418240",
"--output",
str(session_dir / "rosbag"),
*raw_topics,
*info_topics,
*detection_topics,
command_topic,
state_topic,
*(
[
f"/{model.lower()}/{hand_type}/calibration_health",
]
if uses_hcan else []
),
f"{calibration_namespace}/status",
],
output="screen",
)
return [
LogInfo(
msg=(
f"{model} {hand_type} {tag_layout} calibration session: {session_dir}; "
f"source_urdf={source_urdf}"
)
),
LogInfo(
msg=(
"Camera mapping: " + " ".join(f"{view}={serial}" for view, serial in camera_serials.items())
)
),
*cameras,
vision,
sdk,
calibration,
bag,
]
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
return LaunchDescription(
[
# Camera processes publish ~2 MB frames across DDS. Force the
# matching RMW and provide both current and legacy profile names
# so the configured 64 MB shared-memory segment is actually used.
SetEnvironmentVariable(
name="RMW_IMPLEMENTATION",
value="rmw_fastrtps_cpp",
),
SetEnvironmentVariable(
name="FASTDDS_DEFAULT_PROFILES_FILE",
value=str(package_share / "config" / "fastdds_large_images.xml"),
),
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(package_share / "config" / "fastdds_large_images.xml"),
),
DeclareLaunchArgument("model", default_value=""),
DeclareLaunchArgument("hand_type", default_value=""),
DeclareLaunchArgument("tag_layout", default_value=""),
DeclareLaunchArgument("serial_number", default_value="UNSET"),
DeclareLaunchArgument("camera_model", default_value="MV-CS020-10U"),
DeclareLaunchArgument("camera_frame_rate", default_value="30.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("auto_exposure", default_value="false"),
DeclareLaunchArgument("apriltag_decimate", default_value="1.5"),
DeclareLaunchArgument("can_interface", default_value="can0"),
DeclareLaunchArgument("calibration_speed", default_value="15"),
DeclareLaunchArgument("camera_extrinsics_file", default_value=""),
DeclareLaunchArgument(
"source_urdf_path", default_value=""
),
DeclareLaunchArgument(
"source_urdf_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"camera_extrinsics_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"calibration_config_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"tag_config_expected_sha256", default_value=""
),
DeclareLaunchArgument("vendor_sdk_config", default_value=""),
DeclareLaunchArgument("vendor_sdk_python_package", default_value=""),
DeclareLaunchArgument("sdk_package_expected_sha256", default_value=""),
DeclareLaunchArgument(
"sdk_config_expected_sha256", default_value=""
),
DeclareLaunchArgument(
"profile_config_expected_sha256", default_value=""
),
DeclareLaunchArgument("profile_config", default_value=""),
DeclareLaunchArgument("commands_enabled", default_value="true"),
DeclareLaunchArgument("start_cameras", default_value="true"),
DeclareLaunchArgument("start_sdk", default_value="true"),
DeclareLaunchArgument("record_bag", default_value="false"),
DeclareLaunchArgument(
"output_root",
default_value=str(Path.cwd() / "calibration_output"),
),
DeclareLaunchArgument("session_dir", default_value=""),
DeclareLaunchArgument("resume_raw_samples_path", default_value=""),
DeclareLaunchArgument(
"calibration_config",
default_value="",
),
DeclareLaunchArgument(
"tag_config",
default_value="",
),
OpaqueFunction(function=_launch_stack),
]
)
@@ -0,0 +1,209 @@
"""Launch three Hikrobot cameras for one-time checkerboard extrinsics."""
from pathlib import Path
from ament_index_python.packages import get_package_share_directory
from launch import LaunchDescription
from launch.actions import DeclareLaunchArgument, OpaqueFunction, SetEnvironmentVariable
from launch.substitutions import LaunchConfiguration
from launch_ros.actions import ComposableNodeContainer, Node
from launch_ros.descriptions import ComposableNode
from launch_ros.parameter_descriptions import ParameterValue
VIEWS = ("front", "side", "top")
def _launch(context):
cameras = []
rectifiers = []
serials = {}
for view in VIEWS:
serial = LaunchConfiguration(f"{view}_camera_serial").perform(context)
if not serial:
raise RuntimeError(f"{view}_camera_serial is required")
serials[view] = serial
namespace = f"/g20_extrinsics/{view}/camera"
cameras.append(
Node(
package="linkerhand_calibration",
executable="hikrobot_camera_node",
name="hikrobot_camera",
namespace=namespace,
output="screen",
emulate_tty=True,
parameters=[
{
"serial_number": serial,
"expected_model": LaunchConfiguration("camera_model"),
"camera_name": LaunchConfiguration(
f"{view}_camera_name"
),
"frame_id": f"g20_extrinsics_{view}_optical_frame",
"image_width": 1624,
"image_height": 1240,
"frame_rate": ParameterValue(
LaunchConfiguration("camera_frame_rate"),
value_type=float,
),
"exposure_time_us": ParameterValue(
LaunchConfiguration("exposure_time_us"),
value_type=float,
),
"gain_db": ParameterValue(
LaunchConfiguration("gain_db"), value_type=float
),
"auto_exposure": False,
"camera_info_url": LaunchConfiguration(
f"{view}_camera_info_url"
),
}
],
)
)
rectifiers.append(
ComposableNode(
package="image_proc",
plugin="image_proc::RectifyNode",
name=f"rectify_{view}",
namespace=namespace,
remappings=[
("image", f"{namespace}/image_raw"),
("camera_info", f"{namespace}/camera_info"),
("image_rect", f"{namespace}/image_rect"),
],
parameters=[{"queue_size": 1}],
extra_arguments=[{"use_intra_process_comms": True}],
)
)
container = ComposableNodeContainer(
name="g20_extrinsics_vision",
namespace="/",
package="rclcpp_components",
executable="component_container_mt",
composable_node_descriptions=rectifiers,
output="screen",
)
solver = Node(
package="linkerhand_calibration",
executable="three_camera_extrinsics_node",
name="g20_camera_extrinsics",
output="screen",
emulate_tty=True,
parameters=[
{
"output_file": LaunchConfiguration("output_file"),
"checkerboard_columns": ParameterValue(
LaunchConfiguration("checkerboard_columns"), value_type=int
),
"checkerboard_rows": ParameterValue(
LaunchConfiguration("checkerboard_rows"), value_type=int
),
"square_size_m": ParameterValue(
LaunchConfiguration("square_size_m"), value_type=float
),
"enable_gui": ParameterValue(
LaunchConfiguration("enable_gui"), value_type=bool
),
"gui_refresh_hz": ParameterValue(
LaunchConfiguration("gui_refresh_hz"), value_type=float
),
"maximum_reprojection_rms_px": ParameterValue(
LaunchConfiguration("maximum_reprojection_rms_px"),
value_type=float,
),
"maximum_candidate_pair_reprojection_rms_px": ParameterValue(
LaunchConfiguration(
"maximum_candidate_pair_reprojection_rms_px"
),
value_type=float,
),
"maximum_single_camera_reprojection_rms_px": ParameterValue(
LaunchConfiguration(
"maximum_single_camera_reprojection_rms_px"
),
value_type=float,
),
"auto_capture_default": ParameterValue(
LaunchConfiguration("auto_capture_default"),
value_type=bool,
),
"auto_capture_stable_seconds": ParameterValue(
LaunchConfiguration("auto_capture_stable_seconds"),
value_type=float,
),
**{
f"{view}_camera_serial": serials[view]
for view in VIEWS
},
}
],
)
return [*cameras, container, solver]
def generate_launch_description() -> LaunchDescription:
package_share = Path(
get_package_share_directory("linkerhand_calibration")
)
camera_info = Path.home() / ".ros" / "camera_info"
return LaunchDescription(
[
# Keep the large-image transport deterministic even when the
# calling shell selected another ROS 2 RMW implementation.
SetEnvironmentVariable(
name="RMW_IMPLEMENTATION",
value="rmw_fastrtps_cpp",
),
SetEnvironmentVariable(
name="FASTDDS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
SetEnvironmentVariable(
name="FASTRTPS_DEFAULT_PROFILES_FILE",
value=str(
package_share / "config" / "fastdds_large_images.xml"
),
),
DeclareLaunchArgument("front_camera_serial", default_value="DB2163742"),
DeclareLaunchArgument("side_camera_serial", default_value="DB2163749"),
DeclareLaunchArgument("top_camera_serial", default_value="DB2163739"),
DeclareLaunchArgument("camera_model", default_value="MV-CS020-10U"),
DeclareLaunchArgument("front_camera_name", default_value="hikrobot_front_DB2163742"),
DeclareLaunchArgument("side_camera_name", default_value="hikrobot_side_DB2163749"),
DeclareLaunchArgument("top_camera_name", default_value="hikrobot_top_DB2163739"),
DeclareLaunchArgument("front_camera_info_url", default_value=str(camera_info / "hikrobot_DB2163742.yaml")),
DeclareLaunchArgument("side_camera_info_url", default_value=str(camera_info / "hikrobot_DB2163749.yaml")),
DeclareLaunchArgument("top_camera_info_url", default_value=str(camera_info / "hikrobot_DB2163739.yaml")),
DeclareLaunchArgument("camera_frame_rate", default_value="15.0"),
DeclareLaunchArgument("exposure_time_us", default_value="5000.0"),
DeclareLaunchArgument("gain_db", default_value="0.0"),
DeclareLaunchArgument("checkerboard_columns", default_value="8"),
DeclareLaunchArgument("checkerboard_rows", default_value="5"),
DeclareLaunchArgument("square_size_m", default_value="0.027"),
DeclareLaunchArgument("enable_gui", default_value="true"),
DeclareLaunchArgument("gui_refresh_hz", default_value="2.0"),
DeclareLaunchArgument(
"maximum_reprojection_rms_px", default_value="1.2"
),
DeclareLaunchArgument(
"maximum_candidate_pair_reprojection_rms_px",
default_value="1.5",
),
DeclareLaunchArgument(
"maximum_single_camera_reprojection_rms_px",
default_value="1.5",
),
DeclareLaunchArgument("auto_capture_default", default_value="false"),
DeclareLaunchArgument(
"auto_capture_stable_seconds", default_value="1.0"
),
DeclareLaunchArgument(
"output_file",
default_value=str(Path.cwd() / "config" / "g20_three_camera_extrinsics.yaml"),
),
OpaqueFunction(function=_launch),
]
)
@@ -0,0 +1,18 @@
"""Stable launch name for the profile-driven calibration stack."""
from __future__ import annotations
import importlib.util
from pathlib import Path
def generate_launch_description():
implementation = Path(__file__).with_name("three_camera_calibration.launch.py")
spec = importlib.util.spec_from_file_location(
"linkerhand_unified_calibration_launch", implementation
)
if spec is None or spec.loader is None:
raise RuntimeError("unified calibration launch implementation is missing")
module = importlib.util.module_from_spec(spec)
spec.loader.exec_module(module)
return module.generate_launch_description()
@@ -0,0 +1,5 @@
"""Profile-driven LinkerHand calibration and validated URDF correction."""
from .core import CalibrationProfile, ProfileKey
__all__ = ["CalibrationProfile", "ProfileKey"]
@@ -9,7 +9,7 @@ from typing import Any, Mapping, Sequence
import numpy as np
from .core import PAIR_NAMES, robust_rotation_summary
from .core import robust_rotation_summary
from .pnp import SquareTagPose
@@ -18,6 +18,7 @@ TAG_PAIR_ROLES: dict[str, tuple[str, str]] = {
"t3_t4": ("t3", "t4"),
"t4_t5": ("t4", "t5"),
}
PAIR_NAMES: tuple[str, ...] = tuple(TAG_PAIR_ROLES)
@dataclass(frozen=True)
@@ -51,6 +52,39 @@ def tag_quality_is_valid(
)
def update_pnp_reset_watchdog(
*,
detection_good: bool,
pnp_valid: bool,
now: float,
invalid_since: float | None,
reset_after_seconds: float,
) -> tuple[float | None, bool]:
"""Track continuous PnP-only failures and request a throttled reset."""
reset_after = float(reset_after_seconds)
if reset_after <= 0.0:
raise ValueError("reset_after_seconds must be positive")
if not detection_good or pnp_valid:
return None, False
since = float(now) if invalid_since is None else float(invalid_since)
if float(now) - since >= reset_after:
# Start a new interval so a permanently bad view is not reset on every
# frame. The next valid frame clears the interval.
return float(now), True
return since, False
def required_resume_views(active_view: str | None) -> tuple[str, ...]:
"""Require only the active view on resume; start still checks all views."""
all_views = ("front", "side", "top")
if active_view is None:
return all_views
view = str(active_view)
if view not in all_views:
raise ValueError(f"unknown calibration view: {view}")
return (view,)
@dataclass(frozen=True)
class Observation:
stamp_ns: int
@@ -83,7 +117,7 @@ def interpolate_state_u8(
*,
maximum_skew_ns: int,
) -> tuple[tuple[float, ...], int] | None:
"""Interpolate the 20-D hand state at an image timestamp.
"""Interpolate a profile-sized hand state at an image timestamp.
The SDK publishes state independently from the camera. Continuous
calibration must therefore use the image timestamp instead of whichever
@@ -117,7 +151,11 @@ def interpolate_state_u8(
fraction = before_gap / denominator
before_values = np.asarray(before.position_u8, dtype=float)
after_values = np.asarray(after.position_u8, dtype=float)
if before_values.shape != (20,) or after_values.shape != (20,):
if (
before_values.ndim != 1
or before_values.size == 0
or after_values.shape != before_values.shape
):
return None
interpolated = before_values + fraction * (after_values - before_values)
return (
@@ -129,11 +167,16 @@ def interpolate_state_u8(
if nearest is None:
return None
gap = abs(int(stamp_ns) - int(nearest.stamp_ns))
if gap > maximum_skew_ns or len(nearest.position_u8) != 20:
if gap > maximum_skew_ns or not nearest.position_u8:
return None
return (tuple(float(value) for value in nearest.position_u8), gap)
# Physical-angle profiles use the same timestamp interpolation. Keep the old
# public name for compatibility and offer a unit-neutral spelling to new code.
interpolate_state = interpolate_state_u8
class ContinuousSweepCollector:
"""Collect timestamp-synchronised observations during one end-to-end move."""
@@ -0,0 +1,358 @@
"""Visual roll-alignment aid for one G20 calibration camera."""
from __future__ import annotations
from collections import deque
import math
import time
from typing import Any, Mapping, Sequence
from apriltag_msgs.msg import AprilTagDetectionArray
import cv2
from cv_bridge import CvBridge
import numpy as np
import rclpy
from rclpy.node import Node
from rclpy.qos import qos_profile_sensor_data
from sensor_msgs.msg import Image
from .full_hand import VIEW_TAGS
from .hikrobot_camera import configure_fastdds_large_image_transport
from .zero_calibration import detect_reference_alignment_line
VIEWS = ("front", "side", "top")
def summarize_alignment_measurements(
measurements: Sequence[Mapping[str, Any] | None],
) -> dict[str, Any] | None:
"""Return a median-smoothed physical reference-line measurement."""
valid = [measurement for measurement in measurements if measurement]
if not valid:
return None
return {
"line_xyxy_px": np.median(
np.asarray(
[measurement["line_xyxy_px"] for measurement in valid],
dtype=float,
),
axis=0,
).tolist(),
"angle_rad": float(
np.median(
[float(measurement["angle_rad"]) for measurement in valid]
)
),
"vertical_offset_px": float(
np.median(
[
float(measurement["vertical_offset_px"])
for measurement in valid
]
)
),
"detected_frames": len(valid),
"window_frames": len(measurements),
}
class G20CameraAlignmentView(Node):
"""Publish a red/blue roll aid based on a physical scene edge."""
def __init__(self) -> None:
"""Configure one view without taking ownership of hand commands."""
super().__init__("g20_camera_alignment_view")
self.declare_parameter("view", "front")
view = str(self.get_parameter("view").value).strip().lower()
if view not in VIEWS:
raise ValueError(f"view must be one of {VIEWS}")
self.view = view
namespace = f"/g20_calibration/{view}"
self.required_tag_ids = {
int(value) for value in VIEW_TAGS[view].values()
}
self.declare_parameter("image_topic", f"{namespace}/camera/image_rect")
self.declare_parameter(
"detections_topic", f"{namespace}/apriltag/detections"
)
self.declare_parameter("reference_y_ratio", 0.90)
self.declare_parameter("roi_y_min_ratio", 0.55)
self.declare_parameter("roi_y_max_ratio", 0.98)
self.declare_parameter("minimum_line_length_ratio", 0.30)
self.declare_parameter("maximum_candidate_angle_deg", 15.0)
self.declare_parameter("maximum_alignment_error_deg", 0.5)
self.declare_parameter("maximum_vertical_offset_px", 12.0)
self.declare_parameter("maximum_hamming", 0)
self.declare_parameter("minimum_decision_margin", 20.0)
self.declare_parameter("minimum_edge_pixels", 20.0)
self.declare_parameter("smoothing_frames", 10)
self.declare_parameter("maximum_line_age_seconds", 1.0)
self.declare_parameter("maximum_tag_age_seconds", 1.0)
self.declare_parameter("maximum_publish_rate_hz", 10.0)
self.declare_parameter("output_scale", 0.75)
def value(name: str) -> Any:
return self.get_parameter(name).value
self.image_topic = str(value("image_topic"))
self.detections_topic = str(value("detections_topic"))
self.reference_y_ratio = float(value("reference_y_ratio"))
self.roi_y_min_ratio = float(value("roi_y_min_ratio"))
self.roi_y_max_ratio = float(value("roi_y_max_ratio"))
self.minimum_line_length_ratio = float(
value("minimum_line_length_ratio")
)
self.maximum_candidate_angle_rad = math.radians(
float(value("maximum_candidate_angle_deg"))
)
self.maximum_alignment_error_rad = math.radians(
float(value("maximum_alignment_error_deg"))
)
self.maximum_vertical_offset_px = float(
value("maximum_vertical_offset_px")
)
self.maximum_hamming = int(value("maximum_hamming"))
self.minimum_decision_margin = float(value("minimum_decision_margin"))
self.minimum_edge_pixels = float(value("minimum_edge_pixels"))
self.maximum_line_age_seconds = float(
value("maximum_line_age_seconds")
)
self.maximum_tag_age_seconds = float(value("maximum_tag_age_seconds"))
self.maximum_publish_rate_hz = float(value("maximum_publish_rate_hz"))
self.output_scale = float(value("output_scale"))
smoothing_frames = int(value("smoothing_frames"))
if not (
0.0
<= self.roi_y_min_ratio
< self.reference_y_ratio
< self.roi_y_max_ratio
<= 1.0
):
raise ValueError(
"ratios must satisfy 0 <= roi_min < reference < roi_max <= 1"
)
if not 0.0 < self.minimum_line_length_ratio <= 1.0:
raise ValueError("minimum_line_length_ratio must be in (0, 1]")
if not (
0.0
< self.maximum_alignment_error_rad
< self.maximum_candidate_angle_rad
< math.pi / 2.0
):
raise ValueError(
"angle limits must satisfy 0 < alignment < candidate < 90"
)
if self.maximum_vertical_offset_px <= 0.0:
raise ValueError("maximum_vertical_offset_px must be positive")
if smoothing_frames < 1:
raise ValueError("smoothing_frames must be positive")
if self.maximum_line_age_seconds <= 0.0:
raise ValueError("maximum_line_age_seconds must be positive")
if self.maximum_tag_age_seconds <= 0.0:
raise ValueError("maximum_tag_age_seconds must be positive")
if self.maximum_publish_rate_hz <= 0.0:
raise ValueError("maximum_publish_rate_hz must be positive")
if not 0.1 <= self.output_scale <= 1.0:
raise ValueError("output_scale must be in [0.1, 1.0]")
self.bridge = CvBridge()
self.line_history: deque[dict[str, Any] | None] = deque(
maxlen=smoothing_frames
)
self.last_line_at = 0.0
self.latest_tag_corners: dict[int, np.ndarray] = {}
self.latest_tag_at: dict[int, float] = {}
self.last_publish_at = 0.0
self.publisher = self.create_publisher(
Image, "~/image", qos_profile_sensor_data
)
self.create_subscription(
AprilTagDetectionArray,
self.detections_topic,
self._detections_callback,
qos_profile_sensor_data,
)
self.create_subscription(
Image,
self.image_topic,
self._image_callback,
qos_profile_sensor_data,
)
self.get_logger().info(
f"{view} alignment view uses physical long-edge detection; "
f"Tag orientation is ignored; input={self.image_topic}; "
f"output={self.get_name()}/image"
)
def _detections_callback(self, message: AprilTagDetectionArray) -> None:
now = time.monotonic()
for detection in message.detections:
tag_id = int(detection.id)
if tag_id not in self.required_tag_ids:
continue
corners = np.asarray(
[
[float(point.x), float(point.y)]
for point in detection.corners
],
dtype=float,
)
if corners.shape != (4, 2) or not np.all(np.isfinite(corners)):
continue
edges = np.linalg.norm(
corners - np.roll(corners, -1, axis=0), axis=1
)
if (
int(detection.hamming) > self.maximum_hamming
or float(detection.decision_margin)
< self.minimum_decision_margin
or float(np.mean(edges)) < self.minimum_edge_pixels
):
continue
self.latest_tag_corners[tag_id] = corners
self.latest_tag_at[tag_id] = now
def _draw_tags(self, image: np.ndarray, now: float) -> None:
for tag_id in sorted(self.required_tag_ids):
corners = self.latest_tag_corners.get(tag_id)
detected_at = self.latest_tag_at.get(tag_id, 0.0)
if (
corners is None
or now - detected_at > self.maximum_tag_age_seconds
):
continue
points = np.rint(corners * self.output_scale).astype(np.int32)
cv2.polylines(image, [points], True, (0, 220, 0), 2)
centre = np.rint(np.mean(points, axis=0)).astype(int)
cv2.putText(
image,
f"ID {tag_id}",
(int(centre[0]) + 5, int(centre[1]) - 7),
cv2.FONT_HERSHEY_SIMPLEX,
0.55,
(0, 220, 0),
2,
)
def _image_callback(self, message: Image) -> None:
# Avoid conversion and Hough work until an image viewer subscribes.
if self.publisher.get_subscription_count() < 1:
return
now = time.monotonic()
if now - self.last_publish_at < 1.0 / self.maximum_publish_rate_hz:
return
self.last_publish_at = now
try:
image = self.bridge.imgmsg_to_cv2(message, desired_encoding="bgr8")
except Exception as error:
self.get_logger().warning(
f"alignment image conversion failed: {error}"
)
return
if self.output_scale != 1.0:
image = cv2.resize(
image,
None,
fx=self.output_scale,
fy=self.output_scale,
interpolation=cv2.INTER_AREA,
)
height, width = image.shape[:2]
reference_y = self.reference_y_ratio * float(height - 1)
detected = detect_reference_alignment_line(
image,
reference_y_px=reference_y,
roi_y_min_ratio=self.roi_y_min_ratio,
roi_y_max_ratio=self.roi_y_max_ratio,
minimum_length_ratio=self.minimum_line_length_ratio,
maximum_candidate_angle_rad=self.maximum_candidate_angle_rad,
)
self.line_history.append(detected)
if detected is not None:
self.last_line_at = now
measurement = summarize_alignment_measurements(self.line_history)
if now - self.last_line_at > self.maximum_line_age_seconds:
measurement = None
red_y = int(round(reference_y))
cv2.line(
image,
(15, red_y),
(max(15, width - 15), red_y),
(0, 0, 255),
4,
)
if measurement is not None:
line = np.rint(measurement["line_xyxy_px"]).astype(int)
blue_ok, blue_start, blue_end = cv2.clipLine(
(0, 0, width, height),
(int(line[0]), int(line[1])),
(int(line[2]), int(line[3])),
)
if blue_ok:
cv2.line(image, blue_start, blue_end, (255, 0, 0), 3)
angle_rad = float(measurement["angle_rad"])
offset_px = float(measurement["vertical_offset_px"])
aligned = bool(
abs(angle_rad) <= self.maximum_alignment_error_rad
and abs(offset_px) <= self.maximum_vertical_offset_px
)
status = "ALIGNED" if aligned else "ADJUST CAMERA"
status_text = (
f"{self.view.upper()} red-blue "
f"{math.degrees(angle_rad):+.2f} deg "
f"dy {offset_px:+.1f}px {status}"
)
status_color = (0, 220, 0) if aligned else (0, 165, 255)
else:
status_text = (
f"{self.view.upper()} PHYSICAL REFERENCE LINE NOT DETECTED"
)
status_color = (0, 165, 255)
cv2.putText(
image,
status_text,
(20, 34),
cv2.FONT_HERSHEY_SIMPLEX,
0.72,
status_color,
2,
)
self._draw_tags(image, now)
cv2.putText(
image,
"RED=target BLUE=physical edge GREEN=Tags (angle ignored)",
(20, max(64, height - 24)),
cv2.FONT_HERSHEY_SIMPLEX,
0.60,
(255, 255, 255),
2,
)
output = self.bridge.cv2_to_imgmsg(image, encoding="bgr8")
output.header = message.header
self.publisher.publish(output)
def main(args: list[str] | None = None) -> None:
"""Run the single-view alignment helper."""
configure_fastdds_large_image_transport()
rclpy.init(args=args)
node: G20CameraAlignmentView | None = None
try:
node = G20CameraAlignmentView()
rclpy.spin(node)
except KeyboardInterrupt:
pass
finally:
if node is not None:
node.destroy_node()
if rclpy.ok():
rclpy.shutdown()
if __name__ == "__main__":
main()
@@ -0,0 +1,377 @@
"""Map explicit SDK commands or feedback to corrected URDF joint coordinates.
Unified artifacts load their certified manifest and standard URDF. The old
readers below are used only when a historical payload is explicitly supplied.
The static encoder-zero corrections in ``zero_angles`` are already baked into
the corrected URDF joint origins. This bridge therefore publishes only the
dynamic ``angle_rad`` values and never adds the static offsets a second time.
Schema-v5 trajectories are fitted against timestamp-synchronised hardware
feedback, not controller set-points. They must therefore be queried with the
SDK ``hand_state`` topic. The retained schema-v4 path is command-indexed for
backwards compatibility only.
"""
from __future__ import annotations
import json
import math
from pathlib import Path
from typing import Any, Mapping, Sequence
import numpy as np
import rclpy
from rclpy.node import Node
from sensor_msgs.msg import JointState
G20_COMMAND_NAMES: tuple[str, ...] = (
"thumb_cmc_pitch",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
"thumb_cmc_roll",
"index_mcp_roll",
"middle_mcp_roll",
"ring_mcp_roll",
"pinky_mcp_roll",
"thumb_cmc_yaw",
"reserved_11",
"reserved_12",
"reserved_13",
"reserved_14",
"thumb_mcp",
"index_pip",
"middle_pip",
"ring_pip",
"pinky_pip",
)
# Match the stable ordering used by the existing MuJoCo bridge. JointState
# consumers must use names, but retaining the ordering also keeps logs and
# direct comparisons deterministic.
G20_URDF_JOINT_NAMES: tuple[str, ...] = (
"index_dip",
"index_mcp_pitch",
"index_mcp_roll",
"index_pip",
"middle_dip",
"middle_mcp_pitch",
"middle_mcp_roll",
"middle_pip",
"pinky_dip",
"pinky_mcp_pitch",
"pinky_mcp_roll",
"pinky_pip",
"ring_dip",
"ring_mcp_pitch",
"ring_mcp_roll",
"ring_pip",
"thumb_cmc_pitch",
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_ip",
"thumb_mcp",
)
class CalibratedCommandMapper:
"""Validated, profile-specific lookup from SDK u8 values to URDF radians."""
def __init__(
self, payload: Mapping[str, Any], *, expected_side: str | None = None
) -> None:
from .full_hand import get_hand_calibration_profile, infer_compact_payload_layout, validate_compact_payload
from .compat.legacy_diagnostic_tools.models import get_default_registry, validate_schema_v6_runtime_payload
from .compat.legacy_diagnostic_tools.models.o12.artifacts import validate_o12_runtime_payload
from .core import ProfileKey
schema_version = int(payload["schema_version"])
if schema_version == 7:
validate_o12_runtime_payload(payload)
elif schema_version == 6:
validate_schema_v6_runtime_payload(payload)
else:
validate_compact_payload(payload)
side = str(payload["side"]).lower()
if expected_side is not None and side != str(expected_side).lower():
raise ValueError(
f"calibration side {side!r} does not match requested side "
f"{str(expected_side).lower()!r}"
)
quality = payload["quality"]
if quality.get("passed") is not True:
raise ValueError("calibration quality.passed must be true")
layout_id = (
str(payload["layout_id"])
if schema_version in {6, 7}
else infer_compact_payload_layout(payload)
)
self.side = side
self.layout_id = layout_id
self.model = str(payload["model"]).upper()
self.profile_id = str(
payload.get("profile_id", f"G20/{side}/{layout_id}/v1")
)
self.serial_number = str(payload["serial_number"])
self.input_domain = str(
payload.get(
"curve_input_domain",
"command_u8" if schema_version == 4 else "",
)
)
if self.input_domain not in {"command_u8", "feedback_u8", "feedback_rad"}:
raise ValueError("calibration curve_input_domain is invalid")
if schema_version in {6, 7}:
self.command_names = tuple(str(value) for value in payload["command_names"])
self.urdf_joint_names = tuple(str(name) for name in payload["joints"])
self._motor_by_joint = {
name: int(payload["joints"][name]["motor_index"])
for name in self.urdf_joint_names
}
registered = get_default_registry().get(
ProfileKey.parse(self.profile_id)
)
self.feedback_name_aliases = dict(
registered.profile.command.feedback_name_aliases
)
self.feedback_by_index = bool(
registered.profile.command.feedback_by_index
)
else:
profile = get_hand_calibration_profile(side, layout_id)
self.command_names = G20_COMMAND_NAMES
self.urdf_joint_names = G20_URDF_JOINT_NAMES
self._motor_by_joint = {
name: int(profile.joint_specs[name].motor_index)
for name in self.urdf_joint_names
}
self.feedback_name_aliases = {}
self.feedback_by_index = False
self._curves = {
name: tuple(
float(value)
for value in payload["joints"][name]["angle_rad"]
)
for name in self.urdf_joint_names
}
self._decreasing_curves = {
name: tuple(
float(value)
for value in payload["joints"][name].get(
"decreasing_rad", payload["joints"][name]["angle_rad"]
)
)
for name in self.urdf_joint_names
}
self._increasing_curves = {
name: tuple(
float(value)
for value in payload["joints"][name].get(
"increasing_rad", payload["joints"][name]["angle_rad"]
)
)
for name in self.urdf_joint_names
}
self._previous_by_motor: dict[int, float] = {}
self._direction_by_motor: dict[int, str] = {}
self.direction_deadband_u8 = 0.002 if schema_version == 7 else 0.5
self._knots = {
name: tuple(float(value) for value in payload["joints"][name].get(
"curve_input_knots_rad", ()
))
for name in self.urdf_joint_names
}
self._raw_increasing_branch = {
name: str(payload["joints"][name].get(
"raw_increasing_curve_branch", "increasing"
))
for name in self.urdf_joint_names
}
@staticmethod
def _command_index(value: float) -> int:
command = float(value)
if not math.isfinite(command):
raise ValueError("calibrated command positions must be finite")
return max(0, min(255, int(math.floor(command + 0.5))))
def map_positions(
self, positions: Sequence[float], names: Sequence[str] = ()
) -> tuple[float, ...]:
values = tuple(float(value) for value in positions)
if names and not self.feedback_by_index:
if len(names) != len(values):
raise ValueError(
"JointState names and positions must have equal length"
)
if len(set(names)) != len(names):
raise ValueError("JointState names must be unique")
by_name = dict(zip((str(name) for name in names), values))
for alias, canonical in self.feedback_name_aliases.items():
if alias in by_name and canonical not in by_name:
by_name[canonical] = by_name[alias]
missing = [name for name in self.command_names if name not in by_name]
if missing:
raise ValueError(
f"{self.model} feedback is missing named channels: "
+ ",".join(missing)
)
command = tuple(by_name[name] for name in self.command_names)
else:
if len(values) != len(self.command_names):
raise ValueError(
f"unnamed {self.model} feedback must contain exactly "
f"{len(self.command_names)} positions"
)
command = values
indices = (
() if self.input_domain == "feedback_rad"
else tuple(self._command_index(value) for value in command)
)
direction_by_motor: dict[int, str | None] = {}
for motor, value in enumerate(command):
previous = self._previous_by_motor.get(motor)
direction = self._direction_by_motor.get(motor)
if previous is not None:
if value > previous + self.direction_deadband_u8:
direction = "increasing"
elif value < previous - self.direction_deadband_u8:
direction = "decreasing"
direction_by_motor[motor] = direction
result: list[float] = []
for name in self.urdf_joint_names:
motor = self._motor_by_joint[name]
direction = direction_by_motor[motor]
if self.input_domain == "feedback_rad" and direction is not None:
raw_increasing = self._raw_increasing_branch[name]
direction = (
raw_increasing
if direction == "increasing"
else "increasing" if raw_increasing == "decreasing" else "decreasing"
)
curves = (
self._increasing_curves
if direction == "increasing"
else self._decreasing_curves
if direction == "decreasing"
else self._curves
)
if self.input_domain == "feedback_rad":
result.append(float(np.interp(command[motor], self._knots[name], curves[name])))
else:
result.append(curves[name][indices[motor]])
for motor, value in enumerate(command):
self._previous_by_motor[motor] = value
direction = direction_by_motor[motor]
if direction is not None:
self._direction_by_motor[motor] = direction
return tuple(result)
def load_calibrated_command_mapper(
calibration_file: str | Path, *, expected_side: str | None = None, input_kind="command"
) -> CalibratedCommandMapper:
path = Path(calibration_file).expanduser().resolve()
if not path.is_file():
raise ValueError(f"calibration JSON does not exist: {path}")
payload = json.loads(path.read_text(encoding="utf-8"))
if path.name == "release_manifest.json" or payload.get("format") in {"unified_calibration_v1", "unified_calibration_v2"}:
from .runtime.artifacts.reader import load_unified_mapper
return load_unified_mapper(path, expected_side=expected_side, input_kind=input_kind)
return CalibratedCommandMapper(payload, expected_side=expected_side)
def default_input_topic(
hand_type: str, input_domain: str, model: str = "G20"
) -> str:
side = str(hand_type).lower()
if side not in {"left", "right"}:
raise ValueError("hand_type must be left or right")
if input_domain == "feedback_u8":
return f"/{str(model).lower()}/cb_{side}_hand_state"
if input_domain == "command_u8":
return f"/{str(model).lower()}/cb_{side}_hand_control_cmd"
if input_domain == "feedback_rad":
return f"/{str(model).lower()}/{side}/joint_states"
if input_domain == "command_rad":
return f"/{str(model).lower()}/{side}/joint_cmd"
raise ValueError("calibration curve_input_domain is invalid")
class CalibratedJointStateBridge(Node):
def __init__(self) -> None:
super().__init__("calibrated_joint_state_bridge")
self.declare_parameter("hand_type", "right")
self.declare_parameter("calibration_file", "")
self.declare_parameter("input_topic", "")
self.declare_parameter("output_topic", "")
self.declare_parameter("input_kind", "command")
hand_type = str(self.get_parameter("hand_type").value).lower()
if hand_type not in {"left", "right"}:
raise ValueError("hand_type must be left or right")
calibration_file = str(self.get_parameter("calibration_file").value)
if not calibration_file:
raise ValueError("calibration_file is required")
self.mapper = load_calibrated_command_mapper(
calibration_file, expected_side=hand_type, input_kind=str(self.get_parameter("input_kind").value)
)
input_topic = str(self.get_parameter("input_topic").value).strip()
output_topic = str(self.get_parameter("output_topic").value).strip()
self.input_topic = input_topic or default_input_topic(
hand_type, self.mapper.input_domain, self.mapper.model
)
self.output_topic = (
output_topic
or f"/sim/mujoco/{self.mapper.model.lower()}/{hand_type}/joint_state"
)
if self.output_topic in {self.input_topic, default_input_topic(hand_type,
"feedback_rad" if self.mapper.input_domain.endswith("rad") else "feedback_u8", self.mapper.model)}:
raise ValueError("mapped output must not overwrite the real SDK command/feedback topic")
self.publisher = self.create_publisher(JointState, self.output_topic, 10)
self.subscription = self.create_subscription(
JointState, self.input_topic, self._command_callback, 10
)
self._last_error = ""
self.get_logger().info(
f"loaded {self.mapper.profile_id} calibration for "
f"{self.mapper.serial_number}: "
f"{self.input_topic} ({self.mapper.input_domain}) -> "
f"{self.output_topic}"
)
def _command_callback(self, command: JointState) -> None:
try:
positions = self.mapper.map_positions(command.position, command.name)
except ValueError as error:
message = str(error)
if message != self._last_error:
self.get_logger().error(message)
self._last_error = message
return
self._last_error = ""
result = JointState()
result.header = command.header
result.name = list(self.mapper.urdf_joint_names)
result.position = list(positions)
self.publisher.publish(result)
def main(args: Sequence[str] | None = None) -> None:
rclpy.init(args=args)
node: CalibratedJointStateBridge | None = None
try:
node = CalibratedJointStateBridge()
rclpy.spin(node)
except KeyboardInterrupt:
pass
finally:
if node is not None:
node.destroy_node()
if rclpy.ok():
rclpy.shutdown()
if __name__ == "__main__":
main()
@@ -0,0 +1,21 @@
"""Compatibility adapters for one-release calibration migrations."""
from .config_v1 import (
legacy_default_profile_key,
product_profile_key,
resolve_legacy_profile_alias,
)
from .defaults import (
default_product_config_path,
default_three_camera_config_path,
)
from .paths import resolve_renamed_package_path
__all__ = [
"default_product_config_path",
"default_three_camera_config_path",
"legacy_default_profile_key",
"product_profile_key",
"resolve_legacy_profile_alias",
"resolve_renamed_package_path",
]
@@ -0,0 +1,47 @@
"""Identity migration for deployed product configuration schemas."""
from __future__ import annotations
from typing import Any, Mapping
from ..core import ProfileKey
def product_profile_key(raw: Mapping[str, Any]) -> ProfileKey:
version = int(raw.get("schema_version", -1))
if version in {2, 3}:
key = ProfileKey.parse(str(raw.get("profile_id", "")))
for field, actual in (
("model", key.model),
("side", key.side),
("tag_layout", key.layout),
):
configured = str(raw.get(field, "")).strip()
if configured and configured.lower() != actual.lower():
raise ValueError(f"{field} differs from profile_id")
return key
if version != 1:
raise ValueError("product config schema_version must be 1, 2 or 3")
model = str(raw.get("model", "")).strip().upper()
side = str(raw.get("side", "")).strip().lower()
layout = str(raw.get("tag_layout", "")).strip().lower()
if not layout and (model, side) == ("G20", "right"):
layout = "g20_right_19"
return ProfileKey(model, side, layout, 1)
def legacy_default_profile_key() -> ProfileKey:
"""Preserve the former no-argument executable for one release."""
return ProfileKey("G20", "right", "g20_right_19", 1)
def resolve_legacy_profile_alias(key: ProfileKey) -> ProfileKey:
"""Map retired layout identifiers to their reviewed physical profile."""
if (
key.model == "G20"
and key.side == "right"
and key.layout == "g20_right_15"
and key.revision == 1
):
return ProfileKey("G20", "right", "g20_right_19", 1)
return key
@@ -0,0 +1,16 @@
"""One-release default selection for invocations without ``--config``."""
from pathlib import Path
from ament_index_python.packages import get_package_share_directory
def default_product_config_path() -> Path:
share = Path(get_package_share_directory("linkerhand_calibration"))
return share / "config/g20_right_product.yaml"
def default_three_camera_config_path() -> Path:
"""Resolve the installed calibration defaults through the ROS index."""
share = Path(get_package_share_directory("linkerhand_calibration"))
return share / "config/three_camera_calibration.yaml"
@@ -0,0 +1,4 @@
"""Legacy single-camera algorithms retained for one compatibility release."""
from .session_v1 import uses_coupled_full_hand_zero_solver
__all__ = ["uses_coupled_full_hand_zero_solver"]
@@ -0,0 +1,24 @@
"""Version selection for replaying durable pre-v3 hardware sessions."""
from __future__ import annotations
from typing import Any, Mapping
def uses_coupled_full_hand_zero_solver(
session_start: Mapping[str, Any],
) -> bool:
"""Return the solver contract recorded by the legacy session header.
Capabilities are not consulted by the live runtime. This adapter reads
the durable v1 header only so offline replay can reproduce an artifact
created before the independent thumb solver was introduced.
"""
capabilities = {
str(value) for value in session_start.get("capabilities", ())
}
return (
int(session_start.get("sample_schema_version", 1)) == 1
and "palm_axis_side_channel_v2" in capabilities
and "palm_axis_relative_motion_v3" not in capabilities
)
@@ -0,0 +1,14 @@
# 历史兼容区
此目录保留旧格式读写、旧布局、历史数据诊断及必要的离线工具,不参与正式在线调度。
四型号的 runner/node/pipeline 已由 `runtime/runner.py`、`runtime/session.py` 和
`runtime/artifacts/finalization.py` 替代。只保留仍被历史工具调用的入口;
L6/O6 无调用的 pipeline 包装已删除。
旧独立断点实现、低速预检和在线节点已移除。旧发布函数已拒绝更新正式发布指针。
这里生成的离线诊断文件不能作为标准 URDF 已验收的证据;正式回放使用
`calibrate_hand --config <product.yaml> --offline-raw <raw_samples.jsonl>`。
不要在此目录增加新型号。新型号提供 Profile、产品 YAML、原始 CAD/mesh;仅新 SDK 协议增加 Adapter。
需要恢复已删除的历史实现时,使用工作区
`calibration_output/refactor_backup.4WRWNn/` 中的归档,不要重新接入生产入口。
@@ -0,0 +1 @@
"""Read-only compatibility for archived sessions and diagnostic tools."""
@@ -0,0 +1,17 @@
"""Model- and side-specific calibration policies."""
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.registry import (
EngineBindings,
ProfileRegistry,
RegisteredProfile,
get_default_registry,
)
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.runtime_schema import validate_schema_v6_runtime_payload
__all__ = [
"EngineBindings",
"ProfileRegistry",
"RegisteredProfile",
"get_default_registry",
"validate_schema_v6_runtime_payload",
]
@@ -0,0 +1,15 @@
"""Registered profiles for this hand family."""
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.registry import ProfileRegistry
def register_profiles(registry: ProfileRegistry) -> None:
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.legacy_11 import build_left_profile, build_right_profile
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.right_19 import build_profile
registry.register(build_profile())
registry.register(build_left_profile())
registry.register(build_right_profile())
__all__ = ["register_profiles"]
@@ -0,0 +1,244 @@
"""Adapt reviewed family profiles to the shared typed contract."""
from __future__ import annotations
from linkerhand_calibration.core import (
CalibrationProfile,
CommandLayout,
MeasurementPolicy,
MeasurementSpec,
MotionPolicy,
ProfileKey,
QualityPolicy,
ScopePolicy,
TagSpec,
TaskSpec,
ViewSpec,
VisionRigSpec,
ZeroSolvePolicy,
)
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.profile import MIMIC_DERIVED_FINGER_DIPS
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.registry import EngineBindings, RegisteredProfile
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.artifacts import build_artifact_policy
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.motion import (
build_calibration_motion_command,
build_calibration_preparation_waypoints,
build_calibration_return_waypoints,
)
_HARD_THRESHOLD_KEYS = frozenset(
{
"minimum_detection_rate",
"maximum_reprojection_error_px",
"maximum_axis_cycle_difference_rad",
"maximum_pose_line_rms_m",
"maximum_validation_error_rad",
}
)
def _run_cli(args: list[str] | None = None) -> None:
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.runner import main
main(args)
def _run_node(args: list[str] | None = None) -> None:
from linkerhand_calibration.runtime.ros.entrypoint import main
main(args)
def _legacy_typed_profile(
*,
key: ProfileKey,
namespace: str,
hand_profile,
zero_profile,
mechanical_endpoint_joints: frozenset[str] = frozenset(),
post_solve_endpoint_joints: frozenset[str] = frozenset(),
) -> CalibrationProfile:
fixed_by_view = {
view: frozenset(roles)
for view, roles in hand_profile.preflight_view_roles.items()
}
views = tuple(
ViewSpec(
name=view,
tags=tuple(
TagSpec(
role=role,
tag_id=int(tag_id),
fixed_reference=role in fixed_by_view.get(view, frozenset()),
)
for role, tag_id in roles.items()
),
)
for view, roles in hand_profile.view_tags.items()
)
record_specs = hand_profile.record_specs
command_index_by_joint = {
name: int(spec.motor_index) for name, spec in record_specs.items()
}
command_index_by_joint.update(
{
name: int(spec.motor_index)
for name, spec in hand_profile.joint_specs.items()
}
)
measurements = {
name: MeasurementSpec(
joint=name,
kind=str(spec.zero_kind or "curve"),
view=spec.view,
parent_role=spec.parent_role,
child_role=spec.child_role,
validation_source=(hand_profile.axis_validation_sources or {}).get(
name
),
pose_axis_line_required=bool(
spec.pose_axis_line_required
),
)
for name, spec in record_specs.items()
}
tasks = tuple(
TaskSpec(
key=spec.key,
view=spec.view,
command_index=int(spec.motor_index),
joints=tuple(spec.joints),
auxiliary_commands=tuple(spec.auxiliary_commands),
validation_only=bool(spec.validation_only),
)
for spec in hand_profile.sweep_specs
)
active = frozenset(hand_profile.active_joints)
passive = frozenset(hand_profile.passive_joints)
thumb = frozenset(name for name in active if name.startswith("thumb_"))
fingers = active - thumb
typed = CalibrationProfile(
key=key,
namespace=namespace,
command=CommandLayout(
names=tuple(hand_profile.command_names),
baseline_u8=tuple(int(value) for value in hand_profile.baseline_command),
command_index_by_joint=command_index_by_joint,
disabled_indices=frozenset(
index
for index, name in enumerate(hand_profile.command_names)
if name.startswith("reserved_")
),
),
vision=VisionRigSpec(
views=views,
common_frame="calibration_common",
extrinsic_reference_view=views[0].name,
extrinsics_quality_limits={
"reprojection_rms_px": 1.2,
"maximum_rotation_repeatability_deg": 0.3,
"maximum_translation_repeatability_m": 0.0015,
},
minimum_capture_counts={
"front_side_captures": 15,
"front_top_captures": 15,
},
),
motion=MotionPolicy(
tasks=tasks,
precheck_sweeps=bool(hand_profile.precheck_sweeps),
steady_command_checkpoints=bool(
hand_profile.steady_command_checkpoints
),
),
measurement=MeasurementPolicy(
measurements=measurements,
cross_view_sources=dict(
hand_profile.axis_validation_sources or {}
),
image_curve_joints=frozenset(
hand_profile.image_trajectory_joints
),
directional_zero=bool(hand_profile.directional_zero),
cross_view_roll_curve=bool(hand_profile.cross_view_roll_curve),
stable_cross_view_cone_bias=bool(
hand_profile.stable_cross_view_cone_bias
),
),
zero=ZeroSolvePolicy(
active_joints=active,
passive_joints=passive,
direct_zero_joints=tuple(zero_profile.direct_zero_joints),
axis_joints=tuple(zero_profile.axis_joints),
mechanical_endpoint_joints=mechanical_endpoint_joints,
post_solve_endpoint_joints=post_solve_endpoint_joints,
mimic_source_by_joint={
target: source
for target, source in MIMIC_DERIVED_FINGER_DIPS.items()
if target in passive and source in active
},
cad_frozen_joints=frozenset(
passive - set(zero_profile.static_output_zero_offsets_rad)
),
),
quality=QualityPolicy(
training_cycles=(0, 1, 2),
holdout_cycle=3 if key.layout != "legacy_11" else None,
hard_threshold_keys=_HARD_THRESHOLD_KEYS,
isolated_holdout=bool(hand_profile.isolated_holdout),
),
scope=ScopePolicy(
calibrate_joints={
"full": active,
"thumb": thumb,
"fingers": fingers,
},
frozen_joints={
"full": frozenset(),
"thumb": fingers,
"fingers": thumb,
},
),
artifacts=build_artifact_policy(
frozenset(hand_profile.capabilities)
),
urdf_authorized_fields={
name: frozenset({"origin.rpy", "limit.upper"})
for name in active
} | {
name: frozenset({"mimic.offset"})
for name in passive
if name in zero_profile.static_output_zero_offsets_rad
},
)
return typed
def adapt_profile(
*, key: ProfileKey, namespace: str, hand_profile, zero_profile,
mechanical_endpoint_joints: frozenset[str] = frozenset(),
post_solve_endpoint_joints: frozenset[str] = frozenset(),
typed_profile: CalibrationProfile | None = None,
) -> RegisteredProfile:
# Current products supply their authoritative YAML; only the archived
# 11-Tag compatibility contract is still compiled from its old definition.
typed = typed_profile if typed_profile is not None else _legacy_typed_profile(
key=key, namespace=namespace, hand_profile=hand_profile,
zero_profile=zero_profile, mechanical_endpoint_joints=mechanical_endpoint_joints,
post_solve_endpoint_joints=post_solve_endpoint_joints,
)
if typed.key != key or typed.namespace != namespace:
raise ValueError("declarative profile identity differs from product binding")
return RegisteredProfile(
profile=typed,
engine=EngineBindings(
hand_profile=hand_profile,
zero_profile=zero_profile,
motion_command=build_calibration_motion_command,
preparation_waypoints=build_calibration_preparation_waypoints,
return_waypoints=build_calibration_return_waypoints,
cli_main=_run_cli,
node_main=_run_node,
),
)
@@ -0,0 +1,31 @@
"""Runtime JSON and corrected-URDF naming policy."""
from linkerhand_calibration.core import ArtifactPolicy
def build_artifact_policy(
compatibility_tokens: frozenset[str],
) -> ArtifactPolicy:
return ArtifactPolicy(
output_schema_version=4,
calibration_filename="g20_{side}_{serial_number}_calibration.json",
corrected_urdf_filename=(
"linkerhand_g20_{side}_{serial_number}_zero_calibrated.urdf"
),
protected_input_fields=frozenset(
{
"source_urdf_sha256",
"camera_extrinsics_sha256",
"calibration_config_sha256",
"tag_config_sha256",
"profile_config_sha256",
}
),
session_compatibility_tokens=frozenset(compatibility_tokens),
publish_corrected_urdf=(
"urdf_zero_publication" in compatibility_tokens
),
)
__all__ = ["build_artifact_policy"]
@@ -0,0 +1,26 @@
"""Reviewed command-channel layouts for this hand family."""
G20_COMMAND_NAMES: tuple[str, ...] = (
"thumb_cmc_pitch",
"index_mcp_pitch",
"middle_mcp_pitch",
"ring_mcp_pitch",
"pinky_mcp_pitch",
"thumb_cmc_roll",
"index_mcp_roll",
"middle_mcp_roll",
"ring_mcp_roll",
"pinky_mcp_roll",
"thumb_cmc_yaw",
"reserved_11",
"reserved_12",
"reserved_13",
"reserved_14",
"thumb_mcp",
"index_pip",
"middle_pip",
"ring_pip",
"pinky_pip",
)
__all__ = ["G20_COMMAND_NAMES"]
@@ -0,0 +1,144 @@
"""Read-only regression checks for the reviewed hardware sessions."""
from __future__ import annotations
import argparse
import hashlib
import json
from pathlib import Path
from typing import Any
_PASS_SESSIONS = {
"20260830_181154": "full",
"20260831_141123": "thumb",
"20260831_163843": "thumb",
}
_FAIL_SESSIONS = {
"20260831_111837": ("FIT-MODEL-401", "joint_fit_check_failed"),
"20260831_142322": ("VAL-QUALITY-501", "zero_model_validation_failed"),
}
def _sha256_file(path: Path) -> str:
digest = hashlib.sha256()
with path.open("rb") as stream:
for chunk in iter(lambda: stream.read(1024 * 1024), b""):
digest.update(chunk)
return digest.hexdigest()
def _summary(session: Path) -> dict[str, Any]:
value = json.loads(
(session / "calibration_summary_zh.json").read_text(encoding="utf-8")
)
if not isinstance(value, dict):
raise ValueError(f"invalid golden summary: {session}")
return value
def validate_golden_sessions(
serial_root: str | Path,
*,
replay_full_session: bool = True,
) -> dict[str, Any]:
"""Prove PASS/FAIL, hashes, partial freezes, and failure non-publication."""
root = Path(serial_root).expanduser().resolve()
results: dict[str, Any] = {}
for session_id, scope in _PASS_SESSIONS.items():
session = root / session_id
summary = _summary(session)
if summary.get("result") != "PASS":
raise ValueError(f"golden PASS changed: {session_id}")
if summary.get("calibration_scope") != scope:
raise ValueError(f"golden scope changed: {session_id}")
artifacts = summary["artifacts"]
hashes = summary["hashes"]
calibration_json = session / artifacts["json"]
corrected_urdf = session / artifacts["urdf"]
actual_json_hash = _sha256_file(calibration_json)
actual_urdf_hash = _sha256_file(corrected_urdf)
if actual_json_hash != hashes["calibration_json_sha256"]:
raise ValueError(f"golden JSON hash changed: {session_id}")
if actual_urdf_hash != hashes["corrected_urdf_sha256"]:
raise ValueError(f"golden URDF hash changed: {session_id}")
if session_id == "20260831_141123" and len(
summary.get("preserved_certified_zero_joints", ())
) != 12:
raise ValueError("merged thumb no longer freezes all finger zeros")
if session_id == "20260831_163843":
payload = json.loads(calibration_json.read_text(encoding="utf-8"))
if payload.get("artifact_type") != (
"g20_right_standalone_thumb_calibration"
):
raise ValueError("standalone thumb artifact type changed")
results[session_id] = {
"result": "PASS",
"json_sha256": actual_json_hash,
"urdf_sha256": actual_urdf_hash,
}
for session_id, (error_code, reason) in _FAIL_SESSIONS.items():
session = root / session_id
summary = _summary(session)
if (
summary.get("result") != "FAIL"
or summary.get("error_code") != error_code
or summary.get("reason") != reason
):
raise ValueError(f"golden failure decision changed: {session_id}")
results[session_id] = {
"result": "FAIL",
"error_code": error_code,
"reason": reason,
}
failure_ids = set(_FAIL_SESSIONS)
for pointer_name in ("latest_passed", "latest_thumb_passed"):
pointer = root / pointer_name
if pointer.exists() and pointer.resolve().name in failure_ids:
raise ValueError(f"failure session was published through {pointer_name}")
if replay_full_session:
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.offline_replay import replay_session
session_id = "20260830_181154"
replay = replay_session(root / session_id, write_outputs=False)
expected = results[session_id]
if replay["computed_final_json_sha256"] != expected["json_sha256"]:
raise ValueError(
"full-session replay JSON is not byte-identical: "
f"computed={replay['computed_final_json_sha256']} "
f"expected={expected['json_sha256']}"
)
if replay["corrected_urdf_sha256"] != expected["urdf_sha256"]:
raise ValueError(
"full-session replay URDF is not byte-identical: "
f"computed={replay['corrected_urdf_sha256']} "
f"expected={expected['urdf_sha256']}"
)
results[session_id]["offline_replay"] = "byte_identical"
return results
def main(args: list[str] | None = None) -> None:
parser = argparse.ArgumentParser(
description="Validate the five reviewed calibration sessions"
)
parser.add_argument("serial_root")
parser.add_argument("--no-replay", action="store_true")
selected = parser.parse_args(args)
print(
json.dumps(
validate_golden_sessions(
selected.serial_root,
replay_full_session=not selected.no_replay,
),
ensure_ascii=False,
indent=2,
sort_keys=True,
)
)
if __name__ == "__main__":
main()
@@ -0,0 +1,35 @@
"""One-release typed wrappers for the legacy 11-Tag layouts."""
from linkerhand_calibration.core import ProfileKey
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.profile import get_hand_calibration_profile
from linkerhand_calibration.urdf_zero import get_zero_calibration_profile
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.registry import RegisteredProfile
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20._adapter import adapt_profile
LEFT_KEY = ProfileKey("G20", "left", "legacy_11", 1)
RIGHT_KEY = ProfileKey("G20", "right", "legacy_11", 1)
def build_left_profile() -> RegisteredProfile:
hand = get_hand_calibration_profile(LEFT_KEY.side, LEFT_KEY.layout)
return adapt_profile(
key=LEFT_KEY,
namespace="/g20_calibration",
hand_profile=hand,
zero_profile=get_zero_calibration_profile(
LEFT_KEY.side, LEFT_KEY.layout
),
)
def build_right_profile() -> RegisteredProfile:
hand = get_hand_calibration_profile(RIGHT_KEY.side, RIGHT_KEY.layout)
return adapt_profile(
key=RIGHT_KEY,
namespace="/g20_calibration",
hand_profile=hand,
zero_profile=get_zero_calibration_profile(
RIGHT_KEY.side, RIGHT_KEY.layout
),
)
@@ -0,0 +1,15 @@
"""Reviewed motion and safe-waypoint strategy exports."""
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.profile import (
build_calibration_motion_command,
build_calibration_preparation_waypoints,
build_calibration_return_waypoints,
build_calibration_speed_profile,
)
__all__ = [
"build_calibration_motion_command",
"build_calibration_preparation_waypoints",
"build_calibration_return_waypoints",
"build_calibration_speed_profile",
]
@@ -0,0 +1,687 @@
"""Validate and atomically publish one inseparable G20 JSON/URDF session."""
from __future__ import annotations
import copy
import json
import math
import os
from pathlib import Path
import re
from typing import Any, Mapping, Sequence
import xml.etree.ElementTree as ET
import numpy as np
from scipy.spatial.transform import Rotation
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.profile import (
G20_COMBINATION_REQUIRED_TARGET_KEYS,
G20_RIGHT_19_LAYOUT,
get_hand_calibration_profile,
validate_compact_payload,
)
from linkerhand_calibration.product import ProductConfig, sha256_file
from linkerhand_calibration.storage import atomic_write_json
from linkerhand_calibration.core.urdf import UrdfCorrectionPlan, build_correction_plan
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.zero_solver import (
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
get_zero_calibration_profile,
)
PASSIVE_JOINTS = frozenset(
{"thumb_ip", "index_dip", "middle_dip", "ring_dip", "pinky_dip"}
)
VISUALLY_MEASURED_FINGER_DIPS = frozenset(
{"index_dip", "middle_dip", "ring_dip", "pinky_dip"}
)
ACTIVE_ZERO_JOINTS = frozenset(
get_zero_calibration_profile("right", G20_RIGHT_19_LAYOUT).direct_zero_joints
)
RETAINED_ACTIVE_ZERO_JOINTS = frozenset(
get_hand_calibration_profile("right", G20_RIGHT_19_LAYOUT).active_joints
) - ACTIVE_ZERO_JOINTS
SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD = 5.1e-9
def _load_json(path: Path) -> dict[str, Any]:
with path.open("r", encoding="utf-8") as stream:
payload = json.load(stream)
if not isinstance(payload, dict):
raise ValueError(f"{path} must contain a JSON object")
return payload
def _joint_blocks(text: str) -> dict[str, str]:
pattern = re.compile(
r"<joint\b[^>]*\bname\s*=\s*([\"'])(?P<name>[^\"']+)\1[^>]*>.*?</joint>",
re.DOTALL,
)
return {match.group("name"): match.group(0) for match in pattern.finditer(text)}
def _mask_origin_rpy(block: str) -> str:
return re.sub(
r"(<origin\b[^>]*\brpy\s*=\s*)([\"'])[^\"']*\2",
r"\1\2__CALIBRATED_RPY__\2",
block,
count=1,
)
def _mask_active_origin_rpy_fields(text: str) -> str:
pattern = re.compile(
r"<joint\b[^>]*\bname\s*=\s*([\"'])(?P<name>[^\"']+)\1[^>]*>.*?</joint>",
re.DOTALL,
)
def replace(match: re.Match[str]) -> str:
block = match.group(0)
if match.group("name") not in ACTIVE_ZERO_JOINTS:
return block
masked = _mask_origin_rpy(block)
if masked == block:
raise ValueError(
f"active joint {match.group('name')} has no origin.rpy"
)
return masked
return pattern.sub(replace, text)
def _mask_endpoint_coordinate_fields(text: str) -> str:
"""Mask only limit/mimic fields induced by endpoint zero coordinates."""
pattern = re.compile(
r"<joint\b[^>]*\bname\s*=\s*([\"'])(?P<name>[^\"']+)\1[^>]*>.*?</joint>",
re.DOTALL,
)
def replace(match: re.Match[str]) -> str:
block = match.group(0)
name = match.group("name")
if name in RIGHT_19_MECHANICAL_ENDPOINT_JOINTS:
return re.sub(
r"(<limit\b[^>]*\bupper\s*=\s*)([\"'])[^\"']*\2",
r"\1\2__CALIBRATED_UPPER__\2",
block,
count=1,
)
mimic = re.search(
r"<mimic\b[^>]*\bjoint\s*=\s*([\"'])(?P<source>[^\"']+)\1[^>]*>",
block,
re.DOTALL,
)
if (
mimic is not None
and mimic.group("source") in RIGHT_19_MECHANICAL_ENDPOINT_JOINTS
):
return re.sub(
r"(<mimic\b[^>]*\boffset\s*=\s*)([\"'])[^\"']*\2",
r"\1\2__CALIBRATED_MIMIC_OFFSET__\2",
block,
count=1,
)
return block
return pattern.sub(replace, text)
def _triplet(value: str) -> np.ndarray:
result = np.asarray([float(item) for item in value.split()], dtype=float)
if result.shape != (3,) or not np.all(np.isfinite(result)):
raise ValueError(f"invalid URDF triplet: {value}")
return result
def _joint_elements(path: str | Path) -> dict[str, ET.Element]:
return {
str(joint.get("name")): joint
for joint in ET.parse(Path(path)).getroot().findall("joint")
}
def _verify_expected_origin_offsets(
source: str | Path,
corrected: str | Path,
expected_offsets_rad: Mapping[str, float],
) -> None:
offsets = {str(name): float(value) for name, value in expected_offsets_rad.items()}
if set(offsets) != ACTIVE_ZERO_JOINTS or any(
not math.isfinite(value) for value in offsets.values()
):
raise ValueError("expected offsets must contain all finite active static-zero values")
before = _joint_elements(source)
after = _joint_elements(corrected)
maximum_rotation_error = 0.0
for name, original_joint in before.items():
corrected_joint = after[name]
original_origin = original_joint.find("origin")
corrected_origin = corrected_joint.find("origin")
if original_origin is None or corrected_origin is None:
if original_origin is not corrected_origin:
raise ValueError(f"corrected URDF changed origin presence for {name}")
continue
original_xyz = _triplet(original_origin.get("xyz", "0 0 0"))
corrected_xyz = _triplet(corrected_origin.get("xyz", "0 0 0"))
if not np.allclose(original_xyz, corrected_xyz, atol=1.0e-12, rtol=0.0):
raise ValueError(f"corrected URDF changed origin.xyz for {name}")
original_rotation = Rotation.from_euler(
"xyz", _triplet(original_origin.get("rpy", "0 0 0"))
)
corrected_rotation = Rotation.from_euler(
"xyz", _triplet(corrected_origin.get("rpy", "0 0 0"))
)
expected_rotation = original_rotation
if name in offsets:
axis_node = original_joint.find("axis")
axis = _triplet(
"1 0 0" if axis_node is None else axis_node.get("xyz", "1 0 0")
)
norm = float(np.linalg.norm(axis))
if norm <= 1.0e-12:
raise ValueError(f"source URDF joint {name} has a degenerate axis")
expected_rotation = expected_rotation * Rotation.from_rotvec(
axis / norm * offsets[name]
)
error = float((expected_rotation.inv() * corrected_rotation).magnitude())
maximum_rotation_error = max(maximum_rotation_error, error)
# Schema v4 intentionally stores zero offsets at eight decimal places.
# Older sessions wrote the corrected URDF from the full-precision solve,
# so comparing that file with the published JSON necessarily permits half
# of one last-place unit. This is about 2.9e-7 degrees and is far below
# any calibration or URDF numerical significance.
if maximum_rotation_error > SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD:
raise ValueError(
"corrected URDF origin.rpy does not match the published zero offsets"
)
def verify_corrected_urdf(
source: str | Path,
corrected: str | Path,
*,
expected_offsets_rad: Mapping[str, float] | None = None,
endpoint_anchored_offsets_rad: Mapping[str, float] | None = None,
correction_plan: UrdfCorrectionPlan | None = None,
) -> tuple[str, ...]:
"""Prove that only active-joint origin.rpy attributes changed.
Passive joint blocks, including their mimic elements, are compared as raw
UTF-8 text so formatting and numeric spelling are protected as well.
"""
source_text = Path(source).read_text(encoding="utf-8")
corrected_text = Path(corrected).read_text(encoding="utf-8")
if correction_plan is not None:
correction_plan.verify_source(source)
if expected_offsets_rad is None:
raise ValueError(
"correction-plan validation requires expected offsets"
)
correction_plan.authorize_offsets(expected_offsets_rad)
before = _joint_blocks(source_text)
after = _joint_blocks(corrected_text)
if set(before) != set(after):
raise ValueError("corrected URDF changed the joint set")
# Text patchers may normalize only the final newline. It has no URDF/XML
# semantics; every joint block and every non-rpy byte remains guarded
# below.
masked_source = _mask_endpoint_coordinate_fields(
_mask_active_origin_rpy_fields(source_text)
).rstrip("\r\n")
masked_corrected = _mask_endpoint_coordinate_fields(
_mask_active_origin_rpy_fields(corrected_text)
).rstrip("\r\n")
if masked_source != masked_corrected:
raise ValueError(
"corrected URDF changed content outside active origin.rpy or "
"endpoint-calibrated fields"
)
changed: list[str] = []
for name in before:
if before[name] == after[name]:
continue
if name not in ACTIVE_ZERO_JOINTS and name not in PASSIVE_JOINTS:
raise ValueError(f"corrected URDF changed protected joint {name}")
if name in ACTIVE_ZERO_JOINTS:
changed.append(name)
if expected_offsets_rad is not None:
_verify_expected_origin_offsets(source, corrected, expected_offsets_rad)
endpoint_offsets = {
str(name): float(value)
for name, value in dict(endpoint_anchored_offsets_rad or {}).items()
}
if endpoint_offsets:
if correction_plan is not None and not set(endpoint_offsets).issubset(
correction_plan.endpoint_limit_joints
):
raise ValueError(
"endpoint offsets are not authorized by the correction plan"
)
source_joints = _joint_elements(source)
corrected_joints = _joint_elements(corrected)
for name, offset in endpoint_offsets.items():
original_limit = source_joints[name].find("limit")
corrected_limit = corrected_joints[name].find("limit")
expected_upper = float(original_limit.get("upper")) - offset
# Schema v4 stores the corresponding zero at eight decimal
# places, while the URDF is written from the full-precision solve.
# Match the half-last-place tolerance used for origin rotations.
if (
abs(float(corrected_limit.get("upper")) - expected_upper)
> SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD
):
raise ValueError(f"corrected URDF has invalid {name} upper limit")
for name in PASSIVE_JOINTS:
original_mimic = source_joints[name].find("mimic")
corrected_mimic = corrected_joints[name].find("mimic")
if original_mimic is None or corrected_mimic is None:
continue
source_name = str(original_mimic.get("joint"))
multiplier = float(original_mimic.get("multiplier", "1"))
expected = float(original_mimic.get("offset", "0"))
expected += multiplier * endpoint_offsets.get(source_name, 0.0)
# The active endpoint offset comes from schema-v4 JSON rounded to
# eight decimal places, while the URDF mimic was written from the
# full-precision solve. Propagate exactly the same accepted
# quantization through the mimic multiplier; retain a much
# smaller allowance for XML decimal formatting itself.
tolerance = (
abs(multiplier)
* SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD
+ 1.0e-12
)
if abs(float(corrected_mimic.get("offset", "0")) - expected) > tolerance:
raise ValueError(f"corrected URDF has invalid {name} mimic offset")
return tuple(sorted(changed))
def verify_urdf_mesh_resources(urdf: str | Path) -> dict[str, Path]:
"""Return every session-local mesh after proving it resolves safely."""
path = Path(urdf).expanduser().resolve()
root = ET.parse(path).getroot()
resources: dict[str, Path] = {}
for mesh in root.findall(".//mesh"):
filename = str(mesh.get("filename", "")).strip()
if not filename or "://" in filename or filename.startswith("package:"):
continue
relative = Path(filename)
if relative.is_absolute() or ".." in relative.parts:
raise ValueError(f"URDF has an unsafe local mesh path: {filename}")
resolved = (path.parent / relative).resolve()
try:
resolved.relative_to(path.parent)
except ValueError as error:
raise ValueError(f"URDF mesh escapes the session: {filename}") from error
if not resolved.is_file():
raise ValueError(f"URDF mesh resource is missing: {filename}")
resources[relative.as_posix()] = resolved
return dict(sorted(resources.items()))
def validate_runtime_curves_against_urdf_limits(
payload: Mapping[str, Any], runtime_urdf: str | Path
) -> None:
"""Reject a curve whose q leaves its runtime URDF coordinate limits.
Curves in schema v4 are expressed in the corrected URDF joint coordinate,
not in the source-CAD coordinate. Endpoint zero calibration can therefore
move a corrected coordinate limit while preserving the same physical CAD
endpoint; callers publishing a calibrated pair must pass that corrected
URDF here.
"""
validate_compact_payload(payload)
runtime_joints = _joint_elements(runtime_urdf)
for name, calibration in payload["joints"].items():
joint = runtime_joints.get(str(name))
if joint is None:
raise ValueError(f"runtime URDF is missing joint {name}")
limit = joint.find("limit")
if limit is None or limit.get("lower") is None or limit.get("upper") is None:
raise ValueError(f"runtime URDF joint {name} has no finite position limit")
lower = float(limit.get("lower"))
upper = float(limit.get("upper"))
if not math.isfinite(lower) or not math.isfinite(upper) or lower > upper:
raise ValueError(f"runtime URDF joint {name} has invalid position limits")
curve = np.asarray(calibration["angle_rad"], dtype=float)
minimum = float(np.min(curve))
maximum = float(np.max(curve))
tolerance = 1.0e-7
if minimum < lower - tolerance or maximum > upper + tolerance:
raise ValueError(
f"runtime curve exceeds runtime URDF limit for {name}: "
f"[{minimum:.9g}, {maximum:.9g}] not within "
f"[{lower:.9g}, {upper:.9g}]"
)
def clamp_compact_payload_to_urdf_limits(
payload: Mapping[str, Any], runtime_urdf: str | Path
) -> tuple[dict[str, Any], dict[str, int]]:
"""Return a schema-preserving payload bounded in its runtime coordinates."""
result = copy.deepcopy(dict(payload))
validate_compact_payload(result)
runtime_joints = _joint_elements(runtime_urdf)
clipped_by_joint: dict[str, int] = {}
for name, calibration in result["joints"].items():
joint = runtime_joints.get(str(name))
limit = None if joint is None else joint.find("limit")
if (
limit is None
or limit.get("lower") is None
or limit.get("upper") is None
):
raise ValueError(f"runtime URDF joint {name} has no finite position limit")
lower = float(limit.get("lower"))
upper = float(limit.get("upper"))
if not math.isfinite(lower) or not math.isfinite(upper) or lower > upper:
raise ValueError(f"runtime URDF joint {name} has invalid position limits")
source = np.asarray(calibration["angle_rad"], dtype=float)
bounded = np.clip(source, lower, upper)
count = int(np.count_nonzero(bounded != source))
if count:
clipped_by_joint[str(name)] = count
calibration["angle_rad"] = [
round(float(value), 8) for value in bounded
]
validate_compact_payload(result)
return result, clipped_by_joint
def build_mujoco_validation_commands(
baseline: Sequence[int],
) -> dict[str, Any]:
if len(baseline) != 20:
raise ValueError("baseline must contain exactly 20 commands")
base = [int(value) for value in baseline]
if any(not 0 <= value <= 255 for value in base):
raise ValueError("baseline commands must be in [0, 255]")
def pose(name: str, label: str, changes: Mapping[int, int]) -> dict[str, Any]:
values = list(base)
for index, value in changes.items():
values[int(index)] = int(value)
return {"name": name, "label_zh": label, "command_u8": values}
return {
"schema_version": 1,
"topic": "/g20/cb_right_hand_control_cmd",
"serial_number": "G20_RIGHT_001",
"poses": [
pose("all_open", "全开", {}),
pose("thumb_middle", "拇指中位", {0: 160, 5: 160, 10: 160, 15: 160}),
pose("index_middle", "食指中位", {1: 160, 6: 127, 16: 160}),
pose("middle_middle", "中指中位", {2: 160, 7: 127, 17: 160}),
pose("ring_middle", "无名指中位", {3: 160, 8: 127, 18: 160}),
pose("pinky_middle", "小指中位", {4: 160, 9: 127, 19: 160}),
pose(
"half_grip",
"四指半握",
{1: 160, 2: 160, 3: 160, 4: 160, 16: 160, 17: 160, 18: 160, 19: 160},
),
pose(
"light_pinch",
"轻捏",
{0: 176, 5: 176, 10: 176, 15: 176, 1: 176, 6: 127, 16: 176},
),
],
}
def atomic_session_pointer(root: str | Path, name: str, session: str | Path) -> Path:
if "passed" in name:
raise ValueError("release pointers require the common ArtifactPublisher")
parent = Path(root).resolve()
target = Path(session).resolve()
if target.parent != parent:
raise ValueError("session pointer target must be a direct child of the serial root")
if not target.is_dir():
raise ValueError(f"session directory does not exist: {target}")
if name not in {"latest_attempt", "latest_passed", "latest_thumb_passed"}:
raise ValueError("unsupported session pointer name")
parent.mkdir(parents=True, exist_ok=True)
destination = parent / name
temporary = parent / f".{name}.{os.getpid()}.tmp"
if temporary.is_symlink():
temporary.unlink()
elif temporary.exists():
raise ValueError(f"temporary pointer path is occupied: {temporary}")
os.symlink(target.name, temporary, target_is_directory=True)
os.replace(temporary, destination)
return destination
def active_offsets(payload: Mapping[str, Any]) -> dict[str, float]:
validate_compact_payload(payload)
result = {
name: float(payload["joints"][name]["zero_angles"]["urdf_zero_offset_rad"])
for name in ACTIVE_ZERO_JOINTS
}
if set(result) != ACTIVE_ZERO_JOINTS or any(
not math.isfinite(value) for value in result.values()
):
raise ValueError(
"payload does not contain all finite observable active zero offsets"
)
return result
def standalone_thumb_offsets(payload: Mapping[str, Any]) -> dict[str, float]:
"""Validate a standalone thumb artifact and expand CAD finger zeros."""
if (
payload.get("schema_version") != 1
or payload.get("artifact_type")
!= "g20_right_standalone_thumb_calibration"
or payload.get("side") != "right"
or payload.get("non_thumb_zero_policy") != "source_cad_unchanged"
or not bool(payload.get("quality", {}).get("passed"))
):
raise ValueError("standalone thumb JSON contract is invalid")
joints = payload.get("joints")
expected_joint_names = {
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_cmc_pitch",
"thumb_mcp",
"thumb_ip",
}
if not isinstance(joints, Mapping) or set(joints) != expected_joint_names:
raise ValueError("standalone thumb JSON has the wrong joint set")
thumb_names = expected_joint_names - {"thumb_ip"}
result = {name: 0.0 for name in ACTIVE_ZERO_JOINTS}
for name in thumb_names:
try:
value = float(joints[name]["zero_angles"]["urdf_zero_offset_rad"])
except (KeyError, TypeError, ValueError) as error:
raise ValueError(
f"standalone thumb JSON is missing zero for {name}"
) from error
curve = np.asarray(joints[name].get("angle_rad", ()), dtype=float)
if curve.shape != (256,) or not np.all(np.isfinite(curve)):
raise ValueError(f"standalone thumb JSON curve is invalid: {name}")
result[name] = value
passive_curve = np.asarray(
joints["thumb_ip"].get("angle_rad", ()), dtype=float
)
if (
passive_curve.shape != (256,)
or not np.all(np.isfinite(passive_curve))
or not bool(joints["thumb_ip"].get("passive"))
or any(not math.isfinite(value) for value in result.values())
):
raise ValueError("standalone thumb JSON passive curve is invalid")
return result
def verify_partial_scope_preserves_certified_zeros(
*,
scope: str,
source_session: str | Path,
serial_root: str | Path | None = None,
serial_number: str,
current_offsets: Mapping[str, float],
) -> None:
"""Reject a partial artifact that changes any certified non-target zero."""
selected = str(scope).strip().lower()
if selected not in {"thumb", "fingers"}:
return
source = Path(source_session).expanduser()
if not source.is_absolute():
if serial_root is None:
raise ValueError(
"relative partial base session requires its serial root"
)
source = Path(serial_root).expanduser() / source
source = source.resolve()
base_payload = _load_json(
source / f"g20_right_{serial_number}_calibration.json"
)
base_offsets = (
standalone_thumb_offsets(base_payload)
if base_payload.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
else active_offsets(base_payload)
)
preserve_thumb = selected == "fingers"
changed = {
name: abs(float(current_offsets[name]) - float(base_offsets[name]))
for name in ACTIVE_ZERO_JOINTS
if name.startswith("thumb_") == preserve_thumb
and abs(float(current_offsets[name]) - float(base_offsets[name]))
> SCHEMA_V4_OFFSET_QUANTIZATION_TOLERANCE_RAD
}
if changed:
raise ValueError(
f"partial {selected} calibration changed certified non-target "
"zeros: "
+ ",".join(sorted(changed))
)
def compare_session_offsets(
first: Mapping[str, Any],
second: Mapping[str, Any],
*,
maximum_difference_rad: float,
) -> dict[str, float]:
first_standalone = (
first.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
)
second_standalone = (
second.get("artifact_type")
== "g20_right_standalone_thumb_calibration"
)
if first_standalone != second_standalone:
raise ValueError("cannot compare standalone thumb and full-hand artifacts")
left = (
standalone_thumb_offsets(first)
if first_standalone
else active_offsets(first)
)
right = (
standalone_thumb_offsets(second)
if second_standalone
else active_offsets(second)
)
differences = {
name: abs(left[name] - right[name])
for name in sorted(left)
}
failed = {name: value for name, value in differences.items() if value > maximum_difference_rad}
if failed:
details = ", ".join(
f"{name}={math.degrees(value):.3f}deg" for name, value in failed.items()
)
raise ValueError(f"independent-session static-zero mismatch: {details}")
return differences
def session_artifact_paths(session: str | Path, serial_number: str) -> dict[str, Path]:
directory = Path(session).resolve()
urdfs = sorted(directory.glob(f"*zero_calibrated_{serial_number}_*.urdf"))
if len(urdfs) != 1:
raise ValueError("session must contain exactly one corrected URDF")
return {
"json": directory / f"g20_right_{serial_number}_calibration.json",
"urdf": urdfs[0],
"summary": directory / "calibration_summary_zh.json",
"commands": directory / "mujoco_validation_commands.json",
"raw": directory / "raw_samples.jsonl",
"log": directory / "calibration.log",
}
def find_compatible_prior_session(
config: ProductConfig,
current: str | Path,
current_payload: Mapping[str, Any],
) -> tuple[Path | None, dict[str, float]]:
current_path = Path(current).resolve()
for candidate in sorted(config.session_root.glob("20??????_??????"), reverse=True):
if candidate.resolve() == current_path:
continue
json_path = candidate / f"g20_right_{config.serial_number}_calibration.json"
summary_path = candidate / "calibration_summary_zh.json"
if not json_path.is_file() or not summary_path.is_file():
continue
try:
summary = _load_json(summary_path)
if not bool(summary.get("quality", {}).get("passed")):
continue
payload = _load_json(json_path)
differences = compare_session_offsets(
payload,
current_payload,
maximum_difference_rad=config.static_repeatability_rad,
)
except (OSError, ValueError, KeyError, TypeError, json.JSONDecodeError):
continue
return candidate, differences
return None, {}
def _verify_combination_validation(combination: Mapping[str, Any]) -> None:
# The formal product uses the independently held-out fourth sweep cycle.
# The optional eight-pose check remains a developer diagnostic because the
# axis-line zero solve does not establish an absolute Cartesian hand-base
# transform. When explicitly enabled, retain its strict coverage and
# error checks.
if not bool(combination.get("enabled")):
return
position_p95 = float(combination.get("position_p95_m", float("inf")))
orientation_p95 = float(
combination.get("orientation_p95_rad", float("inf"))
)
required = {str(value) for value in combination.get("required_targets", ())}
expected = set(G20_COMBINATION_REQUIRED_TARGET_KEYS)
observations = combination.get("observation_counts")
validations = combination.get("validation_counts")
if required != expected:
raise ValueError("combination validation has the wrong required-target set")
if not isinstance(observations, Mapping) or not isinstance(validations, Mapping):
raise ValueError("combination validation is missing per-target coverage")
missing_observations = sorted(
key for key in expected if int(observations.get(key, 0)) < 2
)
missing_validations = sorted(
key for key in expected if int(validations.get(key, 0)) < 1
)
if missing_observations or missing_validations:
raise ValueError(
"combination validation target coverage is incomplete: "
f"observations={','.join(missing_observations) or '-'}; "
f"validations={','.join(missing_validations) or '-'}"
)
if (
not bool(combination.get("completed"))
or int(combination.get("completed_poses", 0)) != 8
or position_p95 > 0.003
or orientation_p95 > math.radians(2.0)
):
raise ValueError(
"eight-pose four-finger combination validation is incomplete or failed"
)
def finalize_session_artifacts(*args, **kwargs):
raise ValueError("legacy publication is retired; use calibrate_hand --offline-raw with the common finalizer")
@@ -0,0 +1,893 @@
"""Chinese, operator-facing diagnostics for three-camera calibration."""
from __future__ import annotations
import re
from typing import Any, Mapping, Sequence
STATE_NAMES_ZH = {
"PREFLIGHT": "设备和标签预检",
"WAIT_START": "等待开始标定",
"IMPORTING_BASE": "正在读取基础标定会话",
"REVALIDATING_INHERITED": "正在复核继承的四指数据",
"RETURN_BASELINE": "正在恢复目标姿态",
"PREPARE_SWEEP": "正在到达扫描起点",
"SWEEP": "正在采集轨迹",
"FITTING": "正在拟合轨迹和零位",
"VALIDATION_MOVE": "正在移动到随机复测位置",
"VALIDATION_CAPTURE": "正在采集随机复测数据",
"PAUSED": "标定已暂停",
"ABORTED": "标定已终止",
"COMPLETE": "标定已完成",
}
VIEW_NAMES_ZH = {
"front": "正面",
"side": "侧面",
"top": "上面",
}
JOINT_NAMES_ZH = {
"thumb_cmc_pitch": "拇指CMC俯仰",
"thumb_cmc_roll": "拇指CMC滚转",
"thumb_mcp": "拇指MCP",
"thumb_ip": "拇指IP(被动)",
"index_mcp_roll": "食指MCP侧摆",
"index_mcp_pitch": "食指MCP屈伸",
"index_pip": "食指PIP",
"index_dip": "食指DIP(被动)",
"middle_mcp_roll": "中指MCP侧摆",
"middle_mcp_pitch": "中指MCP屈伸",
"middle_pip": "中指PIP",
"middle_dip": "中指DIP(被动)",
"ring_mcp_roll": "无名指MCP侧摆",
"ring_mcp_pitch": "无名指MCP屈伸",
"ring_pip": "无名指PIP",
"ring_dip": "无名指DIP(被动)",
"pinky_mcp_roll": "小指MCP侧摆",
"pinky_mcp_pitch": "小指MCP屈伸",
"pinky_pip": "小指PIP",
"pinky_dip": "小指DIP(被动)",
"thumb_cmc_yaw": "拇指CMC侧摆",
"index_mcp_roll_side": "食指MCP侧摆(侧面校验)",
"middle_mcp_roll_side": "中指MCP侧摆(侧面校验)",
"ring_mcp_roll_side": "无名指MCP侧摆(侧面校验)",
"pinky_mcp_roll_side": "小指MCP侧摆(侧面校验)",
}
def _format_u8(value: Any) -> str:
if value is None:
return "尚无反馈"
return f"{float(value):.1f}"
def _task_text(active: Mapping[str, Any]) -> str:
if not active:
return "尚无活动任务"
view = VIEW_NAMES_ZH.get(str(active.get("view", "")), str(active.get("view", "")))
if active.get("kind") == "fit_failure":
joints = active.get("joints", [])
joint_text = "/".join(
JOINT_NAMES_ZH.get(str(joint), str(joint)) for joint in joints
)
return (
f"{view}机位,{joint_text}拟合检查失败,"
f"电机{active.get('motor_index')},"
f"第{active.get('attempt', 1)}次尝试"
)
if active.get("kind") == "zero_model_failure":
joints = active.get("joints", [])
joint_text = "/".join(
JOINT_NAMES_ZH.get(str(joint), str(joint)) for joint in joints
)
return (
f"{view}机位,{joint_text}零位/URDF验证失败,"
f"电机{active.get('motor_index')},不会自动重扫"
)
if active.get("kind") == "motion_stall":
return (
f"电机{active.get('motor_index', '?')}运动停滞,目标"
f"{_format_u8(active.get('target_u8'))}、实际"
f"{_format_u8(active.get('actual_u8'))}"
)
if active.get("kind") == "cross_view_roll_diagnostic":
return (
f"{active.get('finger', '?')}侧摆跨机位诊断完成:"
f"正面最大{float(active.get('front_maximum_deg', 0.0)):.2f}°,"
f"侧面最大{float(active.get('side_maximum_deg', 0.0)):.2f}°"
)
if active.get("kind") == "validation":
return (
f"{view}机位,随机复测,电机{active.get('motor_index')},"
f"目标命令{active.get('command_u8')}"
)
joints = active.get("joints", [])
joint_text = "/".join(
JOINT_NAMES_ZH.get(str(joint), str(joint)) for joint in joints
)
start = active.get("start_u8")
target = active.get("target_u8")
cycle = active.get("cycle", "?")
repetitions = active.get("repetitions", "?")
task = (
f"{view}机位,{joint_text},电机{active.get('motor_index')},"
f"第{cycle}/{repetitions}轮,{start}→{target}"
)
fit_attempt = int(active.get("fit_attempt", 1))
if fit_attempt > 1:
retry_cycles = active.get("fit_retry_cycles", [])
if retry_cycles:
task += "(补采异常轮" + "/".join(
str(cycle) for cycle in retry_cycles
) + ")"
else:
task += f"(拟合补采第{fit_attempt}次)"
return task
def three_camera_reason_zh(
state: str,
reason: str,
active: Mapping[str, Any],
) -> tuple[str, str]:
"""Translate a reason code and provide one concrete operator action."""
reason = str(reason)
sample = active.get("sample", {}) if active else {}
missing = [int(value) for value in sample.get("missing_endpoint_u8", [])]
sample_range = (
f"{_format_u8(sample.get('minimum_u8'))}~"
f"{_format_u8(sample.get('maximum_u8'))}"
)
tolerance = sample.get("endpoint_tolerance_u8", "?")
if reason.startswith("motor_state_stalled:"):
fields = reason.split(":")
context = fields[1] if len(fields) > 1 else "unknown"
error_match = re.search(r"error_u8=([0-9.]+)", reason)
error = error_match.group(1) if error_match else "未知"
timeout_match = re.search(r"timeout_seconds=([0-9.]+)", reason)
timeout_value = active.get("timeout_seconds")
if timeout_value is None and timeout_match is not None:
timeout_value = float(timeout_match.group(1))
duration = (
f"连续{float(timeout_value):g}秒"
if timeout_value is not None
else "在规定时间内"
)
motor = active.get("motor_index")
if motor is not None:
return (
f"电机{motor}反馈{duration}没有向目标推进;目标"
f"{_format_u8(active.get('target_u8'))}、实际"
f"{_format_u8(active.get('actual_u8'))}、误差{error} u8,"
f"允许容差±{_format_u8(active.get('tolerance_u8'))} u8"
f"(阶段={context})。程序已保持当前位置。",
"若实际反馈是稳定的固件端点,应只配置该电机该端点的专用容差后"
"重启;若仍在变化或有摩擦,则先排查机械问题,不要反复resume强推。",
)
return (
f"电机反馈{duration}没有向目标推进;停止位置距目标{error}个u8"
f"(阶段={context})。程序已保持当前位置,防止机械碰撞或摩擦加重。",
"检查该电机是否在机械端点稳定饱和或存在碰撞。若实际反馈已是该型号的"
"正常端点,应配置该电机专用端点容差后重启标定;不要反复调用resume强推。",
)
base_reason, separator, reason_detail = reason.partition(":")
if base_reason in {
"sweep_missing_endpoint_bin",
"sweep_bins_too_few",
"sweep_bin_gap_too_large",
"task_precheck_missing_command_127",
"task_precheck_detection_rate_too_low",
"synchronised_tag_state_timeout",
}:
reason = base_reason
detail_label = (
JOINT_NAMES_ZH.get(reason_detail, reason_detail)
if separator and reason_detail
else ""
)
detail_prefix = f"{detail_label}:" if detail_label else ""
if "URDF zero offset reached the configured" in reason:
bound_match = re.search(
r"configured\s+([0-9.]+)\s+degree bound", reason
)
bound = bound_match.group(1) if bound_match else "配置的"
hit_text = ""
if "bound:" in reason:
hit_text = reason.split("bound:", 1)[1].split(
"; all_offsets:", 1
)[0]
for name, label in JOINT_NAMES_ZH.items():
hit_text = hit_text.replace(name, label)
hit_suffix = f";触边关节:{hit_text}" if hit_text else ""
return (
f"联合URDF零位求解触及±{bound}°安全边界{hit_suffix}。这不是可靠的"
"零位结果,而是三机位米制位姿或固定关节轴链无法由纯零位旋转共同解释。",
"不要调用resume,也不要增大零位边界。先确认Tag有效黑框边长、三相机"
"内外参和原始CAD URDF;Tag尺寸修正后必须调用start重新采集,旧尺度"
"产生的轨迹不能直接生成修正URDF。",
)
if reason == "sweep_missing_endpoint_bin":
missing_text = "、".join(str(value) for value in missing) or "0或255"
return (
f"{detail_prefix}本方向已有{active.get('valid_frames', 0)}帧同步有效数据,但缺少"
f"电机端点{missing_text}附近的有效分箱;采样到的实际电机范围为"
f"{sample_range},端点容差为±{tolerance}。这通常表示电机虽然运动到"
"端点,但该时刻没有同时取得有效Tag图像和电机状态。",
"确认当前机位所需Tag在整个行程(尤其缺失端点)均可见,然后调用"
"/g20_calibration/resume;程序会重新扫描当前方向,不要调用start。",
)
if reason == "sweep_bins_too_few":
return (
f"{detail_prefix}有效电机分箱只有{sample.get('bin_count', 0)}个,要求至少"
f"{sample.get('minimum_bin_count', '?')}个;当前采样范围{sample_range}。",
"检查Tag连续识别和电机状态频率,修正后调用resume重新扫描当前方向。",
)
if reason == "sweep_bin_gap_too_large":
gap_start = sample.get("maximum_bin_gap_start_u8")
gap_end = sample.get("maximum_bin_gap_end_u8")
gap_range = (
""
if gap_start is None or gap_end is None
else f"({gap_start}→{gap_end})"
)
return (
f"{detail_prefix}轨迹相邻有效电机分箱的最大空缺为{sample.get('maximum_bin_gap', '?')},"
f"{gap_range}允许值不超过"
f"{sample.get('allowed_maximum_bin_gap', '?')}。",
"检查运动中Tag是否间歇丢失;修正遮挡、反光或对焦后调用resume。",
)
if reason == "synchronised_tag_state_timeout":
group_reasons = active.get("group_pnp_reasons", {})
if isinstance(group_reasons, Mapping) and group_reasons:
tag_rejections = active.get("pnp_rejection_counts", {})
group_rejections = active.get(
"group_pnp_rejection_counts", {}
)
missing_roles = active.get(
"group_missing_candidate_roles", {}
)
candidate_diagnostics = active.get(
"pnp_candidate_diagnostics", {}
)
view_details: list[str] = []
for view, value in group_reasons.items():
view_name = str(view)
parts = [str(value)]
missing = (
missing_roles.get(view_name, ())
if isinstance(missing_roles, Mapping)
else ()
)
if isinstance(missing, Sequence) and not isinstance(
missing, (str, bytes)
) and missing:
parts.append(
"缺候选=" + ",".join(str(role) for role in missing)
)
counts: dict[str, int] = {}
for source in (tag_rejections, group_rejections):
values = (
source.get(view_name)
if isinstance(source, Mapping)
else None
)
if isinstance(values, Mapping):
for name, count in values.items():
counts[str(name)] = counts.get(str(name), 0) + int(
count
)
if counts:
common = sorted(
counts.items(), key=lambda pair: (-pair[1], pair[0])
)[:3]
parts.append(
"累计拒绝="
+ ",".join(
f"{name}×{count}" for name, count in common
)
)
view_candidates = (
candidate_diagnostics.get(view_name, {})
if isinstance(candidate_diagnostics, Mapping)
else {}
)
if isinstance(view_candidates, Mapping) and missing:
summaries: list[str] = []
for role in missing:
diagnostic = view_candidates.get(str(role), {})
if not isinstance(diagnostic, Mapping):
continue
summaries.append(
f"{role}(solve="
f"{int(diagnostic.get('solved_candidate_count', 0))},"
"reproj="
f"{int(diagnostic.get('reprojection_candidate_count', 0))},"
"tilt="
f"{int(diagnostic.get('independent_tilt_candidate_count', 0))})"
)
if summaries:
parts.append("候选统计=" + ",".join(summaries))
view_details.append(
f"{VIEW_NAMES_ZH.get(view_name, view_name)}="
+ ";".join(parts)
)
reason_text = "、".join(view_details)
return (
f"{detail_prefix}已经取得部分有效轨迹,但Tag仍可见且反馈正常时,"
"后续连续图像帧"
"被整组PnP几何检查拒绝"
f"({reason_text}),因此无法与电机状态形成有效轨迹帧。",
"不要调整或反复粘贴Tag;保留当前会话中的"
"group_pnp_candidate_event,"
"按缺失角色的候选统计检查PnP分支逻辑。",
)
return (
f"{detail_prefix}运动过程中连续超过允许时间没有取得“所需Tag全部有效且能与电机状态"
"按时间戳配对”的图像帧。",
"查看下面活动机位的缺失Tag,确认状态话题仍在更新;修正后调用resume,"
"程序会重扫当前方向。",
)
if reason == "task_precheck_missing_command_127":
return (
f"{detail_prefix}低速预检没有取得反馈127附近的同步Tag样本。",
"检查中位姿态的Tag遮挡和反光;程序只会重扫当前物理任务。",
)
if reason == "task_precheck_detection_rate_too_low":
return (
f"{detail_prefix}低速预检的有效Tag识别率低于门限。",
"检查该机位当前任务Tag的遮挡、反光和对焦;程序只会重扫当前物理任务。",
)
if reason == "sweep_start_position_timeout":
return (
f"电机{active.get('motor_index')}未在规定时间到达扫描起点"
f"{active.get('start_u8')},当前实际值{_format_u8(active.get('actual_u8'))}。",
"检查CAN、机械手使能和是否存在机械卡阻,确认安全后调用resume。",
)
if reason == "sweep_start_tag_timeout":
group_reasons = active.get("group_pnp_reasons", {})
progress_by_view = active.get("pnp_initialization_progress", {})
tag_rejections = active.get("pnp_rejection_counts", {})
group_rejections = active.get("group_pnp_rejection_counts", {})
if any(
isinstance(value, Mapping) and bool(value)
for value in (
group_reasons,
progress_by_view,
tag_rejections,
group_rejections,
)
):
details: list[str] = []
views = set()
for value in (
group_reasons,
progress_by_view,
tag_rejections,
group_rejections,
):
if isinstance(value, Mapping):
views.update(str(view) for view in value)
for view in sorted(views):
parts: list[str] = []
progress = (
progress_by_view.get(view)
if isinstance(progress_by_view, Mapping)
else None
)
if isinstance(progress, Mapping):
parts.append(
"初始化"
f"{int(progress.get('accepted', 0))}/"
f"{int(progress.get('required', 0))}"
)
counts: dict[str, int] = {}
for source in (tag_rejections, group_rejections):
values = (
source.get(view)
if isinstance(source, Mapping)
else None
)
if isinstance(values, Mapping):
for name, count in values.items():
counts[str(name)] = (
counts.get(str(name), 0) + int(count)
)
if counts:
common = sorted(
counts.items(), key=lambda pair: (-pair[1], pair[0])
)[:3]
parts.append(
"累计拒绝="
+ ",".join(
f"{name}×{count}" for name, count in common
)
)
latest = (
group_reasons.get(view)
if isinstance(group_reasons, Mapping)
else None
)
if latest and not str(latest).startswith(
"group_initializing:"
):
parts.append(f"最后状态={latest}")
if parts:
details.append(
f"{VIEW_NAMES_ZH.get(view, view)}=" + ";".join(parts)
)
reason_text = "、".join(details) or "未形成完整初始化窗口"
return (
"被测电机已经到达扫描起点,所需Tag也可见,但三维PnP位姿初始化"
f"没有完成({reason_text}),因此没有生成同步端点帧。",
"不要根据可见性重复粘贴Tag;保留累计拒绝原因并检查PnP候选选择。",
)
return (
"被测电机已经到达扫描起点,但当前任务所需的实时运动Tag没有形成足够的"
"同步有效帧。允许遮挡的固定掌部Tag会显示为“锁”,不会触发此错误。",
"只检查标记为✗的实时运动Tag、反光和外部遮挡;不要移动相机或手掌底座。",
)
if reason == "sweep_timeout":
return (
"当前方向在规定时间内未完成端点到达、有效帧数和行程覆盖要求。",
"检查电机实际值、Tag连续识别和标定速度,修正后调用resume。",
)
if reason == "return_baseline_timeout":
return (
"一个或多个标定电机未在规定时间返回基准命令。",
"检查机械手状态、CAN和机械卡阻,确认安全后调用resume。",
)
if reason == "validation_move_timeout":
return (
"随机复测时电机未在规定时间到达目标命令。",
"检查机械手状态和机械卡阻,确认安全后调用resume。",
)
if reason == "validation_capture_timeout":
return (
"随机复测位置没有采集到足够的同步有效Tag帧。",
"检查当前机位Tag可见性后调用resume。",
)
if reason == "palm_orientation_quality_failed":
failures = active.get("failures", [])
detail = (
str(failures[0].get("reason", "方向观测不足"))
if failures
else "方向观测不足"
)
if "thumb_cmc_" in detail:
return (
"拇指CMC yaw无法由顶部Tag 8/9的零位邻近短轨迹稳定确定:"
+ detail,
"保持Tag安装不变;确保顶部Tag 8/9在拇指CMC pitch和roll"
"从零位开始的前1/4行程持续可见后重新标定。",
)
return (
"掌部公共方向无法由至少三根手指的短时正面轨迹稳定确定:"
+ detail,
"保持Tag安装不变;让正面Tag 10–13在对应MCP-pitch起始段"
"至少可见15°行程后重新标定。",
)
if reason in {"joint_fit_check_failed", "joint_fit_systematic_failure"}:
metric_names = {
"plane_rms_mm": "平面拟合RMS",
"radial_rms_mm": "圆半径拟合RMS",
"radius_mm": "拟合半径",
"image_radial_rms_px": "二维圆半径拟合RMS",
"image_radial_p95_px": "二维圆半径误差P95",
"image_radius_px": "二维拟合半径",
"arc_deg": "实测圆弧",
"monotonic_correction_deg": "最大单调修正",
"hysteresis_deg": "最大正反程差",
"baseline_hysteresis_deg": "baseline正反程关节角差",
"baseline_directional_gap_deg": "baseline方向分支间隙",
"baseline_directional_gap_range_deg": "baseline分支间隙跨轮极差",
"cycle_travel_range_deg": "三轮行程差",
"rotation_orthogonal_rms_deg": "三维旋转轴外残差RMS",
"axis_plane_rms_mm": "三维圆轴向RMS",
"axis_radial_rms_mm": "三维圆半径RMS",
"axis_pose_line_rms_mm": "姿态轨迹轴线RMS",
"axis_line_cycle_rms_mm": "四轮轴线位置RMS",
"rotation_circle_axis_difference_deg": "姿态轴与圆轨迹轴夹角",
"axis_cycle_difference_deg": "各轮转轴方向极差",
"cross_view_roll_curve": "正面/侧面关节角曲线差异RMS",
"third_cycle_axis_holdout_deg": "第三轮留出零位可观测轴向误差",
"third_cycle_axis_line_rms_mm": "第三轮留出轴线RMS",
"third_cycle_trajectory_p95_deg": "第三轮留出轨迹误差P95",
"zero_cycle_offset_range_deg": "训练轮零位极差",
"zero_confidence_95_half_width_deg": "零位95%置信半宽",
"state_image_sync_p95_ms": "图像与电机状态同步误差P95",
"tag_valid_rate_percent": "所需Tag同时有效率",
}
metric_units = {
"plane_rms_mm": "mm",
"radial_rms_mm": "mm",
"radius_mm": "mm",
"image_radial_rms_px": "px",
"image_radial_p95_px": "px",
"image_radius_px": "px",
"arc_deg": "°",
"monotonic_correction_deg": "°",
"hysteresis_deg": "°",
"baseline_hysteresis_deg": "°",
"baseline_directional_gap_deg": "°",
"baseline_directional_gap_range_deg": "°",
"cycle_travel_range_deg": "°",
"rotation_orthogonal_rms_deg": "°",
"axis_plane_rms_mm": "mm",
"axis_radial_rms_mm": "mm",
"axis_pose_line_rms_mm": "mm",
"axis_line_cycle_rms_mm": "mm",
"rotation_circle_axis_difference_deg": "°",
"axis_cycle_difference_deg": "°",
"third_cycle_axis_holdout_deg": "°",
"third_cycle_axis_line_rms_mm": "mm",
"third_cycle_trajectory_p95_deg": "°",
"zero_cycle_offset_range_deg": "°",
"zero_confidence_95_half_width_deg": "°",
"state_image_sync_p95_ms": "ms",
"tag_valid_rate_percent": "%",
"cross_view_roll_curve": "°",
}
details: list[str] = []
for failure in active.get("failures", []):
joint = JOINT_NAMES_ZH.get(
str(failure.get("joint")), str(failure.get("joint"))
)
metric = str(failure.get("metric", ""))
if metric in metric_names:
comparison = str(failure.get("comparison", ""))
requirement = "不超过" if comparison == "maximum" else "至少"
unit = metric_units[metric]
detail = (
f"{joint}的{metric_names[metric]}为"
f"{float(failure.get('actual', 0.0)):.2f}{unit},"
f"要求{requirement}{float(failure.get('limit', 0.0)):.2f}{unit}"
)
cycle_travel = failure.get("cycle_travel_deg", [])
if cycle_travel:
detail += "(各轮=" + "/".join(
f"{float(value):.2f}°" for value in cycle_travel
) + ")"
cycle_values = failure.get("cycle_values_deg", [])
if not cycle_values:
cycle_values = failure.get("cycle_offset_deg", [])
if cycle_values:
detail += "(各轮=" + "/".join(
f"{float(value):.2f}°" for value in cycle_values
) + ")"
details.append(detail)
else:
cycle = failure.get("cycle")
cycle_text = "" if cycle is None else f"第{cycle}轮"
details.append(
f"{joint}的{cycle_text}{metric or '轨迹'}拟合失败:"
f"{failure.get('reason', '未知原因')}"
)
detail_text = ";".join(details) or "当前关节的轨迹拟合未通过"
directional_gap_failure = any(
str(failure.get("metric", "")).startswith(
"baseline_directional_gap"
)
for failure in active.get("failures", [])
)
if reason == "joint_fit_systematic_failure":
cross_view_systematic = any(
failure.get("classification")
in {
"stable_cross_view_installation_or_model_bias",
"stable_cross_view_direction_conflict",
}
for failure in active.get("failures", [])
)
suggestion = (
"四轮都出现稳定的正面/侧面差异,属于Tag安装外参或跨视角模型偏差,"
"继续重扫不会改善;检查Tag刚性安装与跨视角安装变换,不要放宽门限。"
if cross_view_systematic
else "各轮重复出现同一模型冲突,继续运动不会改善;程序已禁止自动重扫。"
"请直接复制诊断块给开发者,不要放宽门限。"
)
else:
source_task_names = set(active.get("source_task_names", []))
thumb_yaw_source_retry = source_task_names == {
"thumb_cmc_pitch_front",
"thumb_cmc_roll_front",
}
suggestion = (
"方向分支已由软件保留,不要放宽门限;请检查传动回差或高支架刚度,"
"处理后重新执行一键标定命令,程序会从最近可靠断点继续。"
if directional_gap_failure
else (
"保持顶部Tag 8/9无遮挡;程序只替换决定yaw零位的"
"CMC pitch/roll顶部轴观测并重扫"
f"{active.get('directions_to_rescan', 16)}个方向,"
"不会无效重扫yaw侧摆。"
if thumb_yaw_source_retry
else "修正Tag位置、遮挡或机械行程后重新执行一键标定命令;"
"程序只清除当前失败关节的数据并重扫"
f"{active.get('directions_to_rescan', 6)}个方向,"
"不需要手工调用ROS服务。"
)
)
return (
detail_text + "。程序已在当前关节结束后立即停止后续步骤。",
suggestion,
)
if reason == "zero_model_validation_failed":
reason_names = {
"zero_offset_reached_configured_bound": "零位解触及安全边界",
"zero_offset_exceeds_configured_limit": "零位估计超过安全范围",
"zero_offset_reached_diagnostic_bound": "零位估计仍触及诊断搜索边界",
"zero_offset_cycle_difference_too_large": "三轮零位离散过大",
"zero_offset_not_statistically_significant": "零位偏移未达到统计显著性",
"zero_axis_cone_mismatch_too_large": (
"父子轴夹角与原始URDF不一致,零位旋转无法解释"
),
"zero_phase_axis_line_residual_too_large": (
"整段SE(3)运动无法稳定确定平行轴线相位"
),
"zero_offset_did_not_improve_with_95pct_confidence": (
"第三轮留出验证未以95%置信度改善"
),
}
details: list[str] = []
for failure in active.get("failures", []):
joint = JOINT_NAMES_ZH.get(
str(failure.get("joint")), str(failure.get("joint"))
)
if failure.get("metric") == "zero_guard":
reason_text = reason_names.get(
str(failure.get("reason")), str(failure.get("reason"))
)
if "actual_deg" in failure and "limit_deg" in failure:
reason_text += (
f"(估计{float(failure['actual_deg']):+.2f}°,"
f"允许±{float(failure['limit_deg']):.2f}°)"
)
details.append(f"{joint}:{reason_text}")
return (
"轨迹采集已完成,但零位/URDF几何验证失败"
+ ("(" + ";".join(details) + ")" if details else "")
+ "。程序没有生成正式JSON或修正URDF。",
"该类稳定模型失败不能靠重复运动修复,程序不会自动重扫;"
"请检查Tag固定、相机外参和原始URDF后重新启动新标定。",
)
if reason in {"waiting_for_devices_and_sdk", "device_preflight_lost"}:
return (
"正在等待三台相机数据、内外参身份以及机械手SDK反馈就绪;此阶段不以Tag可见性阻止基准恢复。",
"保持机械手运动范围无障碍;设备就绪后系统会先安全恢复基准形态,再检查掌部Tag。",
)
if reason in {"waiting_for_three_cameras_tags_and_sdk", "preflight_lost"}:
return (
"正在等待三台相机内参、外参身份匹配、帧率、全部必需Tag以及机械手SDK同时就绪。",
"根据下面每个机位的缺失Tag和有效率排查;全部就绪后程序会进入等待开始状态。",
)
if reason == "waiting_for_baseline_tags_after_recovery":
return (
"机械手已经稳定恢复到基准形态,正在用新采集的画面确认三台相机各自的固定掌部Tag。",
"若某个掌部Tag持续缺失,只调整遮挡手指或检查Tag固定情况,不要移动相机和手掌底座。",
)
if reason == "locking_fixed_base_references":
return (
"基准形态Tag预检已通过,正在把三台相机的固定掌部Tag稳健锁定为本会话参考。",
"无需操作;锁定完成后允许任务姿态遮挡固定掌部Tag。",
)
if reason == "fixed_base_reference_moved":
return (
"顶部Tag 8在本会话基准锁定后连续多帧发生角点位移;程序已立即保持机械手当前位置,"
"本会话中已采集数据不再用于发布。",
"Tag 8允许在下一次标定预检前重新摆放,但本次不能继续;固定Tag 8和顶部相机后"
"重新启动新会话。",
)
if reason == "waiting_for_task_tags_at_sweep_start":
return (
"电机已到扫描起点,正在等待当前任务的实时运动Tag;显示为“锁”的固定掌部Tag"
"允许被手指遮挡。",
"只检查标记为✗的实时运动Tag;若均为✓或锁,程序会自动开始运动。",
)
if reason == "call_start_for_baseline_recovery":
return (
"相机数据和机械手反馈已就绪,等待一键程序触发安全基准恢复。",
"保持机械手运动范围无障碍;程序会自动开始,无需手工调用ROS服务。",
)
if reason == "call_start":
return (
"三机位预检已经通过,等待操作员确认开始。",
"清空机械手运动范围后调用/g20_calibration/start。",
)
if reason == "operator_pause":
return "操作员主动暂停了标定。", "确认安全后调用/g20_calibration/resume。"
if reason == "operator_abort":
return "操作员终止了本次标定,程序保持终止时的当前姿态。", "需要重新启动一次新标定。"
if reason == "collecting_timestamp_synchronised_tag_centres":
return "正在按时间戳配对Tag图像和电机状态并采集当前轨迹。", "无需操作,保持相机、标签和底座不动。"
if reason == "collecting_dedicated_baseline_hold":
return (
"正在从当前方向到达关节baseline并静止采集Tag与电机反馈;这批数据单独用于回差验收。",
"无需操作,保持相机、标签和底座不动。",
)
if reason == "steady checkpoint target is missing":
return (
"首轮稳态检查点已经到达最终端点,但采集状态没有及时切换到端点完成阶段。",
"程序已停止发布并保留已采样数据;这是软件状态切换问题,不需要调整相机、Tag或机械手。",
)
if reason == "cross_view_roll_front_failure_deferred":
return (
"正面侧摆回差不合格已保留,诊断模式将继续采集同一手指的侧面数据。",
"无需操作;该诊断会锁定URDF发布。",
)
if reason == "cross_view_roll_diagnostic_complete":
interpretation = str(active.get("interpretation", ""))
explanations = {
"both_views_confirm_direction_dependent_pose": (
"正面和侧面都确认了方向相关姿态,优先判断为roll输出机构或共同下游链的真实回差。"
),
"front_only_difference_check_roll_tag_bracket_or_front_pnp": (
"只有正面差异超限,优先检查roll Tag高支架刚度和正面PnP。"
),
"side_only_difference_check_side_tag_chain_or_side_pnp": (
"只有侧面差异超限,优先检查侧面Tag链和侧面PnP。"
),
"both_views_within_formal_hysteresis_limit": (
"两个机位的静止回差均满足正式门限。"
),
}
return (
explanations.get(interpretation, "四指侧摆跨机位诊断已经完成。")
+ " 本次为诊断会话,不会生成或发布URDF。",
"保存当前状态和raw_samples.jsonl;根据两机位结论处理后重新启动正式标定。",
)
if reason == "capturing_random_validation_pose":
return "正在当前随机命令位置采集复测数据。", "无需操作,保持设备不动。"
if reason in {"calibration_passed", "calibration_complete"}:
return "三维轨迹、关节轴零位和第三轮留出验证已经完成。", "检查JSON、修正URDF路径和quality.passed。"
if reason == "quality_failed":
return "标定流程完成,但拟合或随机复测质量没有达到验收阈值。", "检查最终JSON的quality以及启动终端中的拟合日志。"
if reason.startswith("validated_endpoint_zero_state"):
return (
"轨迹和URDF零位验证已经通过,但发布前检测到端点零位状态缺失或与"
"已验证模型不一致;这是程序内部状态生命周期错误,结果未发布。",
"不要移动相机、Tag或机械手底座;保留当前会话并把原因码交给开发者。",
)
if reason.startswith("PUB-ARTIFACT-601:"):
return (
"标定节点已经生成通过质量门限的JSON和候选URDF,但一键程序在正式发布前"
"发现这对产物的坐标、限位、哈希或资源一致性检查失败;原始URDF未被覆盖。",
"不要重新标定相机或调整Tag;保留本会话产物和启动日志供开发者检查发布契约。",
)
if reason == "combination_pose_prediction_failed":
return (
"单关节、零位和URDF几何验证已通过,但当前多关节组合姿态的Tag实测位姿与模型预测超过门限。",
"程序会在原姿态重新初始化PnP并自动复测;若最终仍失败,请把raw_samples.jsonl中的"
"combination_validation_failure记录交给开发者,不要重新采集16个单关节任务。",
)
if reason.startswith("prepare_") or state == "PREPARE_SWEEP":
return "正在把当前电机移动到本方向的扫描起点并等待稳定。", "无需操作。"
if reason == "holding_same_finger_clearance_before_next_task":
return (
"同一根手指的上一项已经完成;相邻手指继续保持当前避让姿态,只调整"
"被测关节以衔接下一项。",
"无需操作,不要手动展开正在避让的手指。",
)
if state == "RETURN_BASELINE":
return "正在把已使用的标定电机恢复到目标姿态。", "无需操作。"
if state == "FITTING":
return "所有扫描已经完成,正在联合拟合三维机械轴和URDF零位偏移。", "无需操作。"
return f"未分类原因码:{reason}", "保留该原因码和启动终端日志用于进一步定位。"
def render_three_camera_status_text_zh(payload: Mapping[str, Any]) -> str:
"""Render the complete operator status; the JSON topic remains unchanged."""
state = str(payload.get("state", ""))
active = payload.get("active", {})
reason_zh, action_zh = three_camera_reason_zh(
state, str(payload.get("reason", "")), active
)
progress = float(payload.get("progress", 0.0))
completed = payload.get("completed_sweeps", 0)
total = payload.get("total_sweeps", 0)
scan_progress = float(
payload.get(
"scan_progress",
0.0 if not total else float(completed) / float(total),
)
)
lines = [
f"状态:{STATE_NAMES_ZH.get(state, state)}({state})",
f"原因:{reason_zh}",
f"建议:{action_zh}",
f"总体进度:{progress:.1%}(计划扫描{completed}/{total}个方向,"
f"扫描进度{scan_progress:.1%})",
f"当前任务:{_task_text(active)}",
]
if state == "RETURN_BASELINE":
baseline_command = payload.get("baseline_command_u8", [])
return_command = payload.get("return_command_u8", baseline_command)
label = "恢复姿态" if return_command != baseline_command else "基准姿态"
lines.append(f"正在确认{label}:{return_command}")
if active and active.get("kind") not in {
"fit_failure",
"zero_model_failure",
"motion_stall",
}:
retry_count = int(active.get("automatic_retry_count", 0))
if retry_count:
lines.append(
"自动重试:当前方向已自动重扫"
f"{retry_count}/{active.get('automatic_retry_limit', '?')}次,"
f"速度比例{float(active.get('retry_speed_scale', 1.0)):.0%},"
f"端点保持{float(active.get('endpoint_hold_seconds', 0.0)):.2f}s"
)
sample = active.get("sample", {})
motion_progress = active.get("motion_progress")
motion_text = (
"未知" if motion_progress is None else f"{float(motion_progress):.1%}"
)
lines.append(
"运动采样:"
f"目标{active.get('target_u8', active.get('command_u8', '?'))},"
f"实际{_format_u8(active.get('actual_u8'))},"
f"本方向{motion_text},有效帧{active.get('valid_frames', 0)},"
f"实际采样范围{_format_u8(sample.get('minimum_u8'))}~"
f"{_format_u8(sample.get('maximum_u8'))}"
)
detection_frames = int(active.get("detection_frames", 0))
if detection_frames:
lines.append(
"本方向Tag检出:"
f"{float(active.get('detection_rate', 0.0)):.1%}"
f"({active.get('detection_valid_frames', 0)}/"
f"{detection_frames}帧)"
)
auxiliary = active.get("auxiliary_motors", [])
if auxiliary:
lines.append(
"避挡姿态:"
+ ",".join(
f"电机{item.get('motor_index')}目标"
f"{item.get('command_u8')}、实际"
f"{_format_u8(item.get('actual_u8'))}"
for item in auxiliary
)
)
speed = active.get("speed", {})
if speed:
lines.append(
"阶段速度:五指目标"
f"{speed.get('commanded_finger_speed')},SDK报告"
f"{speed.get('reported_finger_speed')}"
)
if active.get("sweep_timeout_seconds") is not None:
lines.append(
"运动保护:扫描超时"
f"{float(active['sweep_timeout_seconds']):.1f}s,"
"连续"
f"{float(active.get('motor_stall_timeout_seconds', 0.0)):.1f}s"
"进展不足"
f"{float(active.get('motor_stall_minimum_progress_u8', 0.0)):.1f}"
"则立即暂停"
)
lines.append("机位:")
for name, view in payload.get("views", {}).items():
missing = view.get("missing_tag_ids", [])
missing_text = "无" if not missing else ",".join(map(str, missing))
lines.append(
f"- {VIEW_NAMES_ZH.get(str(name), str(name))}:"
f"{'就绪' if view.get('ready') else '等待'},"
f"外参{'匹配' if view.get('camera_extrinsics_valid') else '不匹配'},"
f"{float(view.get('detection_hz', 0.0)):.1f}Hz,"
f"全部必需Tag同时有效率{float(view.get('valid_rate', 0.0)):.1%},"
f"当前缺失Tag={missing_text}"
)
extrinsics_error = payload.get("camera_extrinsics_error")
if extrinsics_error:
lines.append(f"外参文件:{extrinsics_error}")
lines.append(f"JSON结果:{payload.get('result_path') or '尚未生成'}")
lines.append(
f"修正URDF:{payload.get('corrected_urdf_path') or '尚未生成'}"
)
return "\n".join(lines)
@@ -0,0 +1,29 @@
"""Independent reviewed profile for the right 19-Tag product layout."""
from linkerhand_calibration.core import ProfileKey
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.profile import G20_RIGHT_19_LAYOUT, get_hand_calibration_profile
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.zero_policy import (
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS,
get_zero_calibration_profile,
)
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.registry import RegisteredProfile
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20._adapter import adapt_profile
from linkerhand_calibration.profiles.loader import load_bundled_hand_profile
KEY = ProfileKey("G20", "right", G20_RIGHT_19_LAYOUT, 1)
def build_profile() -> RegisteredProfile:
hand = get_hand_calibration_profile(KEY.side, KEY.layout)
zero = get_zero_calibration_profile(KEY.side, KEY.layout)
return adapt_profile(
key=KEY,
namespace="/g20_calibration",
hand_profile=hand,
zero_profile=zero,
mechanical_endpoint_joints=RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
post_solve_endpoint_joints=RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS,
typed_profile=load_bundled_hand_profile(KEY.layout),
)
@@ -0,0 +1,10 @@
"""Legacy import path; all online work uses the common product runner."""
from linkerhand_calibration.runtime.runner import main
from linkerhand_calibration.compat.legacy_diagnostic_tools.runner_helpers import (
_automatic_resume_candidate, _calibration_node_exited_before_status,
_launch_command, _resolve_partial_base_session, _status_timeout_seconds,
)
if __name__ == "__main__":
main()
@@ -0,0 +1,133 @@
"""Exact JSON handoff between G20 fitting and the existing URDF writer."""
from __future__ import annotations
import hashlib
import json
import math
from pathlib import Path
from typing import Any, Mapping
SCHEMA_VERSION = 1
ARTIFACT_TYPE = "linkerhand_g20_urdf_correction_input"
def _sha256_file(path: str | Path) -> str:
digest = hashlib.sha256()
with Path(path).expanduser().resolve().open("rb") as stream:
for chunk in iter(lambda: stream.read(1024 * 1024), b""):
digest.update(chunk)
return digest.hexdigest()
def build_g20_urdf_input_payload(
*,
side: str,
layout_id: str,
serial_number: str,
source_urdf: str | Path,
offsets_rad: Mapping[str, float],
endpoint_anchored_offsets_rad: Mapping[str, float],
) -> dict[str, Any]:
"""Build the exact correction parameters that will be read from disk."""
payload: dict[str, Any] = {
"schema_version": SCHEMA_VERSION,
"artifact_type": ARTIFACT_TYPE,
"profile_id": f"G20/{str(side).lower()}/{layout_id}",
"model": "G20",
"side": str(side).lower(),
"layout_id": str(layout_id),
"serial_number": str(serial_number),
"source_urdf_sha256": _sha256_file(source_urdf),
"offsets_rad": {
str(name): float(value) for name, value in sorted(offsets_rad.items())
},
"endpoint_anchored_offsets_rad": {
str(name): float(value)
for name, value in sorted(endpoint_anchored_offsets_rad.items())
},
}
validate_g20_urdf_input_payload(payload)
return payload
def validate_g20_urdf_input_payload(payload: Mapping[str, Any]) -> None:
required = {
"schema_version", "artifact_type", "profile_id", "model", "side",
"layout_id", "serial_number", "source_urdf_sha256", "offsets_rad",
"endpoint_anchored_offsets_rad",
}
if set(payload) != required:
raise ValueError("G20 URDF correction input has unexpected fields")
if (
payload.get("schema_version") != SCHEMA_VERSION
or payload.get("artifact_type") != ARTIFACT_TYPE
or payload.get("model") != "G20"
or payload.get("side") not in {"left", "right"}
):
raise ValueError("G20 URDF correction input identity is invalid")
expected_profile = (
f"G20/{payload['side']}/{payload['layout_id']}"
)
if payload.get("profile_id") != expected_profile:
raise ValueError("G20 URDF correction input profile is invalid")
source_hash = str(payload.get("source_urdf_sha256", ""))
if len(source_hash) != 64 or any(
character not in "0123456789abcdef" for character in source_hash
):
raise ValueError("G20 URDF correction input source hash is invalid")
offsets = payload.get("offsets_rad")
endpoints = payload.get("endpoint_anchored_offsets_rad")
if not isinstance(offsets, Mapping) or not offsets:
raise ValueError("G20 URDF correction input offsets are missing")
if not isinstance(endpoints, Mapping) or not set(endpoints) <= set(offsets):
raise ValueError("G20 URDF correction input endpoint offsets are invalid")
if any(not math.isfinite(float(value)) for value in offsets.values()):
raise ValueError("G20 URDF correction input contains a non-finite offset")
if any(not math.isfinite(float(value)) for value in endpoints.values()):
raise ValueError("G20 URDF correction input has a non-finite endpoint")
def load_g20_urdf_input(
path: str | Path,
*,
source_urdf: str | Path,
side: str,
layout_id: str,
serial_number: str,
) -> tuple[dict[str, float], dict[str, float]]:
"""Read, validate and authenticate correction parameters from JSON."""
source = Path(path).expanduser().resolve()
try:
payload = json.loads(source.read_text(encoding="utf-8"))
except (OSError, json.JSONDecodeError) as error:
raise ValueError(f"could not read G20 URDF correction input: {source}") from error
if not isinstance(payload, Mapping):
raise ValueError("G20 URDF correction input must be a JSON object")
validate_g20_urdf_input_payload(payload)
if (
payload["side"] != str(side).lower()
or payload["layout_id"] != str(layout_id)
or payload["serial_number"] != str(serial_number)
):
raise ValueError("G20 URDF correction input does not match the session")
if payload["source_urdf_sha256"] != _sha256_file(source_urdf):
raise ValueError("G20 source URDF changed after calibration JSON was written")
return (
{
str(name): float(value)
for name, value in payload["offsets_rad"].items()
},
{
str(name): float(value)
for name, value in payload["endpoint_anchored_offsets_rad"].items()
},
)
__all__ = [
"build_g20_urdf_input_payload",
"load_g20_urdf_input",
"validate_g20_urdf_input_payload",
]
@@ -0,0 +1,17 @@
"""Reviewed static-zero, endpoint, and mimic topology exports."""
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.profile import MIMIC_DERIVED_FINGER_DIPS
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.zero_solver import (
RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS,
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS,
RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS,
get_zero_calibration_profile,
)
__all__ = [
"MIMIC_DERIVED_FINGER_DIPS",
"RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS",
"RIGHT_19_MECHANICAL_ENDPOINT_JOINTS",
"RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS",
"get_zero_calibration_profile",
]
@@ -0,0 +1,931 @@
"""Three-dimensional joint-axis fitting and URDF zero correction."""
from __future__ import annotations
from dataclasses import replace
from datetime import datetime
import math
from pathlib import Path
import re
from typing import Any, Mapping, Sequence
import xml.etree.ElementTree as ET
import numpy as np
from scipy.spatial.transform import Rotation
from linkerhand_calibration.core import fit_rotation_axis, robust_rotation_summary
from linkerhand_calibration.core.urdf import (
UrdfCorrectionPlan,
UrdfJointPatch,
UrdfPatchSet,
materialize_relative_mesh_assets as _materialize_relative_mesh_assets,
write_urdf_patches,
)
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.profile import (
G20_RIGHT_19_LAYOUT,
IMAGE_TRAJECTORY_JOINTS,
LEFT_HAND_PROFILE,
RIGHT_19_END_ON_IMAGE_CURVE_JOINTS,
RIGHT_19_VISUALLY_MEASURED_PASSIVE_DIPS,
HandCalibrationProfile,
JointCurveFit,
get_hand_calibration_profile,
)
from linkerhand_calibration.sample_schema import explicit_domain_value
from linkerhand_calibration.trajectory import (
_fit_circle_with_axis,
_fit_joint_curve,
_fit_plane_axis,
_plane_basis,
)
from linkerhand_calibration.core.fitting import spatial as _spatial
from linkerhand_calibration.core.urdf.kinematics import UrdfKinematicModel, _parse_triplet, _axis_rotation
from linkerhand_calibration.core.fitting.spatial import (
ZeroCalibrationProfile,
circle_direction_is_constrained,
select_cross_view_roll_direction_source,
_zero_sensitive_axis_error_rad,
_axis_cone_mismatch_rad,
_vector,
_pose_matrix,
_relative_rotation,
_reference_group_key,
_canonical_reference_records,
_interpolate_reference_rotation,
_near_zero_records,
_baseline_reference,
baseline_hysteresis_by_cycle_rad,
fit_rotation_joint_curve,
measure_rotation_joint_observation,
measure_joint_curve_observation,
rotation_curve_holdout_errors,
joint_curve_holdout_errors,
JointAxisMeasurement,
PalmOrientationMeasurement,
_incremental_common_rotation_axis,
fit_partial_palm_orientation_measurement,
fit_partial_palm_orientation_measurements,
with_depth_free_axis_projection,
cross_view_side_line_source,
axis_line_uses_depth_free_interpretation_plane,
refit_axis_line_group_with_shared_radius,
maximum_axis_line_cycle_spread_m,
axis_line_cycle_rms_m,
_fit_axis_point_from_pose_trajectory,
ZeroSolveResult,
_angles_from_state
)
def solve_urdf_zero_offsets(**kwargs) -> ZeroSolveResult:
"""Compatibility input binding; all numerical work lives in core."""
options = dict(kwargs)
profile = options.get("zero_profile")
if profile is None:
profile = get_zero_calibration_profile(options.get("hand_type", "left"), options.get("tag_layout", "legacy_11"))
pattern = profile.hand.layout_id == G20_RIGHT_19_LAYOUT
profile = replace(profile,
parallel_root_pattern=pattern,
common_mode_zero_joints=tuple(name for name in profile.direct_zero_joints if name.endswith("_mcp_roll") and not name.startswith("thumb_")) if pattern else (),
small_offset_joints=frozenset(name for name in profile.direct_zero_joints if name.startswith(("index_", "middle_", "ring_", "pinky_"))),
orientation_anchor_joint=profile.orientation_anchor_joint or ("thumb_cmc_pitch" if profile.base_pose_strategy == "thumb_serial" else f"{profile.reference_finger}_mcp_pitch"),
base_pose_strategy="serial_chain" if profile.base_pose_strategy == "thumb_serial" else profile.base_pose_strategy,
)
options["zero_profile"] = profile
return _spatial.solve_urdf_zero_offsets(**options)
def fit_joint_axis_measurement(*args, **kwargs) -> JointAxisMeasurement:
kwargs.setdefault("constrained_circle_joints", CONSTRAINED_CIRCLE_JOINTS)
return _spatial.fit_joint_axis_measurement(*args, **kwargs)
def _build_zero_profile(hand: HandCalibrationProfile) -> ZeroCalibrationProfile:
if hand.layout_id == G20_RIGHT_19_LAYOUT:
return _build_right_19_zero_profile(hand)
reference = hand.reference_finger
reference_roll = f"{reference}_mcp_roll"
reference_pitch = f"{reference}_mcp_pitch"
reference_pip = f"{reference}_pip"
reference_dip = f"{reference}_dip"
direct = (
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_cmc_pitch",
"thumb_mcp",
reference_roll,
reference_pitch,
reference_pip,
)
inherited = {
f"{finger}_{suffix}": f"{reference}_{suffix}"
for finger in ("index", "middle", "ring", "pinky")
if finger != reference
for suffix in ("mcp_roll", "mcp_pitch", "pip")
}
axis_parent = {
"thumb_cmc_yaw": "thumb_cmc_roll",
"thumb_cmc_pitch": "thumb_cmc_yaw",
reference_pitch: reference_roll,
}
phase_parent = {
"thumb_mcp": "thumb_cmc_pitch",
"thumb_ip": "thumb_mcp",
reference_pip: reference_pitch,
reference_dip: reference_pip,
}
observer = {
"thumb_cmc_roll": "thumb_cmc_yaw",
"thumb_cmc_yaw": "thumb_cmc_pitch",
"thumb_cmc_pitch": "thumb_mcp",
"thumb_mcp": "thumb_ip",
reference_roll: reference_pitch,
reference_pitch: reference_pip,
reference_pip: reference_dip,
}
fixed_direct_zero_offsets = {
"thumb_mcp": 0.0,
reference_roll: 0.0,
reference_pitch: 0.0,
reference_pip: 0.0,
}
return ZeroCalibrationProfile(
hand=hand,
direct_zero_joints=direct,
axis_joints=(
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_cmc_pitch",
"thumb_mcp",
"thumb_ip",
reference_roll,
reference_pitch,
reference_pip,
reference_dip,
),
inherited_zero_joints=inherited,
inherited_static_zero_joints={},
constrained_circle_joints=(
hand.image_trajectory_joints | {reference_dip, "thumb_cmc_yaw"}
),
root_anchor_joints=frozenset({"thumb_cmc_roll", reference_roll}),
axis_parent_joint=axis_parent,
phase_parent_joint=phase_parent,
offset_observer_joint=observer,
same_view_axis_pair_by_offset={},
fixed_direct_zero_offsets_rad=fixed_direct_zero_offsets,
static_output_zero_offsets_rad={},
)
def _build_right_19_zero_profile(
hand: HandCalibrationProfile,
) -> ZeroCalibrationProfile:
"""Return the 16-active-zero graph for the 19-Tag layout.
Distal Tags recover all four PIP/DIP dynamic curves and axis quality, but
repeated motion with one unchanged camera/Tag installation cannot by
itself distinguish a fixed parallel-axis phase bias from an encoder zero.
The three coupled thumb-CMC offsets must therefore remain a visual
multi-axis solve; their electrical endpoints are not assumed to coincide
with source-CAD limits. Independently repeatable contact endpoints still
anchor thumb MCP, finger MCP-pitch and PIP from each session. DIP stays
passive and has no independently identifiable static zero.
"""
fingers = ("index", "middle", "ring", "pinky")
direct = (
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_cmc_pitch",
"thumb_mcp",
*(
f"{finger}_{suffix}"
for finger in fingers
for suffix in ("mcp_roll", "mcp_pitch", "pip")
),
)
axis_joints = (
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_cmc_pitch",
"thumb_mcp",
"thumb_ip",
*(
f"{finger}_{suffix}"
for finger in fingers
for suffix in ("mcp_roll", "mcp_pitch", "pip", "dip")
),
)
axis_parent = {
"thumb_cmc_yaw": "thumb_cmc_roll",
"thumb_cmc_pitch": "thumb_cmc_yaw",
**{
f"{finger}_mcp_pitch": f"{finger}_mcp_roll"
for finger in fingers
},
}
phase_parent = {
"thumb_mcp": "thumb_cmc_pitch",
"thumb_ip": "thumb_mcp",
**{
f"{finger}_{child}": f"{finger}_{parent}"
for finger in fingers
for child, parent in (
("pip", "mcp_pitch"),
("dip", "pip"),
)
},
}
observer = {
"thumb_cmc_roll": "thumb_cmc_yaw",
"thumb_cmc_yaw": "thumb_cmc_pitch",
"thumb_cmc_pitch": "thumb_mcp",
"thumb_mcp": "thumb_ip",
**{
f"{finger}_{target}": f"{finger}_{observed}"
for finger in fingers
for target, observed in (
("mcp_roll", "mcp_pitch"),
("mcp_pitch", "pip"),
("pip", "dip"),
)
},
}
root_anchors = frozenset(
{"thumb_cmc_roll", *(f"{finger}_mcp_roll" for finger in fingers)}
)
constrained = frozenset(
set(hand.image_trajectory_joints)
| {"thumb_cmc_yaw"}
# The side camera observes all four flexion axes nearly end-on. A
# 16 mm monocular planar Tag gives a very repeatable orientation axis,
# while its command-correlated depth bias can tilt the otherwise clean
# centre-trajectory plane by several degrees. Use the orientation
# axis to constrain that circle; PIP retains its independently fitted
# axis line and all final SE(3)/holdout quality gates.
| set(RIGHT_19_END_ON_IMAGE_CURVE_JOINTS)
# _fit_axis_measurement_raw constrains every passive DIP direction to
# its source-URDF-parallel upstream PIP. Declare the same fact here
# so validation does not compare that trusted direction with the
# depth-biased free plane of a distal Tag trajectory.
| set(RIGHT_19_VISUALLY_MEASURED_PASSIVE_DIPS)
)
return ZeroCalibrationProfile(
hand=hand,
direct_zero_joints=tuple(direct),
axis_joints=tuple(axis_joints),
inherited_zero_joints={},
inherited_static_zero_joints={},
constrained_circle_joints=constrained,
root_anchor_joints=root_anchors,
axis_parent_joint=axis_parent,
phase_parent_joint=phase_parent,
offset_observer_joint=observer,
same_view_axis_pair_by_offset={
"thumb_cmc_yaw": ("thumb_cmc_roll", "thumb_cmc_pitch")
},
# Endpoint-observable offsets are supplied by the caller. CMC remains
# visually solved and no serial-specific zero is hidden in the shared
# profile.
fixed_direct_zero_offsets_rad={},
static_output_zero_offsets_rad={},
)
def get_right_19_thumb_zero_profile() -> ZeroCalibrationProfile:
"""Return the independent four-zero thumb observer graph.
Roll and MCP are supplied as mechanical endpoint datums by the caller;
yaw is observed by the same-view roll/pitch axis pair and pitch by the
pitch/MCP serial phase. No finger axis is part of this profile.
"""
full = get_zero_calibration_profile("right", G20_RIGHT_19_LAYOUT)
thumb_direct = tuple(
name for name in full.direct_zero_joints if name.startswith("thumb_")
)
thumb_axes = tuple(
name for name in full.axis_joints if name.startswith("thumb_")
)
return replace(
full,
direct_zero_joints=thumb_direct,
axis_joints=thumb_axes,
constrained_circle_joints=frozenset(
name
for name in full.constrained_circle_joints
if name.startswith("thumb_")
),
root_anchor_joints=frozenset({"thumb_cmc_roll"}),
axis_parent_joint={
child: parent
for child, parent in full.axis_parent_joint.items()
if child.startswith("thumb_") and parent.startswith("thumb_")
},
phase_parent_joint={
child: parent
for child, parent in full.phase_parent_joint.items()
if child.startswith("thumb_") and parent.startswith("thumb_")
},
offset_observer_joint={
target: observer
for target, observer in full.offset_observer_joint.items()
if target.startswith("thumb_") and observer.startswith("thumb_")
},
same_view_axis_pair_by_offset={
target: pair
for target, pair in full.same_view_axis_pair_by_offset.items()
if target.startswith("thumb_")
},
fixed_direct_zero_offsets_rad={},
static_output_zero_offsets_rad={},
base_pose_strategy="thumb_serial",
)
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS = frozenset(
{
"thumb_mcp",
*(
f"{finger}_{suffix}"
for finger in ("index", "middle", "ring", "pinky")
for suffix in ("mcp_pitch", "pip")
),
}
)
# Thumb CMC roll has a directly observed actuator-to-actuator travel, but its
# electrical stop is not used as a runtime URDF limit. Keep it out of
# RIGHT_19_MECHANICAL_ENDPOINT_JOINTS (whose offsets also move upper limits),
# and use its endpoint estimate only as the final static roll origin. This
# makes roll independent of the fitted palm-frame phase and of all yaw logic.
RIGHT_19_ROLL_ENDPOINT_ZERO_JOINTS = frozenset({"thumb_cmc_roll"})
RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS = (
RIGHT_19_MECHANICAL_ENDPOINT_JOINTS
| RIGHT_19_ROLL_ENDPOINT_ZERO_JOINTS
)
RIGHT_19_POST_SOLVE_ENDPOINT_JOINTS = RIGHT_19_ROLL_ENDPOINT_ZERO_JOINTS
def anchor_right_19_mechanical_endpoint_curves(
curves: Mapping[str, JointCurveFit],
records_by_joint: Mapping[str, Sequence[Mapping[str, Any]]],
*,
maximum_direction_difference_rad: float = math.radians(1.0),
maximum_curve_correction_rad: float = math.radians(3.0),
feedback_endpoint_joints: frozenset[str] = frozenset(),
endpoint_joints: frozenset[str] | None = None,
) -> dict[str, JointCurveFit]:
"""Set mechanical-endpoint curve scale from direct SO(3) travel.
A fitted-axis projection is useful for a dense, signed command curve, but
a small view-dependent orthogonal PnP component can change that
projection's full-scale value. The rotation magnitude between the two
settled endpoint poses is the revolute-joint travel itself: conjugating
both poses by a rigid hand/camera transform or either fixed Tag mounting
rotation cannot change it.
Use every supplied cycle and both sweep directions as independent endpoint
measurements, reject disagreement, and apply their robust median as one
scale correction to the already validated curve. Dense CMC-roll records
are selected in feedback coordinates; settled mechanical-contact records
remain selected in requested-command coordinates.
"""
if (
not math.isfinite(maximum_direction_difference_rad)
or maximum_direction_difference_rad <= 0.0
):
raise ValueError("endpoint direction difference limit must be positive")
if (
not math.isfinite(maximum_curve_correction_rad)
or maximum_curve_correction_rad <= 0.0
):
raise ValueError("endpoint curve correction limit must be positive")
result = dict(curves)
selected_endpoint_joints = (
RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS
if endpoint_joints is None
else frozenset(str(name) for name in endpoint_joints)
)
unknown_endpoint_joints = sorted(
set(selected_endpoint_joints) - set(RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS)
)
if unknown_endpoint_joints:
raise ValueError(
"endpoint joints are not endpoint measurements: "
+ ",".join(unknown_endpoint_joints)
)
unknown_feedback_joints = sorted(
set(feedback_endpoint_joints) - set(RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS)
)
if unknown_feedback_joints:
raise ValueError(
"feedback endpoint joints are not endpoint measurements: "
+ ",".join(unknown_feedback_joints)
)
for name in sorted(selected_endpoint_joints):
fit = curves.get(name)
records = list(records_by_joint.get(name, ()))
if fit is None:
raise ValueError(f"missing measured endpoint curve for {name}")
direction_travel: dict[str, float] = {}
all_travel: list[float] = []
for direction in ("decreasing", "increasing"):
cycles = sorted(
{
int(record.get("cycle", 0))
for record in records
if str(record.get("direction")) == direction
}
)
branch_travel: list[float] = []
for cycle in cycles:
endpoint_rotations: dict[int, Rotation] = {}
for command in (0, 255):
quaternions = []
for record in records:
if (
str(record.get("direction")) != direction
or int(record.get("cycle", 0)) != cycle
):
continue
endpoint_value = (
explicit_domain_value(record, "feedback")
if name in feedback_endpoint_joints
else record.get(
"requested_command_u8",
record.get("command_u8", -1),
)
)
if endpoint_value is None:
continue
if int(round(float(endpoint_value))) == command:
quaternions.append(_relative_rotation(record))
if not quaternions:
raise ValueError(
f"{name} {direction} cycle {cycle} is missing "
f"settled endpoint {command}"
)
endpoint_rotations[command] = Rotation.from_quat(
robust_rotation_summary(quaternions)[0]
)
branch_travel.append(
float(
(
endpoint_rotations[255].inv()
* endpoint_rotations[0]
).magnitude()
)
)
if not branch_travel:
raise ValueError(f"{name} is missing {direction} endpoint travel")
direction_travel[direction] = float(np.median(branch_travel))
all_travel.extend(branch_travel)
travel_values = np.asarray(list(direction_travel.values()), dtype=float)
direction_difference = float(np.ptp(travel_values))
if direction_difference > maximum_direction_difference_rad:
raise ValueError(
f"{name} settled endpoint directions disagree: "
f"{math.degrees(direction_difference):.3f}deg"
)
cycle_range = float(np.ptp(np.asarray(all_travel, dtype=float)))
if cycle_range > maximum_direction_difference_rad:
raise ValueError(
f"{name} settled endpoint cycles disagree: "
f"{math.degrees(cycle_range):.3f}deg"
)
direct_travel = float(np.median(np.asarray(all_travel, dtype=float)))
curve = np.asarray(fit.angle_rad, dtype=float)
if curve.shape != (256,) or not np.all(np.isfinite(curve)):
raise ValueError(f"{name} endpoint curve must contain 256 finite bins")
projected_travel = float(curve[0] - curve[255])
if direct_travel <= 0.0 or projected_travel <= 0.0:
raise ValueError(f"{name} endpoint travel must be positive")
correction = abs(projected_travel - direct_travel)
if correction > maximum_curve_correction_rad:
raise ValueError(
f"{name} fitted/direct endpoint travel differs by "
f"{math.degrees(correction):.3f}deg"
)
scale = direct_travel / projected_travel
def scaled(values: Sequence[float]) -> tuple[float, ...]:
return tuple(float(value) * scale for value in values)
circle = dict(fit.circle)
circle.update(
{
"mechanical_endpoint_direct_travel_rad": direct_travel,
"mechanical_endpoint_direction_difference_rad": (
direction_difference
),
"mechanical_endpoint_cycle_range_rad": cycle_range,
"mechanical_endpoint_sample_count": len(all_travel),
"mechanical_endpoint_raw_curve_travel_rad": projected_travel,
"mechanical_endpoint_curve_scale": scale,
}
)
quality = dict(fit.quality)
if "arc_rad" in quality:
quality["arc_rad"] = float(quality["arc_rad"]) * scale
result[name] = replace(
fit,
angle_rad=scaled(fit.angle_rad),
decreasing_rad=scaled(fit.decreasing_rad),
increasing_rad=scaled(fit.increasing_rad),
circle=circle,
maximum_monotonic_correction_rad=(
float(fit.maximum_monotonic_correction_rad) * scale
),
maximum_hysteresis_rad=float(fit.maximum_hysteresis_rad) * scale,
quality=quality,
zero_offset_rad=float(fit.zero_offset_rad) * scale,
)
return result
def derive_right_19_mechanical_endpoint_offsets(
source_urdf: str | Path,
curves: Mapping[str, JointCurveFit],
*,
maximum_offset_rad: float = math.radians(5.0),
endpoint_joints: frozenset[str] | None = None,
) -> dict[str, float]:
"""Estimate encoder origins from repeatable measured mechanical endpoints.
For the four fingers feedback 0 is the independently verified palm-contact
endpoint; thumb MCP uses its independently verified actuator endpoint.
The source URDF upper limit describes those same physical endpoints.
Therefore ``origin_offset + measured_travel == CAD_upper``.
Thumb CMC pitch/yaw remain excluded because their endpoint-to-CAD contract
is not independently established. CMC roll is included as a post-solve
origin only: its measured travel determines roll without allowing the
palm common-direction fit to write that joint.
The returned corrections are measured, generally non-zero encoder zeros;
they do not retain the CAD origin. Using full relative rotation travel
makes them invariant to rigid hand movement and arbitrary fixed Tag
mounting rotation, unlike a cross-camera absolute planar-PnP phase.
"""
if not math.isfinite(maximum_offset_rad) or maximum_offset_rad <= 0.0:
raise ValueError("mechanical endpoint maximum offset must be positive")
root = ET.parse(Path(source_urdf).expanduser().resolve()).getroot()
joints = {str(node.get("name")): node for node in root.findall("joint")}
result: dict[str, float] = {}
selected_endpoint_joints = (
RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS
if endpoint_joints is None
else frozenset(str(name) for name in endpoint_joints)
)
unknown_endpoint_joints = sorted(
set(selected_endpoint_joints) - set(RIGHT_19_ENDPOINT_MEASUREMENT_JOINTS)
)
if unknown_endpoint_joints:
raise ValueError(
"endpoint joints are not endpoint measurements: "
+ ",".join(unknown_endpoint_joints)
)
for name in sorted(selected_endpoint_joints):
fit = curves.get(name)
joint = joints.get(name)
limit = None if joint is None else joint.find("limit")
if fit is None:
raise ValueError(f"missing measured endpoint curve for {name}")
if limit is None or limit.get("upper") is None:
raise ValueError(f"source URDF joint {name} has no upper limit")
upper = float(limit.get("upper"))
curve = np.asarray(fit.angle_rad, dtype=float)
if curve.shape != (256,) or not np.all(np.isfinite(curve)):
raise ValueError(f"{name} endpoint curve must contain 256 finite bins")
measured_endpoint = float(curve[0])
if measured_endpoint <= 0.0 or abs(float(curve[255])) > math.radians(0.05):
raise ValueError(
f"{name} endpoint curve does not use command 255 as its zero reference"
)
if abs(measured_endpoint - float(np.max(curve))) > math.radians(0.05):
raise ValueError(
f"{name} command 0 is not the measured upper mechanical endpoint"
)
offset = upper - measured_endpoint
if not math.isfinite(offset) or abs(offset) > maximum_offset_rad:
raise ValueError(
f"{name} endpoint-derived zero offset is outside the safe range: "
f"{math.degrees(offset):.3f}deg"
)
result[name] = offset
return result
def get_zero_calibration_profile(
side: str, layout_id: str = "legacy_11"
) -> ZeroCalibrationProfile:
return _build_zero_profile(get_hand_calibration_profile(side, layout_id))
LEFT_ZERO_PROFILE = _build_zero_profile(LEFT_HAND_PROFILE)
# Backwards-compatible left-hand aliases.
CONSTRAINED_CIRCLE_JOINTS = LEFT_ZERO_PROFILE.constrained_circle_joints
DIRECT_ZERO_JOINTS = LEFT_ZERO_PROFILE.direct_zero_joints
FIXED_DIRECT_ZERO_OFFSETS_RAD = dict(
LEFT_ZERO_PROFILE.fixed_direct_zero_offsets_rad
)
OPTIMIZED_ZERO_JOINTS = tuple(
name for name in DIRECT_ZERO_JOINTS
if name not in FIXED_DIRECT_ZERO_OFFSETS_RAD
)
AXIS_JOINTS = LEFT_ZERO_PROFILE.axis_joints
INHERITED_ZERO_JOINTS = dict(LEFT_ZERO_PROFILE.inherited_zero_joints)
def merge_right_19_thumb_zero_result(
*,
thumb_result: ZeroSolveResult,
preserved_offsets_rad: Mapping[str, float] | None = None,
companion_result: ZeroSolveResult | None = None,
) -> ZeroSolveResult:
"""Merge an independent thumb solve without allowing reverse coupling.
``companion_result`` is the finger/full solver result whose thumb values
were fixed to ``thumb_result``. For a thumb-only run, the 12 certified
finger values are supplied through ``preserved_offsets_rad`` instead.
"""
thumb_names = {
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_cmc_pitch",
"thumb_mcp",
}
if set(thumb_result.direct_offsets_rad) != thumb_names:
raise ValueError("independent thumb result must contain exactly four zeros")
full_profile = get_zero_calibration_profile("right", G20_RIGHT_19_LAYOUT)
direct_names = set(full_profile.direct_zero_joints)
preserved = {
str(name): float(value)
for name, value in (preserved_offsets_rad or {}).items()
}
if set(preserved) - (direct_names - thumb_names):
raise ValueError("preserved offsets contain a thumb or unknown joint")
if any(not math.isfinite(value) for value in preserved.values()):
raise ValueError("preserved offsets must be finite")
if companion_result is None:
if set(preserved) != direct_names - thumb_names:
raise ValueError("thumb-only merge requires all 12 certified finger zeros")
direct = dict(preserved)
all_active = {name: 0.0 for name in full_profile.hand.active_joints}
all_active.update(preserved)
base_result = thumb_result
else:
if set(companion_result.direct_offsets_rad) != direct_names:
raise ValueError("full companion result must contain all 16 zeros")
direct = dict(companion_result.direct_offsets_rad)
all_active = dict(companion_result.all_active_offsets_rad)
base_result = companion_result
direct.update(thumb_result.direct_offsets_rad)
all_active.update(thumb_result.direct_offsets_rad)
def merged_map(name: str) -> dict[str, Any]:
values = (
{}
if companion_result is None
else dict(getattr(companion_result, name))
)
values.update(dict(getattr(thumb_result, name)))
return values
failure_reasons = merged_map("failure_reasons")
passed = bool(
thumb_result.passed
and (companion_result is None or companion_result.passed)
)
return replace(
base_result,
direct_offsets_rad=direct,
all_active_offsets_rad=all_active,
validation_errors_rad=(
tuple(thumb_result.validation_errors_rad)
if companion_result is None
else (
*companion_result.validation_errors_rad,
*thumb_result.validation_errors_rad,
)
),
validation_error_by_joint_rad=merged_map(
"validation_error_by_joint_rad"
),
validation_line_error_by_joint_m=merged_map(
"validation_line_error_by_joint_m"
),
axis_line_rms_m=(
thumb_result.axis_line_rms_m
if companion_result is None
else max(
companion_result.axis_line_rms_m,
thumb_result.axis_line_rms_m,
)
),
passed=passed,
cycle_offsets_rad=merged_map("cycle_offsets_rad"),
offset_uncertainty_rad=merged_map("offset_uncertainty_rad"),
offset_confidence_half_width_rad=merged_map(
"offset_confidence_half_width_rad"
),
validation_original_error_by_joint_rad=merged_map(
"validation_original_error_by_joint_rad"
),
validation_improvement_by_joint_rad=merged_map(
"validation_improvement_by_joint_rad"
),
validation_improvement_confidence_lower_rad=merged_map(
"validation_improvement_confidence_lower_rad"
),
offset_covariance_rad2=merged_map("offset_covariance_rad2"),
axis_cone_mismatch_by_joint_rad=merged_map(
"axis_cone_mismatch_by_joint_rad"
),
axis_cone_bias_classification_by_joint=merged_map(
"axis_cone_bias_classification_by_joint"
),
failure_reasons=failure_reasons,
)
def expand_right_19_thumb_zero_result_with_cad_fingers(
thumb_result: ZeroSolveResult,
) -> ZeroSolveResult:
"""Build a standalone thumb result with every finger left at source CAD.
This is intentionally different from inheriting a prior finger
calibration: the twelve non-thumb values are explicit zeros and no finger
observation or artifact is required.
"""
full_profile = get_zero_calibration_profile("right", G20_RIGHT_19_LAYOUT)
thumb_names = {
"thumb_cmc_roll",
"thumb_cmc_yaw",
"thumb_cmc_pitch",
"thumb_mcp",
}
if set(thumb_result.direct_offsets_rad) != thumb_names:
raise ValueError("independent thumb result must contain exactly four zeros")
direct = {name: 0.0 for name in full_profile.direct_zero_joints}
direct.update(thumb_result.direct_offsets_rad)
all_active = {name: 0.0 for name in full_profile.hand.active_joints}
all_active.update(thumb_result.direct_offsets_rad)
return replace(
thumb_result,
direct_offsets_rad=direct,
all_active_offsets_rad=all_active,
)
def write_zero_corrected_urdf(
*,
source_urdf: str | Path,
output_directory: str | Path,
serial_number: str,
offsets_rad: Mapping[str, float],
endpoint_anchored_offsets_rad: Mapping[str, float] | None = None,
timestamp: str | None = None,
correction_plan: UrdfCorrectionPlan | None = None,
) -> Path:
source = Path(source_urdf).expanduser().resolve()
output = Path(output_directory).expanduser().resolve()
if not source.is_file():
raise ValueError(f"source URDF does not exist: {source}")
if not offsets_rad:
raise ValueError("offsets_rad must contain at least one joint")
offsets = {str(name): float(value) for name, value in offsets_rad.items()}
endpoint_offsets = {
str(name): float(value)
for name, value in dict(endpoint_anchored_offsets_rad or {}).items()
}
if not set(endpoint_offsets) <= set(offsets):
raise ValueError("endpoint-anchored offsets must be URDF zero targets")
if correction_plan is not None:
correction_plan.verify_source(source)
correction_plan.authorize_offsets(offsets)
if not set(endpoint_offsets).issubset(
correction_plan.endpoint_limit_joints
):
raise ValueError(
"endpoint offsets are not authorized by the correction plan"
)
if any(
not math.isfinite(value) or abs(value) > math.radians(90.0)
for value in offsets.values()
):
raise ValueError("URDF zero offsets must be finite and within +/-90deg")
stamp = timestamp or datetime.now().strftime("%Y%m%d_%H%M%S")
if re.fullmatch(r"\d{8}_\d{6}", stamp) is None:
raise ValueError("URDF zero timestamp must use YYYYMMDD_HHMMSS")
safe_serial = "".join(
character if character.isalnum() or character in "_.-" else "_"
for character in str(serial_number)
)
if not safe_serial:
raise ValueError("serial_number must not be empty")
from linkerhand_calibration.core.urdf.plan import build_standard_correction_plan
import hashlib
if "calibrated" in source.stem.lower():
raise ValueError("source must be the original CAD URDF")
# The deployed JSON keeps the compatibility shape; zero coordinates must
# nevertheless transform both limits and every dependent mimic together.
# Endpoint metadata cannot select a different coordinate rule.
if any(not math.isclose(value, offsets[name], rel_tol=0, abs_tol=1e-12)
for name, value in endpoint_offsets.items()):
raise ValueError("endpoint metadata disagrees with the actual zero correction")
if correction_plan is not None:
rights = correction_plan.authorized_fields
if not rights:
raise ValueError("production correction plan lacks independent Profile field authorization")
source_hash = correction_plan.source_sha256
else:
# Compatibility for standalone offline correction tools. The online
# product path always supplies its protected, scope-authorized plan.
model = UrdfKinematicModel(source)
rights = {name: ("origin.rpy", "limit.lower", "limit.upper") for name in offsets}
for name, joint in model.joints.items():
if joint.mimic_joint is not None:
rights[name] = (*rights.get(name, ()), "mimic.offset")
source_hash = hashlib.sha256(source.read_bytes()).hexdigest()
plan = build_standard_correction_plan(source_urdf=source,
source_sha256=source_hash, zero_offsets_rad=offsets, authorized_fields=rights)
destination = output / f"{source.stem}_zero_calibrated_{safe_serial}_{stamp}.urdf"
return plan.write(source, destination)
@@ -0,0 +1,14 @@
"""Registered L6 calibration profiles."""
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.registry import ProfileRegistry
def register_profiles(registry: ProfileRegistry) -> None:
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.l6.left_transfer import build_profile as build_left_transfer_profile
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.l6.profile import build_profile
registry.register(build_profile())
registry.register(build_left_transfer_profile())
__all__ = ["register_profiles"]
@@ -0,0 +1,876 @@
"""Schema-v6 runtime artifact and atomic partial-result publication for L6."""
from __future__ import annotations
from copy import deepcopy
import json
import hashlib
import math
import os
from pathlib import Path
from typing import Any, Mapping, Sequence
import xml.etree.ElementTree as ET
import numpy as np
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.g20.profile import JointCurveFit
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.l6.fitting import L6FitResult, MimicFit
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.l6.profile import (
ACTIVE_JOINTS,
CALIBRATED_ACTIVE_JOINTS,
COMMAND_INDEX_BY_JOINT,
COMMAND_NAMES,
COUPLING_MODEL_BY_JOINT,
ENDPOINT_ANCHOR_BY_JOINT,
KEY,
MEASURED_PASSIVE_JOINTS,
MIMIC_SOURCE_BY_JOINT,
PASSIVE_JOINTS,
TRANSFERRED_ACTIVE_SOURCE_BY_JOINT,
TRANSFERRED_PASSIVE_SOURCE_BY_JOINT,
build_typed_profile,
)
ALL_REVOLUTE_JOINTS = frozenset(ACTIVE_JOINTS + PASSIVE_JOINTS)
L6_URDF_INPUT_SCHEMA_VERSION = 1
L6_URDF_INPUT_ARTIFACT_TYPE = "linkerhand_l6_urdf_correction_input"
def _sha256_file(path: str | Path) -> str:
digest = hashlib.sha256()
with Path(path).open("rb") as stream:
for chunk in iter(lambda: stream.read(1024 * 1024), b""):
digest.update(chunk)
return digest.hexdigest()
def _source_joint_metadata(
source_urdf: str | Path,
) -> dict[str, dict[str, float | str]]:
root = ET.parse(Path(source_urdf)).getroot()
result: dict[str, dict[str, float | str]] = {}
for joint in root.findall("joint"):
name = str(joint.get("name", ""))
if name not in ALL_REVOLUTE_JOINTS:
continue
if joint.get("type") != "revolute":
raise ValueError(f"L6 profile joint is not revolute: {name}")
limit = joint.find("limit")
if limit is None:
raise ValueError(f"L6 source joint has no limit: {name}")
item: dict[str, float | str] = {
"lower": float(limit.get("lower", "nan")),
"upper": float(limit.get("upper", "nan")),
}
mimic = joint.find("mimic")
if mimic is not None:
item.update(
{
"source_joint": str(mimic.get("joint", "")),
"multiplier": float(mimic.get("multiplier", "nan")),
"offset": float(mimic.get("offset", "0")),
}
)
result[name] = item
if set(result) != ALL_REVOLUTE_JOINTS:
raise ValueError("source URDF does not contain exactly 11 L6 revolute joints")
return result
def _rounded_curve(values: Sequence[float]) -> list[float]:
curve = np.asarray(values, dtype=float)
if curve.shape != (256,) or not np.all(np.isfinite(curve)):
raise ValueError("runtime curve must contain 256 finite values")
return [round(float(value), 8) for value in curve]
def _linear_curve(lower: float, upper: float) -> np.ndarray:
# feedback 255 is the open/lower endpoint and feedback 0 is upper/closed.
return np.linspace(float(upper), float(lower), 256, dtype=float)
def _validate_transfer_topology(
source: Mapping[str, Mapping[str, float | str]],
) -> None:
for transfers in (
TRANSFERRED_ACTIVE_SOURCE_BY_JOINT,
TRANSFERRED_PASSIVE_SOURCE_BY_JOINT,
):
for target, donor in transfers.items():
for field in ("lower", "upper"):
if abs(
float(source[target][field]) - float(source[donor][field])
) > 1.0e-8:
raise ValueError(
f"L6 transfer {target} differs from {donor} {field}"
)
def build_l6_runtime_payload(
*,
serial_number: str,
source_urdf: str | Path,
result: L6FitResult,
protected_inputs: Mapping[str, str],
passed: bool = True,
) -> dict[str, Any]:
"""Build all eleven L6 curves with explicit measured/frozen provenance."""
profile = build_typed_profile()
source = _source_joint_metadata(source_urdf)
_validate_transfer_topology(source)
joints: dict[str, dict[str, Any]] = {}
curves: dict[str, np.ndarray] = {}
for name in ACTIVE_JOINTS:
metadata = source[name]
motor_index = COMMAND_INDEX_BY_JOINT[name]
measurement_source = TRANSFERRED_ACTIVE_SOURCE_BY_JOINT.get(
name, name
)
if (
name in CALIBRATED_ACTIVE_JOINTS
or name in TRANSFERRED_ACTIVE_SOURCE_BY_JOINT
):
fit = result.curves[measurement_source]
decreasing = np.asarray(fit.decreasing_rad, dtype=float)
increasing = np.asarray(fit.increasing_rad, dtype=float)
curve = 0.5 * (decreasing + increasing)
curve -= float(curve[255])
decreasing = decreasing - float(decreasing[255])
increasing = increasing - float(increasing[255])
zero_method = result.zero_method_by_joint[measurement_source]
zero_angles: dict[str, Any] = {
"policy": zero_method,
"measured_travel_rad": round(
float(result.travels_rad[measurement_source]), 8
),
"urdf_origin_offset_rad": round(
float(result.zero_offsets_rad[measurement_source]), 8
),
}
if measurement_source in ENDPOINT_ANCHOR_BY_JOINT:
anchor = ENDPOINT_ANCHOR_BY_JOINT[measurement_source]
if anchor == "cad_range_center":
zero_angles.update(
{
"source_lower_rad": round(
float(metadata["lower"]), 8
),
"source_upper_rad": round(
float(metadata["upper"]), 8
),
}
)
else:
endpoint_field = {
"lower_at_start": "source_lower_rad",
"upper_at_end": "source_upper_rad",
"zero_at_start": "source_joint_zero_rad",
}[anchor]
endpoint_value = {
"lower_at_start": metadata["lower"],
"upper_at_end": metadata["upper"],
"zero_at_start": 0.0,
}[anchor]
zero_angles[endpoint_field] = round(
float(endpoint_value), 8
)
if measurement_source in result.zero_fallback_reason_by_joint:
zero_angles["geometry_fallback_reason"] = (
result.zero_fallback_reason_by_joint[measurement_source]
)
if name in TRANSFERRED_ACTIVE_SOURCE_BY_JOINT:
zero_angles.update(
{
"policy": "transferred_from_pinky",
"transferred_from_joint": measurement_source,
}
)
else:
curve = _linear_curve(
float(metadata["lower"]), float(metadata["upper"])
)
decreasing = curve.copy()
increasing = curve.copy()
zero_angles = {
"policy": "cad_nominal",
"source_lower_rad": round(float(metadata["lower"]), 8),
"source_upper_rad": round(float(metadata["upper"]), 8),
}
curves[name] = curve
joint_payload = {
"urdf_joint": name,
"sdk_channel": COMMAND_NAMES[motor_index],
"motor_index": motor_index,
"passive": False,
"calibration_status": profile.joint_coverage[name],
"zero_command_u8": 255,
"zero_angles": zero_angles,
"angle_rad": _rounded_curve(curve),
"decreasing_rad": _rounded_curve(decreasing),
"increasing_rad": _rounded_curve(increasing),
}
if name in TRANSFERRED_ACTIVE_SOURCE_BY_JOINT:
joint_payload["transferred_from_joint"] = measurement_source
joints[name] = joint_payload
for name in PASSIVE_JOINTS:
metadata = source[name]
source_name = MIMIC_SOURCE_BY_JOINT[name]
motor_index = COMMAND_INDEX_BY_JOINT[source_name]
measurement_source = TRANSFERRED_PASSIVE_SOURCE_BY_JOINT.get(
name, name
)
if (
name in MEASURED_PASSIVE_JOINTS
or name in TRANSFERRED_PASSIVE_SOURCE_BY_JOINT
):
fit = result.curves[measurement_source]
decreasing = np.asarray(fit.decreasing_rad, dtype=float)
increasing = np.asarray(fit.increasing_rad, dtype=float)
curve = 0.5 * (decreasing + increasing)
curve -= float(curve[255])
decreasing = decreasing - float(decreasing[255])
increasing = increasing - float(increasing[255])
offset = float(metadata["offset"])
curve += offset
decreasing += offset
increasing += offset
coupling = result.mimic_fits[measurement_source]
coupling_model = coupling.model
coefficients = list(coupling.mujoco_polycoef)
coefficients[0] = offset
urdf_mimic_multiplier = coupling.urdf_mimic_multiplier
urdf_mimic_policy = coupling.urdf_mimic_policy
else:
multiplier = float(metadata["multiplier"])
offset = float(metadata["offset"])
curve = offset + multiplier * curves[source_name]
decreasing = curve.copy()
increasing = curve.copy()
coupling_model = "linear_mimic"
coefficients = [offset, multiplier, 0.0, 0.0, 0.0, 0.0]
urdf_mimic_multiplier = multiplier
urdf_mimic_policy = "cad_nominal"
joint_payload = {
"urdf_joint": name,
"sdk_channel": COMMAND_NAMES[motor_index],
"motor_index": motor_index,
"passive": True,
"source_joint": source_name,
"mimic_offset_rad": round(float(metadata["offset"]), 8),
"coupling_model": coupling_model,
"coupling_coefficients": [
round(float(value), 10) for value in coefficients
],
"urdf_mimic_enabled": True,
"urdf_mimic_policy": urdf_mimic_policy,
"mimic_multiplier": round(float(urdf_mimic_multiplier), 8),
"calibration_status": profile.joint_coverage[name],
"zero_command_u8": 255,
"zero_angles": {"policy": "cad_static"},
"angle_rad": _rounded_curve(curve),
"decreasing_rad": _rounded_curve(decreasing),
"increasing_rad": _rounded_curve(increasing),
}
joints[name] = joint_payload
if name in TRANSFERRED_PASSIVE_SOURCE_BY_JOINT:
joint_payload["transferred_from_joint"] = measurement_source
errors = np.abs(
np.concatenate(
[np.asarray(values, dtype=float) for values in result.holdout_errors_rad.values()]
)
)
payload: dict[str, Any] = {
"schema_version": 6,
"profile_id": KEY.profile_id,
"layout_id": KEY.layout,
"model": "L6",
"side": "right",
"serial_number": str(serial_number),
"calibration_scope": "partial",
"publication_pointer": "latest_partial_passed",
"angle_unit": "rad",
"command_range": [0, 255],
"curve_input_domain": "feedback_u8",
"runtime_curve_policy": "direction_aware",
"command_names": list(COMMAND_NAMES),
"baseline_command_u8": [255] * 6,
"protected_inputs": dict(protected_inputs),
"joints": joints,
"quality": {
"passed": bool(passed),
"scope": "partial",
"validation_mae_rad": round(float(np.mean(errors)), 8),
"validation_p95_rad": round(float(np.percentile(errors, 95.0)), 8),
"validation_max_rad": round(float(np.max(errors)), 8),
"thumb_axis_zero": (
None
if result.thumb_zero_result is None
else {
"method": (
"hybrid_axis_geometry_cad_range_center"
if result.zero_fallback_reason_by_joint
else "g20_serial_axis_geometry"
),
"passed": bool(result.thumb_zero_result.passed),
"geometry_fallback_reasons": dict(
sorted(result.zero_fallback_reason_by_joint.items())
),
"axis_line_rms_m": round(
float(result.thumb_zero_result.axis_line_rms_m), 10
),
"offsets_rad": {
name: round(float(value), 10)
for name, value in sorted(
result.thumb_zero_result.direct_offsets_rad.items()
)
},
"cycle_offsets_rad": {
name: [round(float(value), 10) for value in values]
for name, values in sorted(
result.thumb_zero_result.cycle_offsets_rad.items()
)
},
"validation_error_by_joint_rad": {
name: round(float(value), 10)
for name, value in sorted(
result.thumb_zero_result.validation_error_by_joint_rad.items()
)
},
}
),
},
}
validate_l6_runtime_payload(payload)
return payload
def build_l6_urdf_input_payload(
*,
serial_number: str,
source_urdf: str | Path,
result: L6FitResult,
) -> dict[str, Any]:
"""Serialize the exact, minimal L6 fit consumed by the URDF writer.
The public schema-v6 artifact deliberately rounds runtime lookup tables.
Feeding those rounded values back into the URDF writer would alter
established URDF bytes. This correction-input JSON preserves Python's
round-trip float representation without changing either public schema or
correction mathematics.
"""
measured = CALIBRATED_ACTIVE_JOINTS | MEASURED_PASSIVE_JOINTS
if set(result.curves) != measured:
raise ValueError("L6 URDF input has the wrong measured curve set")
if set(result.zero_offsets_rad) != CALIBRATED_ACTIVE_JOINTS:
raise ValueError("L6 URDF input has the wrong zero-offset set")
if set(result.travels_rad) != CALIBRATED_ACTIVE_JOINTS:
raise ValueError("L6 URDF input has the wrong travel set")
if set(result.mimic_fits) != MEASURED_PASSIVE_JOINTS:
raise ValueError("L6 URDF input has the wrong mimic-fit set")
payload: dict[str, Any] = {
"schema_version": L6_URDF_INPUT_SCHEMA_VERSION,
"artifact_type": L6_URDF_INPUT_ARTIFACT_TYPE,
"profile_id": KEY.profile_id,
"model": "L6",
"side": "right",
"serial_number": str(serial_number),
"source_urdf_sha256": _sha256_file(source_urdf),
"zero_offsets_rad": {
name: float(result.zero_offsets_rad[name])
for name in sorted(CALIBRATED_ACTIVE_JOINTS)
},
"travels_rad": {
name: float(result.travels_rad[name])
for name in sorted(CALIBRATED_ACTIVE_JOINTS)
},
"measured_curves": {
name: {
"angle_rad": [float(value) for value in result.curves[name].angle_rad],
"decreasing_rad": [
float(value) for value in result.curves[name].decreasing_rad
],
"increasing_rad": [
float(value) for value in result.curves[name].increasing_rad
],
}
for name in sorted(measured)
},
"mimic_fits": {
name: {
"source_joint": fit.source_joint,
"target_joint": fit.target_joint,
"model": fit.model,
"coefficients": [float(value) for value in fit.coefficients],
"urdf_mimic_multiplier": float(fit.urdf_mimic_multiplier),
"urdf_mimic_policy": fit.urdf_mimic_policy,
}
for name in sorted(MEASURED_PASSIVE_JOINTS)
for fit in (result.mimic_fits[name],)
},
}
validate_l6_urdf_input_payload(payload)
return payload
def validate_l6_urdf_input_payload(payload: Mapping[str, Any]) -> None:
required = {
"schema_version", "artifact_type", "profile_id", "model", "side",
"serial_number", "source_urdf_sha256", "zero_offsets_rad",
"travels_rad", "measured_curves", "mimic_fits",
}
if set(payload) != required:
raise ValueError("L6 URDF correction input has unexpected fields")
if (
payload.get("schema_version") != L6_URDF_INPUT_SCHEMA_VERSION
or payload.get("artifact_type") != L6_URDF_INPUT_ARTIFACT_TYPE
or payload.get("profile_id") != KEY.profile_id
or payload.get("model") != "L6"
or payload.get("side") != "right"
):
raise ValueError("L6 URDF correction input identity is invalid")
source_hash = str(payload.get("source_urdf_sha256", ""))
if len(source_hash) != 64 or any(
char not in "0123456789abcdef" for char in source_hash
):
raise ValueError("L6 URDF correction input source hash is invalid")
active = set(CALIBRATED_ACTIVE_JOINTS)
measured = active | set(MEASURED_PASSIVE_JOINTS)
zeros = payload.get("zero_offsets_rad")
travels = payload.get("travels_rad")
curves = payload.get("measured_curves")
mimics = payload.get("mimic_fits")
if not isinstance(zeros, Mapping) or set(zeros) != active:
raise ValueError("L6 URDF correction input zero offsets are incomplete")
if not isinstance(travels, Mapping) or set(travels) != active:
raise ValueError("L6 URDF correction input travels are incomplete")
if not isinstance(curves, Mapping) or set(curves) != measured:
raise ValueError("L6 URDF correction input curves are incomplete")
if not isinstance(mimics, Mapping) or set(mimics) != MEASURED_PASSIVE_JOINTS:
raise ValueError("L6 URDF correction input mimic fits are incomplete")
if any(not math.isfinite(float(value)) for value in zeros.values()):
raise ValueError("L6 URDF correction input has a non-finite zero offset")
if any(
not math.isfinite(float(value)) or float(value) <= 0.0
for value in travels.values()
):
raise ValueError("L6 URDF correction input has an invalid travel")
for name, item in curves.items():
if not isinstance(item, Mapping):
raise ValueError(f"L6 URDF correction curve is invalid: {name}")
for field in ("angle_rad", "decreasing_rad", "increasing_rad"):
values = np.asarray(item.get(field), dtype=float)
if values.shape != (256,) or not np.all(np.isfinite(values)):
raise ValueError(
f"L6 URDF correction curve is invalid: {name}.{field}"
)
for name, item in mimics.items():
if not isinstance(item, Mapping):
raise ValueError(f"L6 URDF correction mimic fit is invalid: {name}")
if (
item.get("target_joint") != name
or item.get("source_joint") != MIMIC_SOURCE_BY_JOINT[name]
or item.get("model") != COUPLING_MODEL_BY_JOINT[name]
):
raise ValueError(f"L6 URDF correction mimic topology is invalid: {name}")
coefficients = np.asarray(item.get("coefficients"), dtype=float)
expected_count = 2 if item.get("model") == "quadratic_runtime" else 1
if coefficients.shape != (expected_count,) or not np.all(
np.isfinite(coefficients)
):
raise ValueError(f"L6 URDF correction coefficients are invalid: {name}")
multiplier = float(item.get("urdf_mimic_multiplier", "nan"))
if not math.isfinite(multiplier) or multiplier <= 0.0:
raise ValueError(f"L6 URDF correction multiplier is invalid: {name}")
def load_l6_urdf_input(
path: str | Path,
*,
source_urdf: str | Path,
serial_number: str,
) -> L6FitResult:
"""Load and authenticate the exact L6 fit used to materialize a URDF."""
source = Path(path).expanduser().resolve()
try:
payload = json.loads(source.read_text(encoding="utf-8"))
except (OSError, json.JSONDecodeError) as error:
raise ValueError(f"could not read L6 URDF correction input: {source}") from error
if not isinstance(payload, Mapping):
raise ValueError("L6 URDF correction input must be a JSON object")
validate_l6_urdf_input_payload(payload)
if str(payload["serial_number"]) != str(serial_number):
raise ValueError("L6 URDF correction input serial number differs")
if str(payload["source_urdf_sha256"]) != _sha256_file(source_urdf):
raise ValueError("L6 source URDF changed after calibration JSON was written")
curves = {
str(name): JointCurveFit(
angle_rad=tuple(float(value) for value in item["angle_rad"]),
decreasing_rad=tuple(
float(value) for value in item["decreasing_rad"]
),
increasing_rad=tuple(
float(value) for value in item["increasing_rad"]
),
circle={},
maximum_monotonic_correction_rad=0.0,
maximum_hysteresis_rad=0.0,
quality={},
)
for name, item in payload["measured_curves"].items()
}
mimic_fits = {
str(name): MimicFit(
source_joint=str(item["source_joint"]),
target_joint=str(item["target_joint"]),
model=str(item["model"]),
coefficients=tuple(float(value) for value in item["coefficients"]),
urdf_mimic_multiplier=float(item["urdf_mimic_multiplier"]),
urdf_mimic_policy=str(item["urdf_mimic_policy"]),
cycle_coefficients=(),
maximum_cycle_range=0.0,
maximum_cycle_prediction_range_rad=0.0,
residual_rms_rad=0.0,
residual_p95_rad=0.0,
residual_max_rad=0.0,
)
for name, item in payload["mimic_fits"].items()
}
return L6FitResult(
curves=curves,
zero_offsets_rad={
str(name): float(value)
for name, value in payload["zero_offsets_rad"].items()
},
travels_rad={
str(name): float(value)
for name, value in payload["travels_rad"].items()
},
mimic_fits=mimic_fits,
holdout_errors_rad={},
zero_method_by_joint={},
zero_fallback_reason_by_joint={},
thumb_zero_result=None,
)
def validate_l6_runtime_payload(payload: Mapping[str, Any]) -> None:
from linkerhand_calibration.core import ProfileKey
key = ProfileKey.parse(str(payload.get("profile_id", "")))
if key == KEY:
profile = build_typed_profile()
active_joints = ACTIVE_JOINTS
passive_joints = PASSIVE_JOINTS
active_transfers = TRANSFERRED_ACTIVE_SOURCE_BY_JOINT
passive_transfers = TRANSFERRED_PASSIVE_SOURCE_BY_JOINT
else:
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.l6.left_transfer import (
KEY as LEFT_TRANSFER_KEY,
build_typed_profile as build_left_transfer_profile,
left_joint_name,
)
if key != LEFT_TRANSFER_KEY:
raise ValueError(f"unsupported L6 runtime profile: {key.profile_id}")
profile = build_left_transfer_profile()
active_joints = tuple(left_joint_name(name) for name in ACTIVE_JOINTS)
passive_joints = tuple(left_joint_name(name) for name in PASSIVE_JOINTS)
active_transfers = {
left_joint_name(name): left_joint_name(source)
for name, source in TRANSFERRED_ACTIVE_SOURCE_BY_JOINT.items()
}
passive_transfers = {
left_joint_name(name): left_joint_name(source)
for name, source in TRANSFERRED_PASSIVE_SOURCE_BY_JOINT.items()
}
passive_set = frozenset(passive_joints)
all_joints = frozenset(active_joints + passive_joints)
mimic_sources = profile.zero.mimic_source_by_joint
coupling_models = profile.zero.coupling_model_by_joint
command_indices = profile.command.command_index_by_joint
required_top = {
"schema_version", "profile_id", "layout_id", "model", "side",
"serial_number", "calibration_scope", "publication_pointer",
"angle_unit", "command_range", "curve_input_domain",
"runtime_curve_policy", "command_names", "baseline_command_u8",
"protected_inputs", "joints", "quality",
}
if set(payload) != required_top:
raise ValueError("schema v6 calibration has unexpected top-level fields")
if (
payload["schema_version"] != 6
or payload["profile_id"] != profile.key.profile_id
or payload["model"] != "L6"
or payload["side"] != profile.key.side
or payload["layout_id"] != profile.key.layout
or payload["calibration_scope"] != "partial"
):
raise ValueError("schema v6 identity is invalid")
if payload["publication_pointer"] != profile.artifacts.publication_pointer:
raise ValueError("L6 partial result has the wrong publication pointer")
if payload["curve_input_domain"] != "feedback_u8":
raise ValueError("schema v6 must be indexed by feedback_u8")
if payload["runtime_curve_policy"] != "direction_aware":
raise ValueError("schema v6 must retain both motion directions")
if payload["angle_unit"] != "rad" or payload["command_range"] != [0, 255]:
raise ValueError("schema v6 units are invalid")
if tuple(payload["command_names"]) != profile.command.names:
raise ValueError("schema v6 command channel order is invalid")
if tuple(payload["baseline_command_u8"]) != profile.command.baseline_u8:
raise ValueError("schema v6 baseline must be six open commands")
protected = payload["protected_inputs"]
expected_hashes = {
"source_urdf_sha256", "camera_extrinsics_sha256",
"calibration_config_sha256", "tag_config_sha256",
}
if not isinstance(protected, Mapping) or set(protected) != expected_hashes:
raise ValueError("schema v6 protected inputs are incomplete")
if any(
len(str(value)) != 64
or any(char not in "0123456789abcdef" for char in str(value))
for value in protected.values()
):
raise ValueError("schema v6 protected input hash is invalid")
joints = payload["joints"]
if not isinstance(joints, Mapping) or set(joints) != all_joints:
raise ValueError("schema v6 must contain all 11 L6 revolute joints")
for name in active_joints + passive_joints:
joint = joints[name]
motor = command_indices[
mimic_sources.get(name, name)
]
if joint.get("urdf_joint") != name or int(joint.get("motor_index", -1)) != motor:
raise ValueError(f"{name} has an invalid URDF/SDK mapping")
if joint.get("sdk_channel") != profile.command.names[motor]:
raise ValueError(f"{name} has an invalid SDK channel")
if joint.get("calibration_status") != profile.joint_coverage[name]:
raise ValueError(f"{name} has an invalid coverage status")
if joint.get("passive") is not (name in passive_set):
raise ValueError(f"{name} passive flag is invalid")
if joint.get("zero_command_u8") != 255:
raise ValueError(f"{name} zero command must be 255")
for field in ("angle_rad", "decreasing_rad", "increasing_rad"):
curve = np.asarray(joint.get(field), dtype=float)
if curve.shape != (256,) or not np.all(np.isfinite(curve)):
raise ValueError(f"{name}.{field} must contain 256 finite values")
if np.any(np.diff(curve) > 1.0e-7):
raise ValueError(f"{name}.{field} must be non-increasing")
if name in passive_set:
if joint.get("source_joint") != mimic_sources[name]:
raise ValueError(f"{name} mimic source is invalid")
model = str(joint.get("coupling_model", ""))
expected_model = coupling_models.get(
name, "linear_mimic"
)
if model not in {"linear_mimic", "quadratic_runtime"}:
raise ValueError(f"{name} coupling model is invalid")
coefficients = np.asarray(
joint.get("coupling_coefficients"), dtype=float
)
if coefficients.shape != (6,) or not np.all(
np.isfinite(coefficients)
):
raise ValueError(f"{name} coupling coefficients are invalid")
enabled = joint.get("urdf_mimic_enabled")
if enabled is not True:
raise ValueError(f"{name} URDF mimic policy is invalid")
expected_policy = (
"endpoint_linear_fallback"
if model == "quadratic_runtime"
else "exact_linear"
if name in profile.zero.fitted_mimic_joints or name in passive_transfers
else "cad_nominal"
)
# Early schema-v6 linear artifacts predate the explicit policy
# label; their unambiguous model/coverage combination remains
# readable. New writers always materialize the field.
policy = str(
joint.get("urdf_mimic_policy", expected_policy)
)
if policy not in {expected_policy, "exact_linear" if model == "linear_mimic" else "endpoint_linear_fallback"}:
raise ValueError(f"{name} URDF mimic fallback is invalid")
multiplier = float(joint.get("mimic_multiplier", "nan"))
if not math.isfinite(multiplier) or multiplier <= 0.0:
raise ValueError(f"{name} mimic multiplier is invalid")
if model == "linear_mimic":
if abs(multiplier - coefficients[1]) > 1.0e-7:
raise ValueError(f"{name} mimic multiplier is inconsistent")
if np.any(np.abs(coefficients[2:]) > 1.0e-10):
raise ValueError(f"{name} linear mimic is not linear")
if abs(float(coefficients[0]) - float(
joint.get("mimic_offset_rad", "nan")
)) > 1.0e-7:
raise ValueError(f"{name} coupling offset is inconsistent")
transferred_from = (
active_transfers.get(name)
or passive_transfers.get(name)
)
if transferred_from is not None:
if joint.get("transferred_from_joint") != transferred_from:
raise ValueError(f"{name} transfer provenance is invalid")
donor = joints[transferred_from]
for field in ("angle_rad", "decreasing_rad", "increasing_rad"):
if name not in passive_set and joint[field] != donor[field]:
raise ValueError(f"{name} transfer curve differs from donor")
if name in passive_set and joint["coupling_model"] == "linear_mimic":
parent = joints[mimic_sources[name]]
for field in ("angle_rad", "decreasing_rad", "increasing_rad"):
expected = float(joint["mimic_offset_rad"]) + float(joint["mimic_multiplier"]) * np.asarray(parent[field])
if not np.allclose(joint[field], expected, atol=1e-7, rtol=0):
raise ValueError(f"{name} curve differs from its declared standard mimic")
quality = payload["quality"]
if not isinstance(quality, Mapping) or quality.get("scope") != "partial":
raise ValueError("schema v6 quality scope must be partial")
if quality.get("passed") is not True:
raise ValueError("schema v6 quality.passed must be true")
def build_l6_left_transferred_runtime_payload(
*,
right_payload: Mapping[str, Any],
source_left_urdf: str | Path,
transferred_left_urdf: str | Path,
serial_number: str,
) -> dict[str, Any]:
"""Create a validated L6 left runtime JSON paired with a mirrored URDF."""
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.l6.left_transfer import (
KEY as LEFT_TRANSFER_KEY,
build_typed_profile as build_left_transfer_profile,
left_joint_name,
)
validate_l6_runtime_payload(right_payload)
if str(right_payload["side"]) != "right":
raise ValueError("L6 left transfer requires a measured right payload")
left_source = Path(source_left_urdf).expanduser().resolve()
left_urdf = Path(transferred_left_urdf).expanduser().resolve()
if not left_source.is_file() or not left_urdf.is_file():
raise ValueError("L6 left source and transferred URDF files are required")
profile = build_left_transfer_profile()
source_joint_names = {
str(joint.get("name"))
for joint in ET.parse(left_source).getroot().findall("joint")
if joint.get("type") == "revolute"
}
if source_joint_names != profile.zero.active_joints | profile.zero.passive_joints:
raise ValueError("L6 left source URDF differs from transferred profile")
payload = deepcopy(dict(right_payload))
payload.update({
"profile_id": LEFT_TRANSFER_KEY.profile_id,
"layout_id": LEFT_TRANSFER_KEY.layout,
"side": "left",
"serial_number": str(serial_number),
"publication_pointer": profile.artifacts.publication_pointer,
})
payload["protected_inputs"] = {
**dict(right_payload["protected_inputs"]),
"source_urdf_sha256": _sha256_file(left_source),
}
left_joints: dict[str, dict[str, Any]] = {}
for right_name, source_item in right_payload["joints"].items():
left_name = left_joint_name(str(right_name))
item = deepcopy(dict(source_item))
item["urdf_joint"] = left_name
item["calibration_status"] = profile.joint_coverage[left_name]
item["mirrored_from_joint"] = str(right_name)
if "source_joint" in item:
item["source_joint"] = left_joint_name(str(item["source_joint"]))
if "transferred_from_joint" in item:
item["transferred_from_joint"] = left_joint_name(
str(item["transferred_from_joint"])
)
zero = item.get("zero_angles")
if isinstance(zero, Mapping):
zero = deepcopy(dict(zero))
if "transferred_from_joint" in zero:
zero["transferred_from_joint"] = left_joint_name(
str(zero["transferred_from_joint"])
)
item["zero_angles"] = {
**zero,
"mirrored_from_joint": str(right_name),
"transfer_kind": "right_measurement_mirrored_to_left",
}
left_joints[left_name] = item
payload["joints"] = left_joints
quality = deepcopy(dict(right_payload["quality"]))
thumb = quality.get("thumb_axis_zero")
if isinstance(thumb, Mapping):
thumb = deepcopy(dict(thumb))
for field in (
"offsets_rad",
"cycle_offsets_rad",
"geometry_fallback_reasons",
"validation_error_by_joint_rad",
):
values = thumb.get(field)
if isinstance(values, Mapping):
thumb[field] = {
left_joint_name(str(name)): value
for name, value in values.items()
}
quality["thumb_axis_zero"] = thumb
canonical_right = json.dumps(
right_payload, ensure_ascii=False, sort_keys=True, separators=(",", ":")
).encode("utf-8")
quality["transfer_provenance"] = {
"kind": "right_measurement_mirrored_to_left",
"source_profile_id": str(right_payload["profile_id"]),
"source_serial_number": str(right_payload["serial_number"]),
"source_payload_sha256": hashlib.sha256(canonical_right).hexdigest(),
"left_source_urdf_sha256": _sha256_file(left_source),
"transferred_left_urdf_sha256": _sha256_file(left_urdf),
"left_hand_measured": False,
}
payload["quality"] = quality
validate_l6_runtime_payload(payload)
return payload
def atomic_write_json(path: str | Path, payload: Mapping[str, Any]) -> Path:
destination = Path(path).resolve()
destination.parent.mkdir(parents=True, exist_ok=True)
temporary = destination.with_name(f".{destination.name}.{os.getpid()}.tmp")
try:
with temporary.open("w", encoding="utf-8") as stream:
json.dump(payload, stream, ensure_ascii=False, indent=2, sort_keys=True)
stream.write("\n")
stream.flush()
os.fsync(stream.fileno())
os.replace(temporary, destination)
finally:
if temporary.exists():
temporary.unlink()
return destination
def publish_partial_session(*args, **kwargs):
raise ValueError("legacy publication is retired; use the common ArtifactPublisher")
def artifact_hashes(json_path: str | Path, urdf_path: str | Path) -> dict[str, str]:
return {
"calibration_json_sha256": _sha256_file(json_path),
"corrected_urdf_sha256": _sha256_file(urdf_path),
}
__all__ = [
"ALL_REVOLUTE_JOINTS",
"artifact_hashes",
"atomic_write_json",
"build_l6_left_transferred_runtime_payload",
"build_l6_urdf_input_payload",
"build_l6_runtime_payload",
"load_l6_urdf_input",
"publish_partial_session",
"validate_l6_urdf_input_payload",
"validate_l6_runtime_payload",
]
@@ -0,0 +1,33 @@
"""Legacy result types plus a direct call to the ONE profile fitter.
Old endpoint/range-centre fallbacks and model-specific refitting are retired.
The legacy result type remains only for reading archived JSON/tool inputs.
"""
from __future__ import annotations
from dataclasses import dataclass
from pathlib import Path
from typing import Mapping
from linkerhand_calibration.core.domain.measurement import JointCurveFit
from linkerhand_calibration.core.domain.result import JointMapping
from linkerhand_calibration.core.fitting import CouplingFit as MimicFit, fit_coupling_model, curve_travel_rad
from linkerhand_calibration.core.fitting.coupling import LinearMimicFit, RelativeMimicEvidence
from linkerhand_calibration.core.fitting.spatial import ZeroSolveResult
from linkerhand_calibration.core.fitting.session import fit_profile_calibration, compile_spatial_profile
from linkerhand_calibration.profiles import load_bundled_hand_profile
@dataclass(frozen=True)
class L6FitResult:
curves: Mapping[str, JointCurveFit]
zero_offsets_rad: Mapping[str, float]
travels_rad: Mapping[str, float]
mimic_fits: Mapping[str, MimicFit]
holdout_errors_rad: Mapping[str, tuple[float, ...]]
zero_method_by_joint: Mapping[str, str]
zero_fallback_reason_by_joint: Mapping[str, str]
thumb_zero_result: ZeroSolveResult | None = None
def fit_l6_session(source_urdf, records_by_joint, *, require_thumb_axis_zero=False):
# Historical flags can no longer disable spatial or holdout verification.
return fit_profile_calibration(load_bundled_hand_profile("l6_right_8"),
Path(source_urdf), records_by_joint)
@@ -0,0 +1,161 @@
"""Runtime-only L6 left profile derived from reviewed right-hand calibration."""
from __future__ import annotations
from dataclasses import replace
from linkerhand_calibration.core import ProfileKey
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.registry import EngineBindings, RegisteredProfile
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.l6.profile import build_typed_profile as build_right_typed_profile
KEY = ProfileKey("L6", "left", "l6_left_transferred_8", 1)
def left_joint_name(name: str) -> str:
value = str(name)
if not value.startswith("rh_"):
raise ValueError(f"L6 right joint name cannot be mirrored: {value}")
return "lh_" + value[3:]
def build_typed_profile():
right = build_right_typed_profile()
command_index = {
left_joint_name(name): index
for name, index in right.command.command_index_by_joint.items()
}
active = frozenset(left_joint_name(name) for name in right.zero.active_joints)
passive = frozenset(left_joint_name(name) for name in right.zero.passive_joints)
measurements = {
left_joint_name(name): replace(spec, joint=left_joint_name(name))
for name, spec in right.measurement.measurements.items()
}
tasks = tuple(
replace(task, joints=tuple(left_joint_name(name) for name in task.joints))
for task in right.motion.tasks
)
return replace(
right,
key=KEY,
namespace="/l6_left_transferred",
command=replace(
right.command,
command_index_by_joint=command_index,
urdf_joint_by_joint={name: name for name in active},
),
motion=replace(right.motion, tasks=tasks),
measurement=replace(
right.measurement,
measurements=measurements,
cross_view_sources={
left_joint_name(name): left_joint_name(source)
for name, source in right.measurement.cross_view_sources.items()
},
image_curve_joints=frozenset(
left_joint_name(name)
for name in right.measurement.image_curve_joints
),
),
zero=replace(
right.zero,
transferred_zero_sources={left_joint_name(k): left_joint_name(v)
for k, v in right.zero.transferred_zero_sources.items()},
transferred_mimic_sources={left_joint_name(k): left_joint_name(v)
for k, v in right.zero.transferred_mimic_sources.items()},
# Runtime-only mirrored products do not acquire/solve new geometry.
spatial={},
active_joints=active,
passive_joints=passive,
direct_zero_joints=tuple(
left_joint_name(name) for name in right.zero.direct_zero_joints
),
axis_joints=tuple(
left_joint_name(name) for name in right.zero.axis_joints
),
mechanical_endpoint_joints=frozenset(
left_joint_name(name)
for name in right.zero.mechanical_endpoint_joints
),
post_solve_endpoint_joints=frozenset(
left_joint_name(name)
for name in right.zero.post_solve_endpoint_joints
),
mimic_source_by_joint={
left_joint_name(name): left_joint_name(source)
for name, source in right.zero.mimic_source_by_joint.items()
},
cad_frozen_joints=passive,
endpoint_anchor_by_joint={
left_joint_name(name): policy
for name, policy in right.zero.endpoint_anchor_by_joint.items()
},
fitted_mimic_joints=frozenset(
left_joint_name(name) for name in right.zero.fitted_mimic_joints
),
coupling_model_by_joint={
left_joint_name(name): model
for name, model in right.zero.coupling_model_by_joint.items()
},
),
scope=replace(
right.scope,
calibrate_joints={
scope: frozenset(left_joint_name(name) for name in names)
for scope, names in right.scope.calibrate_joints.items()
},
frozen_joints={
scope: frozenset(left_joint_name(name) for name in names)
for scope, names in right.scope.frozen_joints.items()
},
),
artifacts=replace(
right.artifacts,
calibration_filename=(
"l6_left_{serial_number}_transferred_calibration.json"
),
corrected_urdf_filename=(
"linkerhand_l6_left_{serial_number}_transferred.urdf"
),
publication_pointer="latest_transferred",
session_compatibility_tokens=frozenset(
{"l6_left_transfer_v1", "feedback_curves_v6"}
),
),
joint_coverage={
left_joint_name(name): status
for name, status in right.joint_coverage.items()
},
)
def _unsupported(_args=None) -> None:
raise ValueError(
"L6 left transferred profile is runtime-only; calibrate the left hand "
"with a dedicated measured profile before treating it as measured"
)
def build_profile() -> RegisteredProfile:
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.l6.motion import (
build_calibration_motion_command,
build_calibration_preparation_waypoints,
build_calibration_return_waypoints,
)
typed = build_typed_profile()
return RegisteredProfile(
profile=typed,
engine=EngineBindings(
hand_profile=typed,
zero_profile=typed.zero,
motion_command=build_calibration_motion_command,
preparation_waypoints=build_calibration_preparation_waypoints,
return_waypoints=build_calibration_return_waypoints,
cli_main=_unsupported,
node_main=_unsupported,
),
)
__all__ = ["KEY", "build_profile", "build_typed_profile", "left_joint_name"]
@@ -0,0 +1,18 @@
"""Safe six-channel motion helpers for the partial L6 profile."""
from __future__ import annotations
from linkerhand_calibration.runtime.trajectory import (
build_calibration_motion_command,
build_calibration_preparation_waypoints,
build_calibration_return_waypoints,
cosine_position_trajectory_u8,
)
__all__ = [
"build_calibration_motion_command",
"build_calibration_preparation_waypoints",
"build_calibration_return_waypoints",
"cosine_position_trajectory_u8",
]
@@ -0,0 +1,78 @@
"""Reviewed partial-calibration profile for the right L6 eight-Tag rig."""
from __future__ import annotations
from linkerhand_calibration.core import CalibrationProfile, ProfileKey
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.registry import EngineBindings, RegisteredProfile
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.l6.motion import (
build_calibration_motion_command,
build_calibration_preparation_waypoints,
build_calibration_return_waypoints,
)
# Historical import constants are projections of the authoritative YAML,
# never a second set of model/zero/coupling definitions.
from linkerhand_calibration.profiles.loader import load_bundled_hand_profile
_DECLARED = load_bundled_hand_profile("l6_right_8")
KEY = _DECLARED.key
COMMAND_NAMES = _DECLARED.command.names
COMMAND_INDEX_BY_JOINT = dict(_DECLARED.command.command_index_by_joint)
ACTIVE_JOINTS = tuple(sorted(COMMAND_INDEX_BY_JOINT, key=COMMAND_INDEX_BY_JOINT.get))
MIMIC_SOURCE_BY_JOINT = dict(_DECLARED.zero.mimic_source_by_joint)
PASSIVE_JOINTS = tuple(name for source in ACTIVE_JOINTS
for name, parent in MIMIC_SOURCE_BY_JOINT.items() if parent == source)
CALIBRATED_ACTIVE_JOINTS = _DECLARED.scope.selected_joints(_DECLARED.scope.default_scope)
MEASURED_PASSIVE_JOINTS = _DECLARED.zero.fitted_mimic_joints
TRANSFERRED_ACTIVE_SOURCE_BY_JOINT = dict(_DECLARED.zero.transferred_zero_sources)
TRANSFERRED_PASSIVE_SOURCE_BY_JOINT = dict(_DECLARED.zero.transferred_mimic_sources)
CORRECTED_ACTIVE_JOINTS = _DECLARED.zero.active_joints
CORRECTED_PASSIVE_JOINTS = frozenset(MEASURED_PASSIVE_JOINTS | TRANSFERRED_PASSIVE_SOURCE_BY_JOINT.keys())
ENDPOINT_ANCHOR_BY_JOINT = dict(_DECLARED.zero.endpoint_anchor_by_joint)
COUPLING_MODEL_BY_JOINT = dict(_DECLARED.zero.coupling_model_by_joint)
def build_typed_profile() -> CalibrationProfile:
"""Compatibility entry; the complete typed contract lives only in YAML."""
from linkerhand_calibration.profiles.loader import load_bundled_hand_profile
return load_bundled_hand_profile("l6_right_8")
def _run_cli(args: list[str] | None = None) -> None:
from linkerhand_calibration.compat.legacy_diagnostic_tools.models.l6.runner import main
main(args)
def _run_node(args: list[str] | None = None) -> None:
from linkerhand_calibration.runtime.ros.calibration_node import run_profile_node
run_profile_node(build_typed_profile(), args)
def build_profile() -> RegisteredProfile:
typed = build_typed_profile()
return RegisteredProfile(
profile=typed,
engine=EngineBindings(
hand_profile=typed,
zero_profile=typed.zero,
motion_command=build_calibration_motion_command,
preparation_waypoints=build_calibration_preparation_waypoints,
return_waypoints=build_calibration_return_waypoints,
cli_main=_run_cli,
node_main=_run_node,
),
)
__all__ = [
"ACTIVE_JOINTS",
"CALIBRATED_ACTIVE_JOINTS",
"COMMAND_NAMES",
"KEY",
"MEASURED_PASSIVE_JOINTS",
"MIMIC_SOURCE_BY_JOINT",
"PASSIVE_JOINTS",
"build_profile",
"build_typed_profile",
]

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